CN108075004A - Double glass photovoltaic modulies - Google Patents
Double glass photovoltaic modulies Download PDFInfo
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- CN108075004A CN108075004A CN201611040234.4A CN201611040234A CN108075004A CN 108075004 A CN108075004 A CN 108075004A CN 201611040234 A CN201611040234 A CN 201611040234A CN 108075004 A CN108075004 A CN 108075004A
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/807—Double-glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/85—Protective back sheets
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/40—Optical elements or arrangements
- H10F77/42—Optical elements or arrangements directly associated or integrated with photovoltaic cells, e.g. light-reflecting means or light-concentrating means
- H10F77/48—Back surface reflectors [BSR]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/52—PV systems with concentrators
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Abstract
Description
技术领域technical field
本申请涉及光伏发电技术,尤其涉及一种双玻光伏组件。The present application relates to photovoltaic power generation technology, in particular to a double-glass photovoltaic module.
背景技术Background technique
双玻光伏组件的典型结构为:前板玻璃/上层透明EVA胶膜/光伏电池片/下层透明EVA胶膜/下层背板玻璃。目前,双玻光伏组件一般分为两种:透明双玻和白色双玻,前者由于背板玻璃为透明结构,这会造成光线进入组件后在电池片间隙及组件边缘产生漏光,带来组件功率的损失;后者则是通过白色材料来减少光损,行业采用的方法是将下层透明EVA胶膜替换为白色封装胶膜,这样设置主要是为了实现光线反射,使电池片间隙或组件边缘处的光线能被最终反射至光伏电池片的表面,从而提高了光的利用率,提升组件功率。The typical structure of double-glass photovoltaic modules is: front glass/upper transparent EVA film/photovoltaic cells/lower transparent EVA film/lower back glass. At present, double-glass photovoltaic modules are generally divided into two types: transparent double-glass and white double-glass. The former has a transparent back glass structure, which will cause light leakage in the cell gap and the edge of the module after the light enters the module, which will bring power to the module. The latter uses white materials to reduce light loss. The method adopted by the industry is to replace the lower transparent EVA film with a white encapsulation film. The light can be finally reflected to the surface of the photovoltaic cell, thereby improving the utilization rate of light and increasing the power of the module.
然而,白色封装胶膜也存在一些不足,例如:在层压过程中存在溢边、褶皱等问题,由于胶膜呈白色,这些问题出现后会很容易发现,从而影响光伏组件的整体外观,造成不良。However, the white encapsulation film also has some deficiencies, for example, there are problems such as overflow and wrinkles during the lamination process. Since the film is white, these problems can be easily found after they appear, which will affect the overall appearance of the photovoltaic module and cause bad.
发明内容Contents of the invention
有鉴于此,本申请提供一种双玻光伏组件,以减少光线损失。In view of this, the present application provides a double-glass photovoltaic module to reduce light loss.
具体地,本申请是通过如下技术方案实现的:一种双玻光伏组件,包括盖板玻璃、背板玻璃、位于背板玻璃与盖板玻璃之间的封装胶膜及光伏电池片,所述背板玻璃包括玻璃基材及形成于所述玻璃基材外表面的白色复合膜层,所述白色复合膜层包括由上而下设置的白色PE层、聚氨酯层及PET层。Specifically, the present application is achieved through the following technical solutions: a double-glass photovoltaic module, including a cover glass, a back glass, an encapsulant film between the back glass and the cover glass, and photovoltaic cells, the The back glass includes a glass substrate and a white composite film layer formed on the outer surface of the glass substrate, and the white composite film layer includes a white PE layer, a polyurethane layer and a PET layer arranged from top to bottom.
进一步地,所述白色复合膜层的厚度为250-400μm。Further, the thickness of the white composite film layer is 250-400 μm.
进一步地,所述白色PE层的厚度为40~100μm,所述聚氨酯层的厚度为10~50μm,所述PET层的厚度为200-250μm。Further, the thickness of the white PE layer is 40-100 μm, the thickness of the polyurethane layer is 10-50 μm, and the thickness of the PET layer is 200-250 μm.
进一步地,所述盖板玻璃的表面设置有减反射光转化膜层,所述减反射光转化膜层中包含有光转化粒子。Further, the surface of the cover glass is provided with an anti-reflection light conversion coating layer, and the anti-reflection light conversion coating layer contains light conversion particles.
进一步地,所述玻璃背板的内表面上设有凹凸反光结构。Further, a concavo-convex reflective structure is provided on the inner surface of the glass back plate.
进一步地,所述玻璃基材为双面压花玻璃,且玻璃基材的内表面和外表面均印有棱状花纹。Further, the glass substrate is double-sided patterned glass, and both the inner surface and the outer surface of the glass substrate are printed with prismatic patterns.
进一步地,所述盖板玻璃在可见光波段的透光率大于90%,所述白色复合膜层在可见光波段的反射率大于80%。Further, the light transmittance of the cover glass in the visible light band is greater than 90%, and the reflectance of the white composite film layer in the visible light band is greater than 80%.
本申请通过在背板玻璃上设置白色复合膜层,减少了光线的浪费,使得更多的光线通过白色复合膜层反射至光伏电池片的受光面上,提高了光伏电池片的光线利用率,有利于光伏组件发电效率的提升。This application reduces the waste of light by setting a white composite film layer on the back glass, so that more light is reflected to the light-receiving surface of the photovoltaic cell through the white composite film layer, which improves the light utilization rate of the photovoltaic cell. It is conducive to the improvement of the power generation efficiency of photovoltaic modules.
附图说明Description of drawings
图1是本申请所述双玻光伏组件的结构示意图。Fig. 1 is a schematic structural view of the double-glass photovoltaic module described in this application.
图2是本申请所述双玻光伏组件的白色复合膜层的结构示意图。Fig. 2 is a schematic structural view of the white composite film layer of the double-glass photovoltaic module described in this application.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本申请的一些方面相一致的装置和方法的例子。Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with aspects of the present application as recited in the appended claims.
在本申请使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。在本申请和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terminology used in this application is for the purpose of describing particular embodiments only, and is not intended to limit the application. As used in this application and the appended claims, the singular forms "a", "the", and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It should also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.
应当理解,尽管在本申请可能采用术语第一、第二、第三等来描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本申请范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。取决于语境,如在此所使用的词语“如果”可以被解释成为“在……时”或“当……时”或“响应于确定”。It should be understood that although the terms first, second, third, etc. may be used in this application to describe various information, the information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of the present application, first information may also be called second information, and similarly, second information may also be called first information. Depending on the context, the word "if" as used herein may be interpreted as "at" or "when" or "in response to a determination."
请参图1所示,本申请公开一种双玻光伏组件100,其包括盖板玻璃10、背板玻璃20、位于背板玻璃20与盖板玻璃10之间的封装胶膜30及光伏电池片40,所述盖板玻璃10、背板玻璃20、封装胶膜30及光伏电池片40经过层压机的层压作用后形成一体的层压件。Please refer to FIG. 1, the present application discloses a double-glass photovoltaic module 100, which includes a cover glass 10, a back glass 20, an encapsulant film 30 between the back glass 20 and the cover glass 10, and a photovoltaic cell. The sheet 40, the cover glass 10, the back glass 20, the encapsulation film 30 and the photovoltaic cell sheet 40 are laminated by a laminator to form an integrated laminate.
所述背板玻璃20包括玻璃基材21及形成于所述玻璃基材21外侧的白色复合膜层22,其中,所述玻璃基材21为双面压花玻璃,其具有朝向内表面及外表面23,优选地,所述内表面和外表面23上印有棱状花纹(未图示)。所述白色复合膜层22形成于所述玻璃基材21的外表面23上,并与外界大气相邻,而所述玻璃背板20的内表面则用于与封装胶膜30接触,且内表面上设有凹凸反光结构24。由于背板玻璃20为透明材质的玻璃,因此,所述白色复合膜层22对于透过背板玻璃20的光线具有反射作用,可将穿过电池片之间的缝隙而到达背板的部分光线重新反射回去,并最终将光线反射至光伏电池片的表面。The back glass 20 includes a glass substrate 21 and a white composite film layer 22 formed on the outside of the glass substrate 21, wherein the glass substrate 21 is double-sided patterned glass, which has an inner surface and an outer surface. The surface 23, preferably, the inner surface and the outer surface 23 are printed with ribbed patterns (not shown). The white composite film layer 22 is formed on the outer surface 23 of the glass substrate 21 and is adjacent to the outside atmosphere, while the inner surface of the glass backplane 20 is used to be in contact with the packaging film 30, and the inner surface Concave-convex reflective structures 24 are provided on the surface. Since the back glass 20 is glass made of transparent material, the white composite film layer 22 has a reflection effect on the light passing through the back glass 20, and can pass through the gaps between the battery sheets and reach the back plate part of the light. It is reflected back, and finally reflects the light to the surface of the photovoltaic cell.
在本申请较佳实施例中,所述白色复合膜层22为多层结构,如图2所示,其包括由上而下设置的白色PE层25、聚氨酯层26及PET层27,所述白色PE层25位于最内侧,且设置于所述背板玻璃20的外表面23上,所述PET层27则位于最外侧,且所述白色复合膜层22的厚度为250-400μm,所述白色PE层25的厚度为40~100μm,所述聚氨酯层26的厚度为10~50μm,所述PET层27的厚度为200-250μm。经测试,所述白色复合膜层22在可见光波段的反射率>80%。其中,前述PE为Polyethylene(聚乙烯),前述PET为Polyethylene Terephthalate(聚对苯二甲酸乙二醇酯)。In a preferred embodiment of the present application, the white composite film layer 22 is a multi-layer structure, as shown in FIG. The white PE layer 25 is located on the innermost side and is arranged on the outer surface 23 of the back glass 20, the PET layer 27 is located on the outermost side, and the thickness of the white composite film layer 22 is 250-400 μm. The thickness of the white PE layer 25 is 40-100 μm, the thickness of the polyurethane layer 26 is 10-50 μm, and the thickness of the PET layer 27 is 200-250 μm. After testing, the reflectance of the white composite film layer 22 in the visible light band is >80%. Among them, the aforementioned PE is Polyethylene (polyethylene), and the aforementioned PET is Polyethylene Terephthalate (polyethylene terephthalate).
另外,所述盖板玻璃10的表面设置有减反射光转化膜层11,所述减反射光转化膜层11中包含有光转化粒子,所述光转化粒子为有机光转化粒子,可将不易被组件吸收的红外光、紫外光转化成易被组件吸收的可见光,提高光能利用率和光伏组件光电转换效率,经测试,所述盖板玻璃10在可见光波段的透光率>90%。In addition, the surface of the cover glass 10 is provided with an anti-reflection light conversion film layer 11, and the anti-reflection light conversion film layer 11 contains light conversion particles, and the light conversion particles are organic light conversion particles, which can convert light that is not easily The infrared light and ultraviolet light absorbed by the components are converted into visible light easily absorbed by the components, which improves the light energy utilization rate and the photoelectric conversion efficiency of the photovoltaic components. After testing, the light transmittance of the cover glass 10 in the visible light band is >90%.
本申请通过在背板玻璃20上设置白色复合膜层22,减少了光线的浪费,使得更多的光线通过背板上的白色复合膜层22反射至光伏电池片40的受光面上,提高了光伏电池片的光线利用率,有利于光伏组件发电效率的提升。The present application reduces the waste of light by setting the white composite film layer 22 on the back glass 20, so that more light is reflected to the light-receiving surface of the photovoltaic cell sheet 40 through the white composite film layer 22 on the back plate, improving the The light utilization rate of photovoltaic cells is conducive to the improvement of photovoltaic module power generation efficiency.
以上所述仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本申请保护的范围之内。The above is only a preferred embodiment of the application, and is not intended to limit the application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the application should be included in the application. within the scope of protection.
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Address after: No. 199, deer mountain road, Suzhou high tech Zone, Jiangsu Province Applicant after: Atlas sunshine Power Group Co.,Ltd. Applicant after: CANADIAN SOLAR MANUFACTURING (CHANGSHU) Inc. Address before: No. 199, deer mountain road, Suzhou high tech Zone, Jiangsu Province Applicant before: CSI SOLAR POWER GROUP Co.,Ltd. Applicant before: CANADIAN SOLAR MANUFACTURING (CHANGSHU) Inc. |
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