CN1081395A - Gradient ceramics with ceramic fibrous membrane fenestrata - Google Patents
Gradient ceramics with ceramic fibrous membrane fenestrata Download PDFInfo
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- CN1081395A CN1081395A CN 92105200 CN92105200A CN1081395A CN 1081395 A CN1081395 A CN 1081395A CN 92105200 CN92105200 CN 92105200 CN 92105200 A CN92105200 A CN 92105200A CN 1081395 A CN1081395 A CN 1081395A
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- ceramic
- ceramics
- fibre
- gradient
- fenestrata
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- 239000000919 ceramic Substances 0.000 title claims abstract description 64
- 239000012528 membrane Substances 0.000 title claims abstract description 16
- 239000000835 fiber Substances 0.000 claims abstract description 24
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 11
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 10
- 230000001413 cellular effect Effects 0.000 claims abstract description 10
- 239000000758 substrate Substances 0.000 claims abstract description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000001035 drying Methods 0.000 claims abstract description 6
- 239000010431 corundum Substances 0.000 claims abstract description 5
- 229910052593 corundum Inorganic materials 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims abstract description 5
- 235000019353 potassium silicate Nutrition 0.000 claims abstract description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 4
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 claims abstract description 3
- 229910052573 porcelain Inorganic materials 0.000 claims abstract description 3
- 239000002131 composite material Substances 0.000 claims abstract 2
- 239000004927 clay Substances 0.000 claims description 4
- 239000010433 feldspar Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 235000012222 talc Nutrition 0.000 claims description 4
- 239000000454 talc Substances 0.000 claims description 4
- 229910052623 talc Inorganic materials 0.000 claims description 4
- 238000012986 modification Methods 0.000 claims description 3
- 230000004048 modification Effects 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims description 2
- 230000010412 perfusion Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 2
- 239000006004 Quartz sand Substances 0.000 claims 1
- 238000004458 analytical method Methods 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 5
- 239000010453 quartz Substances 0.000 abstract description 2
- 239000007864 aqueous solution Substances 0.000 abstract 1
- 230000007797 corrosion Effects 0.000 abstract 1
- 238000005260 corrosion Methods 0.000 abstract 1
- 238000003837 high-temperature calcination Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 abstract 1
- 238000001914 filtration Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000012736 aqueous medium Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000009740 moulding (composite fabrication) Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- PZZYQPZGQPZBDN-UHFFFAOYSA-N aluminium silicate Chemical compound O=[Al]O[Si](=O)O[Al]=O PZZYQPZGQPZBDN-UHFFFAOYSA-N 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 229910003465 moissanite Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/4596—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with fibrous materials or whiskers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00793—Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
- C04B2111/00801—Membranes; Diaphragms
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
The invention belongs to the silicate engineering, fine ceramics and function ceramics field.
A kind of high temperature resistant (400-850 ℃), corrosion-resistant, lower resistance, its tunica fibrosa can be at outer surface, gradient ceramics with ceramic fibrous membrane fenestrata that also can be on inner surface.It is to be aggregate by corundum or alumina or quartz or alumina silicate porcelain or SiC.Make cellular ceramic substrate with the medium and high temperature bond through high-temperature calcination, then with alumina silicate fibre or high aluminum fiber or these two kinds composite fibre of mixing by a certain percentage, through short cutting, homogenizing, being dispersed in and being added with waterglass or Ludox or aluminum solutions or aluminum phosphate or they the aqueous solution by the formulated mixed liquor of different proportion, it is coated on the cellular ceramic substrate, then drying, burn till and make the pottery of ceramic fibre fenestra gradient.
Description
The invention belongs to the silicate engineering, fine ceramics and function ceramics field.
Before as the filtration of high temperature dust gas etc., adopt the glass fibre cloth bag mostly, high temperature resistant only below 350 ℃, because of the glass fibre cloth bag eventually so the flue gas that is higher than more than 350 ℃ all needs after the water spray cooling, could make filtration, purification handles, both wasted water like this, contaminated environment and cause unnecessary heat waste adopts resistant to elevated temperatures porous ceramics to make filtering material again, though can address the above problem, but because of resistance is big, the regeneration difficulty, and can not apply.
The objective of the invention is to: provide a kind of anti-400 ℃-850 ℃, low filtration resistance, high separating efficiency and the gradient ceramics with ceramic fibrous membrane fenestrata of easily regenerating, it can be widely used in high-temperature flue gas and do aspects such as dedusting, makes the high-temperature resistant medium filtering material.
Fig. 1-1 is a cellular ceramic substrate, and Fig. 1-2 is the ceramic fibre film.
Accompanying drawing 2, flanged gradient ceramics with ceramic fibrous membrane fenestrata.
Fig. 2-1 is the high strength mounting flange, and Fig. 2-2 is a cellular ceramic substrate, and Fig. 2-3 is the ceramic fibre film, and Fig. 2 (a) is the band gradient ceramics with ceramic fibrous membrane fenestrata at the end.Fig. 2 (b) is not for the gradient ceramics with ceramic fibrous membrane fenestrata at the end.
Feature of the present invention is: a kind of ceramic fibre film sticks on the outer or inner surface of porous ceramic pipe (or plate), and the hole through-thickness is the gradient ceramics with ceramic fibrous membrane fenestrata that the stagewise gradient shape increases or dwindles.
Detailed technology scheme of the present invention is:
At first get the aperture at 100-1000um with the particle packing legal system, the porosity is 30-50%, rupture strength is that the porous ceramics of 10-90MPa is made carrier, then on above-mentioned porous ceramic articles by multiple through the ceramic fibre liquid layer of too shortly cutting, homogenizing is added with bond, drying is burnt till, forming a layer thickness on porous ceramic surface is 50-200um, and aperture 15-80um, the porosity are the gradient ceramics with ceramic fibrous membrane fenestrata of 60-90%.
Cellular ceramic substrate of the present invention is an aggregate with corundum or alumina or quartz or SiC or alumina silicate porcelain, and its bond is divided into two kinds of middle warm type (below 500 ℃) and high temperature modifications (500-850 ℃).In warm bond be clay: 20-50%, feldspar: 20-40%, talcum: 5-15%; The high temperature modification bond is: talcum 50-85%, clay: 6-15%, feldspar: 3-8%, brium carbonate: 0-10%, press aggregate: bond=100: (15-30) proportioning adopts technological formings such as ramming, heat perfusion through mixing, and burns till at 1200-1300 ℃, obtaining diameter is the tubulose porous ceramics of 20-100 * 500-1500mm, also can be made into the tabular goods of Denging.
The present invention adopts the fiber of alumina silicate fibre, high aluminum fiber or these the two kinds mixing that mix by a certain percentage to make the ceramic fibre membrane material, in short cutting, add the aqueous medium that contains 10-50vol% waterglass or Ludox or aluminium colloidal sol or aluminum phosphate or they by different proportion liquid mixture prepared etc., through stirring homogenizing, its quilt is multiple on porous ceramic surface, drying, burning till and obtaining thickness is 50-200um, and aperture 15-80um, the porosity are the gradient ceramics with ceramic fibrous membrane fenestrata of 60-90%.
Embodiment 1:
100 parts in 40 order corundum, warm bond is 30 parts in adding, through ramming process, dry, burn till and make cellular ceramic substrate, by multiple aqueous medium layer through the short aluminium silicate fiber peacekeeping 50vol% waterglass of cutting, drying and sintering make gradient ceramics with ceramic fibrous membrane fenestrata on above-mentioned cellular ceramic substrate.
Embodiment 2:
100 parts in 5 order corundum, add 25 parts of high temperature adhesives, through hot form, burn till and make cellular ceramic substrate, on above-mentioned porous ceramics, mixed by different proportion and be added with the 40vol% Ludox through the short alumina silicate fibre of cutting or high aluminum fiber or both by multiple, aqueous layer after the stirring homogenizing, drying is burnt till and is made gradient ceramics with ceramic fibrous membrane fenestrata.
Embodiment 3:
10 order SiC100 parts, 25 parts of high temperature adhesives are made carrier with embodiment 1 same process, are added in the 50vol% Ludox, and warp and embodiment 1 same process make gradient ceramics with ceramic fibrous membrane fenestrata.
Claims (3)
1, a kind of porous ceramic bodies, it is characterized in that: stick on the outer or inner surface of cellular ceramic substrate (pipe or plate) by alumina silicate or high aluminum fiber or ceramic fibre film that both cooperate by different proportion, the hole is the gradient ceramics with ceramic fibrous membrane fenestrata that the stagewise gradient shape increases or dwindles, heatproof 400-850 ℃ along thickness direction.
2, the method for production of cellular ceramic substrate according to claim 1, it is characterized in that: with corundum or alumina or quartz sand or SiC or alumina silicate porcelain is aggregate, its bond is divided into middle warm type: clay 20-50%, feldspar 20-40%, talcum 5-15% and high temperature modification: talcum 50-85%, clay 6-15%, feldspar 3-8%, brium carbonate 0-10%, press aggregate: bond=100: the 15-30 proportioning, through mixing, adopt ramming, the heat perfusion waits technological forming, burns till at 1200-1300 ℃, obtaining diameter is 20-100 * 500-1000mm tubulose porous ceramics, also can be made into the tabular goods of Denging, its aperture is 30-50% for the 100-1000um porosity, and anti-to analyse intensity be 10-90MPa.
3, the method for production of ceramic fibre film according to claim 1, it is characterized in that: adopt alumina silicate fibre, high aluminum fiber or these two kinds composite fibre of mixing are by a certain percentage made the ceramic fibre membrane material, cut through short, add and contain in 10-50vol% waterglass or Ludox or aluminium colloidal sol or aluminum phosphate or their the aqueous mediums by the different proportion preparation, through stirring, its quilt is multiple on porous pottery carrier surface, drying, to burn till and obtain thickness be 50-200um, and the aperture 15-80um porosity is the ceramic fibre film of 60-90%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 92105200 CN1081395A (en) | 1992-07-15 | 1992-07-15 | Gradient ceramics with ceramic fibrous membrane fenestrata |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 92105200 CN1081395A (en) | 1992-07-15 | 1992-07-15 | Gradient ceramics with ceramic fibrous membrane fenestrata |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1081395A true CN1081395A (en) | 1994-02-02 |
Family
ID=4941222
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 92105200 Pending CN1081395A (en) | 1992-07-15 | 1992-07-15 | Gradient ceramics with ceramic fibrous membrane fenestrata |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1081395A (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101940857A (en) * | 2010-10-22 | 2011-01-12 | 合肥丰德科技有限公司 | High-temperature resistant ceramic fiber gas filter material |
| CN101966410A (en) * | 2010-10-22 | 2011-02-09 | 合肥丰德科技有限公司 | Preparation method of high temperature resistant ceramic fiber gas filter material |
| CN101415477B (en) * | 2006-03-31 | 2011-09-07 | 博韦尔公开有限公司 | Low expansion corrosion resistant ceramic foam filters for molten aluminum filtration |
| CN102580403A (en) * | 2011-01-07 | 2012-07-18 | 宜兴市鑫帝豪高科陶瓷厂 | Method for manufacturing high-temperature gas-solid separation ceramic filter pipe |
| CN101534935B (en) * | 2006-11-08 | 2012-09-26 | 日本碍子株式会社 | Ceramic filter and regeneration method thereof |
| CN103539455A (en) * | 2013-10-09 | 2014-01-29 | 河南核净洁净技术有限公司 | High-temperature-resistant silicon carbide coated filter element for radioactive gas treatment and preparation method thereof |
| CN105771475A (en) * | 2016-03-16 | 2016-07-20 | 江苏省陶瓷研究所有限公司 | Ceramic membrane for filtering high-temperature smoke and preparation method thereof |
| CN106422468A (en) * | 2016-10-31 | 2017-02-22 | 刘国敏 | Cross-flow backflushing ceramic membrane liquid ammonia deoiling filtering device |
| CN107162641A (en) * | 2017-06-05 | 2017-09-15 | 安徽省亚欧陶瓷有限责任公司 | A kind of preparation method of the wear-resisting ceramic tile with Non-smooth surface grade micro-surface structure |
| CN107415350A (en) * | 2017-04-13 | 2017-12-01 | 张增阳 | A kind of desktop computer mainboard heat radiating material |
| CN108484148A (en) * | 2018-03-26 | 2018-09-04 | 无锡盛雅生物科技有限公司佛山分公司 | A kind of preparation method of the inexpensive ceramic micro filter film of environmental protection |
| CN111408283A (en) * | 2020-03-13 | 2020-07-14 | 山东工业陶瓷研究设计院有限公司 | Ceramic fiber membrane reinforcing slurry, preparation method and ceramic fiber membrane reinforcing method |
| CN111569567A (en) * | 2020-06-18 | 2020-08-25 | 景应政 | A filter device and filter element thereof |
-
1992
- 1992-07-15 CN CN 92105200 patent/CN1081395A/en active Pending
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101415477B (en) * | 2006-03-31 | 2011-09-07 | 博韦尔公开有限公司 | Low expansion corrosion resistant ceramic foam filters for molten aluminum filtration |
| CN101534935B (en) * | 2006-11-08 | 2012-09-26 | 日本碍子株式会社 | Ceramic filter and regeneration method thereof |
| CN101940857A (en) * | 2010-10-22 | 2011-01-12 | 合肥丰德科技有限公司 | High-temperature resistant ceramic fiber gas filter material |
| CN101966410A (en) * | 2010-10-22 | 2011-02-09 | 合肥丰德科技有限公司 | Preparation method of high temperature resistant ceramic fiber gas filter material |
| CN101966410B (en) * | 2010-10-22 | 2012-08-08 | 合肥丰德科技有限公司 | Preparation method of high temperature resistant ceramic fiber gas filter material |
| CN101940857B (en) * | 2010-10-22 | 2014-04-16 | 合肥丰德科技股份有限公司 | High-temperature resistant ceramic fiber gas filter material |
| CN102580403A (en) * | 2011-01-07 | 2012-07-18 | 宜兴市鑫帝豪高科陶瓷厂 | Method for manufacturing high-temperature gas-solid separation ceramic filter pipe |
| CN102580403B (en) * | 2011-01-07 | 2015-05-20 | 宜兴市鑫帝豪高科陶瓷厂 | Method for manufacturing high-temperature gas-solid separation ceramic filter pipe |
| CN103539455B (en) * | 2013-10-09 | 2014-12-10 | 河南核净洁净技术有限公司 | High-temperature-resistant silicon carbide coated filter element for radioactive gas treatment and preparation method thereof |
| CN103539455A (en) * | 2013-10-09 | 2014-01-29 | 河南核净洁净技术有限公司 | High-temperature-resistant silicon carbide coated filter element for radioactive gas treatment and preparation method thereof |
| CN105771475A (en) * | 2016-03-16 | 2016-07-20 | 江苏省陶瓷研究所有限公司 | Ceramic membrane for filtering high-temperature smoke and preparation method thereof |
| CN106422468A (en) * | 2016-10-31 | 2017-02-22 | 刘国敏 | Cross-flow backflushing ceramic membrane liquid ammonia deoiling filtering device |
| CN107415350A (en) * | 2017-04-13 | 2017-12-01 | 张增阳 | A kind of desktop computer mainboard heat radiating material |
| CN107162641A (en) * | 2017-06-05 | 2017-09-15 | 安徽省亚欧陶瓷有限责任公司 | A kind of preparation method of the wear-resisting ceramic tile with Non-smooth surface grade micro-surface structure |
| CN107162641B (en) * | 2017-06-05 | 2020-07-07 | 安徽省亚欧陶瓷有限责任公司 | Preparation method of wear-resistant ceramic tile with non-smooth micro-surface structure |
| CN108484148A (en) * | 2018-03-26 | 2018-09-04 | 无锡盛雅生物科技有限公司佛山分公司 | A kind of preparation method of the inexpensive ceramic micro filter film of environmental protection |
| CN111408283A (en) * | 2020-03-13 | 2020-07-14 | 山东工业陶瓷研究设计院有限公司 | Ceramic fiber membrane reinforcing slurry, preparation method and ceramic fiber membrane reinforcing method |
| CN111569567A (en) * | 2020-06-18 | 2020-08-25 | 景应政 | A filter device and filter element thereof |
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