CN108049168A - A kind of flaxen fiber of formaldehydeless and acetaldehyde release and preparation method thereof - Google Patents
A kind of flaxen fiber of formaldehydeless and acetaldehyde release and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种无甲醛和乙醛释放的麻纤维及其制备方法,属于纤维改性处理领域。无甲醛和乙醛释放的麻纤维通过对开包后的麻纤维喷淋吸附剂,并经干燥和负压处理后得到一种无甲醛和乙醛释放的麻纤维,用于制备麻纤维增强聚合物基复合材料的增强基。所述的麻纤维是黄麻、亚麻、剑麻、大麻、苎麻等天然纤维。本发明制得的麻纤维具有环保、无甲醛、乙醛释放。可广泛应用于天然纤维增强聚合物基复合材料、建筑增强材料等领域,具有良好的应用前景,是一种低成本、环保型天然纤维制备处理工艺。
The invention discloses a formaldehyde-free and acetaldehyde-free hemp fiber and a preparation method thereof, belonging to the field of fiber modification treatment. Formaldehyde-free and acetaldehyde-free hemp fibers are sprayed with adsorbent on the unpacked hemp fibers, and after drying and negative pressure treatment, a kind of formaldehyde-free and acetaldehyde-free hemp fibers are obtained, which are used to prepare hemp fiber reinforced polymerization Reinforcing base for matrix composites. Described hemp fiber is natural fiber such as jute, flax, sisal hemp, hemp, ramie. The hemp fiber prepared by the invention is environmentally friendly, free from formaldehyde and acetaldehyde release. It can be widely used in the fields of natural fiber-reinforced polymer-based composite materials, building reinforcement materials, etc., has good application prospects, and is a low-cost, environment-friendly natural fiber preparation process.
Description
技术领域technical field
本发明属于纤维改性处理领域。The invention belongs to the field of fiber modification treatment.
背景技术Background technique
随着社会的进步,人们对环保、节能节材等需求不断提高,对汽车及汽车内饰件材料的要求也越来越高,市场竞争激烈。而VOC(挥发性有机物)问题是汽车内饰材料必须解决的问题,传统的处理方法很难完全除去麻纤维复合材料中的甲醛和乙醛,生产出来的麻纤维复合材料,仍然难以满足汽车内饰件国家法规的VOC释放的严格要求。因此,一种低成本的能够完全去除麻纤维中的甲醛和乙醛的工艺方法,就是汽车内饰材料产业发展中亟待解决的难题。With the progress of society, people's demand for environmental protection, energy saving and material saving is constantly increasing, and the requirements for materials for automobiles and automobile interior parts are also getting higher and higher, and the market competition is fierce. The problem of VOC (volatile organic compounds) is a problem that must be solved for automotive interior materials. It is difficult to completely remove formaldehyde and acetaldehyde in hemp fiber composite materials by traditional treatment methods. The produced hemp fiber composite materials are still difficult to meet the requirements of automobile interior Strict requirements for VOC release in national regulations for trim parts. Therefore, a low-cost process method that can completely remove formaldehyde and acetaldehyde in the hemp fiber is a difficult problem to be solved urgently in the development of the automotive interior material industry.
发明内容Contents of the invention
为了解决现有的麻纤维复合材料中VOC释放无法达到国家法规要求的问题,本发明提出了一种无甲醛和乙醛释放的麻纤维,其中麻纤维1形成的大小为5~10mm麻纤维团中麻纤维之间的空隙中填充有吸附剂颗粒2,且麻纤维1的纤维束和吸附剂颗粒2相互粘连。In order to solve the problem that the VOC release in the existing hemp fiber composite material cannot meet the requirements of national regulations, the present invention proposes a hemp fiber without formaldehyde and acetaldehyde release, wherein the hemp fiber 1 forms a hemp fiber group with a size of 5-10mm The voids between the hemp fibers are filled with adsorbent particles 2, and the fiber bundles of the hemp fibers 1 and the adsorbent particles 2 are adhered to each other.
所述无甲醛和乙醛释放的麻纤维的制备方法,具体步骤如下:The preparation method of the hemp fiber that described formaldehyde-free and acetaldehyde releases, concrete steps are as follows:
1)将麻纤维包使用开包机开包,使麻纤维形成大小为5~10mm的麻纤维团;1) Unpack the hemp fiber bag using a bag unpacking machine, so that the hemp fiber forms a hemp fiber group with a size of 5 to 10 mm;
2)将上述麻纤维团经吸附剂溶液喷淋,使麻纤维团能够充分浸润吸附剂溶液至饱和状态;2) Spray the above-mentioned hemp fiber group through the adsorbent solution, so that the hemp fiber group can fully infiltrate the adsorbent solution to a saturated state;
3)将浸润饱和的麻纤维团进行通风排气处理;3) Ventilate and exhaust the infiltrated hemp fiber mass;
4)将浸润饱和的麻纤维团转移密闭容器中进行负压处理,真空度为1~10kPa;得到无甲醛和乙醛释放的麻纤维。4) transfer the soaked and saturated hemp fiber mass into a closed container for negative pressure treatment, the vacuum degree is 1-10kPa; obtain the hemp fiber free from formaldehyde and acetaldehyde release.
其中,所述吸附剂为硅烷偶联剂改性的纳米黏土。麻纤维可以选用黄麻、亚麻、剑麻、大麻或苎麻的纤维。Wherein, the adsorbent is nano clay modified by silane coupling agent. Hemp fiber can select the fiber of jute, flax, sisal hemp, hemp or ramie for use.
吸附剂悬浊液配置方法:将所述麻纤维总质量的0.5-2wt%的纳米粘土、0.25-1wt%的分散剂、1-2wt%的硅烷偶联剂加入水中,形成浓度为10-30wt%的纳米粘土-偶联剂悬浮液;将所述纳米粘土-偶联剂悬浮液在1000-1350rpm转速下搅拌0.5-2h;将所述纳米粘土-偶联剂悬浮液在1700-2000rpm转速下搅拌1.5-3h,形成纳米粘土的偶联剂混合液。Adsorbent suspension configuration method: add 0.5-2wt% nanoclay, 0.25-1wt% dispersant, and 1-2wt% silane coupling agent to water to form a concentration of 10-30wt% of the total mass of the hemp fiber % of nanoclay-coupling agent suspension; stirring the nanoclay-coupling agent suspension at a speed of 1000-1350rpm for 0.5-2h; stirring the nanoclay-coupling agent suspension at a speed of 1700-2000rpm Stir for 1.5-3h to form a nanoclay coupling agent mixture.
本发明的有益效果:Beneficial effects of the present invention:
经过本发明方法处理的麻纤维具有环保性能好、无甲醛乙醛释放、用途广泛。可广泛应用于天然纤维增强聚合物基复合材料、建筑增强材料等领域,具有良好的应用前景,是一种低成本、环保型天然纤维处理工艺。The hemp fiber treated by the method of the invention has good environmental performance, no formaldehyde and acetaldehyde release, and wide application. It can be widely used in natural fiber-reinforced polymer-based composite materials, building reinforcement materials and other fields, has good application prospects, and is a low-cost, environmentally friendly natural fiber treatment process.
附图说明Description of drawings
图1无甲醛和乙醛释放的麻纤维结构示意图。Fig. 1 Schematic diagram of the hemp fiber structure without formaldehyde and acetaldehyde release.
具体实施方式Detailed ways
下面以具体实施例的方式对本发明技术方案作进一步解释和说明。The technical solution of the present invention will be further explained and illustrated below in the manner of specific embodiments.
实施例1(黄麻纤维)Embodiment 1 (jute fiber)
1)将黄麻纤维包使用开包机开包,使麻纤维形成大小为5mm的麻纤维团;1) the jute fiber bag is unpacked using a bale opener, so that the hemp fiber forms a hemp fiber group that is 5mm in size;
2)将上述麻纤维团经吸附剂溶液喷淋,使麻纤维团能够充分浸润吸附剂溶液至饱和状态;2) Spray the above-mentioned hemp fiber group through the adsorbent solution, so that the hemp fiber group can fully infiltrate the adsorbent solution to a saturated state;
3)将浸润饱和的麻纤维团进行通风排气处理;3) Ventilate and exhaust the infiltrated hemp fiber mass;
4)将浸润饱和的麻纤维团转移密闭容器中进行负压处理,真空度为5kPa;得到无甲醛和乙醛释放的麻纤维。4) transfer the soaked and saturated hemp fiber group into a closed container for negative pressure treatment, the vacuum degree is 5kPa; obtain the hemp fiber without formaldehyde and acetaldehyde release.
其中,所述吸附剂的配置方法:取混合纤维总质量的0.5wt%纳米蒙脱土,0.25wt%聚乙烯吡咯烷酮作为分散剂,1wt%硅烷偶联剂加入水中,制成浓度20wt%悬浮液,先用机械搅拌器在1350rpm下搅拌1h,随后在1700rpm搅拌2h,制备均匀分散的纳米粘土悬浮液。Wherein, the configuration method of the adsorbent: take 0.5wt% nano-montmorillonite of the total mass of mixed fibers, 0.25wt% polyvinylpyrrolidone as a dispersant, and add 1wt% silane coupling agent into water to make a suspension with a concentration of 20wt% , Stir at 1350rpm with a mechanical stirrer for 1h, then stir at 1700rpm for 2h to prepare a uniformly dispersed nanoclay suspension.
采用袋式法VOC测试方法测定,本发明制得的麻纤维的VOC释放量为甲醛为0.05mg/kg,乙醛为0.04mg/kg,TVOC为2Cμg/g。Adopt bag type VOC testing method to measure, the VOC release amount of the hemp fiber that the present invention makes is that formaldehyde is 0.05mg/kg, and acetaldehyde is 0.04mg/kg, and TVOC is 2Cμg/g.
实施例2【大麻(或称汉麻)纤维】Embodiment 2 [hemp (or claim hemp) fiber]
1)将汉麻纤维包使用开包机开包,使麻纤维形成大小为8mm的麻纤维团;1) unpack the hemp fiber bag using a bag unpacking machine, so that the hemp fiber forms a hemp fiber group with a size of 8mm;
2)将上述麻纤维团经吸附剂溶液喷淋,使麻纤维团能够充分浸润吸附剂溶液至饱和状态;2) Spray the above-mentioned hemp fiber group through the adsorbent solution, so that the hemp fiber group can fully infiltrate the adsorbent solution to a saturated state;
3)将浸润饱和的麻纤维团进行通风排气处理;3) Ventilate and exhaust the infiltrated hemp fiber mass;
4)将浸润饱和的麻纤维团转移密闭容器中进行负压处理,真空度为3kPa;得到无甲醛和乙醛释放的麻纤维。4) Transfer the soaked and saturated hemp fiber group to a closed container for negative pressure treatment, the vacuum degree is 3kPa; obtain hemp fiber without formaldehyde and acetaldehyde release.
其中,所述吸附剂的配置方法:取混合纤维总质量的1wt%纳米蒙脱土,0.25wt%聚乙烯吡咯烷酮作为分散剂,1.5wt%硅烷偶联剂加入水中,制成浓度20wt%的悬浮液,先用机械搅拌器在1350rpm下搅拌1h,随后在1700rpm搅拌2h,制备均匀分散的纳米粘土悬浮液。Among them, the configuration method of the adsorbent: take 1wt% nano-montmorillonite of the total mass of the mixed fiber, 0.25wt% polyvinylpyrrolidone as a dispersant, and add 1.5wt% silane coupling agent into water to make a suspension with a concentration of 20wt%. The solution was first stirred with a mechanical stirrer at 1350rpm for 1h, and then stirred at 1700rpm for 2h to prepare a uniformly dispersed nanoclay suspension.
采用袋式法VOC测试方法测定,本发明制得的麻纤维的VOC释放量为甲醛为0.03mg/kg,乙醛为0.05mg/kg,TVOC为3Cμg/g。Adopt bag method VOC testing method to measure, the VOC release amount of the hemp fiber that the present invention makes is 0.03mg/kg formaldehyde, and acetaldehyde is 0.05mg/kg, and TVOC is 3C μ g/g.
实施例3(亚麻纤维)Embodiment 3 (flax fiber)
1)将亚麻纤维包使用开包机开包,使麻纤维形成大小为10mm的麻纤维团;1) unpack the flax fiber bag using a bale opener, so that the hemp fiber forms a hemp fiber group with a size of 10mm;
2)将上述麻纤维团经吸附剂溶液喷淋,使麻纤维团能够充分浸润吸附剂溶液至饱和状态;2) Spray the above-mentioned hemp fiber group through the adsorbent solution, so that the hemp fiber group can fully infiltrate the adsorbent solution to a saturated state;
3)将浸润饱和的麻纤维团进行通风排气处理;3) Ventilate and exhaust the infiltrated hemp fiber mass;
4)将浸润饱和的麻纤维团转移密闭容器中进行负压处理,真空度为10kPa;得到无甲醛和乙醛释放的麻纤维。4) transfer the soaked and saturated hemp fiber group into a closed container for negative pressure treatment, and the vacuum degree is 10kPa; obtain hemp fiber without formaldehyde and acetaldehyde release.
其中,所述吸附剂的配置方法:取混合纤维总质量的2wt%纳米蒙脱土,1wt%聚乙烯吡咯烷酮作为分散剂,2wt%硅烷偶联剂加入水中,制成浓度20wt%的悬浮液,先用机械搅拌器在1350rpm下搅拌1h,随后在1700rpm搅拌2h,制备均匀分散的纳米粘土悬浮液。Wherein, the configuration method of the adsorbent: take 2wt% nano-montmorillonite of the total mass of the mixed fiber, 1wt% polyvinylpyrrolidone as a dispersant, and add 2wt% silane coupling agent into water to make a suspension with a concentration of 20wt%, Stir with a mechanical stirrer at 1350 rpm for 1 h, then at 1700 rpm for 2 h to prepare a uniformly dispersed nanoclay suspension.
采用袋式法VOC测试方法测定,本发明制得的麻纤维的VOC释放量为甲醛为0.06mg/kg,乙醛为0.02mg/kg,TVOC为1Cμg/g。Adopt the bag type VOC test method to measure, the VOC release amount of the hemp fiber that the present invention makes is 0.06mg/kg formaldehyde, and acetaldehyde is 0.02mg/kg, and TVOC is 1Cμg/g.
通过上述方法制备得到的麻纤维结构如图1所示,在麻纤维1形成的大小为5~10mm麻纤维团中麻纤维之间的空隙中填充有吸附剂颗粒2,且麻纤维1的纤维束和吸附剂颗粒2相互粘连。The structure of the hemp fiber prepared by the above method is shown in Figure 1. The gap between the hemp fibers in the hemp fiber group with a size of 5-10 mm formed by the hemp fiber 1 is filled with adsorbent particles 2, and the fibers of the hemp fiber 1 The bundles and the sorbent particles 2 stick to each other.
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| CN106280513A (en) * | 2015-06-05 | 2017-01-04 | 天津工业大学 | A kind of low formaldehyde flaxen fiber and the preparation method of low VOC composite thereof |
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| CN102061567A (en) * | 2010-12-24 | 2011-05-18 | 欣龙控股(集团)股份有限公司 | Method and device for producing nonwoven fabric by thermal-calendering soft and smooth finishing |
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