CN108000339A - A kind of double-station crankcase brush machine automatic control system - Google Patents
A kind of double-station crankcase brush machine automatic control system Download PDFInfo
- Publication number
- CN108000339A CN108000339A CN201711213956.XA CN201711213956A CN108000339A CN 108000339 A CN108000339 A CN 108000339A CN 201711213956 A CN201711213956 A CN 201711213956A CN 108000339 A CN108000339 A CN 108000339A
- Authority
- CN
- China
- Prior art keywords
- brush head
- driving mechanism
- crankcase
- brush
- workbench
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 238000003754 machining Methods 0.000 claims abstract description 4
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 230000006978 adaptation Effects 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 6
- 238000005299 abrasion Methods 0.000 description 3
- 230000004308 accommodation Effects 0.000 description 3
- 230000008450 motivation Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/005—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents using brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of double-station crankcase brush machine automatic control system, including：First workbench, the second workbench, the first brush head, the second brush head, the first driving mechanism, the second driving mechanism, the 3rd driving mechanism, first pressure sensor, second pressure sensor and control device, wherein：First driving mechanism is used to drive the first brush head, the rotation of the second brush head；Second driving mechanism, the 3rd driving mechanism are respectively used to the first workbench of driving, the second workbench is lifted, and makes the lifting direction of the two opposite；First pressure sensor, second pressure sensor are respectively used to detect the lower end surface pressure of the first brush head, the second brush head in real time；Control device controls the first driving mechanism, the second driving mechanism, the 3rd driving mechanism to act according to the testing result of first pressure sensor, second pressure sensor.The present invention is high in machining efficiency, and solves the problems, such as that crankcase can not be with corresponding head contacts.
Description
Technical field
The present invention relates to electromechanical technical field of processing equipment, more particularly to a kind of double-station crankcase brush machine to automatically control
System.
Background technology
Existing brush machine is all an only processing stations, and therefore, when carrying out feeding or blanking work, brush machine is
Placed in a suspend state, it have impact on its processing efficiency.Urgently improve.
The content of the invention
Based on technical problem existing for above-mentioned background technology, the present invention proposes that a kind of double-station crankcase brush machine is controlled automatically
System processed, while crankcase Continuous maching is realized, avoid because brush head abrasion and caused by crankcase with brush head is discontiguous asks
Topic.
The present invention proposes a kind of double-station crankcase brush machine automatic control system, including：First workbench, the second work
Make platform, the first brush head, the second brush head, the first driving mechanism, the second driving mechanism, the 3rd driving mechanism, first pressure sensor,
Second pressure sensor and control device, wherein：
First workbench, the second workbench, which are used to treat machining crankshafts case, is supported fixation；
First brush head, the second brush head are arranged in the first workbench, the top of the second workbench for crankcase
It is processed；
First driving mechanism is used to drive the first brush head, the rotation of the second brush head；
Second driving mechanism, the 3rd driving mechanism are respectively used to the first workbench of driving, the second workbench is lifted, and
Make the lifting direction of the two opposite；
First pressure sensor is used to detect the lower end surface pressure of the first brush head in real time；
Second pressure sensor is used to detect the lower end surface pressure of the second brush head in real time；
Control device respectively with first pressure sensor, second pressure sensor, the first driving mechanism, the second driving machine
Structure, the connection of the 3rd driving mechanism, control device are used for the detection data K1 for obtaining first pressure sensor and second pressure sensing
The detection data K2 of device, and respectively contrasted K1, K2 and preset value K0, when any one in K1, K2 is greater than or equal to K0
When, control device controls the action of the first driving mechanism, and when K1 is greater than or equal to K0, control device controls the second driving mechanism
Stopping acts, and when K2 is greater than or equal to K0, control device controls the second driving mechanism stopping action.
Preferably, the first brush head is equipped with two, and two the first brush head synchronous rotaries, two the first brush heads are in the horizontal direction
Spacing arranges that in the vertical direction dislocation is arranged, and the level interval between two the first brush heads is according to crankcase to be processed
Width is adapted to, the magnitude of misalignment between two the first brush heads according to the vallecular cavity depth adaptation of crankcase to be processed so that one of them
When first brush head is located in the vallecular cavity of the crankcase, another first brush head is located at the endface of the vallecular cavity side.
Preferably, the second brush head is equipped with two, and two the second brush head synchronous rotaries, two the second brush heads are in the horizontal direction
Spacing arranges that in the vertical direction dislocation is arranged, and the level interval between two the second brush heads is according to crankcase to be processed
Width is adapted to, the magnitude of misalignment between two the second brush heads according to the vallecular cavity depth adaptation of crankcase to be processed so that one of them
When second brush head is located in the vallecular cavity of the crankcase, another second brush head is located at the endface of the vallecular cavity side.
Preferably, the first brush head is equipped with first body of rod for extending and being secured to vertically away from the first workbench side, the
Two brush heads are equipped with second body of rod for extending and being secured to vertically, first body of rod, the second bar away from the second workbench side
The first travelling gear, the second travelling gear are separately installed with body；The shaft that first driving mechanism is arranged vertically, is installed on
Driving gear in shaft and for the rotating power unit of drive shaft, and when K1 is greater than or equal to K0, the driving tooth
Wheel is engaged with the first travelling gear, and when K2 is greater than or equal to K0, the driving gear is engaged with the second travelling gear.
In the present invention, coordinated respectively with the second driving mechanism, the 3rd driving mechanism by the first workbench, the second workbench
The purpose of alternately lifting is realized, carry out the brush machine using alternately the first workbench of lifting, the second workbench
Uninterrupted Continuous maching, to improve its processing efficiency.Matched somebody with somebody by first pressure sensor, second pressure sensor and control device
Closing allows the second driving mechanism, the lifting amount of the 3rd driving mechanism to be carried out with the degree of wear of the first brush head, the second brush head
Accommodation, to solve the second driving mechanism, the lifting amount of the 3rd the driving mechanism nothing after the first brush head, the abrasion of the second brush head
Method makes the problem of crankcase is with corresponding head contacts.
Brief description of the drawings
Fig. 1 is a kind of structure diagram of double-station crankcase brush machine automatic control system proposed by the present invention.
Embodiment
In the following, technical scheme is described in detail by specific embodiment.
As shown in Figure 1, Fig. 1 shows for a kind of structure of double-station crankcase brush machine automatic control system proposed by the present invention
It is intended to.
A kind of double-station crankcase brush machine automatic control system proposed with reference to Fig. 1, the embodiment of the present invention, including：The
One workbench 1, the second workbench 2, the first brush head 3, the second brush head 4, the first driving mechanism 7, the second driving mechanism the 8, the 3rd are driven
Motivation structure 9, first pressure sensor, second pressure sensor and control device, wherein：
First workbench 1, the second workbench 2, which are used to treat machining crankshafts case A, is supported fixation.First brush head 3,
Two brush heads 4 are arranged in the top of the first workbench 1, the second workbench 2 for being processed to crankcase A.First drives
Motivation structure 7 is used to drive the first brush head, the rotation of the second brush head；Second driving mechanism 8, the 3rd driving mechanism 9 are respectively used to drive
First workbench 1, the second workbench 2 are lifted, and make the lifting direction of the two opposite.
First pressure sensor is used to detect the lower end surface pressure of the first brush head 3 in real time；Second pressure sensor
For being detected in real time to the lower end surface pressure of the second brush head 4；Control device respectively with first pressure sensor, second pressure
Sensor, the first driving mechanism, the second driving mechanism 8, the 3rd driving mechanism 9 connect, and control device is used to obtain first pressure
The detection data K1 of the sensor and detection data K2 of second pressure sensor, and respectively carry out K1, K2 and preset value K0 pair
Than, when any one in K1, K2 is greater than or equal to K0, control device controls the first driving mechanism 7 to act, and be more than as K1 or
During equal to K0, control device controls the second driving mechanism 8 stopping action, and when K2 is greater than or equal to K0, control device controls the
Two driving mechanisms, 8 stopping acts.The setting of the control mode so that the first workbench 1, the second workbench 2 adjustable height can
To carry out accommodation with the degree of wear of the first brush head 3, the second brush head 4, to ensure that the first workbench 1, second works
After platform 2 rises in place, crankcase A disposed thereon is contacted with the first brush head 3 or the second brush head 4.
From the foregoing, it will be observed that the present invention is driven with the second driving mechanism the 8, the 3rd respectively by the first workbench 1, the second workbench 2
Motivation structure 9 coordinates the purpose for realizing alternately lifting, to make the brush using alternately the first workbench 1 of lifting, the second workbench 2
Ray machine can carry out uninterrupted Continuous maching, to improve its processing efficiency.Pass through first pressure sensor, second pressure sensor
Coordinating with control device allows the second driving mechanism 8, the lifting amount of the 3rd driving mechanism 9 with the first brush head 3, the second brush head
4 degree of wear carries out accommodation, with solve the first workbench 1, the second workbench 2 adjustable height the first brush head 3,
It can not make the problem of crankcase is with corresponding head contacts after the abrasion of second brush head 4.
In addition, in the present embodiment, the first brush head 3, the second brush head 4 are equipped with two, two 3 synchronous rotaries of the first brush head,
Two 4 synchronous rotaries of the second brush head, two the first brush heads 3 in the horizontal direction arrange by spacing, in the vertical direction dislocation arrangement,
Two the second brush heads 4 in the horizontal direction arrange by spacing, in the vertical direction dislocation arrangement, and between two the first brush heads 3
Level interval is adapted to according to the width of crankcase A to be processed, and the magnitude of misalignment between two the first brush heads 3 is according to crankcase to be processed
The vallecular cavity depth adaptation of A, the level interval between two the second brush heads 4 are adapted to according to the width of crankcase A to be processed, two the
Magnitude of misalignment between two brush heads 4 is according to the vallecular cavity depth adaptation of crankcase A to be processed, so that one of them first brush head 3 is located at
When in the vallecular cavity of crankcase A, another first brush head 3 is located at the endface of the vallecular cavity side, one of them second brush head 4
When in the vallecular cavity of crankcase A, another second brush head 4 is located at the endface of the vallecular cavity side.The setting of the structure
It can realize and processing is synchronized to the vallecular cavity of crankcase A and its end face, so as to effectively improve its processing efficiency.
In the present embodiment, the first brush head 3 is equipped with the first bar for extending and being secured to vertically away from 1 side of the first workbench
Body, the second brush head 4 are equipped with second body of rod that extends and be secured to vertically away from 2 side of the second workbench, first body of rod,
The first travelling gear 5, the second travelling gear 6 are separately installed with second body of rod；What first driving mechanism 7 was arranged vertically turns
Axis, driving gear in shaft and for the rotating power unit of drive shaft, and when K1 is greater than or equal to K0, institute
Driving gear is stated to engage with the first travelling gear 5, when K2 is greater than or equal to K0, the driving gear and the second travelling gear 6
Engagement.The setting of the structure can to avoid the first workbench 1 or the second workbench 2 when declining discharging, be positioned above
There is idle running phenomenon in one brush head 3 or the second brush head 4, achieve the purpose that energy-saving and simple in structure, compact.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (4)
- A kind of 1. double-station crankcase brush machine automatic control system, it is characterised in that including：First workbench (1), the second work Make platform (2), the first brush head (3), the second brush head (4), the first driving mechanism (7), the second driving mechanism (8), the 3rd driving mechanism (9), first pressure sensor, second pressure sensor and control device, wherein：First workbench (1), the second workbench (2), which are used to treat machining crankshafts case (A), is supported fixation；First brush head (3), the second brush head (4) be arranged in the first workbench (1), the second workbench (2) top for crankcase (A) into Row processing；First driving mechanism (7) is used to drive the first brush head (3), the second brush head (4) rotation；Second driving mechanism (8), Three driving mechanisms (9) are respectively used to the first workbench of driving (1), the second workbench (2) is lifted, and makes the lifting side of the two To opposite；First pressure sensor is used to detect the lower end surface pressure of the first brush head (3) in real time；Second pressure sensor is used to detect the lower end surface pressure of the second brush head (4) in real time；Control device respectively with first pressure sensor, second pressure sensor, the first driving mechanism (7), the second driving mechanism (8), the 3rd driving mechanism (9) connects, and control device is used for the detection data K1 and second pressure for obtaining first pressure sensor The detection data K2 of sensor, and respectively contrasted K1, K2 and preset value K0, when any one in K1, K2 is more than or waits When K0, control device controls the first driving mechanism (7) action, and when K1 is greater than or equal to K0, control device control second Driving mechanism (8) stopping acts, when K2 is greater than or equal to K0, control device control the second driving mechanism (8) stopping action.
- 2. double-station crankcase brush machine automatic control system according to claim 1, it is characterised in that the first brush head (3) two are equipped with, two the first brush head (3) synchronous rotaries, two the first brush heads (3) in the horizontal direction arrange by spacing, perpendicular Nogata misplaces arrangement upwards, and the level interval between two the first brush heads (3) is fitted according to the width of crankcase to be processed (A) Match somebody with somebody, the magnitude of misalignment between two the first brush heads (3) according to the vallecular cavity depth adaptation of crankcase to be processed (A) so that one of them When first brush head (3) is located in the vallecular cavity of the crankcase (A), another first brush head (3) is located at the end face of the vallecular cavity side Place.
- 3. double-station crankcase brush machine automatic control system according to claim 1, it is characterised in that the second brush head (4) two are equipped with, two the second brush head (4) synchronous rotaries, two the second brush heads (4) in the horizontal direction arrange by spacing, perpendicular Nogata misplaces arrangement upwards, and the level interval between two the second brush heads (4) is fitted according to the width of crankcase to be processed (A) Match somebody with somebody, the magnitude of misalignment between two the second brush heads (4) according to the vallecular cavity depth adaptation of crankcase to be processed (A) so that one of them When second brush head (4) is located in the vallecular cavity of the crankcase (A), another second brush head (4) is located at the end face of the vallecular cavity side Place.
- 4. double-station crankcase brush machine automatic control system according to any one of claim 1-3, it is characterised in that First brush head (3) is equipped with first body of rod for extending and being secured to vertically, the second brush head (4) away from the first workbench (1) side Second body of rod that extends and be secured to vertically is equipped with away from the second workbench (2) side, on first body of rod, second body of rod It is separately installed with the first travelling gear (5), the second travelling gear (6)；The shaft that first driving mechanism (7) is arranged vertically, Driving gear in shaft and for the rotating power unit of drive shaft, and when K1 is greater than or equal to K0, it is described Driving gear is engaged with the first travelling gear (5), when when K2 is greater than or equal to K0, the driving gear and the second travelling gear (6) engage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711213956.XA CN108000339A (en) | 2017-11-28 | 2017-11-28 | A kind of double-station crankcase brush machine automatic control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711213956.XA CN108000339A (en) | 2017-11-28 | 2017-11-28 | A kind of double-station crankcase brush machine automatic control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108000339A true CN108000339A (en) | 2018-05-08 |
Family
ID=62054165
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711213956.XA Pending CN108000339A (en) | 2017-11-28 | 2017-11-28 | A kind of double-station crankcase brush machine automatic control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108000339A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112045547A (en) * | 2020-09-29 | 2020-12-08 | 湖南宇环精密制造有限公司 | Double-station polishing machine |
| CN112059886A (en) * | 2020-09-29 | 2020-12-11 | 湖南宇环精密制造有限公司 | Double-station polishing pressure balancing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203679957U (en) * | 2013-12-30 | 2014-07-02 | 浙江中柴机器有限公司 | Gear deburring device |
| CN203918702U (en) * | 2014-03-19 | 2014-11-05 | 湖北赤壁赛飞摩擦材料有限公司 | A kind of double-ended double-station disc type brake block steel back polishing derusting device |
| EP2859991A2 (en) * | 2013-10-08 | 2015-04-15 | Agfra, S.L. | Deburring machine |
| CN105836653A (en) * | 2016-05-23 | 2016-08-10 | 安徽科技学院 | Reversing lifting device for gear transmission |
| CN106808339A (en) * | 2017-03-20 | 2017-06-09 | 中信戴卡股份有限公司 | A kind of Double-station wheel burr remover |
| CN107030562A (en) * | 2017-05-19 | 2017-08-11 | 中信戴卡股份有限公司 | A kind of switch type Double-station wheel burr remover |
-
2017
- 2017-11-28 CN CN201711213956.XA patent/CN108000339A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2859991A2 (en) * | 2013-10-08 | 2015-04-15 | Agfra, S.L. | Deburring machine |
| CN203679957U (en) * | 2013-12-30 | 2014-07-02 | 浙江中柴机器有限公司 | Gear deburring device |
| CN203918702U (en) * | 2014-03-19 | 2014-11-05 | 湖北赤壁赛飞摩擦材料有限公司 | A kind of double-ended double-station disc type brake block steel back polishing derusting device |
| CN105836653A (en) * | 2016-05-23 | 2016-08-10 | 安徽科技学院 | Reversing lifting device for gear transmission |
| CN106808339A (en) * | 2017-03-20 | 2017-06-09 | 中信戴卡股份有限公司 | A kind of Double-station wheel burr remover |
| CN107030562A (en) * | 2017-05-19 | 2017-08-11 | 中信戴卡股份有限公司 | A kind of switch type Double-station wheel burr remover |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112045547A (en) * | 2020-09-29 | 2020-12-08 | 湖南宇环精密制造有限公司 | Double-station polishing machine |
| CN112059886A (en) * | 2020-09-29 | 2020-12-11 | 湖南宇环精密制造有限公司 | Double-station polishing pressure balancing device |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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Application publication date: 20180508 |