CN108103301A - A heat treatment device for transmission gear production - Google Patents
A heat treatment device for transmission gear production Download PDFInfo
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- CN108103301A CN108103301A CN201711351297.6A CN201711351297A CN108103301A CN 108103301 A CN108103301 A CN 108103301A CN 201711351297 A CN201711351297 A CN 201711351297A CN 108103301 A CN108103301 A CN 108103301A
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 26
- 230000005540 biological transmission Effects 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000003860 storage Methods 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/32—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for gear wheels, worm wheels, or the like
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0056—Furnaces through which the charge is moved in a horizontal straight path
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- Sewing Machines And Sewing (AREA)
- General Details Of Gearings (AREA)
Abstract
Description
技术领域technical field
本发明涉及齿轮加工设备技术领域,尤其涉及一种传动齿轮生产用热处理装置。The invention relates to the technical field of gear processing equipment, in particular to a heat treatment device for transmission gear production.
背景技术Background technique
齿轮传动是机械传动中应用最广的一种传动形式。它的传动比较准确,效率高,结构紧凑,工作可靠,寿命长。而为了提高齿轮的使用寿命,在对齿轮加工的过程中需要进行热处理。Gear transmission is the most widely used form of transmission in mechanical transmission. Its transmission is relatively accurate, high in efficiency, compact in structure, reliable in operation and long in life. In order to improve the service life of the gear, heat treatment is required during the machining of the gear.
目前,在对齿轮进行热处理时,其齿轮是稳定不动的,这样就会导致齿轮受热不均匀,因为齿轮的一面受到加热块的加热,而远离加热块的一端无法均匀的受热,这样就会影响齿轮的质量,进而影响到人们的使用。At present, when the gear is heat treated, the gear is stable, which will cause the gear to be heated unevenly, because one side of the gear is heated by the heating block, and the end away from the heating block cannot be heated evenly, so that Affect the quality of the gear, and then affect people's use.
为此,我们设计了一种传动齿轮生产用热处理装置。For this reason, we have designed a heat treatment device for transmission gear production.
发明内容Contents of the invention
本发明的目的是为了解决目前齿轮加热不能均匀受热而影响其质量的问题,而提出的一种传动齿轮生产用热处理装置。The purpose of the present invention is to solve the current problem that gears cannot be heated uniformly and affect their quality, and propose a heat treatment device for transmission gear production.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种传动齿轮生产用热处理装置,包括底箱,所述底箱上固定连接有电机,所述电机的输出端固定连接有第一转轴,所述第一转轴远离电机的一端贯穿底箱并与底箱的内侧壁转动连接,所述第一转轴上固定套接有第一齿轮,所述底箱内转动连接有多个第二转轴,所述第二转轴上固定套接有第二齿轮,所述第一齿轮和第二齿轮通过齿带连接,所述底箱的顶部设有支撑板,所述支撑板通过连接机构与底箱连接,所述支撑板的顶部固定连接有多个挡板,所述支撑板的一侧设有固定板,所述固定板固定在底箱的顶部,所述固定板靠近支撑板的一侧固定连接有衔接板,靠近衔接板的所述挡板通过第四转轴转动连接有齿轮套,所述衔接板上设有与齿轮套对应的第一齿槽,相邻两个所述挡板相对的一侧均转动连接有转盘,位于同一所述挡板上的两个转盘通过第三转轴连接,所述第四转轴远离齿轮套一端贯穿挡板并与转盘固定连接,所述第四转轴与挡板转动连接,相对的两个所述转盘通过限位机构连接,所述底箱的顶部固定连接有盒体,所述盒体的内顶部固定连接有加热块。A heat treatment device for transmission gear production, comprising a bottom box, a motor is fixedly connected to the bottom box, a first rotating shaft is fixedly connected to the output end of the motor, and the end of the first rotating shaft far away from the motor passes through the bottom box and is connected to the bottom box. The inner side wall of the bottom box is rotatably connected, the first shaft is fixedly sleeved with a first gear, the inside of the bottom box is rotatably connected with a plurality of second shafts, and the second shaft is fixedly sleeved with a second gear, The first gear and the second gear are connected by a toothed belt, the top of the bottom box is provided with a support plate, the support plate is connected with the bottom box through a connection mechanism, and a plurality of baffles are fixedly connected to the top of the support plate , one side of the support plate is provided with a fixed plate, the fixed plate is fixed on the top of the bottom box, the side of the fixed plate close to the support plate is fixedly connected with a connecting plate, and the baffle plate close to the connecting plate passes through the first The four shafts are rotatably connected with a gear sleeve, and the connecting plate is provided with a first tooth slot corresponding to the gear sleeve, and the opposite sides of two adjacent baffle plates are rotatably connected with a turntable, which are located on the same baffle plate The two turntables are connected through the third rotating shaft, the end of the fourth rotating shaft away from the gear sleeve penetrates the baffle and is fixedly connected with the turntable, the fourth rotating shaft is connected to the baffle in rotation, and the two opposite turntables pass through the limit mechanism connected, the top of the bottom box is fixedly connected with a box body, and the inner top of the box body is fixedly connected with a heating block.
优选地,所述盒体的两侧均设有与支撑板对应的通口,所述通口内顶部软连接有隔热层。Preferably, both sides of the box body are provided with openings corresponding to the support plate, and the inner top of the openings is softly connected with a heat insulation layer.
优选地,所述连接机构包括固定在支撑板底部的多个活动板,所述底箱的顶部设有与活动板对应的开口,所述活动板与开口的内侧壁滑动连接,所述活动板的底部贯穿底箱并向下延伸,所述第一转轴和第二转轴上均固定套接有多个第三齿轮,所述活动板的底部设有与第三齿轮对应的第二齿槽。Preferably, the connection mechanism includes a plurality of movable plates fixed on the bottom of the support plate, the top of the bottom box is provided with an opening corresponding to the movable plate, and the movable plate is slidably connected to the inner side wall of the opening, and the movable plate The bottom of the movable plate passes through the bottom box and extends downwards. A plurality of third gears are fixedly sleeved on the first rotating shaft and the second rotating shaft. The bottom of the movable plate is provided with second tooth slots corresponding to the third gears.
优选地,所述活动板的两侧均固定连接有滑条,所述开口的内侧壁设有与滑条对应的滑条槽。Preferably, both sides of the movable plate are fixedly connected with slide bars, and the inner side wall of the opening is provided with slide bar grooves corresponding to the slide bars.
优选地,所述限位机构包括下限位板,所述下限位板固定在两个相邻的转盘之间,所述下限位板通过螺栓连接有上限位板,所述上限位板上固定连接有限位轴。Preferably, the limiting mechanism includes a lower limiting plate, the lower limiting plate is fixed between two adjacent turntables, the lower limiting plate is connected with an upper limiting plate through bolts, and the upper limiting plate is fixedly connected limited axis.
优选地,所述底箱的内侧壁设有与第二转轴对应的转槽,所述转槽的内侧壁等距环绕设有多个收纳槽,所述收纳槽内设有滚珠,所述滚珠与第二转轴接触。Preferably, the inner side wall of the bottom box is provided with a turning groove corresponding to the second rotating shaft, and the inner side wall of the turning groove is equidistantly surrounded by a plurality of storage grooves, and balls are arranged in the storage grooves, and the balls Contact with the second shaft.
本发明通过限位机构将待加热的齿轮稳定,接着通过电机带动第一转轴的转动而带动第二转轴的转动,再通过连接机构带动支撑板向前运动,在支撑板向前运动时,由于齿轮套的作用,使待加热的齿轮同时转动,则使齿轮受热均匀。The present invention stabilizes the gear to be heated through the limiting mechanism, then drives the rotation of the first rotating shaft through the motor to drive the rotation of the second rotating shaft, and then drives the supporting plate to move forward through the connecting mechanism. When the supporting plate moves forward, due to The effect of the gear sleeve makes the gears to be heated rotate at the same time, so that the gears are heated evenly.
附图说明Description of drawings
图1为本发明提出的一种传动齿轮生产用热处理装置的结构示意图;Fig. 1 is the structural representation of a kind of transmission gear production heat treatment device that the present invention proposes;
图2为本发明提出的一种传动齿轮生产用热处理装置中底箱的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the bottom box in a heat treatment device for transmission gear production proposed by the present invention;
图3为本发明提出的一种传动齿轮生产用热处理装置中支撑板与固定板的连接结构示意图;Fig. 3 is a schematic diagram of the connection structure between the support plate and the fixed plate in a heat treatment device for transmission gear production proposed by the present invention;
图4为本发明提出的一种传动齿轮生产用热处理装置的俯视结构示意图。Fig. 4 is a top structural schematic diagram of a heat treatment device for transmission gear production proposed by the present invention.
图中:1底箱、2电机、3第一转轴、4第一齿轮、5第二转轴、6第二齿轮、7齿带、8支撑板、9连接机构、91活动板、92第三齿轮、10挡板、11固定板、12衔接板、13齿轮套、14转盘、15第三转轴、16限位机构、161下限位板、162螺栓、163上限位板、164限位轴、17加热块、18隔热层、19盒体、20第四转轴。In the figure: 1 bottom box, 2 motor, 3 first rotating shaft, 4 first gear, 5 second rotating shaft, 6 second gear, 7 toothed belt, 8 supporting plate, 9 connecting mechanism, 91 movable plate, 92 third gear , 10 baffle plate, 11 fixed plate, 12 connecting plate, 13 gear sleeve, 14 turntable, 15 third rotating shaft, 16 limit mechanism, 161 lower limit plate, 162 bolt, 163 upper limit plate, 164 limit shaft, 17 heating Block, 18 heat insulation layers, 19 box bodies, 20 fourth rotating shafts.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, so as to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the invention.
参照图1-4,一种传动齿轮生产用热处理装置,包括底箱1,底箱1上固定连接有电机2,电机2的输出端固定连接有第一转轴3,第一转轴3远离电机2的一端贯穿底箱1并与底箱1的内侧壁转动连接,第一转轴3上固定套接有第一齿轮4,底箱1内转动连接有多个第二转轴5,底箱1的内侧壁设有与第二转轴5对应的转槽,转槽的内侧壁等距环绕设有多个收纳槽,收纳槽内设有滚珠,滚珠与第二转轴5接触,这样可以减小第二转轴5与底箱1的内侧壁转动时的摩擦力,第二转轴5上固定套接有第二齿轮6,第一齿轮4和第二齿轮6通过齿带7连接,底箱1的顶部设有支撑板8,支撑板8通过连接机构9与底箱1连接,连接机构9包括固定在支撑板8底部的多个活动板91,底箱1的顶部设有与活动板91对应的开口,活动板91与开口的内侧壁滑动连接,活动板91的两侧均固定连接有滑条,开口的内侧壁设有与滑条对应的滑条槽,这样方便活动板1与开口的内侧壁滑动连接,活动板91的底部贯穿底箱1并向下延伸,第一转轴3和第二转轴5上均固定套接有多个第三齿轮92,活动板91的底部设有与第三齿轮92对应的第二齿槽,这样通过连接机构方便支撑板8的运动,支撑板8的顶部固定连接有多个挡板10,支撑板8的一侧设有固定板11,固定板11固定在底箱1的顶部,固定板11靠近支撑板8的一侧固定连接有衔接板12,靠近衔接板12的挡板通过第四转轴20转动连接有齿轮套13,衔接板12上设有与齿轮套13对应的第一齿槽,相邻两个挡板10相对的一侧均转动连接有转盘14,位于同一挡板10上的两个转盘14通过第三转轴15连接,第四转轴20远离齿轮套13一端贯穿挡板10并与转盘14固定连接,第四转轴20与挡板10转动连接,相对的两个转盘14通过限位机构16连接,限位机构16包括下限位板161,下限位板161固定在两个相邻的转盘14之间,下限位板161通过螺栓162连接有上限位板163,上限位板163上固定连接有限位轴164,这样通过限位机构16将齿轮稳定,底箱1的顶部固定连接有盒体19,盒体19的内顶部固定连接有加热块17,盒体19的两侧均设有与支撑板8对应的通口,通口内顶部软连接有隔热层18,这样避免热量的散发。Referring to Figures 1-4, a heat treatment device for transmission gear production includes a bottom box 1, a motor 2 is fixedly connected to the bottom box 1, and a first rotating shaft 3 is fixedly connected to the output end of the motor 2, and the first rotating shaft 3 is far away from the motor 2 One end of the bottom box 1 passes through the bottom box 1 and is rotatably connected with the inner side wall of the bottom box 1. The first shaft 3 is fixedly sleeved with the first gear 4, and the bottom box 1 is rotatably connected with a plurality of second shafts 5. The inner side of the bottom box 1 The wall is provided with a rotating groove corresponding to the second rotating shaft 5, and the inner wall of the rotating groove is equidistantly surrounded by a plurality of storage grooves, and balls are arranged in the receiving grooves, and the balls are in contact with the second rotating shaft 5, so that the second rotating shaft can be reduced. 5 and the friction force when the inner side wall of the bottom box 1 rotates, the second rotating shaft 5 is fixedly sleeved with the second gear 6, the first gear 4 and the second gear 6 are connected by a toothed belt 7, and the top of the bottom box 1 is provided with Support plate 8, support plate 8 is connected with bottom case 1 by connecting mechanism 9, and connecting mechanism 9 comprises a plurality of movable plates 91 fixed on the bottom of support plate 8, and the top of bottom case 1 is provided with the opening corresponding to movable plate 91, movable Plate 91 is slidably connected with the inner side wall of the opening, and both sides of the movable plate 91 are fixedly connected with slide bars, and the inner side wall of the opening is provided with a slide bar groove corresponding to the slide bar, so that the movable plate 1 is slidably connected with the inner side wall of the opening. , the bottom of the movable plate 91 runs through the bottom box 1 and extends downwards, the first rotating shaft 3 and the second rotating shaft 5 are fixedly sleeved with a plurality of third gears 92, and the bottom of the movable plate 91 is provided with the third gear 92 corresponding to The second tooth groove, so that the movement of the support plate 8 is facilitated by the connection mechanism. The top of the support plate 8 is fixedly connected with a plurality of baffles 10, and one side of the support plate 8 is provided with a fixed plate 11, which is fixed on the bottom box 1, the side of the fixed plate 11 close to the support plate 8 is fixedly connected with the connecting plate 12, and the baffle plate close to the connecting plate 12 is connected with the gear sleeve 13 through the fourth rotating shaft 20, and the connecting plate 12 is provided with the gear sleeve 13 Corresponding to the first tooth groove, the opposite sides of two adjacent baffles 10 are rotatably connected with a turntable 14, and the two turntables 14 on the same baffle 10 are connected by a third rotating shaft 15, and the fourth rotating shaft 20 is far away from the gear sleeve 13, one end passes through the baffle plate 10 and is fixedly connected with the turntable 14, the fourth rotating shaft 20 is rotatably connected with the baffle plate 10, and the two opposite turntables 14 are connected through a limit mechanism 16, and the limit mechanism 16 includes a lower limit plate 161, a lower limit plate 161 is fixed between two adjacent rotating disks 14, and the lower limiting plate 161 is connected with the upper limiting plate 163 by bolts 162, and the upper limiting plate 163 is fixedly connected with the limiting shaft 164, so that the gear is stabilized by the limiting mechanism 16, and the bottom The top of the box 1 is fixedly connected with a box body 19, and the inner top of the box body 19 is fixedly connected with a heating block 17. Both sides of the box body 19 are provided with openings corresponding to the support plate 8, and the inner top of the opening is softly connected with heat insulation layer 18, so as to avoid the dissipation of heat.
本发明中,当需要对齿轮进行热处理时,通过限位机构16将齿轮固定,即使限位轴164对应齿轮的连接口,在通过拧紧螺栓162将上限位板163与下限位板161稳定连接,从而将齿轮稳定,再将支撑板8放到底箱1上,则打开电机2的开关,则电机2通过第一转轴3带动第二转轴5的转动,即第一齿轮4通过齿带7带动第二齿轮6的转动,从而带动第二转轴5的转动,则第三齿轮92通过活动板91使支撑板8向前运动,则随着支撑板8向前运动,则会使齿轮套13在第一齿槽上转动,则齿轮套13就会带动转盘14的同时转动,从而通过限位机构16的作用使齿轮同时进行转动,进而齿轮在向前移动加热的同时进行转动,从而使加热更加充分。In the present invention, when the gear needs to be heat-treated, the gear is fixed by the limit mechanism 16, even if the limit shaft 164 corresponds to the connection port of the gear, the upper limit plate 163 is stably connected with the lower limit plate 161 by tightening the bolt 162, Thereby the gear is stabilized, and then the support plate 8 is placed on the bottom case 1, then the switch of the motor 2 is turned on, and the motor 2 drives the rotation of the second rotating shaft 5 through the first rotating shaft 3, that is, the first gear 4 drives the second rotating shaft 5 through the toothed belt 7 The rotation of the second gear 6 drives the rotation of the second rotating shaft 5, then the third gear 92 moves the support plate 8 forward through the movable plate 91, then along with the support plate 8 moves forward, the gear sleeve 13 will be made to move forward in the first position. When one tooth slot rotates, the gear sleeve 13 will drive the turntable 14 to rotate at the same time, so that the gears will rotate at the same time through the action of the limit mechanism 16, and then the gears will rotate while moving forward and heating, thereby making the heating more sufficient .
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
Claims (6)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112094996A (en) * | 2020-10-13 | 2020-12-18 | 济南健嵘精密机械有限公司 | Heat treatment device for production of transmission gear |
| CN113293276A (en) * | 2021-06-08 | 2021-08-24 | 江苏飞船股份有限公司 | Gear heat treatment multi-station device |
| CN118421900A (en) * | 2024-04-29 | 2024-08-02 | 盐城金刚星精密锻造有限公司 | Gear heat treatment processing equipment and method |
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| CN203451575U (en) * | 2013-09-26 | 2014-02-26 | 南通东方科技有限公司 | Deep-hole medium-frequency heating quenching platform |
| CN106222395A (en) * | 2016-08-22 | 2016-12-14 | 重庆达升源汽车零部件有限公司 | Round steel heating furnace |
| CN107058712A (en) * | 2017-04-28 | 2017-08-18 | 何朋飞 | A kind of travelling gear production annealing device |
| CN206570373U (en) * | 2017-03-10 | 2017-10-20 | 张馨雨 | Rocker arm nut high-frequency quenching equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH03137491A (en) * | 1989-10-23 | 1991-06-12 | Murata Mfg Co Ltd | Continuously baking furnace |
| CN203451575U (en) * | 2013-09-26 | 2014-02-26 | 南通东方科技有限公司 | Deep-hole medium-frequency heating quenching platform |
| CN106222395A (en) * | 2016-08-22 | 2016-12-14 | 重庆达升源汽车零部件有限公司 | Round steel heating furnace |
| CN206570373U (en) * | 2017-03-10 | 2017-10-20 | 张馨雨 | Rocker arm nut high-frequency quenching equipment |
| CN107058712A (en) * | 2017-04-28 | 2017-08-18 | 何朋飞 | A kind of travelling gear production annealing device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112094996A (en) * | 2020-10-13 | 2020-12-18 | 济南健嵘精密机械有限公司 | Heat treatment device for production of transmission gear |
| CN113293276A (en) * | 2021-06-08 | 2021-08-24 | 江苏飞船股份有限公司 | Gear heat treatment multi-station device |
| CN113293276B (en) * | 2021-06-08 | 2022-03-11 | 江苏飞船股份有限公司 | Gear heat treatment multi-station device |
| CN118421900A (en) * | 2024-04-29 | 2024-08-02 | 盐城金刚星精密锻造有限公司 | Gear heat treatment processing equipment and method |
| CN118421900B (en) * | 2024-04-29 | 2024-12-13 | 盐城金刚星精密锻造有限公司 | Gear heat treatment processing equipment and method thereof |
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| Publication number | Publication date |
|---|---|
| CN108103301B (en) | 2019-05-03 |
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