CN107935003A - A kind of method that high-purity magnesium sulfate is prepared by magnesium sulfate discarded object - Google Patents
A kind of method that high-purity magnesium sulfate is prepared by magnesium sulfate discarded object Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于工业废弃物回收利用技术领域,具体来讲,涉及一种由硫酸镁废弃物制备高纯硫酸镁的方法。The invention belongs to the technical field of industrial waste recycling, and specifically relates to a method for preparing high-purity magnesium sulfate from magnesium sulfate waste.
背景技术Background technique
高纯硫酸镁是指硫酸镁含量达到99.9%以上的物质,其可广泛应用于食品、医药等领域,目前针对高纯硫酸镁并无统一的标准;根据GB 29207-2012记载,食品级硫酸镁要求其中硫酸镁的质量百分数不低于99.0%,因此,高纯硫酸镁则限定为不低于99.9%的纯度。High-purity magnesium sulfate refers to substances with a magnesium sulfate content of more than 99.9%, which can be widely used in food, medicine and other fields. At present, there is no unified standard for high-purity magnesium sulfate; according to GB 29207-2012 records, food-grade magnesium sulfate It is required that the mass percentage of magnesium sulfate is not lower than 99.0%, therefore, high-purity magnesium sulfate is limited to a purity of not lower than 99.9%.
工业上一般会副产富含硫酸镁的废弃物,这些废弃物主要包括硫酸镁亚型盐湖提钾尾液和副产物、硼镁矿提硼尾液、海水晒盐老卤、蛇纹岩分解母液等,若能将这部分硫酸镁废弃物中的硫酸镁加以回收利用,用作生产高纯硫酸镁,不仅提高了经济附加值,而且减少了污染与浪费;但是,上述废弃物中除含有大量硫酸镁外,还含有泥砂、氯化物、其他硫酸盐、重金属离子、铁离子、砷化物、浮选剂和微生物等,这些杂质的存在为制取可用于食品、医药的高纯硫酸镁极大地增加了技术难度和工艺成本。In industry, wastes rich in magnesium sulfate are generally produced by-products. These wastes mainly include potassium extraction tail liquid and by-products of magnesium sulfate subtype salt lakes, boron extraction tail liquid of boron-magnesium mines, seawater sun-dried salt brine, and serpentine decomposition. Mother liquor etc., if the magnesium sulfate in this part of magnesium sulfate waste can be reclaimed, used as the production of high-purity magnesium sulfate, not only has improved economic added value, and has reduced pollution and waste; But, except containing In addition to a large amount of magnesium sulfate, it also contains mud sand, chloride, other sulfates, heavy metal ions, iron ions, arsenic compounds, flotation agents and microorganisms. It greatly increases the technical difficulty and process cost.
目前制备高纯硫酸镁的工艺方法非常之多,如马军等采用多级串联设备,经多步重结晶、脱色和洗涤,制备了高纯硫酸镁;丁红霞等利用工业七水硫酸镁生产高纯硫酸镁,其通过添加碱性助剂、活性炭等进行除杂和脱色,进而获取高纯硫酸镁;张宝元对七水硫酸镁工业品采用多次精滤和重结晶,并高温脱水,获取了高纯度无水硫酸镁;伍耀明等利用菱镁矿对红土镍矿浸出液进行多步中和除杂,经浓缩结晶获得了高纯硫酸镁;胡建华以高纯氧化镁和硫酸反应,经除杂、浓缩、结晶,制备了高纯硫酸镁;熊益均等以废碱中和蛇纹石酸解液,得到镁盐沉淀,经高温分解,分解产物以硫酸溶解,蛇纹石粉调节酸度,浓缩结晶获得高纯硫酸镁;苏学松以氢氟酸沉淀硫酸镁中的杂质钙离子,获取了高纯硫酸镁;成怀刚等利用石膏除去卤水中杂质,然后采用多步自然蒸发浓缩卤水,最后强制蒸发浓缩卤水,获取高纯六水硫酸镁;等等。显然,在现有技术制备高纯硫酸镁的工艺方法中,采用高纯氧化镁原料生产高纯硫酸镁,所用硫酸同样需用高纯产品,原料的高投入将极大拉高生产成本;多次重结晶提纯将产生大量的富镁废液,且氯离子、有机物的夹带、吸附很难通过重结晶消除,多次的重结晶需消耗大量热能予以蒸发浓缩,且需投入大量资金购买足够多的蒸发、结晶设备,更为重要的是需要处理大量富镁废液,造成极大环保压力和镁资源浪费;卤水自然蒸发结合强制蒸发浓缩,以结晶获取高纯硫酸镁,耗时时间长,卤水中有机物、氯离子的夹带、吸附问题难以解决;若以工业硫酸镁为原料,通过添加碱性助剂沉淀重金属离子、铁离子和毒性化合物,并通过添加活性炭等脱色剂脱除有机物,进而获得高纯硫酸镁,但该方法不适用于复杂体系。At present, there are many processes for preparing high-purity magnesium sulfate. For example, Ma Jun and others have prepared high-purity magnesium sulfate through multi-step recrystallization, decolorization and washing by using multi-stage series equipment; Ding Hongxia and others have used industrial magnesium sulfate heptahydrate to produce high-grade magnesium sulfate Pure magnesium sulfate, which removes impurities and decolorizes by adding alkaline additives, activated carbon, etc., and then obtains high-purity magnesium sulfate; Zhang Baoyuan adopts multiple fine filtration and recrystallization of magnesium sulfate heptahydrate industrial products, and dehydrates at high temperature to obtain High-purity anhydrous magnesium sulfate; Wu Yaoming et al. used magnesite to carry out multi-step neutralization and removal of impurities on laterite nickel ore leaching solution, and obtained high-purity magnesium sulfate through concentrated crystallization; Hu Jianhua reacted with high-purity magnesium oxide and sulfuric acid. Concentrate and crystallize to prepare high-purity magnesium sulfate; Xiong Yijun neutralizes the serpentine acid solution with waste alkali to obtain magnesium salt precipitation, and after pyrolysis, the decomposition product is dissolved in sulfuric acid, and the serpentine powder adjusts the acidity and concentrates to obtain High-purity magnesium sulfate; Su Xuesong used hydrofluoric acid to precipitate impurity calcium ions in magnesium sulfate to obtain high-purity magnesium sulfate; Cheng Huaigang et al. used gypsum to remove impurities in brine, then used multi-step natural evaporation to concentrate brine, and finally forced evaporation to concentrate Brine, to obtain high-purity magnesium sulfate hexahydrate; and so on. Obviously, in the process method of preparing high-purity magnesium sulfate in prior art, adopt high-purity magnesium oxide raw material to produce high-purity magnesium sulfate, sulfuric acid used needs to use high-purity product equally, and the high input of raw material will pull up production cost greatly; Secondary recrystallization purification will produce a large amount of magnesium-rich waste liquid, and the entrainment and adsorption of chloride ions and organic matter are difficult to eliminate through recrystallization. Multiple recrystallizations need to consume a lot of heat energy for evaporation and concentration, and a large amount of money needs to be invested to purchase enough Advanced evaporation and crystallization equipment, and more importantly, a large amount of magnesium-rich waste liquid needs to be processed, resulting in great environmental pressure and waste of magnesium resources; natural evaporation of brine combined with forced evaporation and concentration to obtain high-purity magnesium sulfate by crystallization takes a long time. The entrainment and adsorption of organic matter and chloride ions in brine are difficult to solve; if industrial magnesium sulfate is used as raw material, heavy metal ions, iron ions and toxic compounds are precipitated by adding alkaline additives, and organic matter is removed by adding decolorizers such as activated carbon, and then Obtain high-purity magnesium sulfate, but this method is not suitable for complex systems.
因此,有必要探寻一种以上述硫酸镁废弃物为原料,用以制备高纯硫酸镁的工艺方法。Therefore, be necessary to search a kind of with above-mentioned magnesium sulfate waste as raw material, in order to prepare the technical method of high-purity magnesium sulfate.
发明内容Contents of the invention
为解决上述现有技术存在的问题,本发明提供了一种由硫酸镁废弃物制备高纯硫酸镁的方法,该方法可适用于含有泥砂、氯化物、硫酸盐、重金属离子、铁离子、砷化物、有机物、微生物等诸多杂质的复杂体系,适用范围更广,且工艺简单、成本低廉。In order to solve the problems in the above-mentioned prior art, the invention provides a method for preparing high-purity magnesium sulfate from magnesium sulfate waste, which is applicable to Complex systems with many impurities such as chemical compounds, organic matter, microorganisms, etc., have a wider scope of application, and the process is simple and the cost is low.
为了达到上述发明目的,本发明采用了如下的技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention has adopted following technical scheme:
一种由硫酸镁废弃物制备高纯硫酸镁的方法,所述硫酸镁废弃物还包括泥砂、氯化物、硫酸盐、重金属离子、铁离子、砷化物、有机物、微生物中的至少一种;所述方法包括下述步骤:A method for preparing high-purity magnesium sulfate from magnesium sulfate waste, wherein the magnesium sulfate waste also includes at least one of mud sand, chloride, sulfate, heavy metal ions, iron ions, arsenic, organic matter, and microorganisms; Said method comprises the following steps:
S1、调控所述硫酸镁废弃物中不含有水不溶物,且其中无水氯化镁的质量百分数为3%~20%作为硫酸镁初级产品;其中,所述硫酸镁废弃物经干燥后的固相中以无水硫酸镁计的质量百分数不低于10%,所述硫酸镁初级产品经干燥后的固相中以无水硫酸镁计的质量百分数不低于20%;S1. Controlling that the magnesium sulfate waste does not contain water-insoluble matter, and wherein the mass percentage of anhydrous magnesium chloride is 3% to 20% as the primary product of magnesium sulfate; wherein, the dried solid phase of the magnesium sulfate waste The mass percentage calculated by anhydrous magnesium sulfate in the magnesium sulfate is not less than 10%, and the mass percentage calculated by anhydrous magnesium sulfate in the solid phase of the magnesium sulfate primary product after drying is not less than 20%;
S2、在400℃~650℃下焙烧所述硫酸镁初级产品0.5h~3.5h,获得焙烧产物;S2. Roasting the magnesium sulfate primary product at 400°C to 650°C for 0.5h to 3.5h to obtain a roasted product;
S3、将所述焙烧产物与水混合后在60℃~90℃下水化2h~10h,获得水化产物;S3, mixing the roasted product with water and then hydrating at 60°C to 90°C for 2h to 10h to obtain a hydration product;
S4、将所述水化产物进行一次固液分离,所得第一液相经浓缩、结晶、二次固液分离,获得硫酸镁晶体,所述硫酸镁晶体经洗涤、干燥,获得高纯硫酸镁。S4. The hydration product is subjected to solid-liquid separation once, and the obtained first liquid phase is concentrated, crystallized, and solid-liquid separated twice to obtain magnesium sulfate crystals, and the magnesium sulfate crystals are washed and dried to obtain high-purity magnesium sulfate .
进一步地,所述硫酸镁废弃物为硫酸镁亚型盐湖卤水的提钾尾液和副产物、硼镁矿的提硼尾液、海水晒盐老卤、蛇纹岩酸分解母液。Further, the magnesium sulfate waste is the potassium extraction tail liquid and by-products of the magnesium sulfate subtype salt lake brine, the boron extraction tail liquid of boron magnesium ore, the old brine of seawater drying salt, and the mother liquor of serpentine acid decomposition.
进一步地,所述高纯硫酸镁为高纯无水硫酸镁、高纯一水硫酸镁、高纯七水硫酸镁中的至少一种。Further, the high-purity magnesium sulfate is at least one of high-purity anhydrous magnesium sulfate, high-purity magnesium sulfate monohydrate, and high-purity magnesium sulfate heptahydrate.
进一步地,在所述步骤S1中,通过对所述硫酸镁废弃物进行过滤和/或浮选和/或浓缩-结晶来获得所述硫酸镁初级产品。Further, in the step S1, the magnesium sulfate primary product is obtained by filtering and/or flotation and/or concentration-crystallization on the magnesium sulfate waste.
进一步地,调控所述硫酸镁初级产品中无水氯化镁的质量百分数为3%~20%的方法包括:向不含水不溶物的硫酸镁废弃物中添加氯化镁,或将不含水不溶物的硫酸镁废弃物进行浮选以去除部分氯化镁。Further, the method for controlling the mass percentage of anhydrous magnesium chloride in the primary product of magnesium sulfate to be 3% to 20% includes: adding magnesium chloride to magnesium sulfate waste free of water-insoluble matter, or adding magnesium sulfate free of water-insoluble matter The waste is subjected to flotation to remove part of the magnesium chloride.
进一步地,在所述步骤S2中,经焙烧还获得与所述焙烧产物相对应的HCl气体;在所述步骤S4中,经一次固液分离还获得与所述第一液相相对应的第一固相;所述第一固相用于吸收中和所述HCl气体,以生成副产氯化镁。Further, in the step S2, the HCl gas corresponding to the roasted product is also obtained through roasting; in the step S4, the second gas corresponding to the first liquid phase is also obtained through a solid-liquid separation. a solid phase; the first solid phase is used to absorb and neutralize the HCl gas to generate by-product magnesium chloride.
进一步地,所述副产氯化镁用于添加至去除水不溶物的硫酸镁废弃物中,以使所述硫酸镁初级产品中无水氯化镁的质量百分数为3%~20%。Further, the by-product magnesium chloride is added to the magnesium sulfate waste for removing water-insoluble matter, so that the mass percentage of anhydrous magnesium chloride in the magnesium sulfate primary product is 3% to 20%.
进一步地,在所述步骤S4中,采用板框式压滤分离方法对所述水化产物进行一次固液分离。Further, in the step S4, the hydration product is subjected to a solid-liquid separation using a plate-and-frame filter press separation method.
进一步地,在所述步骤S4中,将所述水化产物趁热进行一次固液分离。Further, in the step S4, the hydrated product is subjected to a solid-liquid separation while it is hot.
进一步地,在所述步骤S4中,对所述第一液相进行浓缩的方式为强制加热蒸发浓缩。Further, in the step S4, the method of concentrating the first liquid phase is forced heating, evaporation and concentration.
进一步地,在所述步骤S4中,对所述硫酸镁晶体进行洗涤的洗涤用水为二次蒸馏水。Further, in the step S4, the washing water used for washing the magnesium sulfate crystals is double distilled water.
进一步地,所述步骤S2还包括:用水回收所述焙烧产物的热能,获得回收热水;所述回收热水用于所述步骤S3中的水化处理。Further, the step S2 further includes: recovering the thermal energy of the roasted product with water to obtain recovered hot water; the recovered hot water is used for the hydration treatment in the step S3.
有益效果:Beneficial effect:
(1)本发明无需使用高纯原料,而是采用了其中含有多种杂质的硫酸镁废弃物作为原料,即该工艺方法对含有泥砂、氯化物、硫酸盐、重金属离子、铁离子、砷化物、微生物、有机物等各种杂质的硫酸镁体系具有广泛的适用性和可调节性;(1) The present invention does not need to use high-purity raw materials, but adopts the magnesium sulfate waste that contains various impurities therein as raw material, and promptly this process method is to containing silt, chloride, sulfate, heavy metal ion, iron ion, arsenide The magnesium sulfate system with various impurities such as microorganisms, organic matter, etc. has wide applicability and adjustability;
(2)根据本发明的方法仅需调节硫酸镁初级产品中氯化镁的含量,无需另行添加酸、碱、脱色剂等化合物,原料及工艺成本低廉;(2) according to the method of the present invention, only need to adjust the content of magnesium chloride in the primary product of magnesium sulfate, need not add compounds such as acid, alkali, decolorizing agent in addition, raw material and process cost are low;
(3)本发明的焙烧工序在于利用高温环境使硫酸镁初级产品中的氯化镁原位生成活性氧化镁,使得微生物和浮选剂类的有机物碳化,随后的水化工序则使得活性氧化镁原位转化为氢氧化镁;即本发明中的焙烧-水化工序使得硫酸镁初级产品中的氯化镁、微生物和浮选剂等杂质原位转化为了硫酸镁产品纯化所需的沉淀剂、吸附剂,氢氧化镁和碳化产物通过共沉淀、吸附作用,实现了对重金属离子、铁离子、毒性砷化物等杂质的彻底脱除,使上述杂质含量降低至高纯硫酸镁指标要求,由此,本发明焙烧-水化工艺巧妙实现了对体系中杂质的资源化原位利用;(3) The roasting process of the present invention is to utilize the high temperature environment to make the magnesium chloride in the primary product of magnesium sulfate in-situ generate active magnesium oxide, so that the organic matter of microorganisms and flotation agents is carbonized, and the subsequent hydration process makes active magnesium oxide in-situ Be converted into magnesium hydroxide; That is, the roasting-hydration process in the present invention makes the in-situ conversion of impurities such as magnesium chloride, microorganisms and flotation agents in the primary product of magnesium sulfate into precipitant, adsorbent, and hydrogen required for the purification of magnesium sulfate products. Magnesium oxide and carbonized products have achieved complete removal of impurities such as heavy metal ions, iron ions, and toxic arsenic compounds through co-precipitation and adsorption, reducing the content of the above-mentioned impurities to the requirements of high-purity magnesium sulfate. Therefore, the roasting of the present invention- The hydration process cleverly realizes the in-situ resource utilization of impurities in the system;
(4)本发明工艺简单,操作简便,巧妙实现了对硫酸镁废弃物的原料体系中杂质的资源化原位利用,具体即为通过焙烧工序使氯化镁原位转化为氧化镁,微生物和浮选剂原位转化为碳类化合物,水化工序使得氧化镁原位转化为氢氧化镁,上述工序均未对氯化镁、微生物和浮选剂进行分离,直接在废弃物混合体系中使其转化为纯化所需的沉淀剂、吸附剂。(4) The process of the present invention is simple, easy to operate, and ingeniously realizes the in-situ resource utilization of impurities in the raw material system of magnesium sulfate waste, specifically converting magnesium chloride into magnesium oxide in situ through the roasting process, microorganisms and flotation Magnesium oxide is transformed into carbon compounds in situ, and magnesium oxide is converted into magnesium hydroxide in situ through the hydration process. The above processes do not separate magnesium chloride, microorganisms, and flotation agents, and they are directly converted into purified flotation agents in the waste mixing system. The required precipitant and adsorbent.
具体实施方式Detailed ways
以下,将来详细描述本发明的实施例。然而,可以以许多不同的形式来实施本发明,并且本发明不应该被解释为限制于这里阐述的具体实施例。相反,提供这些实施例是为了解释本发明的原理及其实际应用,从而使本领域的其他技术人员能够理解本发明的各种实施例和适合于特定预期应用的各种修改。Hereinafter, embodiments of the present invention will be described in detail. This invention may, however, be embodied in many different forms and should not be construed as limited to the specific embodiments set forth herein. Rather, the embodiments are provided to explain the principles of the invention and its practical application, thereby enabling others skilled in the art to understand the invention for various embodiments and with various modifications as are suited to particular intended uses.
将理解的是,尽管在这里可使用术语“第一”、“第二”等来描述各种物质,但是这些物质不应受这些术语的限制,这些术语仅用于将一个物质与另一个物质区分开来;同时,术语“一次”、“二次”等也仅用来描述各种工艺操作,这些术语仅用于将一个工艺操作与另一个相同的工艺操作区分开来。It will be understood that although the terms "first", "second", etc. may be used herein to describe various substances, these substances should not be limited by these terms, which are only used to distinguish one substance from another. At the same time, the terms "primary", "secondary", etc. are only used to describe various process operations, and these terms are only used to distinguish one process operation from another identical process operation.
本发明公开了一种由硫酸镁废弃物制备高纯硫酸镁的方法,该硫酸镁废弃物是一种包含泥砂和/或氯化物和/或硫酸盐和/或重金属离子和/或铁离子和/或砷化物和/或有机物和/或微生物等杂质的物质,其需满足如下要求:经干燥后的固相中的无水硫酸镁的质量百分数不低于10%;并且,该硫酸镁废弃物主要来源于硫酸镁亚型盐湖卤水的提钾尾液和副产物、硼镁矿的提硼尾液、海水晒盐老卤、蛇纹岩酸分解母液。The invention discloses a method for preparing high-purity magnesium sulfate from magnesium sulfate waste, which is a kind of magnesium sulfate containing mud sand and/or chloride and/or sulfate and/or heavy metal ions and/or iron ions and /or impurities such as arsenide and/or organic matter and/or microorganisms, which need to meet the following requirements: the mass percentage of anhydrous magnesium sulfate in the solid phase after drying is not less than 10%; and, the magnesium sulfate is discarded The substances mainly come from the potassium extraction tail liquid and by-products of magnesium sulfate subtype salt lake brine, the boron extraction tail liquid of boron magnesium ore, the old brine of seawater sun-dried salt, and the mother liquor of serpentine acid decomposition.
上述干燥程度为固相中不含有明显的液体水和湿渣相。The above-mentioned degree of dryness means that the solid phase does not contain obvious liquid water and wet slag phase.
根据本发明的由硫酸镁废弃物制备高纯硫酸镁的方法包括下述步骤:The method for preparing high-purity magnesium sulfate according to the magnesium sulfate waste of the present invention may further comprise the steps:
在步骤S1中,调控硫酸镁废弃物中不含有水不溶物,且其中以无水氯化镁计的质量百分数为3%~20%作为硫酸镁初级产品。In step S1, the magnesium sulfate waste is adjusted to contain no water-insoluble matter, and the mass percentage calculated by anhydrous magnesium chloride is 3%-20% as the primary product of magnesium sulfate.
具体来讲,需控制所获得的硫酸镁初级产品经干燥后的固相中以无水硫酸镁计的质量百分数不低于20%。Specifically, it is necessary to control the mass percentage of anhydrous magnesium sulfate in the dried solid phase of the obtained magnesium sulfate primary product to not be less than 20%.
值得说明的是,基于原料硫酸镁废弃物中氯化镁的含量不固定,因此,若其中以无水氯化镁计的含量已达到3%~20%,则根据其中是否含有泥砂等水不溶物来确定是否进行过滤操作,以去除泥砂等水不溶物;或其中以无水氯化镁计的含量低于3%时,则可向体系中添加部分氯化镁,以使硫酸镁初级产品中以无水氯化镁计的含量达到3%~20%的范围;而或其中以无水氯化镁计的含量高于20%时,则可通过浮选法去除部分氯化镁。如此,即可除去硫酸镁废弃物中如泥砂、矿泥等水不溶物,实现硫酸镁的初步富集。It is worth noting that the content of magnesium chloride in the waste based on the raw material magnesium sulfate is not fixed. Therefore, if the content in terms of anhydrous magnesium chloride has reached 3% to 20%, it is determined whether it contains water-insoluble substances such as silt or sand. Carry out filtration operation, to remove water-insoluble matter such as silt; Or when the content in anhydrous magnesium chloride is lower than 3%, then can add part of magnesium chloride to the system, so that the content in anhydrous magnesium chloride in the primary product of magnesium sulfate Reach the range of 3%~20%; Or when the content in anhydrous magnesium chloride is higher than 20%, then part of the magnesium chloride can be removed by flotation. In this way, water-insoluble substances such as mud sand and ore slime can be removed from the magnesium sulfate waste, and the initial enrichment of magnesium sulfate can be realized.
另外需要说明的是,上述无水氯化镁和无水硫酸镁仅为统计硫酸镁废弃物以及硫酸镁初级产品中氯化镁和硫酸镁的含量时,为方便质量百分数的表示而采用的计量名义化合物,并不代表硫酸镁废弃物以及硫酸镁初级产品中氯化镁和硫酸镁的实际存在形式。In addition, it should be noted that the above-mentioned anhydrous magnesium chloride and anhydrous magnesium sulfate are only the quantitative nominal compounds adopted for the convenience of expressing the mass percentage when counting the contents of magnesium sulfate waste and magnesium sulfate primary products. Does not represent the actual form of magnesium chloride and magnesium sulfate in magnesium sulfate waste and magnesium sulfate primary products.
在步骤S2中,在400℃~650℃下焙烧硫酸镁初级产品0.5h~3.5h,获得焙烧产物。In step S2, the magnesium sulfate primary product is calcined at 400° C. to 650° C. for 0.5 h to 3.5 h to obtain a calcined product.
在步骤S3中,将焙烧产物与水混合后在60℃~90℃下水化2h~10h,获得水化产物。In step S3, the calcined product is mixed with water and then hydrated at 60° C. to 90° C. for 2 h to 10 h to obtain a hydrated product.
在步骤S4中,将水化产物进行一次固液分离,所得第一液相经浓缩、结晶、二次固液分离,获得硫酸镁晶体,硫酸镁晶体经洗涤、干燥,获得高纯硫酸镁。In step S4, the hydration product is subjected to solid-liquid separation once, and the obtained first liquid phase is concentrated, crystallized, and solid-liquid separated twice to obtain magnesium sulfate crystals, which are washed and dried to obtain high-purity magnesium sulfate.
具体来讲,获得的高纯硫酸镁是指高纯无水硫酸镁、高纯一水硫酸镁、高纯七水硫酸镁中的至少一种;并且,此处所述高纯是指其中产物的以质量百分数计的纯度不低于99.9%。Specifically, the obtained high-purity magnesium sulfate refers to at least one of high-purity anhydrous magnesium sulfate, high-purity magnesium sulfate monohydrate, and high-purity magnesium sulfate heptahydrate; and, the high-purity mentioned here refers to the product The purity in terms of mass percentage is not less than 99.9%.
优选地,可采用板框式压滤分离方法对水化产物进行一次固液分离,且优选使分离前的水化产物无需冷却而直接趁热分离。Preferably, the plate and frame filter press separation method can be used to conduct a solid-liquid separation of the hydrated product, and preferably the hydrated product before separation is directly separated while hot without cooling.
更为优选地,采用强制加热蒸发浓缩方法对第一液相进行浓缩。More preferably, the first liquid phase is concentrated using a forced heating evaporation concentration method.
一般地,采用二次蒸馏水对硫酸镁晶体进行洗涤,洗涤次数以及对应的干燥方式不限,且控制每次洗涤时间为20s~1min即可。Generally, the magnesium sulfate crystals are washed with double distilled water, and the number of washings and the corresponding drying methods are not limited, and the time for each washing can be controlled to be 20s-1min.
以下将通过具体的实施例来说明本发明的上述由硫酸镁废弃物制备高纯硫酸镁的方法。The above-mentioned method for preparing high-purity magnesium sulfate from magnesium sulfate waste of the present invention will be illustrated below by specific examples.
实施例1Example 1
本实施例中的硫酸镁废弃物具体为硫酸镁亚型盐湖卤水提钾副产物,其经干燥后的固相中以无水硫酸镁计的含量为25%,以无水氯化镁计的含量为3%,且另有氯化钠、硫酸钠等无机盐及泥砂、卤水自身有机物等杂质。The magnesium sulfate waste in the present embodiment is specifically the magnesium sulfate subtype salt lake brine extracting potassium by-product, and its content in the solid phase after drying is 25% in terms of anhydrous magnesium sulfate, and the content in terms of anhydrous magnesium chloride is 3%, and there are other inorganic salts such as sodium chloride and sodium sulfate, as well as impurities such as mud sand and organic matter in brine itself.
对该硫酸镁废弃物进行浮选的预处理,获取硫酸镁初级产品。The magnesium sulfate waste is pretreated by flotation to obtain the primary product of magnesium sulfate.
在该硫酸镁初级产品中,硫酸镁含量为35%,氯化镁含量为3%,同时含有其他无机盐类、浮选工艺带入的浮选剂和卤水自身有机物等杂质。In the primary product of magnesium sulfate, the content of magnesium sulfate is 35%, the content of magnesium chloride is 3%, and it also contains impurities such as other inorganic salts, flotation agents brought in by the flotation process, and organic matter in the brine itself.
将硫酸镁初级产品在400℃下焙烧0.5h,获得焙烧产物。The primary product of magnesium sulfate was calcined at 400° C. for 0.5 h to obtain a calcined product.
向焙烧产物中加水冷却,并使该焙烧产物-水体系于60℃下陈化10h,获得水化产物。Add water to the roasted product to cool, and age the roasted product-water system at 60° C. for 10 h to obtain a hydrated product.
将水化产物进行离心分离,对所得第一液相加热蒸发浓缩,结晶生成水合硫酸镁晶体;该水合硫酸镁晶体经固液分离,二次蒸馏水洗涤两次,干燥后获取高纯硫酸镁,该高纯硫酸镁的纯度达到99.96%。Centrifuge the hydration product, heat, evaporate and concentrate the obtained first liquid phase, and crystallize to form magnesium sulfate hydrate crystals; the magnesium sulfate hydrate crystals are separated from solid and liquid, washed twice with double distilled water, and then dried to obtain high-purity magnesium sulfate. The purity of the high-purity magnesium sulfate reaches 99.96%.
在本实施例中,以上百分数均表示质量百分数。In this embodiment, the above percentages all represent mass percentages.
实施例2Example 2
本实施例中的硫酸镁废弃物具体为盐湖硼镁矿提硼尾液,其经干燥后的固相中以无水硫酸镁计的含量为30%,以无水氯化镁计的含量为10%,且另有氯化钠、硫酸钠等无机盐及有机物等杂质。The magnesium sulfate waste in the present embodiment is specifically the boron extraction tail liquid of the boron magnesium ore in the salt lake, and the content in the solid phase after drying is 30% in terms of anhydrous magnesium sulfate, and the content in terms of anhydrous magnesium chloride is 10% , and there are other impurities such as sodium chloride, sodium sulfate and other inorganic salts and organic substances.
以该硫酸镁废弃物干燥后的固相作为硫酸镁初级产品,在650℃下焙烧2h,获得焙烧产物。The dried solid phase of the magnesium sulfate waste was used as the primary product of magnesium sulfate, and it was calcined at 650° C. for 2 hours to obtain a calcined product.
向焙烧产物中加水冷却,并使该焙烧产物-水体系于90℃下陈化2h,获得水化产物。Add water to the roasted product to cool, and age the roasted product-water system at 90° C. for 2 hours to obtain a hydrated product.
将水化产物进行离心分离,对所得第一液相加热蒸发浓缩,结晶生成无水硫酸镁晶体;该无水硫酸镁晶体经固液分离,二次蒸馏水洗涤两次,干燥后获得高纯硫酸镁,该高纯硫酸镁的纯度达到99.99%。Centrifuge the hydration product, heat, evaporate and concentrate the obtained first liquid phase, and crystallize to form anhydrous magnesium sulfate crystal; the anhydrous magnesium sulfate crystal is separated from solid and liquid, washed twice with double distilled water, and dried to obtain high-purity sulfuric acid Magnesium, the purity of this high-purity magnesium sulfate reaches 99.99%.
在本实施例中,以上百分数均表示质量百分数。In this embodiment, the above percentages all represent mass percentages.
实施例3Example 3
本实施例中的硫酸镁废弃物具体为沿海海水晒盐老卤,其经干燥后的固相中以无水硫酸镁计的含量为15%,以无水氯化镁计的含量为25%,且另有氯化钠、钙盐等无机盐及泥砂、海水自身有机物等杂质。The magnesium sulfate waste in the present embodiment is specifically the old brine of coastal seawater sun-dried salt, and its content in the solid phase after drying is 15% in terms of anhydrous magnesium sulfate, and the content in terms of anhydrous magnesium chloride is 25%, and There are also inorganic salts such as sodium chloride and calcium salts, and impurities such as mud and sand, organic matter in seawater itself.
对该硫酸镁废弃物干燥后的固相进行浮选的预处理,获取硫酸镁初级产品。The dried solid phase of the magnesium sulfate waste is pretreated by flotation to obtain the primary product of magnesium sulfate.
在该硫酸镁初级产品中,硫酸镁含量为20%,氯化镁含量为20%,同时含有无机盐类、浮选剂和有机物等杂质。In the magnesium sulfate primary product, the magnesium sulfate content is 20%, the magnesium chloride content is 20%, and contains impurities such as inorganic salts, flotation agents and organic matter.
在500℃下焙烧3.5h,获得焙烧产物。Calcined at 500°C for 3.5h to obtain a calcined product.
向焙烧产物中加水冷却,并使该焙烧产物-水体系于70℃下陈化6h,获得水化产物。Water was added to the roasted product to cool, and the roasted product-water system was aged at 70° C. for 6 hours to obtain a hydrated product.
将水化产物进行离心分离,对所得第一液相加热蒸发浓缩,结晶生成水合硫酸镁晶体;该水合硫酸镁晶体经固液分离,二次蒸馏水洗涤两次,干燥后获得高纯硫酸镁,该高纯硫酸镁的纯度达到99.98%。Centrifuge the hydration product, heat, evaporate and concentrate the obtained first liquid phase, and crystallize to form magnesium sulfate hydrate crystals; the magnesium sulfate hydrate crystals are separated from solid and liquid, washed twice with double distilled water, and dried to obtain high-purity magnesium sulfate. The purity of the high-purity magnesium sulfate reaches 99.98%.
在本实施例中,以上百分数均表示质量百分数。In this embodiment, the above percentages all represent mass percentages.
实施例4Example 4
本实施例中的硫酸镁废弃物具体为蛇纹岩硫酸分解液,其经干燥后的固相中以无水硫酸镁计的含量为10%,另有硫酸钠、钙盐等无机盐及泥砂等杂质,但几乎不含有氯化镁。The magnesium sulfate waste in the present embodiment is specifically serpentine sulfuric acid decomposition liquid, and the content of anhydrous magnesium sulfate in its dried solid phase is 10%, and there are also inorganic salts such as sodium sulfate and calcium salt and mud sand and other impurities, but almost no magnesium chloride.
对该硫酸镁废弃物经干燥后的固相进行浮选的预处理,同时向体系中添加部分氯化镁,以获得其中氯化镁含量为8%的硫酸镁初级产品。The dried solid phase of the magnesium sulfate waste is pretreated by flotation, and at the same time, part of magnesium chloride is added to the system to obtain a primary product of magnesium sulfate with a magnesium chloride content of 8%.
在该硫酸镁初级产品中,硫酸镁含量为20%,同时含有无机盐类、重金属离子、砷化物等杂质。In the primary product of magnesium sulfate, the content of magnesium sulfate is 20%, and it also contains impurities such as inorganic salts, heavy metal ions, arsenic compounds and the like.
在550℃下焙烧2h,获得焙烧产物。Calcined at 550°C for 2h to obtain a calcined product.
向焙烧产物中加水冷却,并使该焙烧产物-水体系于65℃下陈化4h,获得水化产物。Water was added to the roasted product to cool, and the roasted product-water system was aged at 65° C. for 4 hours to obtain a hydrated product.
将水化产物进行离心分离,对所得第一液相加热蒸发浓缩,结晶生成水合硫酸镁晶体;该水合硫酸镁晶体经固液分离,二次蒸馏水洗涤两次,干燥后获得高纯硫酸镁,该高纯硫酸镁的纯度达到99.95%。Centrifuge the hydration product, heat, evaporate and concentrate the obtained first liquid phase, and crystallize to form magnesium sulfate hydrate crystals; the magnesium sulfate hydrate crystals are separated from solid and liquid, washed twice with double distilled water, and dried to obtain high-purity magnesium sulfate. The purity of the high-purity magnesium sulfate reaches 99.95%.
在本实施例中,以上百分数均表示质量百分数。In this embodiment, the above percentages all represent mass percentages.
实施例5Example 5
本实施例中的硫酸镁废弃物具体为油田水提钾固体副产物,其经干燥后的固相中以无水硫酸镁计的含量为10%,以无水氯化镁计的含量为5%,且另有氯化钠、硫酸钠等无机盐及泥砂、有机物等杂质。The magnesium sulfate waste in the present embodiment is specifically the solid by-product of oilfield water extraction of potassium, and its content in the solid phase after drying is 10% in terms of anhydrous magnesium sulfate, and the content in terms of anhydrous magnesium chloride is 5%. In addition, there are inorganic salts such as sodium chloride and sodium sulfate, as well as impurities such as mud sand and organic matter.
对该硫酸镁废弃物进行浮选的预处理,获取硫酸镁初级产品。The magnesium sulfate waste is pretreated by flotation to obtain the primary product of magnesium sulfate.
在该硫酸镁初级产品中,硫酸镁含量为25%,氯化镁含量为8%,同时含有无机盐类、浮选剂和有机物等杂质。In the magnesium sulfate primary product, the magnesium sulfate content is 25%, the magnesium chloride content is 8%, and contains impurities such as inorganic salts, flotation agents and organic matter.
将硫酸镁初级产品在550℃下焙烧1.5h,获得焙烧产物。The primary product of magnesium sulfate was calcined at 550° C. for 1.5 h to obtain a calcined product.
向焙烧产物中加水冷却,并使该焙烧产物-水体系于80℃下陈化6h,获得水化产物。Add water to the roasted product to cool, and age the roasted product-water system at 80° C. for 6 hours to obtain a hydrated product.
将水化产物进行离心分离,对所得第一液相加热蒸发浓缩,结晶生成水合硫酸镁晶体;该水合硫酸镁晶体经固液分离,二次蒸馏水洗涤两次,干燥后获取高纯硫酸镁,该高纯硫酸镁的纯度达到99.98%。Centrifuge the hydration product, heat, evaporate and concentrate the obtained first liquid phase, and crystallize to form magnesium sulfate hydrate crystals; the magnesium sulfate hydrate crystals are separated from solid and liquid, washed twice with double distilled water, and then dried to obtain high-purity magnesium sulfate. The purity of the high-purity magnesium sulfate reaches 99.98%.
在本实施例中,以上百分数均表示质量百分数。In this embodiment, the above percentages all represent mass percentages.
虽然已经参照特定实施例示出并描述了本发明,但是本领域的技术人员将理解:在不脱离由权利要求及其等同物限定的本发明的精神和范围的情况下,可在此进行形式和细节上的各种变化。While the invention has been shown and described with reference to particular embodiments, it will be understood by those skilled in the art that changes may be made in the form and scope thereof without departing from the spirit and scope of the invention as defined by the claims and their equivalents. Various changes in details.
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