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CN108000327A - A kind of valve body core radius variable grinding attachment - Google Patents

A kind of valve body core radius variable grinding attachment Download PDF

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Publication number
CN108000327A
CN108000327A CN201711154800.9A CN201711154800A CN108000327A CN 108000327 A CN108000327 A CN 108000327A CN 201711154800 A CN201711154800 A CN 201711154800A CN 108000327 A CN108000327 A CN 108000327A
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CN
China
Prior art keywords
valve body
variable radius
chassis
grinding
grinding device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711154800.9A
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Chinese (zh)
Inventor
庞继红
薛晓波
赵华
冯辉彬
余成达
钟永腾
金怡妮
王瑞庭
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Wenzhou University
Original Assignee
Wenzhou University
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Publication date
Application filed by Wenzhou University filed Critical Wenzhou University
Priority to CN201711154800.9A priority Critical patent/CN108000327A/en
Publication of CN108000327A publication Critical patent/CN108000327A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B15/00Machines or devices designed for grinding seat surfaces; Accessories therefor
    • B24B15/04Machines or devices designed for grinding seat surfaces; Accessories therefor on valve members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a kind of valve body core radius variable grinding attachment, it is related to ball valve ball core processing equipment field, it includes rotating disk, the dynamical element of the driving rotating disk rotation and several deciles uniformly and sharpening of the slip in the rotating disk, the rotating disk includes the chassis that be connected with the dynamical element and the lid for the installation of whetting a knife, and the chassis and lid are fixedly connected and cooperatively form cavity and cavity inside is equipped with while adjusts all adjusting mechanisms whetted a knife distance between the rotating disk center of circle.The present invention has the advantages of practicality is high, applied widely, simple in structure, easy to use.

Description

一种阀体球芯可变半径磨削装置A valve body spherical core variable radius grinding device

技术领域technical field

本发明涉及球阀球芯加工设备领域,具体涉及一种阀体球芯可变半径磨削装置。The invention relates to the field of ball valve ball core processing equipment, in particular to a valve body ball core variable radius grinding device.

背景技术Background technique

球型阀体在加工过程中,涉及到一些关键零部件的加工,包括上阀体、下阀体、球芯、阀座等,这些零件的加工往往需要较高的加工精度,否则会影响到后续装配的工序,更有甚者会影响到阀体的装配质量,从而导致泄漏。球芯在制造过程中对精度的要求特别高,而数控机床在加工球芯时,往往有一些加工面加工不到又或者加工精度不是很理想,这对后续的阀芯与阀座的配合精度带来一定的影响;另一方面,球阀在应用一段时间后会出现一些故障,有时是由于阀体长时间不用,球芯表面生成某种化合物,从而影响了球芯与阀座的配合。The processing of spherical valve body involves the processing of some key parts, including upper valve body, lower valve body, ball core, valve seat, etc. The processing of these parts often requires high processing accuracy, otherwise it will affect the Subsequent assembly processes may even affect the assembly quality of the valve body, resulting in leakage. The precision requirements of the ball core are particularly high in the manufacturing process, and when the CNC machine tool is processing the ball core, some processing surfaces are often not processed or the processing accuracy is not very ideal, which will affect the matching accuracy of the subsequent valve core and valve seat. On the other hand, some failures will occur after the ball valve is used for a period of time, sometimes because the valve body is not used for a long time, and a certain compound is formed on the surface of the ball core, which affects the cooperation between the ball core and the valve seat.

发明内容Contents of the invention

为了克服背景技术的不足,本发明提供一种实用性高,适用范围广,结构简单,使用方便的阀体球芯可变半径磨削装置。In order to overcome the disadvantages of the background technology, the present invention provides a valve body ball core variable radius grinding device with high practicability, wide application range, simple structure and convenient use.

本发明所采用的技术方案:一种阀体球芯可变半径磨削装置,其包括旋转盘、驱动所述旋转盘自转的动力元件以及若干个等分均布且可滑移安装在所述旋转盘上的磨刀,所述旋转盘包括与所述动力元件连接的底盘以及供所述磨刀安装的盖体,所述底盘和盖体固定连接且配合形成空腔且空腔内部设有同时调节所有所述磨刀与所述旋转盘圆心之间距离的调节机构。The technical solution adopted in the present invention: a valve body spherical core variable radius grinding device, which includes a rotating disk, a power element that drives the rotating disk to rotate itself, and several equally distributed and slidably installed on the The knife sharpener on the rotating disk, the rotating disk includes a chassis connected with the power element and a cover for the knife sharpener to be installed, the chassis and the cover are fixedly connected and cooperate to form a cavity, and the inside of the cavity is provided with An adjustment mechanism that simultaneously adjusts the distance between all the sharpening knives and the center of the rotating disc.

所述盖体上设有供所述磨刀做向心直线运动或者离心直线运动且呈长条形的限位槽,所述限位槽等分均布设置在所述盖体上。The cover is provided with elongated limiting grooves for the sharpener to perform centripetal linear motion or centrifugal linear motion, and the limiting grooves are evenly distributed on the cover.

所述调节机构包括与所述底盘同轴连接且可做自转运动的磨盘以及带动所述磨盘转动的转动件,所述转动件可旋转的安装在所述底盘内侧壁,所述磨盘上表面设有与所述磨刀滑移配合且数量对应的滑移槽,所述磨刀具有在所述磨盘往一个方向自转时靠近磨盘圆心的第一状态以及在所述磨盘往反向自转时远离磨盘圆心的第二状态。The adjustment mechanism includes a grinding disc coaxially connected with the chassis and capable of self-rotating movement, and a rotating member that drives the grinding disc to rotate. The rotating member is rotatably installed on the inner wall of the chassis, and the upper surface of the grinding disc is provided There are sliding grooves corresponding in number to the grinder, and the grinder has a first state of being close to the center of the grinder when the grinder rotates in one direction and away from the grinder when the grinder rotates in the opposite direction The second state of the center of the circle.

所述滑移槽的路径呈逐渐远离所述磨盘圆心的涡旋线,所述滑移槽与限位槽相互交叉限制所述磨刀的移动。The path of the sliding groove is a vortex line that gradually moves away from the center of the grinding disc, and the sliding groove and the limiting groove intersect each other to limit the movement of the grinder.

所述转动件采用锥齿轮,所述磨盘下表面采用与所述锥齿轮啮合配合的齿面。The rotating part adopts a bevel gear, and the lower surface of the grinding disc adopts a tooth surface meshed with the bevel gear.

所述底盘的侧壁设有供所述锥齿轮安装的通孔,所述锥齿轮的末端设有可用于转动锥齿轮的调节孔。The side wall of the chassis is provided with a through hole for the installation of the bevel gear, and the end of the bevel gear is provided with an adjustment hole for rotating the bevel gear.

所述磨刀底部设有与所述限位槽适配的条形块,所述条形块的底面设有与所述滑移槽滑移配合的滑移块。The bottom of the sharpening knife is provided with a bar-shaped block adapted to the limiting groove, and the bottom surface of the bar-shaped block is provided with a sliding block that is slidably matched with the sliding groove.

所述滑移块与所述限位槽构成卡扣配合。The sliding block forms a snap fit with the limiting groove.

所述磨刀的加工面呈与待磨削产品适配的弧形面。The processing surface of the grinding knife is an arc-shaped surface adapted to the product to be ground.

所述盖体与底盘之间可拆装连接。The cover and the chassis are detachably connected.

本发明的有益效果是:通过本发明可以很轻松的去除表面的生成物,可以提高球芯表面的圆度,可以提高球芯表面光滑度,使阀体和球芯装配精度得到保证;另外,通过调节机构调节所有磨刀与旋转盘圆心之间距离,可以使本发明适用更多尺寸的球芯,具有实用性高,适用范围广,结构简单,使用方便的优点。The beneficial effects of the present invention are: the product on the surface can be easily removed by the present invention, the roundness of the surface of the ball core can be improved, the surface smoothness of the ball core can be improved, and the assembly accuracy of the valve body and the ball core can be guaranteed; in addition, By adjusting the distance between all sharpening knives and the center of the rotating disk through the adjusting mechanism, the present invention can be applied to ball cores of more sizes, and has the advantages of high practicability, wide application range, simple structure and convenient use.

附图说明Description of drawings

图1为本发明实施例阀体球芯可变半径磨削装置的结构示意图。Fig. 1 is a schematic structural view of a valve body spherical core variable radius grinding device according to an embodiment of the present invention.

图2为本发明实施例阀体球芯可变半径磨削装置的拆分结构示意图。Fig. 2 is a disassembled structure diagram of a valve body spherical core variable radius grinding device according to an embodiment of the present invention.

图3为磨盘的结构示意图。Fig. 3 is a schematic diagram of the structure of the grinding disc.

图4为磨盘的底面结构示意图。Fig. 4 is a schematic diagram of the bottom surface structure of the grinding disc.

图5为底盘和转动件的结构示意图。Fig. 5 is a structural schematic diagram of the chassis and rotating parts.

图6为盖体的结构示意图。Fig. 6 is a schematic structural view of the cover.

图7为磨刀结构示意图。Figure 7 is a schematic diagram of the sharpening structure.

具体实施方式Detailed ways

下面结合附图对本发明实施例作进一步说明:Embodiments of the present invention will be further described below in conjunction with accompanying drawings:

如图所示,一种阀体球芯可变半径磨削装置,其包括旋转盘1、驱动所述旋转盘1自转的动力元件2以及若干个等分均布且可滑移安装在所述旋转盘1上的磨刀3,所述旋转盘1包括与所述动力元件2连接的底盘4以及供所述磨刀3安装的盖体5,所述底盘4和盖体5固定连接且配合形成空腔且空腔内部设有同时调节所有所述磨刀3与所述旋转盘1圆心之间距离的调节机构,通过本发明可以很轻松的去除表面的生成物,可以提高球芯表面的圆度,可以提高球芯表面光滑度,使阀体和球芯装配精度得到保证;另外,通过调节机构调节所有磨刀与旋转盘圆心之间距离,可以使本发明适用更多尺寸的球芯,具有实用性高,结构简单,使用方便的优点。As shown in the figure, a valve body ball core variable radius grinding device includes a rotating disk 1, a power element 2 that drives the rotating disk 1 to rotate, and several equally distributed and slidably installed on the The sharpener 3 on the rotating disk 1, the rotating disk 1 includes a chassis 4 connected to the power element 2 and a cover 5 for the sharpening 3 to be installed, the chassis 4 and the cover 5 are fixedly connected and matched A cavity is formed and an adjustment mechanism is provided inside the cavity to simultaneously adjust the distance between all the sharpeners 3 and the center of the rotating disk 1. Through the present invention, the product on the surface can be easily removed, and the surface of the ball core can be improved. The roundness can improve the surface smoothness of the ball core, so that the assembly accuracy of the valve body and the ball core can be guaranteed; in addition, the distance between all sharpening knives and the center of the rotating disc can be adjusted by the adjustment mechanism, so that the present invention can be applied to ball cores of more sizes , has the advantages of high practicability, simple structure and convenient use.

所述盖体5上设有供所述磨刀3做向心直线运动或者离心直线运动且呈长条形的限位槽51,所述限位槽51等分均布设置在所述盖体5上,所述调节机构包括与所述底盘4同轴连接且可做自转运动的磨盘6以及带动所述磨盘6转动的转动件7,所述转动件7可旋转的安装在所述底盘4内侧壁,所述磨盘6上表面设有与所述磨刀3滑移配合且数量对应的滑移槽61,所述磨刀3具有在所述磨盘6往一个方向自转时靠近磨盘6圆心的第一状态以及在所述磨盘6往反向自转时远离磨盘6圆心的第二状态,所述滑移槽61的路径呈逐渐远离所述磨盘6圆心的涡旋线,所述滑移槽61与限位槽51相互交叉限制所述磨刀3的移动,所述转动件7采用锥齿轮,所述磨盘6下表面采用与所述锥齿轮啮合配合的齿面,所述底盘4的侧壁设有供所述锥齿轮安装的通孔41,所述锥齿轮的末端设有可用于转动锥齿轮的调节孔8,通过锥齿轮与磨盘的齿轮面相啮合,利用工具插入调节孔中,转动锥齿轮,可以带动磨盘转动,由于涡旋线的半径的变化,从而改变安装在涡旋线平面上的磨刀磨削的半径,从而可以完成对不同半径的球面的磨削。The cover 5 is provided with elongated limiting grooves 51 for the sharpener 3 to perform centripetal linear motion or centrifugal linear motion, and the limiting grooves 51 are evenly distributed on the cover. 5, the adjustment mechanism includes a grinding disc 6 coaxially connected with the chassis 4 and capable of self-rotating movement, and a rotating member 7 that drives the grinding disc 6 to rotate, and the rotating member 7 is rotatably installed on the chassis 4 On the inner side wall, the upper surface of the grinding disc 6 is provided with sliding grooves 61 corresponding in number to the grinding knife 3. The grinding knife 3 has a groove close to the center of the grinding disc 6 when the grinding disc 6 rotates in one direction. The first state and the second state away from the center of the millstone 6 when the millstone 6 rotates in the opposite direction, the path of the sliding groove 61 is a vortex line that gradually moves away from the center of the millstone 6, and the slip groove 61 Intersect with the limit groove 51 to limit the movement of the sharpener 3, the rotating member 7 adopts a bevel gear, the lower surface of the grinding disc 6 adopts a tooth surface meshed with the bevel gear, and the side wall of the chassis 4 There is a through hole 41 for the installation of the bevel gear. The end of the bevel gear is provided with an adjustment hole 8 that can be used to rotate the bevel gear. The bevel gear is meshed with the gear surface of the grinding disc, and a tool is inserted into the adjustment hole to rotate the bevel gear. The gear can drive the grinding disc to rotate. Due to the change of the radius of the vortex, the radius of the grinding knife installed on the plane of the vortex can be changed, so that the grinding of spherical surfaces with different radii can be completed.

其中,本实施例中的调节孔可以采用六角孔,四角孔等。Wherein, the adjusting holes in this embodiment can be hexagonal holes, square holes and the like.

所述磨刀3底部设有与所述限位槽51适配的条形块31,所述条形块31的底面设有与所述滑移槽61滑移配合的滑移块32,所述滑移块32与所述限位槽51构成卡扣配合,当动力元件带动旋转盘旋转时,旋转盘内的磨盘也会跟着转动且二者之间没有相对运动,由于滑移槽和限位槽的交叉设置,已经调节好位置的磨刀就不会被离心力带动做离心运动。The bottom of the sharpener 3 is provided with a strip block 31 adapted to the limiting groove 51, and the bottom surface of the strip block 31 is provided with a sliding block 32 that is slidingly matched with the sliding groove 61, so that The sliding block 32 and the limiting groove 51 form a snap fit. When the power element drives the rotating disc to rotate, the grinding disc in the rotating disc will also rotate and there is no relative movement between the two. Due to the sliding groove and the limiting With the cross setting of the slots, the sharpening knife that has been adjusted in position will not be driven by centrifugal force to do centrifugal motion.

所述磨刀3的加工面呈与待磨削产品适配的弧形面。The processing surface of the grinder 3 is an arc-shaped surface adapted to the product to be ground.

本实施例中的所述盖体5与底盘4之间可拆装连接,方便更换磨刀。In this embodiment, the cover body 5 and the chassis 4 are detachably connected to facilitate replacement of the sharpener.

本实施例中的动力元件可以选择单项异步电动机,通过电动机的转动带动旋转盘的旋转,来实现磨削的功能。The power element in this embodiment can choose a single-phase asynchronous motor, and the rotation of the motor drives the rotation of the rotary disc to realize the function of grinding.

本发明的工作原理:在接通电源前,先根据球面半径,调整好磨削半径,根据球面的弧度来转动锥齿轮,从而改变磨削半径,将磨刀的加工面与圆球面相切,然后接通电源,手抓住手柄,来回贴着球面移动,对球芯表面进行加工。The working principle of the present invention: before turning on the power, adjust the grinding radius according to the radius of the spherical surface, rotate the bevel gear according to the curvature of the spherical surface, thereby changing the grinding radius, and make the processing surface of the grinding knife tangent to the spherical surface, Then turn on the power, hold the handle with your hand, and move back and forth against the spherical surface to process the surface of the ball core.

实施例不应视为对发明的限制,但任何基于本发明的精神所作的改进,都应在本发明的保护范围之内。The embodiment should not be regarded as limiting the invention, but any improvement based on the spirit of the present invention should be within the protection scope of the present invention.

Claims (10)

1.一种阀体球芯可变半径磨削装置,其特征在于:其包括旋转盘(1)、驱动所述旋转盘(1)自转的动力元件(2)以及若干个等分均布且可滑移安装在所述旋转盘(1)上的磨刀(3),所述旋转盘(1)包括与所述动力元件(2)连接的底盘(4)以及供所述磨刀(3)安装的盖体(5),所述底盘(4)和盖体(5)固定连接且配合形成空腔且空腔内部设有同时调节所有所述磨刀(3)与所述旋转盘(1)圆心之间距离的调节机构。1. A valve body spherical core variable radius grinding device, characterized in that it includes a rotating disk (1), a power element (2) that drives the rotating disk (1) to rotate, and several equally distributed and The sharpening knife (3) can be slidably installed on the rotating disk (1), and the rotating disk (1) includes a chassis (4) connected with the power element (2) and a knife grinding (3) ) installed cover (5), the chassis (4) and the cover (5) are fixedly connected and cooperate to form a cavity, and inside the cavity is equipped with a simultaneous adjustment of all the sharpeners (3) and the rotating disc ( 1) The adjustment mechanism for the distance between the centers of circles. 2.根据权利要求1所述的阀体球芯可变半径磨削装置,其特征在于:所述盖体(5)上设有供所述磨刀(3)做向心直线运动或者离心直线运动且呈长条形的限位槽(51),所述限位槽(51)等分均布设置在所述盖体(5)上。2. The valve body spherical core variable radius grinding device according to claim 1, characterized in that: the cover (5) is provided with a centripetal linear motion or a centrifugal linear motion for the grinder (3) Moving and elongated limiting slots (51), the limiting slots (51) are evenly distributed on the cover (5). 3.根据权利要求2所述的阀体球芯可变半径磨削装置,其特征在于:所述调节机构包括与所述底盘(4)同轴连接且可做自转运动的磨盘(6)以及带动所述磨盘(6)转动的转动件(7),所述转动件(7)可旋转的安装在所述底盘(4)内侧壁,所述磨盘(6)上表面设有与所述磨刀(3)滑移配合且数量对应的滑移槽(61),所述磨刀(3)具有在所述磨盘(6)往一个方向自转时靠近磨盘(6)圆心的第一状态以及在所述磨盘(6)往反向自转时远离磨盘(6)圆心的第二状态。3. The valve body ball core variable radius grinding device according to claim 2, characterized in that: the adjustment mechanism includes a grinding disc (6) coaxially connected with the chassis (4) and capable of rotation movement; The rotating member (7) that drives the grinding disc (6) to rotate, the rotating member (7) is rotatably installed on the inner wall of the chassis (4), and the upper surface of the grinding disc (6) is provided with the The knives (3) are slidably fitted with sliding grooves (61) corresponding in number. The knives (3) have a first state close to the center of the grinding disc (6) when the grinding disc (6) rotates in one direction and The second state in which the grinding disc (6) is away from the center of the grinding disc (6) when it rotates in the reverse direction. 4.根据权利要求3所述的阀体球芯可变半径磨削装置,其特征在于:所述滑移槽(61)的路径呈逐渐远离所述磨盘(6)圆心的涡旋线,所述滑移槽(61)与限位槽(51)相互交叉限制所述磨刀(3)的移动。4. The valve body spherical core variable radius grinding device according to claim 3, characterized in that: the path of the sliding groove (61) is a vortex line gradually away from the center of the grinding disc (6), so The sliding groove (61) and the limiting groove (51) intersect each other to limit the movement of the sharpener (3). 5.根据权利要求3所述的阀体球芯可变半径磨削装置,其特征在于:所述转动件(7)采用锥齿轮,所述磨盘(6)下表面采用与所述锥齿轮啮合配合的齿面。5. The valve body spherical core variable radius grinding device according to claim 3, characterized in that: the rotating member (7) adopts a bevel gear, and the lower surface of the grinding disc (6) adopts a gear meshing with the bevel gear matching tooth surfaces. 6.根据权利要求5所述的阀体球芯可变半径磨削装置,其特征在于:所述底盘(4)的侧壁设有供所述锥齿轮安装的通孔(41),所述锥齿轮的末端设有可用于转动锥齿轮的调节孔(8)。6. The valve body spherical core variable radius grinding device according to claim 5, characterized in that: the side wall of the chassis (4) is provided with a through hole (41) for the installation of the bevel gear, the The end of the bevel gear is provided with an adjustment hole (8) that can be used to turn the bevel gear. 7.根据权利要求2所述的阀体球芯可变半径磨削装置,其特征在于:所述磨刀(3)底部设有与所述限位槽(51)适配的条形块(31),所述条形块(31)的底面设有与所述滑移槽(61)滑移配合的滑移块(32)。7. The valve body ball core variable radius grinding device according to claim 2, characterized in that: the bottom of the grinder (3) is provided with a bar-shaped block ( 31), the bottom surface of the strip block (31) is provided with a sliding block (32) slidingly matched with the sliding groove (61). 8.根据权利要求7所述的阀体球芯可变半径磨削装置,其特征在于:所述滑移块(32)与所述限位槽(51)构成卡扣配合。8 . The valve body ball core variable radius grinding device according to claim 7 , characterized in that: the sliding block ( 32 ) forms a snap fit with the limiting groove ( 51 ). 9.根据权利要求1-8任一项所述的阀体球芯可变半径磨削装置,其特征在于:所述磨刀(3)的加工面呈与待磨削产品适配的弧形面。9. The valve body spherical core variable radius grinding device according to any one of claims 1-8, characterized in that: the processing surface of the grinding knife (3) is in an arc shape adapted to the product to be ground noodle. 10.根据权利要求1-8任一项所述的阀体球芯可变半径磨削装置,其特征在于:所述盖体(5)与底盘(4)之间可拆装连接。10. The valve body spherical core variable radius grinding device according to any one of claims 1-8, characterized in that the cover (5) and the chassis (4) are detachably connected.
CN201711154800.9A 2017-11-20 2017-11-20 A kind of valve body core radius variable grinding attachment Pending CN108000327A (en)

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