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CN1081301C - Energy absorbers and methods of manufacture - Google Patents

Energy absorbers and methods of manufacture Download PDF

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Publication number
CN1081301C
CN1081301C CN 94102236 CN94102236A CN1081301C CN 1081301 C CN1081301 C CN 1081301C CN 94102236 CN94102236 CN 94102236 CN 94102236 A CN94102236 A CN 94102236A CN 1081301 C CN1081301 C CN 1081301C
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core
energy
energy absorber
acceptor
plates
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CN1108336A (en
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威廉·亨利·罗宾逊
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Callaghan Innovation Research Ltd
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Industrial Research Ltd
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Abstract

一种安放在两个物体之间用于吸收两个物体之间产生的运动能量的能量吸收器包括一个由可塑性变形的能量吸收材料例如铅制造的芯部和包围芯部的装置,包围芯部的装置由钢板和橡胶层按三明治结构构成,这种装置对芯部施加近似静压力,并且在产生运动的过程中能将运动以剪切力的形式传给芯部。施加在芯部上的静压力最好超过芯部能量吸收材料的剪切屈服应力。

An energy absorber for placement between two bodies for absorbing the energy of motion produced between the two bodies, comprising a core of plastically deformable energy absorbing material such as lead and means surrounding the core, surrounding the core The device is composed of steel plates and rubber layers in a sandwich structure. This device exerts approximate static pressure on the core and can transmit motion to the core in the form of shear force during the process of generating motion. The static pressure applied to the core preferably exceeds the shear yield stress of the energy absorbing material of the core.

Description

Acceptor of energy and manufacture method
The present invention relates to the acceptor of energy and the manufacture method thereof that are used for reducing each class formation and equipment motion or Influence of Displacement.
Acceptor of energy of the present invention can be used for large scale structure, and for example building or bridge are so that reduce the influence of earthquake or the motion that high wind caused.They also can be used as bump leveller or energy consumption brake, are used to make the braking of railway freight-car or other moving body.They can also be used to cushion the vibration that industrial machinery or motor etc. are produced, or for example vibration that produces of washing machine of buffering housed device, or are used for any other and need isolate or the occasion of kicking motion.Acceptor of energy of the present invention has purposes widely.
Utilize the elasticity or the plastic deformation of some material to come endergonic acceptor of energy to be widely known by the people.U. S. Patent NO.4,117,637,4,499,694 and 4,593,502 have described the circulation shear acceptor of energy, this acceptor of energy that is used for the seismic isolation occasion-as be placed between two vertical load-bearing of structure, for example between the base plate of medium-sized building and the stake or between the basis seat and bridge pier in bridge.Usually use about 50~100 this acceptor of energies in a building, they are installed in the basis of building as supporting base, so that make this architectural vibration-insulation.At R.I.Skinner, W.H.Robinson and G.H.Mcverry have carried out general discussion to the use and the relevant devices of acceptor of energy in " shock insulation introduction " that Wiley published in 1993.
This supporting base that is used for seismic isolation generally includes a yielding support pad and a power absorption core, support pads bears the part in the structure weight, the power absorption core is by a kind of like this made, and this material can produce plastic deformation when structure is swung with respect to ground.Support pads usually by alternate elastomeric layer for example rubber layer and the big plate of material of relative rigidity for example steel plate is bonding forms.The power absorption core is usually by the lead material manufacturing.Supporting base can be fixed between the connecting plate, and connecting plate is connected with the building structural member that is positioned at its upper and lower again.Selectively, supporting base can be put into dimple or the similarity on each building structural member simply.This acceptor of energy is commonly referred to lead-rubber bearing seat.
Because multiple reason, lead are to make the preferred material of power absorption core.At first, its shear yield stress at ambient temperature is about 10.5MPa, and to compare its shear yield stress lower with other metal and plastic materials of equal value.Secondly, after yield deformation, by crystal lattice recombination and corresponding processing, lead can relatively promptly recover its mechanical property, and under normal temperature, lead has good anti-work hardening capacity under the circulation shear effect.Once more, people obtain desired plumbous purity easily, and this will help to bring into play plumbous performance.
The purpose of this invention is to provide this acceptor of energy that has improved performance, be used for seismic isolation and other occasion.
The present invention has comprised a kind of two acceptor of energies between the object that are installed in widely, this acceptor of energy is used to absorb the kinergety that produces between the two articles, this acceptor of energy comprises one by the energy absorbing material of plastically deformable core of making and the device that surrounds this core, the device that surrounds core applies at least approximate static pressure near the energy absorbing material shear yield stress to core, and the motion between the above-mentioned two articles is laterally passed to above-mentioned core with the form of shearing force.
Be applied to the shear yield stress that static pressure on the core preferably surpasses energy absorbing material.Static pressure is preferably 10MPa or bigger, and optimal static pressure scope is 20~100MPa.
The energy absorbing material of acceptor of energy core is preferably plumbous, but other operable energy absorbing material also comprises aluminium for example about 200 ℃ under lead alloy, the high temperature, tin, zinc, copper, iron, super plastic alloy, or any other have the material of low work hardening ratio, also comprises the bulk material of filling to high-density, for example steel grit, glass marble, aluminium oxide, silica, carborundum or any other stone bulk material.
Surround the best many plates by the encirclement core of device of core and form, when producing motion, these plates can be relative to one another along the core transverse movement, so that core is applied shearing force.These plates can be separated by elastomeric layer, also can can't help elastomeric layer separately.For example, these plates can be by separating at plate and rubber layer between the plate, so that form the overall structure of surrounding core.Selectively, the structure of surrounding core can be made of a folded plate that each other can slide relative, part plate or whole plate can be coated with layer of material, for example polytetrafluoroethylplastic plastic (Teflon) or any other suitable coating material are so that help the motion of plate or prevent that plate from blocking each other because of long-term corrosion.
Core can have diameter constant or that change along its short transverse.The plate that surrounds core also can be surrounded by second group of plate, and the distance between plates in second group of plate can be bigger, and these plates also can be separated by the elastomeric layer between adjacent panels.In the case, contain by the acceptor of energy plug-in unit or the device of first group of core that plate surrounded and to make respectively with support pads, support pads is made of second group of plate, plate in second group of plate is separated by elastomeric layer, an internal cavities is arranged in the support pads, and the energy absorption device of Zhi Zaoing inserts in the above-mentioned cavity in follow-up phase respectively.In the support pads that the acceptor of energy plug-in unit can embed fully is bigger, be made of two groups of plates of the mat woven of fine bamboo strips and elasitic layer.
Acceptor of energy of the present invention can be used for the seismic isolation occasion, so that with for example building or bridge and isolation such as seimic motion or extremely strong wind-induced impact of large scale structure.They also can be used to wish to isolate or cushion the occasion of any motion, vibration.Acceptor of energy for example of the present invention can be made the installation pulvilliform formula that is used for motor or any other industrial machinery.Be in in the occasion, acceptor of energy of the present invention can be used on the washing machine or on the drier or on the plate washing machine, so that separating vibration.Small-sized acceptor of energy of the present invention can be used as " little vibration isolator " and is used for sensitive electronic devices, for example in the mechanism of recording camera or other similar occasion.Many applications of acceptor of energy of the present invention are still under development, and the present invention also not only is confined to be used for the acceptor of energy of seismic isolation.
The present invention also comprises the method for making acceptor of energy, this acceptor of energy is installed between two objects, so that absorb the kinergety that produces between two objects, this acceptor of energy comprises a core of being made by the energy absorbing material of plastically deformable and round the device of core, around the device of core the motion between the above-mentioned two articles is laterally passed to core with the form of shearing force, the method for making acceptor of energy also comprises core is applied at least step near the static pressure of energy absorbing material shear yield stress.
The preferred embodiments of the present invention will be illustrated by following accompanying drawing, wherein:
Fig. 1 has represented the section of a typical common lead-rubber acceptor of energy bearing,
Fig. 2 has represented the section of first preferred form of acceptor of energy of the present invention, and the part decomposes,
The section of the acceptor of energy shown in that Fig. 3 has represented to assemble, Fig. 2,
Fig. 4 has represented the fixation method of the acceptor of energy end cap in Fig. 2~3,
Fig. 5 has represented second preferred form of acceptor of energy of the present invention, and it has conical core,
Fig. 6 has represented the 3rd preferred form of acceptor of energy of the present invention, and it has parabola shaped core,
Fig. 7 has represented the section of the 4th preferred form of acceptor of energy of the present invention,
Fig. 8 has represented the 5th preferred form to Fig. 2 of the present invention acceptor of energy similar with Fig. 3, its core is made of the energy absorbing material sector unit that several insert respectively, these sector units press on the relevant position, have represented two this sector units that put in place that press among the figure
Fig. 9 has represented the acceptor of energy shown in Fig. 8, and wherein whole sector units have all pressed and put in place, and whole two end caps of acceptor of energy have been installed,
Figure 10 has represented to have the 6th preferred form of the acceptor of energy of the present invention of two prismatic cores,
Figure 11 has represented to have the 7th preferred form of the acceptor of energy of the present invention of oval core,
Figure 12 has represented the 8th preferred form of acceptor of energy of the present invention, and core wherein becomes big at diameter on the direction of two ends,
Figure 13 has represented the horizontal section of the acceptor of energy among Figure 12,
Figure 14 has represented the mat woven of fine bamboo strips nine preferred forms of acceptor of energy of the present invention,
Figure 15 has represented the tenth preferred form of acceptor of energy of the present invention,
Figure 16 has represented the 11 preferred form of acceptor of energy of the present invention, and wherein the inward flange of the plate of acceptor of energy increases, and this inward flange is round the chamber of containing core,
Figure 17 has represented the mat woven of fine bamboo strips 12 preferred forms of acceptor of energy of the present invention, comprising being embedded in first plate structure in the elastic material of core and being embedded in second plate structure in the elastic material of first structure,
Figure 18 has represented the 13 preferred form of of the present invention acceptor of energy similar to Figure 17, wherein between the mat woven of fine bamboo strips one of plate and elastic material and second plate structure bigger space is arranged,
Figure 19 has represented the 14 preferred form of acceptor of energy of the present invention, and it comprises that round the mat woven of fine bamboo strips one plate of core and the elasitic layer structure and second plate structure, wherein, the core and first plate-elastic material structure is embedded in second plate structure as a plug-in unit,
Figure 20 has represented the 15 preferred form of of the present invention acceptor of energy similar to Figure 19, but wherein, and the plug-in unit of forming by core with by first group of plate that elastomeric layer is separated extends along the whole height of second plate-elasitic layer structure,
Figure 21 has represented the 16 preferred form of of the present invention acceptor of energy similar to Figure 20, and core wherein extends along the whole height of first and second groups of plate-elastic material structures,
Figure 22 has represented the 17 preferred form of acceptor of energy of the present invention, wherein, the plug-in unit of being made up of core and first plate structure of being separated by elastomeric layer is trapped among in the vertical plate, and these vertical panels are between above-mentioned plug-in unit and the adjacent mat woven of fine bamboo strips two plates and elasitic layer structure
Fig. 2 has represented the section of two acceptor of energies of the present invention, and these two acceptor of energies are used for absorption and move longitudinally along bar or similar structure, for example carry the motion that causes by wind,
Figure 24 has represented the another kind layout of two acceptor of energies, and it also is used to absorb along bar or similar structure moves longitudinally,
Figure 25 has represented a Laboratory Furniture that is used for advance copy invention acceptor of energy, and
Figure 26 and Figure 27 are two Mohr circles, will be with reference to them when acceptor of energy of the present invention is described.
Fig. 1 has represented the section of typical, a known acceptor of energy, and it comprises a lead-neoprene bearing, for example resembles U. S. Patent 4,117, described in 637 like that.Bearing comprises a yielding support pad 10, and support pads 10 respectively is made of by sandwich structure each other rubber layer 1 and steel plate layer 2.Bearing has the power absorption core 3 of a plumbous system.The top of bearing and bottom have interchangeable connecting plate 4, so that can bearing be fixed to building by the bolt that passes connecting plate 4 in the seismic isolation place, on the basic part of bridge or similar structure.Under the situation of not using connecting plate 4, can on needs are laid the basic part of bearing, process shallow dimple, bearing can place this dimple with prevent water square to motion.In use, when bearing carries when issuing unboiled water square to distortion in earthquake or at wind, bearing is bearing the effect of the multiple power that comprises shearing force.Shear action is on core 3.When bearing moved, core was out of shape constantly.
Fig. 2 and Fig. 3 have represented the mat woven of fine bamboo strips one preferred form of acceptor of energy of the present invention.The overall structure of this acceptor of energy is similar substantially to the acceptor of energy among Fig. 1, it also has a power absorption core 3 and round the device of core, this device around core will move by plate 2 and laterally pass to core, accompany elastomeric layer 1 between adjacent plate 2.Elastic material can be natural or asynthetic rubber, or rubber composite or other any suitable elastic material.Plate can be by the metal manufacturing, preferably by steel or other any hard metal, carbon fiber or similar material manufacturing.This acceptor of energy also has connecting plate or end plate 4.In some cases, sheet rubber can be in the same place by vulcanized rubber or by binder or solder attach with steel plate, so that constitute the layering steel-rubber structure round core 3.The hole of placing lead for retractable pencil can process in advance on each layer, also can process after assembling.Core can directly be cast in above-mentioned hole or in friction tight mode and compress in the hole, and the back will be further detailed this respect.In such a way, core is cylindrical, but also can have any other desirable shape, and the overall shape of acceptor of energy comprises the structure around core simultaneously, can be cylindrical, square, rectangular or any other desirable shape.
In Fig. 2 and acceptor of energy of the present invention shown in Figure 3, core 3 slightly is longer than around the height of its supporting structure, and when the supporting structure that contains elasticity layer shrinks, and core injects in the hole 5 on the end plate 4.In manufacture process, be basically perpendicular to plate ground stretching supporting structure by the direction of arrow A, can hold the length of core 3 up to supporting structure.Then end cap 6 is fixed in the hole 5 at core 3 each place, end, and discharges tensile force.Fig. 2 has represented to remove the situation of end cap 6.And Fig. 3 represents to install the situation of end cap 6.When discharging support pads, the elastic shrinkage in the elasitic layer 1 has applied static pressure to core 3.Because the vertical and horizontal distortion of support pads is about equally, the power on the core surface on the per unit area, promptly pressure is static pressure substantially.
Near core material being applied prestressing force, can make core material will be in pressured state all the time at least with preferably surpassing under the static pressure of core energy absorbing material shear yield stress.For plumbous coremaking portion, surrender shearing stress at ambient temperature is about 10.5MPa, to its apply 10MPa or bigger pressure comparatively desirable.The influence of this static pressure can explain that simply Mohr circle can be represented stress tension force on both direction by Figure 26 and Mohr circle shown in Figure 27.Be applied to static pressure on the object and can be defined as acting on 1/3rd of three principal stresses on it.In Figure 26, static pressure is zero, and tensile stress σ x' and principal compressive stress σ yAnd two the maximum shear stress σ Xy' numerically all equate respectively.In Figure 27, size equals shearing stress σ Xy' static pressure P act on the object.And maximum tensile stress is zero, makes object be in pressured state all the time.Therefore, this object can be because of tension fracture.
Fig. 4 has represented a kind of layout that is used for fixing end cap 6, but also can use any other suitable layout.In Fig. 4, the border in hole 5 is a zigzag fashion on the end plate 4 as shown in the figure, make when end cap 6 being compressed into (as described above by the direction of arrow B, this moment is by the direction tensile energy adsorber of arrow A shown in Figure 2), the split circlip 7 that remains in the end cap 6 slips on continuous tilt surface 8, be stuck in the groove 9 till this end cap location up to split circlip 7, Fig. 4 has only expressed the top-portion apertures 5 of adsorber, has omitted base apertures.Between each zigzag fashion step, end cap can suspend, and makes before core is applied whole pressure, can carry out another sulfuration processing to support pads.Can provide a plurality of split circlips to each end cap.When end cap was located, whole device can embed in rubber or the similar material and make further vulcanizing treatment.
Fig. 5 has represented another preferred form of acceptor of energy of the present invention, and it also comprises core 3 and center on the device of core that the device that centers on core has sandwich structure, accompanies an elastomeric layer 1 between two adjacent rigid plate 2.In this embodiment, as shown in the figure, core 3 is conical substantially.Core is by the lead material manufacturing, and casting or extruding under high pressure put in place.In this and other acceptor of energy of the present invention, the edge of plate preferably slightly extends to core, for example stretches out some millimeters, and puts in core material.When core 3 is located for casting, lead material will flow between the edge of plate.When extruding under the effect of core in power put in place, suitably the lead of heating will also " flow " around the panel edges of stretching out.
The acceptor of energy of Fig. 5 can be used as the seismic isolation bearing, and the structure weight that utilizes bearing to support applies static pressure to acceptor of energy core 3.Be fixed on the top end plate 4 of bearing by the columniform extremity piece 10 of being generally of steel manufacturing, for example extremity piece 10 can be made one with end plate 4, and extremity piece 10 is arranged around the hole that holds core 3.Extremity piece 10 preferably has the diameter of increasing with respect to the bore dia on the end plate 4 as shown in the figure, but also can have identical or smaller diameter.End cap 11 is installed in the extremity piece 10 of hollow, and end cap 11 is pressed on the core 3.The end face of end cap is given prominence on the side of extremity piece 10, and bears the part weight of square structure on the supporting base at least.The weight of structure is delivered to the end of core 3 with power, produces needed static pressure.End cap 11 can act on core 3 by the piston 12 with tortuous lower surface, so that guarantee the good contact of core 3 and the transmission of power.Can between end cap 11 and piston 12, place a rubber transmitting element 13.
Closely similar among the form of acceptor of energy of the present invention shown in Figure 6 and Fig. 5, different is that power absorption core 3 is for parabola shaped.As what further will describe, the power absorption core among the present invention can also have other shape.In the acceptor of energy of Fig. 6, core does not reach the bottom of the steel plate-elasitic layer structure around core.This has just reduced the initial stiffness of acceptor of energy, and for example in the seismic isolation occasion, not enough so that plumbous coremaking portion produces the slight earthquake of distortion and high wind and will bear by the distortion of the support pads part under the plumbous coremaking portion termination.Therefore, building and structures such as the bridge load shock insulation that can cause with this slight earthquake or high wind etc.Can carry out similar design to any acceptor of energy of the present invention.
Fig. 7 has represented another preferred form of acceptor of energy of the present invention, and in this structure, acceptor of energy has a columniform core.Power also is by being installed in the end cap 11 in the extremity piece 10, passes to core 3 from the two ends of core through piston 12 and intermediary's elasticity transmitting element 13.In this embodiment, play when shearing force passes to core the transmitting movement effect, form by a lamination 14 round the device of core, these plates 14 are identical with acceptor of energy plate 2 among the figure that the front had been described, can be by steel or any other suitable made.Identical plate or whole plate can be coated with polytetrafluoroethylplastic plastic (Teflon) or similar material, so that reduce the friction between plate and the plate and/or prevent that plate from being corroded.Pass to motion on the bearing and will cause sliding relative to one another of plate in the lamination, shearing force is passed to core, so that absorb energy as described above equally.Metallic pin 16 also can pierce in the hole on plate 14 and the end plate 4, as shown in the figure, and to guarantee the homogeneous deformation of plumbous coremaking portion.
In Fig. 5 to Fig. 7, in order clearly to represent details, the layout of extremity piece 10, end plate 11, piston 12 and elastic element 13 has been carried out amplifying expression, do not represent in the ratio of relative energy adsorber other parts.
Fig. 8 and Fig. 9 have represented a kind of method with plumbous coremaking portion's 3 insertions acceptor of energy of the present invention, rather than resemble represent among Fig. 2 and Fig. 3 solid single-piece core is pressed into place.Core can be made of plurality of single sector unit, and as shown in the figure, these sector units are pressed into the relevant position.Fig. 8 has represented two sector units that have been pressed into 17, and Fig. 9 has represented that by many plumbous complete cores that sector units 17 are formed of making, this core has been pressed in together tightly.Part as operation that each sector unit is pressed into place will apply enough power to sector unit, so that the lead material of sector unit 17 can be pushed through between the panel edges of stretching out.In the process that sector unit extruding is put in place, the structure of plate 2 and elasitic layer 1 can be by stretching to the description of Fig. 2 and Fig. 3, and fixing last end cap 6 discharges tensile force then, makes that effect has static pressure on the acceptor of energy core.
Figure 10 and 11 has represented to have the acceptor of energy of the present invention of two prismatic cores 3 and oval core 3 respectively.In both cases, oral area 3a is being communicated with the hole on core chamber and the end plate 4, and the hole is by end cap 6 cappings usually.End cap 6 can be arranged by the described split circlip of Fig. 2 to Fig. 4 and position, or locate with any other suitable arrangement.In order to make this acceptor of energy, supporting structure flexibly stretches by preceding method, and lead fusing or heating injects by oral area 3a or is pushed down into and is full of the core chamber at pressure, to form power absorption core 3.Fixing end cap 6 then, and discharge tensile force, make because the elastic shrinkage of support pads elastomeric layer applies static pressure to core.End cap 6 preferably acts on core by a piston and the elastic element between end cap 6 and piston, and is similar with the layout of piston 12 with end cap 11, elastic element 13 among Fig. 7 to Fig. 5.
Figure 12 has represented a kind of like this acceptor of energy of the present invention, and its core diameters increases gradually to its end.This for reduce plastic deformation and/or to the rigidity or working life of improving core be useful.As known to, core needn't extend along the whole height around structure.This core, or the constant core of diameter or the core of other shape can have elliptical shape in plan view, as shown in figure 13.
In the acceptor of energy of the present invention of Figure 14, core bonds together by vulcanization process or Bond or similar material and end plate 4.In the acceptor of energy of Figure 15, end plate is by bolt 18 location, and fastening bolt 18 helps to provide or keep the required static pressure of core.
In the acceptor of energy of Figure 16, the plate 2 in the plate-elasitic layer structure of core has the inner edge of increasing.As shown in the figure, the shape on limit can be varied, and this edge strengthens the interaction strengthened between support pads and the core, makes shearing force distribute more evenly on acceptor of energy.
Figure 17 and Figure 18 have represented the similar acceptor of energy of the present invention of acceptor of energy described to the front, and core is wherein surrounded by the sandwich structure of plate, this structure by the elastomeric layer between multilayer rigid plate and the adjacent panels for example rubber layer formed.Yet in the acceptor of energy of Figure 17 and Figure 18, its core is surrounded by plate 2 and bonding elasitic layer first structure, and first structure is surrounded by plate 19 and bonding elasitic layer second structure.As shown in the figure, the spacing that plate 19 can be more separated from one another than plate 2 is bigger, and plate 19 can extend to the position of first group of plate 2, or as shown in figure 18, can be apart from plate 2 certain distance separately on section.All plate 2 and plates 19 all are embedded in the elastic material, as shown in the figure.
Figure 19,20,21 and 22 has represented similar acceptor of energy of the present invention, and core is wherein surrounded by plate-elasitic layer first structure, and first structure is surrounded by second analog structure.The plate 19 here also can separate fartherly than plate 2.Can only account for the part of second group of plate height by the power absorption core 3 of first structure encirclement, flexible material between while second group of plate, as shown in figure 19, or core can be high together with second group of plate as shown in figure 21, and wherein first structure is made of plate 2 and the elastomeric layer that bonds on the plate 2.As shown in figure 20, power absorption core 3 also can only account for the part of plate-elasitic layer first structure height or as shown in figure 21 core 3 can with first investing mechanism with high.Figure 22 has represented a kind of like this acceptor of energy, and wherein vertically extending plate 20 is arranged between the plug-in unit and second investing mechanism.
In the acceptor of energy of Figure 19 to Figure 22, by plate 2 and elastic material 1 with can be considered the plug-in unit of acceptor of energy by the device that core 3 that they surrounded or analog are formed.Plug-in unit can be made respectively with the device of being made up of plate 19 and elastomeric layer.In the embodiment of Figure 20 and Figure 21, these two kinds of devices can be processed respectively, and less then device can inject in the bigger device that contains plate 19.In the embodiment of Figure 19 and Figure 22, can make less plug-in unit earlier, determine then it to be embedded in wherein the position of plug-in unit in general construction.
Figure 23 has represented a kind of like this acceptor of energy of the present invention, and core 3 wherein strengthens gradually at the diameter on the core direction of both ends.In the illustrated case, disposed two this acceptor of energies, be used to absorb wind carry cause along the moving of bar direction, or be used for supporting the motion of building structure base plate.One side of damper 21 and link 22 are fixing, and opposite side is connected with fork-shaped link 23, make the power that applies along the arrow C direction will obtain buffering.
Figure 24 has represented two acceptor of energies 24 of the present invention, and they are connected with 26 and element 27 with rod member 25 equally, is used to absorb the power on the diagram arrow C direction.
Figure 25 has represented to be used for the Laboratory Furniture of advance copy invention acceptor of energy.Foregoing, as to have core 3 acceptor of energy is housed on the Laboratory Furniture.Crotch 28 has been fixed the two ends of acceptor of energy.Static pressure acts on by piston 29 in the plumbous coremaking portion of acceptor of energy, and as to the description that Fig. 5 to Fig. 7 carried out, piston 29 is contained in the similar extremity piece 30.Pressure can be applied on the piston 29 by the direction of hydraulic jack (not shown) by arrow E.The arm 31 that is connected the acceptor of energy middle part is pressed the direction to-and-fro motion shown in the arrow F in experiment.Reciprocating frequency and amplitude can change.To-and-fro motion also can be driven by hydraulic jack.
Acceptor of energy of the present invention has the operating life of prolongation, has reduced the grade of energy absorbing material simultaneously.Description to experimental result will further specify the present invention below:
Experiment 1
As shown in figure 25, acceptor of energy is installed on the Laboratory Furniture, and acceptor of energy is made up of 14 blocks of even spaced apart steel plates that harden, and steel plate is of a size of 90mm * 76mm, and thickness is 2.5mm, accompanies the thick rubber layer of one deck 1.6mm between plate.The core chamber is that diameter is that the concentric hole of 32mm constitutes on the concentric hole of 30mm and the rubber layer by diameter on the steel plate layer.Core contains 99.9% pure lead.Laboratory Furniture applies the displacement cycle of level to acceptor of energy, and the amplitude of displacement is ± 5mm, and power is 22KN, and frequency is per minute 2 circulations.In experimentation, oil hydraulic cylinder acts on the two ends of plumbous coremaking portion, core is applied the static pressure that is about 60MPa.After 20,000 experiment circulations, the energy that damping force and every circulation are absorbed still initial value 20% within.After 20,000 circulations, remove acceptor of energy from Laboratory Furniture, and its saw is two halves.Observe inspection by lead material, find that core still is in good state core.
Experiment 2
In the same way to experiment in 1 identical acceptor of energy support pads experimentize, different is Laboratory Furniture does not apply static pressure to plumbous coremaking portion.Less than 100 experiment circulation times, energy that damping force and every circulation are absorbed just is slightly less than 50% of initial value.
Experiment 3
Manufacturing one, to be of a size of 90mm * 50mm, thickness by 22 be the acceptor of energy that the steel plate of 2.75mm is formed.Be coated with polytetrafluoroethylplastic plastic (Teflon) on every block of identical steel plate.Core is that the cylindrical plugs of 30mm constitutes by diameter.Acceptor of energy is contained on the Laboratory Furniture shown in Figure 25 and experimentizes, and experimental condition is identical with experiment 1.After 5000 circulations, damping force and the energy that absorbed still initial value 20% within.
The present invention who comprises multiple preferred form has been described above.Variations and modifications of the present invention is easy the those skilled in the art in related domain, so the present invention will be limited by claim.

Claims (17)

1.一种安放在两个物体之间的能量吸收器,用于吸收两个物体之间产生的运动能量,这种能量吸收器包括一个由铅制造的芯部以及一个包围芯部的整体结构,上述整体结构由一系列间隔开的平行板和在板之间延伸并固定到板上的弹性材料层所组成,通过板与板之间弹性材料层的弹性收缩对芯部施加至少接近能量吸收材料剪切屈服应力的近似静压力。1. An energy absorber placed between two bodies for absorbing the energy of motion arising therebetween, the energy absorber comprising a core made of lead and an integral structure surrounding the core , the above overall structure consists of a series of spaced apart parallel plates and layers of elastic material extending between the plates and fixed to the plates, the elastic contraction of the elastic material layer between the plates exerts on the core at least close to the energy absorption Approximate static pressure for material shear yield stress. 2.根据权利要求1的能量吸收器,其特征在于:施加在芯部上的静压力超过能量吸收材料的剪切屈服应力。2. An energy absorber according to claim 1, characterized in that the static pressure exerted on the core exceeds the shear yield stress of the energy absorbing material. 3.根据权利要求2的能量吸收器,其特征在于:施加在芯部上的静压力为10MPa或更大。3. An energy absorber according to claim 2, characterized in that the static pressure exerted on the core is 10 MPa or more. 4.根据权利要求3的能量吸收器,其特征在于:施加在芯部上的静压力超过20MPa。4. Energy absorber according to claim 3, characterized in that the static pressure exerted on the core exceeds 20 MPa. 5.根据权利要求1的能量吸收器,其特征在于:芯部由铅材料制造。5. Energy absorber according to claim 1, characterized in that the core is made of lead material. 6.根据权利要求1的能量吸收器,其特征在于:包围着芯部并对芯部施加静压力的装置也包括至少一个固定在能量吸收器上的端盖,此端盖通过包围芯部的整体结构的弹性收缩作用于芯部,上述整体结构在能量吸收器的制造过程中受到拉伸作用。6. An energy absorber according to claim 1, characterized in that the means surrounding the core and applying static pressure to the core also comprise at least one end cap fixed to the energy absorber, the end cap passing through the surrounding core The core is acted upon by an elastic contraction of the monolithic structure which is stretched during the manufacture of the energy absorber. 7.根据权利要求5的能量吸收器,其特征在于:包围着芯部并对芯部施加静压力的装置包括至少一个端盖,用于承受能量吸收器所支承的结构重量,以便使端盖作用于芯部,对其施加上述静压力。7. An energy absorber according to claim 5, wherein the means surrounding the core and applying static pressure to the core comprises at least one end cap for bearing the weight of the structure supported by the energy absorber so that the end cap Acting on the core, the above-mentioned static pressure is applied to it. 8.根据权利要求7的能量吸收器,其特征在于:端盖通过位于端盖和芯部之间的一个活塞作用于芯部。8. An energy absorber according to claim 7, characterized in that the end cap acts on the core via a piston located between the end cap and the core. 9.根据权利要求8的能量吸收器,其特征在于:在端盖和活塞之间有一个弹性材料元件。9. Energy absorber according to claim 8, characterized in that there is an element of elastic material between the end cap and the piston. 10.根据权利要求1的能量吸收器,其特征在于:芯部在其整个高度上具有不同的直径。10. Energy absorber according to claim 1, characterized in that the core has different diameters over its entire height. 11.根据权利要求1的能量吸收器,其特征在于:围绕芯部的板和弹性材料层整体结构由板和弹性材料层第二结构所包围,第二结构中的弹性材料层在相邻板之间延伸,并固定到板上,板与板之间具有较大的空间。11. Energy absorber according to claim 1, characterized in that the integral structure of plates and layers of elastic material surrounding the core is surrounded by a second structure of plates and layers of elastic material, the layers of elastic material in the second structure being adjacent plates Extend between and fix to the board, there is a large space between the boards. 12.一种制造能量吸收器的方法,这种能量吸收器安放在两个物体之间,以便吸收两个物体之间产生的运动能量,能量吸收器包括一个整体结构,整体结构由许多被弹性材料层分开的板组成,弹性材料层在相邻板之间延伸并固定到板上,能量吸收器还包括一个穿过板和穿过板与板之间弹性材料层的空腔,对上述整体结构施加拉伸力,使上述空腔略微加大,用可塑性变形的能量吸收材料充填上述空腔,形成能量吸收器的芯部,释放上述拉伸力,使整体结构收缩,从而对芯部施加一个静压力。12. A method of manufacturing an energy absorber placed between two objects so as to absorb the energy of motion generated between the two objects, the energy absorber comprising an integral structure made of a plurality of elastic Composed of plates separated by layers of material, elastic material layers extending between adjacent plates and fixed to the plates, the energy absorber also includes a cavity through the plates and through the elastic material layer between the plates, the above-mentioned overall The structure exerts a tensile force to slightly enlarge the cavity, fills the cavity with a plastically deformable energy-absorbing material to form the core of the energy absorber, releases the tensile force, and shrinks the overall structure, thereby exerting a force on the core. a static pressure. 13.根据权利要求12的方法,其特征在于:静压力超过芯部能量吸收材料的剪切屈服应力。13. The method of claim 12, wherein the static pressure exceeds the shear yield stress of the energy absorbing material of the core. 14.根据权利要求13的方法,其特征在于:此方法包括通过将能量吸收材料扇形块压进空腔而充填上述空腔,还包括在插入之后将每个扇形块压制成芯部,并且压力应足以使包围空腔的上述板的周边嵌入能量吸收材料。14. A method according to claim 13, characterized in that the method comprises filling said cavities by pressing segments of energy absorbing material into the cavities, further comprising pressing each segment into a core after insertion, and pressing It should be sufficient that the perimeter of the above-mentioned plate surrounding the cavity is embedded in the energy absorbing material. 15.根据权利要求13的方法,其特征在于:此方法包括通过加热制做能量吸收芯部的材料并迫使其流入空腔而充填上述腔。15. A method according to claim 13, characterized in that the method comprises filling said cavity by heating the material from which the energy absorbing core is made and forcing it into the cavity. 16.根据权利要求14的方法,其特征在于:能量吸收材料为铅。16. A method according to claim 14, characterized in that the energy absorbing material is lead. 17.根据权利要求13的方法,其特征在于:此方法包括将上述整体结构插入第二结构,第二结构由一系列间隔开的平行板以及在板之间延伸并固定到板上的弹性材料所组成,上述插入的结果使得上述整体结构嵌入上述第二结构。17. A method according to claim 13, characterized in that the method comprises inserting said monolithic structure into a second structure consisting of a series of spaced apart parallel plates and elastic material extending between and secured to the plates As a result of the above-mentioned insertion, the above-mentioned overall structure is embedded in the above-mentioned second structure.
CN 94102236 1994-03-07 1994-03-07 Energy absorbers and methods of manufacture Expired - Fee Related CN1081301C (en)

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