CN108105154A - Fan and micro-wave oven - Google Patents
Fan and micro-wave oven Download PDFInfo
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- CN108105154A CN108105154A CN201711487941.2A CN201711487941A CN108105154A CN 108105154 A CN108105154 A CN 108105154A CN 201711487941 A CN201711487941 A CN 201711487941A CN 108105154 A CN108105154 A CN 108105154A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/325—Rotors specially for elastic fluids for axial flow pumps for axial flow fans
- F04D29/329—Details of the hub
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/34—Blade mountings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/38—Blades
- F04D29/384—Blades characterised by form
- F04D29/386—Skewed blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/666—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by means of rotor construction or layout, e.g. unequal distribution of blades or vanes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/667—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by influencing the flow pattern, e.g. suppression of turbulence
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
本发明公开了一种风扇和微波炉,该风扇包括叶片(22)和轮毂(21),轮毂的轮毂型线(211)包括波浪型线段,叶片设置在波浪型线段旋转成型的外圈部(212)上,叶片的叶根前缘点与波浪型线段的起点重合,叶根尾缘点与波浪型线段的终点重合,波浪型线段至少包括朝向轮毂的中心轴线(201)呈径向内凹状的前凹段(211a)和呈径向凸起状的后凸段(211b)。本发明的风扇采用了具有前凹段和后凸段的波浪型线段的轮毂型线,目的是为了降低小型轴流风扇轮毂角区分离产生的堵塞,通过流动控制的方法,改善风扇的声学性能,起到降低风扇的噪声的效果。同时,采用本发明的方案能有效地抑制了马蹄涡的发展壮大,使得风扇的气动性能和声学性能都得到较大的改善。
The invention discloses a fan and a microwave oven. The fan comprises a blade (22) and a hub (21). The hub profile (211) of the hub includes a wavy line segment. ), the leading edge point of the blade root of the blade coincides with the starting point of the wavy line segment, the trailing edge point of the blade root coincides with the end point of the wavy line segment, and the wavy line segment at least includes a radially concave front A concave segment (211a) and a radially convex rear convex segment (211b). The fan of the present invention adopts a hub profile with a front concave segment and a rear convex segment with a wavy segment, the purpose of which is to reduce the blockage caused by the separation of the angular area of the hub of a small axial flow fan, and improve the acoustic performance of the fan by means of flow control , to reduce the noise of the fan. At the same time, the adoption of the solution of the present invention can effectively suppress the development of the horseshoe vortex, so that the aerodynamic performance and acoustic performance of the fan are greatly improved.
Description
技术领域technical field
本发明涉及家用电器领域,具体地,涉及一种风扇和微波炉。The invention relates to the field of household appliances, in particular to a fan and a microwave oven.
背景技术Background technique
微波炉是一种用微波加热食品的现代化烹调灶具。微波炉中利用磁控管产生微波对腔体内的食物进行加热,变压器或变频器为磁控管供电。微波炉内部主要利用轴流风扇组件对变压器或变频器及磁控管等部件进行散热。轴流风扇组件主要包括扇叶、集流罩、风扇支架及电机。轴流风扇运行过程中,流量与噪声之间是正相关关系。当风扇转速增加,流量增大,其噪声水平也会相应的提升,并且电机的高转速加剧了电机的损耗,增加了成本,同时还会导致可靠性、安全性问题。随着人们生活水平的大幅度提升,风扇的噪声问题已经越来越受到关注,高风量、低噪音是风扇产品的发展趋势。A microwave oven is a modern cooking stove that uses microwaves to heat food. In the microwave oven, the magnetron is used to generate microwaves to heat the food in the cavity, and a transformer or frequency converter supplies power to the magnetron. The interior of the microwave oven mainly uses the axial flow fan assembly to dissipate heat from components such as transformers, frequency converters, and magnetrons. The axial flow fan assembly mainly includes fan blades, a collector cover, a fan bracket and a motor. During the operation of the axial flow fan, there is a positive correlation between the flow and the noise. When the fan speed increases and the flow rate increases, its noise level will also increase accordingly, and the high speed of the motor will increase the loss of the motor, increase the cost, and also cause reliability and safety problems. With the substantial improvement of people's living standards, the noise of fans has attracted more and more attention. High air volume and low noise are the development trend of fan products.
常规的风扇,如图1所示,风扇的叶片设置在轮毂上,轮毂的外圈部由直线段的轮毂型线(原始型线)绕中心转轴旋转一圈得到。叶片在高速旋转过程中进口来流与叶根前缘碰撞形成马蹄涡,在往下游的发展过程中,马蹄涡不断卷吸吸力面及轮毂的外圈表面的低能边界层流体,其尺寸不断发展壮大,从而导致叶片根部流道堵塞。这一方面增加了流动损失,降低了风扇做功的效率;另一方面产生湍流噪声,影响用户的使用舒适度。For a conventional fan, as shown in FIG. 1 , the blades of the fan are arranged on the hub, and the outer ring portion of the hub is obtained by rotating the hub profile (original profile) of the straight section around the central axis for one turn. During the high-speed rotation of the blade, the incoming flow collides with the leading edge of the blade root to form a horseshoe vortex. In the process of downstream development, the horseshoe vortex continuously entrains the low-energy boundary layer fluid on the suction surface and the outer ring surface of the hub, and its size continues to grow. The growth will cause blockage of the flow passage at the root of the blade. On the one hand, this increases the flow loss and reduces the work efficiency of the fan; on the other hand, it generates turbulent noise, which affects the comfort of users.
发明内容Contents of the invention
本发明的目的是提供一种风扇,该风扇具有散热效果好、噪音小的优点。The purpose of the present invention is to provide a fan which has the advantages of good heat dissipation effect and low noise.
为了实现上述目的,本发明提供一种风扇,包括叶片和轮毂,所述轮毂的轮毂型线包括波浪型线段,所述叶片设置在所述波浪型线段旋转成型的外圈部上,所述叶片的叶根前缘点与所述波浪型线段的起点重合,叶根尾缘点与所述波浪型线段的终点重合,所述波浪型线段至少包括朝向所述轮毂的中心轴线呈径向内凹状的前凹段和呈径向凸起状的后凸段。In order to achieve the above object, the present invention provides a fan, including a blade and a hub, the hub profile of the hub includes a wavy line segment, the blades are arranged on the outer ring part formed by the rotation of the wavy line segment, the blades The leading edge point of the blade root coincides with the starting point of the wavy line segment, and the trailing edge point of the blade root coincides with the end point of the wavy line segment, and the wavy line segment at least includes radially inwardly concave toward the central axis of the hub Anterior concave segment and radially convex posterior convex segment.
优选地,所述波浪型线段为S型线段。Preferably, the wavy line segment is an S-shaped line segment.
优选地,所述S型线段包括轴向依次间隔的起点位置、凹点位置、凸点位置和终点位置,所述轮毂的基准半径为r0,所述起点位置和终点位置的半径为r0,所述凹点位置的凹点半径为r2,所述凸点位置的凸点半径为r3,满足: Preferably, the S-shaped line segment includes a start position, a concave point position, a convex point position and an end position which are sequentially spaced in the axial direction, the base radius of the hub is r 0 , and the radius of the start position and the end point position is r 0 , the concave point radius of the concave point position is r 2 , the convex point radius of the convex point position is r 3 , satisfying:
优选地, Preferably,
优选地, Preferably,
优选地,所述S型线段包括轴向依次间隔的起点位置、凹点位置、凸点位置和终点位置,所述起点位置与所述终点位置之间的型线轴长为b,所述凹点位置与所述起点位置之间的凹点轴偏距为b2,所述凸点位置与所述终点位置之间的凸点轴偏距为b3,满足:b2/b≤45%,b3/b≤45%。Preferably, the S-shaped line segment includes a start position, a concave point position, a convex point position and an end position which are sequentially spaced in the axial direction, the length of the profile axis between the starting point position and the end point position is b, and the concave point The axial offset distance of the concave point between the position and the starting point is b 2 , the axial offset distance of the convex point between the position of the convex point and the end point is b 3 , satisfying: b 2 /b≤45%, b 3 /b≤45%.
优选地,25%≤b2/b≤35%,25%≤b3/b≤35%。Preferably, 25%≤b 2 /b≤35%, 25%≤b 3 /b≤35%.
优选地,所述风扇包括形状相同的多个叶片,多个所述叶片沿所述轮毂的外圈部的周向等间隔布置且沿所述轮毂的轴向方向形成错位。Preferably, the fan includes a plurality of blades with the same shape, and the plurality of blades are arranged at equal intervals along the circumference of the outer ring portion of the hub and are offset along the axial direction of the hub.
优选地,所述风扇的周向整圈包括交替布置的多组叶片组,所述叶片组包括周向等间隔布置且轴向位置相同的若干个所述叶片,所述叶片组之间沿所述轴向方向相互错位。Preferably, the entire circumference of the fan includes multiple sets of blades arranged alternately, and the blades include several blades arranged at equal intervals in the circumferential direction and at the same axial position. The axial directions are misaligned with each other.
优选地,各个所述叶片的叶顶的轴向弦长均为d,所述叶片组之间的最大轴向错位间距C,所述C=(15%~25%)*d。Preferably, the axial chord length of the tip of each blade is d, and the maximum axial misalignment distance C between the blade groups, said C=(15%-25%)*d.
另外,本发明还提供了一种微波炉,该微波炉包括上述所述的风扇。In addition, the present invention also provides a microwave oven, which includes the above-mentioned fan.
通过上述技术方案,本发明的风扇采用了具有前凹段和后凸段的波浪型线段的轮毂型线,目的是为了降低小型轴流风扇轮毂角区分离产生的堵塞,通过流动控制的方法,改善风扇的声学性能,起到降低风扇的噪声的效果。在波浪型线段中,前凹段的设计,可以减小叶片前缘的速度,增加流道前部压强;同时后凸段的设计,可以加速叶片尾缘的速度,减小风道的流道后部压强。有效地改善了轮毂的外圈部上轴向的强逆压梯度,有利于减少低能流体的堆积,从而降低损失。同时,由波浪型线段的轮毂型线得到的轮毂能有效地抑制了马蹄涡的发展壮大,对风扇的气动性能和声学性能都有较大的改善。Through the above technical solution, the fan of the present invention adopts the hub profile with the wavy line segment of the front concave section and the rear convex section. The purpose is to reduce the blockage caused by the separation of the corner area of the hub of the small axial flow fan. Through the method of flow control, The acoustic performance of the fan is improved, and the noise of the fan is reduced. In the wavy line segment, the design of the front concave section can reduce the speed of the leading edge of the blade and increase the pressure at the front of the flow channel; at the same time, the design of the rear convex section can accelerate the speed of the trailing edge of the blade and reduce the flow path of the air channel Rear pressure. The strong reverse pressure gradient in the axial direction on the outer ring part of the hub is effectively improved, which is beneficial to reducing the accumulation of low-energy fluid, thereby reducing losses. At the same time, the hub obtained from the hub shape of the wavy line can effectively restrain the development of the horseshoe vortex, and greatly improve the aerodynamic performance and acoustic performance of the fan.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1为现有的风扇的立体图,原始型线为直线段;Fig. 1 is a perspective view of an existing fan, and the original molded line is a straight line;
图2为根据本发明的具体实施方式的风扇的立体图;2 is a perspective view of a fan according to a specific embodiment of the present invention;
图3展示了本发明的风扇的轮毂型线的相关参数;Fig. 3 shows the relevant parameters of the hub profile of the fan of the present invention;
图4为根据本发明的具体实施方式的风扇的结构示意图,展示了叶片沿轮毂的轴向方向错位布置;Fig. 4 is a structural schematic diagram of a fan according to a specific embodiment of the present invention, showing that the blades are arranged in a misalignment along the axial direction of the hub;
图5为根据本发明的具体实施方式的微波炉的内部结构示意图;5 is a schematic diagram of the internal structure of a microwave oven according to a specific embodiment of the present invention;
图6为风扇组件的爆炸图。Figure 6 is an exploded view of the fan assembly.
附图标记说明Explanation of reference signs
1 腔体 2 风扇组件1 chamber 2 fan assembly
3 底板 4 变压器3 Backplane 4 Transformer
5 电源线分叉 6 后板5 Power cord fork 6 Rear panel
7 磁控管7 Magnetron
20 风扇 21 轮毂20 Fan 21 Hub
22 叶片 24 集流罩22 Vane 24 Cowl
25 支架 26 电机25 Bracket 26 Motor
211 轮毂型线 212 外圈部211 Hub Profile 212 Outer Ring
P 起点位置 M 凹点位置P Start position M Dimple position
N 凸点位置 K 终点位置N bump position K end position
211a 前凹段 211b 后凸段211a front concave section 211b back convex section
211c 原始型线 201 中心轴线211c Original profile 201 Central axis
Δr 轮毂型线对应的各个点偏移原始型线的距离Δr The distance of each point corresponding to the hub profile line offset from the original profile line
d 叶片的叶顶的轴向弦长d Axial chord length of blade tip
C 叶片组之间的轴向错位间距C Axial misalignment spacing between blade groups
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
在本发明中,在未作相反说明的情况下,使用的方位词如“上、下、顶、底”通常是针对附图所示的方向而言的或者是针对竖直、垂直或重力方向上而言的各部件相互位置关系描述用词。In the present invention, unless stated to the contrary, the used orientation words such as "up, down, top, bottom" generally refer to the directions shown in the drawings or refer to the vertical, perpendicular or gravitational directions The terms used to describe the mutual positional relationship of the various components mentioned above.
在现有的风扇中,轮毂型线通常为如图1所示的直线型的原始型线211c,当风扇在高速旋转过程中,叶片22的吸力面与轮毂21的外圈部形成的角区会产生角区三维分离现象,这种分离使得风道的通道堵塞量剧增,严重影响了风扇的气动性能,增大了风量的损失,使得风扇的散热效果大打折扣。对此,本发明提供了一种新型的风扇,如图2所示,该风扇20包括叶片22和轮毂21,轮毂21的轮毂型线211包括波浪型线段,叶片22设置在波浪型线段旋转成型的外圈部212上,叶片22的叶根前缘点与波浪型线段的起点重合,叶根尾缘点与波浪型线段的终点重合,波浪型线段至少包括朝向轮毂21的中心轴线201呈径向内凹状的前凹段211a和呈径向凸起状的后凸段211b。In the existing fan, the hub profile is usually the straight original profile 211c as shown in Figure 1. When the fan is rotating at high speed, the angular area formed by the suction surface of the blade 22 and the outer ring of the hub 21 There will be a three-dimensional separation phenomenon in the corner area. This separation will greatly increase the blockage of the air duct, seriously affect the aerodynamic performance of the fan, increase the loss of air volume, and greatly reduce the heat dissipation effect of the fan. For this, the present invention provides a kind of novel fan, as shown in Figure 2, this fan 20 comprises blade 22 and wheel hub 21, and the wheel hub shape line 211 of wheel hub 21 comprises wavy line segment, and blade 22 is arranged on the wavy line segment rotational molding On the outer ring portion 212 of the blade 22, the leading edge point of the blade root of the blade 22 coincides with the starting point of the wavy line segment, and the trailing edge point of the blade root coincides with the end point of the wavy line segment. A concave front concave section 211a and a radially convex rear convex section 211b.
可见,本发明的风扇20(通常为轴流风扇)采用具有前凹段211a和后凸段211b的波浪型线段以替换现有的直线型的原始型线211c,目的是为了降低小型轴流风扇轮毂角区分离产生的堵塞,提高风扇20的散热性能,通过流动控制的方法,改善风扇20的声学性能,起到降低风扇20的噪声的效果。在本发明的波浪型线段中,前凹段211a的设计,可以减小叶片22前缘的速度,增加流道前部压强;同时后凸段211b的设计,可以加速叶片22尾缘的速度,减小风道的流道后部压强,有效地改善了轮毂21的外圈部212上轴向的强逆压梯度,有利于减少低能流体的堆积,从而降低风量损失。同时,由波浪型线段轮毂型线211得到的轮毂21能有效地抑制了马蹄涡的发展壮大,对风扇20的气动性能和声学性能都有较大的改善。It can be seen that the fan 20 (usually an axial flow fan) of the present invention adopts a wavy line segment with a front concave section 211a and a rear convex section 211b to replace the existing linear original line 211c, in order to reduce the size of the small axial flow fan. The blockage caused by the separation of the corner area of the hub improves the heat dissipation performance of the fan 20 , and the acoustic performance of the fan 20 is improved by means of flow control, thereby reducing the noise of the fan 20 . In the wavy line segment of the present invention, the design of the front concave section 211a can reduce the speed of the leading edge of the blade 22 and increase the pressure at the front of the flow channel; meanwhile, the design of the rear convex section 211b can accelerate the speed of the blade 22 trailing edge, Reducing the pressure at the rear of the flow channel of the air channel effectively improves the strong reverse pressure gradient in the axial direction on the outer ring part 212 of the hub 21, which is beneficial to reducing the accumulation of low-energy fluid, thereby reducing the loss of air volume. At the same time, the hub 21 obtained by the wavy segment hub profile 211 can effectively restrain the development of the horseshoe vortex, and greatly improve the aerodynamic performance and acoustic performance of the fan 20 .
优选地,波浪型线段为S型线段。不仅使得风扇20的气动性和声学性能更优,同时使得风扇20的整体效果更为美观。Preferably, the wavy line segment is an S-shaped line segment. Not only the aerodynamic and acoustic performances of the fan 20 are better, but also the overall effect of the fan 20 is more beautiful.
如图3所示,S型线段包括轴向依次间隔的起点位置P、凹点位置M、凸点位置N和终点位置K,轮毂21的基准半径为r0,起点位置P和终点位置K的半径为r0,凹点位置M的凹点半径为r2,凸点位置N的凸点半径为r3,满足:本发明通过大量的模型测试,确定了该本发明的轮毂型线211,即S型轮毂型线的凹点、凸点等的最优位置参数。当假设本发明的S型线段是由现有风扇的原始型线211c变形得到,Δr为该S型线段上的各点至原始型线211c的径向距离,则凹点位置M的Δr优选为大于凸点位置N的Δr,以确保该S型轮毂的流道面积大于现有的原始直线型风扇的流道面积。As shown in Figure 3, the S-shaped line segment includes the starting position P, the concave point position M, the convex point position N and the end position K which are sequentially spaced in the axial direction, the reference radius of the hub 21 is r0, and the radius is r0, the concave point radius of the concave point position M is r2, and the convex point radius of the convex point position N is r3, satisfying: The present invention has determined the hub profile 211 of the present invention through a large number of model tests, that is, the optimal position parameters of the concave points and convex points of the S-shaped hub profile. Assuming that the S-shaped line segment of the present invention is obtained by deforming the original profiled line 211c of the existing fan, and Δr is the radial distance from each point on the S-shaped line segment to the original profiled line 211c, then the Δr of the concave point position M is preferably Δr greater than the bump position N, to ensure that the flow channel area of the S-shaped hub is larger than that of the existing original linear fan.
且满足: And satisfy:
进一步地,可优选为: Further, it may be preferably:
与此同时,如图3所示,S型线段包括轴向依次间隔的起点位置P、凹点位置M、凸点位置N和终点位置K,起点位置P与终点位置K之间的型线轴长为b,凹点位置M与起点位置P之间的凹点轴偏距为b2,凸点位置N与终点位置K之间的凸点轴偏距为b3,满足:b2/b≤45%,b3/b≤45%。At the same time, as shown in Figure 3, the S-shaped line segment includes a starting point P, a concave point M, a convex point N, and an end point K that are sequentially spaced in the axial direction. is b, the concave point axis offset distance between the concave point position M and the starting position P is b2, and the convex point axis offset distance between the convex point position N and the end position K is b3, satisfying: b 2 /b≤45% , b 3 /b≤45%.
进一步地,可优选为:25%≤b2/b≤35%,25%≤b3/b≤35%。Further, it may be preferably: 25%≤b 2 /b≤35%, 25%≤b 3 /b≤35%.
另外,在本发明的风扇20中,如图4所示,该风扇20包括形状相同的多个叶片22,多个叶片22沿轮毂21的外圈部212的周向等间隔布置且沿轮毂21的轴向方向形成错位。因此,在如图4所示的本发明的风扇20中,通过合理地控制叶片22沿轮毂21的轴向方向的错位距离,可将原始风扇的基频分散到不同的频率上。运用这种方式以破坏叶片22与上下游的固定障碍物(在微波炉中,参见如图5所示的支架25,变压器4或变频器,磁控管7等)相互干扰时所产生的气流共振现象,同时分散了能量的分布,对该风扇20的离散噪声起到了较好的控制作用,同时,还可以使得风扇20的气动性能在一定程度上得到了提升,最终进一步获得噪声能量的重新分布和总声功率级的降低。In addition, in the fan 20 of the present invention, as shown in FIG. 4 , the fan 20 includes a plurality of blades 22 of the same shape. The axial direction forms a dislocation. Therefore, in the fan 20 of the present invention as shown in FIG. 4 , by reasonably controlling the misalignment distance of the blades 22 along the axial direction of the hub 21 , the fundamental frequency of the original fan can be dispersed to different frequencies. Use this method to destroy the airflow resonance generated when the blade 22 interferes with the fixed obstacles upstream and downstream (in a microwave oven, refer to the support 25 shown in Figure 5, the transformer 4 or frequency converter, the magnetron 7, etc.) At the same time, it disperses the distribution of energy, which plays a good role in controlling the discrete noise of the fan 20. At the same time, it can also improve the aerodynamic performance of the fan 20 to a certain extent, and finally further obtain the redistribution of noise energy. and a reduction in the overall sound power level.
进一步地,叶片22采取分组的形式轴向错位布置,即风扇20的周向整圈包括交替布置的多组叶片组,叶片组包括周向等间隔布置且轴向位置相同的若干个叶片22,叶片组之间沿轴向方向相互错位。以6叶风扇为例,可以分为2组或3组叶片组,即每组叶片22的数量为3个或2个叶片22,分组且等间隔布置还能有利于风扇20的动平衡性能更好。Further, the blades 22 are axially dislocated in groups, that is, the entire circumferential circle of the fan 20 includes multiple sets of blade groups alternately arranged, and the blade groups include several blades 22 arranged at equal intervals in the circumferential direction and at the same axial position. The blade groups are misaligned with each other along the axial direction. Taking the 6-blade fan as an example, it can be divided into 2 or 3 blade groups, that is, the number of blades 22 in each group is 3 or 2 blades 22, and the grouping and equal interval arrangement can also help the dynamic balance performance of the fan 20 to be better. it is good.
如图4所示,各个叶片22的叶顶的轴向弦长均为d,叶片组之间的最大轴向错位间距C,叶片组之间的轴向错位间距C不宜过大,优选为C=15%~25%*d。同样的,当叶片组为多组时,叶片组之间的最大间距也应该满足C=15%~25%*d,从而使得风扇20的风量更大、噪音越小。As shown in Figure 4, the axial chord length of the tip of each blade 22 is d, the maximum axial misalignment distance C between the blade groups, the axial misalignment distance C between the blade groups should not be too large, preferably C =15%~25%*d. Similarly, when there are multiple sets of blades, the maximum distance between the sets of blades should also satisfy C=15%˜25%*d, so that the air volume of the fan 20 is larger and the noise is lower.
此外,本发明还提供了一种微波炉,如图5所示,微波炉设有上述所述的风扇20。因此该微波炉也包含了本发明的风扇20的所有优点,不再一一赘述。In addition, the present invention also provides a microwave oven. As shown in FIG. 5 , the microwave oven is provided with the above-mentioned fan 20 . Therefore, the microwave oven also includes all the advantages of the fan 20 of the present invention, which will not be repeated one by one.
该微波炉包括底板3、后板6、磁控管7、变压器4或变频器、微波炉加热腔体1、电源线分叉5、高压二极管及风扇组件2。如图6所示,风扇组件2包括风扇20、集流罩24、支架25和电机26。通常变压器4或变频器用于给磁控管7供电,磁控管7产生微波对腔体1内的食物进行加热,风扇组件2对磁控管7及变压器4或变频器进行散热。其中,腔体1和变压器4或变频器固定在底板3上,磁控管7固定在腔体1上,支架25通过螺钉固定在后板6上,电机26固定在该支架25上,电机26的转轴穿过风扇20的转轴安装部。The microwave oven includes a base plate 3 , a rear plate 6 , a magnetron 7 , a transformer 4 or a frequency converter, a microwave oven heating cavity 1 , a power line bifurcation 5 , a high voltage diode and a fan assembly 2 . As shown in FIG. 6 , the fan assembly 2 includes a fan 20 , a collector cover 24 , a bracket 25 and a motor 26 . Usually the transformer 4 or frequency converter is used to supply power to the magnetron 7, the magnetron 7 generates microwaves to heat the food in the cavity 1, and the fan assembly 2 dissipates heat to the magnetron 7 and the transformer 4 or frequency converter. Wherein, the cavity 1 and the transformer 4 or the frequency converter are fixed on the base plate 3, the magnetron 7 is fixed on the cavity 1, the support 25 is fixed on the back plate 6 by screws, the motor 26 is fixed on the support 25, and the motor 26 The shaft of the fan passes through the shaft installation part of the fan 20.
实验时,针对现有的直线型型线轮毂的风扇与采用本发明的S型型线轮毂的风扇20分别进行测试。表1给出了实验的2种风扇在微波炉中的运用以及对微波炉内部主要部件温升测试的数据。可见,本发明的S型轮毂型线的风扇20的散热性能得到了增强,微波炉内部主要部件温升都得到了不同程度的改善。因此,本发明的风扇20能有效地抑制了角区分离现象,减少了低能流体的堆积,改善了角区的流动特性,降低了风扇的气动损失。During the experiment, tests were carried out on the fan with the existing linear hub and the fan 20 using the S-shaped hub of the present invention. Table 1 shows the application of the two kinds of fans in the microwave oven and the data of the temperature rise test of the main components inside the microwave oven. It can be seen that the heat dissipation performance of the fan 20 of the S-shaped hub profile of the present invention has been enhanced, and the temperature rise of the main components inside the microwave oven has been improved to varying degrees. Therefore, the fan 20 of the present invention can effectively suppress the separation phenomenon of the corner area, reduce the accumulation of low-energy fluid, improve the flow characteristics of the corner area, and reduce the aerodynamic loss of the fan.
表1Table 1
同时,还针对现有的直线型型线轮毂的风扇与本发明的S型型线轮毂的风扇进行声功率级的测试,表2给出了不同电压下现有的风扇和采用本方案的S型轮毂型线风扇20声功率级的测试数据。从表2中可以看出,S型轮毂型线风扇的声学性能更优,不同电压下声功率级大部分可以降低2dB以上。Simultaneously, also carry out the test of sound power level for the fan of existing straight-line type wire hub and the fan of S-type wire hub of the present invention, table 2 has provided the existing fan under different voltages and adopts the S of this scheme. The test data of the 20 sound power level of the hub type line fan. It can be seen from Table 2 that the acoustic performance of the S-shaped hub-shaped fan is better, and most of the sound power levels can be reduced by more than 2dB under different voltages.
表2Table 2
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiment of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the specific details of the above embodiment, within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, These simple modifications all belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific implementation manners may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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CN101566169A (en) * | 2009-05-21 | 2009-10-28 | 北京航空航天大学 | Modeling method of non-axisymmetrical hub for improving blockage at angular region |
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