CN107934008A - New blueberry automatic weighing and packing machine - Google Patents
New blueberry automatic weighing and packing machine Download PDFInfo
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- CN107934008A CN107934008A CN201711365946.8A CN201711365946A CN107934008A CN 107934008 A CN107934008 A CN 107934008A CN 201711365946 A CN201711365946 A CN 201711365946A CN 107934008 A CN107934008 A CN 107934008A
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- 238000005303 weighing Methods 0.000 title claims abstract description 80
- 240000000851 Vaccinium corymbosum Species 0.000 title claims abstract description 51
- 235000003095 Vaccinium corymbosum Nutrition 0.000 title claims abstract description 51
- 235000017537 Vaccinium myrtillus Nutrition 0.000 title claims abstract description 51
- 235000021014 blueberries Nutrition 0.000 title claims abstract description 51
- 238000012856 packing Methods 0.000 title claims abstract description 15
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 146
- 230000007246 mechanism Effects 0.000 claims abstract description 90
- 238000004806 packaging method and process Methods 0.000 claims abstract description 61
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000001256 tonic effect Effects 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 7
- 238000007599 discharging Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/02—Packaging agricultural or horticultural products
- B65B25/04—Packaging fruit or vegetables
- B65B25/046—Packaging fruit or vegetables in crates or boxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/18—Separating measured quantities from supply by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Packaging Of Special Articles (AREA)
Abstract
Description
技术领域technical field
本发明涉及食品包装机械领域,特别是指一种新型蓝莓自动称重包装机。The invention relates to the field of food packaging machinery, in particular to a novel automatic weighing and packaging machine for blueberries.
背景技术Background technique
本申请人已申请并公开的发明专利“一种蓝莓自动称重包装机(公开号:CN105151335A)”,虽然较好地解决了以往蓝莓称重包装过程中人力成本高、效率低、进度差的问题,但在长期的使用过程中,申请人发现目前的设备还存在一些不足,有待继续改进,具体问题如下:The applicant has applied for and disclosed the invention patent "A blueberry automatic weighing and packaging machine (publication number: CN105151335A)", although it has better solved the problems of high labor cost, low efficiency and poor progress in the past blueberry weighing and packaging process. However, in the long-term use process, the applicant found that the current equipment still has some deficiencies and needs to be improved. The specific problems are as follows:
1、下果机构的主要结构包括分配传送带、分配传送电机以及直线振动器。在实际使用过程中,申请人发现通过直线振动器控制蓝莓的掉落数量并不十分精确,有时会同时掉落多颗蓝莓,从而导致蓝莓超重,达不到精确控制蓝莓重量的目的。1. The main structure of the fruit setting mechanism includes a distribution conveyor belt, a distribution transmission motor and a linear vibrator. During actual use, the applicant found that controlling the number of blueberries dropped by the linear vibrator is not very accurate, and sometimes multiple blueberries will drop at the same time, resulting in overweight blueberries, which fails to achieve the purpose of accurately controlling the weight of blueberries.
2、包装盒分离器为剥离式结构,包装盒堆放在分离器架上,然后通过两侧的顶杆同时向包装盒的方向运动,将堆放在一起的包装盒逐个分离。但这种分离结构存在以下问题:包装盒的分离精度差,对包装盒的要求高,当相邻两个包装盒之间堆叠地太紧时,顶杆不容易将其分离,经常出现一次分离出两个包装盒或者没有分离出包装盒的情况,从而对后续的包装工作造成影响。2. The packaging box separator is a peel-off structure. The packaging boxes are stacked on the separator frame, and then the ejector rods on both sides move towards the direction of the packaging box at the same time, and the stacked packaging boxes are separated one by one. However, this separation structure has the following problems: the separation accuracy of the packaging box is poor, and the requirements for the packaging box are high. When two adjacent packaging boxes are stacked too tightly, it is not easy for the ejector to separate them, and a separation often occurs. Two packaging boxes are produced or the packaging boxes are not separated, which will affect the subsequent packaging work.
3、送果机构的坡度只能通过高度调节机构进行小范围的手动调节,且送果机构的后端始终高于前端,这样只要送果机构上有蓝莓,蓝莓就会向下滚落到振动机构上。然而,当完成包装后,送果机构上可能会有剩余蓝莓,这时并不需要蓝莓继续向下滚落,而目前的送果机构并不能阻止蓝莓的滚落。3. The slope of the fruit delivery mechanism can only be manually adjusted in a small range through the height adjustment mechanism, and the rear end of the fruit delivery mechanism is always higher than the front end, so that as long as there are blueberries on the fruit delivery mechanism, the blueberries will roll down to the vibration Institutional. However, after the packaging is completed, there may be remaining blueberries on the fruit delivery mechanism. At this time, the blueberries do not need to continue to roll down, and the current fruit delivery mechanism cannot prevent the blueberries from rolling down.
4、送果机构的送果带只是在送果电机的带动下来回转动,由于送果带较长,且中间缺少支撑,因而转动时会与其他机械结构产生摩擦,噪音较大。4. The fruit delivery belt of the fruit delivery mechanism only rotates back and forth driven by the fruit delivery motor. Since the fruit delivery belt is long and lacks support in the middle, it will rub against other mechanical structures when rotating, and the noise is relatively large.
5、蓝莓落入称重盒后,通过伸缩气缸将称重盒抽回,使蓝莓落入下方的包装盒内。在蓝莓下落过程中,受到相互碰撞及惯性等因素的影响,蓝莓会分散开来,偶尔会出现个别蓝莓没有落入包装盒内的情况,进而影响了包装重量的精确度。5. After the blueberries fall into the weighing box, the weighing box is pulled back through the telescopic cylinder, so that the blueberries fall into the packaging box below. During the falling process of the blueberries, affected by factors such as mutual collision and inertia, the blueberries will scatter, and occasionally some blueberries will not fall into the packaging box, which will affect the accuracy of the packaging weight.
因此,上述发明专利的技术方案还有待于进一步改进。Therefore, the technical scheme of above-mentioned invention patent also needs further improvement.
发明内容Contents of the invention
为解决现有蓝莓称重包装机下果不够精确的问题,本发明公开了一种新型蓝莓自动称重包装机,主要结构包括:机架、送果机构、振动机构、下果机构、称重机构以及包装机构,所述送果机构、振动机构以及下果机构从上料端到下料端依次设置在机架上,所述称重机构设置在下果机构下方,所述包装机构分体式设置在机架的下料端,所述下果机构包括下果传送带、下果驱动电机、下果驱动齿轮组、补果组件、补果驱动电机以及补果驱动齿轮组,所述下果传送带与补果组件相邻并排设置,所述下果驱动电机设置在下果传送带一端并通过下果驱动齿轮组与下果传送带驱动连接,所述补果驱动电机设置在补果组件一端并通过补果驱动齿轮组与补果组件传动连接。In order to solve the problem that the fruit of the existing blueberry weighing and packaging machine is not accurate enough, the invention discloses a new type of automatic weighing and packaging machine for blueberries. Mechanism and packaging mechanism, the fruit delivery mechanism, vibration mechanism and fruit unloading mechanism are sequentially arranged on the frame from the feeding end to the unloading end, the weighing mechanism is arranged under the fruit unloading mechanism, and the packaging mechanism is set separately At the unloading end of the frame, the fruit-loading mechanism includes a fruit-loading conveyor belt, a fruit-loading drive motor, a fruit-loading drive gear set, a fruit-filling assembly, a fruit-filling drive motor, and a fruit-loading drive gear set. The tonic components are set side by side, the fruit-loading drive motor is set at one end of the fruit-loading conveyor belt and is connected to the fruit-loading conveyor belt through the fruit-loading drive gear set, the tonic-fruit drive motor is set at one end of the tonic component and driven by the fruit-loading The gear set is in transmission connection with the fruit assembly.
作为本发明的进一步改进,所述补果组件包括补果传送带、第一带轮、第二带轮以及挡果板,所述第一带轮和第二带轮分别设置在下果传送带两端,所述补果驱动齿轮组通过连接轴与第一带轮连接,所述补果传送带围绕第一带轮以及第二带轮设置,所述挡果板沿补果传送带的运转方向设置。As a further improvement of the present invention, the fruit supplement assembly includes a fruit conveyor belt, a first pulley, a second pulley and a fruit blocking board, the first pulley and the second pulley are respectively arranged at both ends of the fruit conveyor belt, The fruit driving gear set is connected with the first pulley through a connecting shaft, the fruit conveyor belt is arranged around the first pulley and the second pulley, and the fruit blocking plate is arranged along the running direction of the fruit conveyor belt.
上述技术方案中,补果传送带能够在补果驱动电机的带动下运转,将蓝莓一颗一颗地送入称重机构内,大大提高了补果精确度,进而有效提高了称重包装的精确性;挡果板起限位作用,能够防止蓝莓从补果传送带的侧边掉落。In the above technical solution, the tonic conveyor belt can run under the drive of the tonic drive motor, and send the blueberries one by one into the weighing mechanism, which greatly improves the accuracy of tonic, thereby effectively improving the accuracy of weighing and packaging. The fruit blocking plate acts as a limit, which can prevent blueberries from falling from the side of the fruit conveyor belt.
为解决现有蓝莓称重包装机的包装盒分离精度差的问题,本发明进一步公开了包装机构的结构,主要包括包装盒传送带以及设置在所述包装盒传送带一端的包装盒分配器,所述包装盒分配器包括下盒板、下盒架、下盒驱动电机、下盒传送带轮组以及传动带轮组,所述下盒板上设有下盒口,所述下盒架设置在下盒口上方,所述下盒传送带轮组设置在下盒口周围,所述下盒驱动电机通过传动带轮组与下盒传动带轮组传动连接。In order to solve the problem of poor packaging box separation accuracy in the existing blueberry weighing and packaging machine, the present invention further discloses the structure of the packaging mechanism, which mainly includes a packaging box conveyor belt and a packaging box dispenser arranged at one end of the packaging box conveyor belt. The box dispenser includes a lower box plate, a lower box frame, a lower box drive motor, a lower box conveyor pulley set and a drive pulley set, the lower box plate is provided with a lower box opening, and the lower box frame is arranged above the lower box opening , the lower box conveyor pulley set is arranged around the lower box opening, and the lower box drive motor is connected to the lower box drive pulley set through the drive pulley set.
作为本发明的进一步改进,所述下盒传送带轮组包括两组对称设置在下盒口两侧的下盒传送带以及两下盒传送带轮,所述下盒传送带围绕两下盒传送带轮设置。As a further improvement of the present invention, the lower case conveyor pulley set includes two sets of lower case conveyor belts arranged symmetrically on both sides of the lower case opening and two lower case conveyor wheels, and the lower case conveyor belt is arranged around the two lower case conveyor wheels.
作为本发明的进一步改进,所述传动带轮组包括传动带以及对应设置在下盒传动带轮上的传动带轮,所述传动带围绕传动带轮设置,所述下盒驱动电机与其中一传动带轮连接。As a further improvement of the present invention, the drive pulley set includes a drive belt and a drive pulley correspondingly arranged on the drive pulley of the lower case, the drive belt is arranged around the drive pulley, and the drive motor of the lower case is connected to one of the drive pulleys.
作为本发明的进一步改进,所述下盒传送带的外圆周面设有一圈螺旋下盒槽,所述螺旋下盒槽的进料口和出料口分别位于下盒传送带外圆周面的上下两侧边缘处。As a further improvement of the present invention, the outer peripheral surface of the lower box conveyor belt is provided with a circle of spiral lower box grooves, and the inlet and outlet of the spiral lower box grooves are respectively located on the upper and lower sides of the outer peripheral surface of the lower box conveyor belt. at the edge.
上述技术方案中,下盒架上堆叠的包装盒从下盒口进入,随着下盒传送带上螺旋下盒槽的转动向下移动,最终落在包装盒传送带上;下盒传送带每转动一圈,就分离一个包装盒,分离精度高,极大地提高了包装盒的分配效率。In the above technical solution, the packaging boxes stacked on the lower box rack enter from the lower box opening, move downward with the rotation of the spiral lower box groove on the lower box conveyor belt, and finally fall on the packaging box conveyor belt; , just one box is separated, the separation accuracy is high, and the distribution efficiency of the box is greatly improved.
为解决现有蓝莓称重包装机的送果机构无法阻止蓝莓继续滚落的问题,本发明进一步公开了送果机构的底部设置升降气缸,所述送果机构前端与振动机构转动连接,所述升降气缸设置在送果机构的后端。In order to solve the problem that the fruit delivery mechanism of the existing blueberry weighing and packaging machine cannot prevent the blueberries from continuing to roll, the present invention further discloses that a lifting cylinder is arranged at the bottom of the fruit delivery mechanism, and the front end of the fruit delivery mechanism is rotatably connected with the vibration mechanism. The lifting cylinder is arranged at the rear end of the fruit delivery mechanism.
上述技术方案中,通过升降气缸调节送果机构的倾斜角度,一方面可以控制蓝莓的滚落速度,另一方面可以将送果机构调节成水平状态,阻止蓝莓继续向下滚落。In the above technical solution, the inclination angle of the fruit delivery mechanism is adjusted by the lifting cylinder. On the one hand, the rolling speed of the blueberries can be controlled, and on the other hand, the fruit delivery mechanism can be adjusted to a horizontal state to prevent the blueberries from continuing to roll down.
为解决现有蓝莓称重包装机送果过程中噪音大的问题,本发明进一步公开了送果机构包括送果电机、送果传送带以及送果带支撑轮,所述送果传送带与送果电机传动连接,所述送果带支撑轮设置在送果传送带下方。In order to solve the problem of high noise in the fruit delivery process of the existing blueberry weighing and packaging machine, the invention further discloses that the fruit delivery mechanism includes a fruit delivery motor, a fruit delivery conveyor belt and a fruit delivery belt support wheel, and the fruit delivery conveyor belt and the fruit delivery motor Transmission connection, the fruit delivery belt support wheel is arranged below the fruit delivery conveyor belt.
上述技术方案中,送果带支撑轮起到支撑送果传送带的作用,能够保证送果传送带在运转过程中平稳可靠,不会与其他机械结构发生碰撞或摩擦,因而减小了送果过程中的噪音。In the above technical solution, the supporting wheels of the fruit delivery belt play the role of supporting the fruit delivery conveyor belt, which can ensure that the fruit delivery conveyor belt is stable and reliable during operation, and will not collide with or rub against other mechanical structures, thus reducing the friction during the fruit delivery process. noise.
为解决现有蓝莓称重包装机因蓝莓掉落而导致称重不够精准的问题,本发明进一步公开了称重机构包括称重盒、电子称重计、称重传感器、抽拉气缸、称重板以及限位挡圈,所述电子称重计与称重传感器连接,所述称重传感器通过称重连接块与称重板连接,所述抽拉气缸与称重板连接,所述限位挡圈设置在称重盒下方。In order to solve the problem of inaccurate weighing caused by blueberries falling in the existing blueberry weighing and packaging machine, the invention further discloses that the weighing mechanism includes a weighing box, an electronic weighing scale, a weighing sensor, a pulling cylinder, a weighing plate and a limit retaining ring, the electronic weighing gauge is connected to the load cell, the load cell is connected to the weighing plate through a weighing connection block, the pulling cylinder is connected to the weighing plate, and the limit The retaining ring is arranged under the weighing box.
作为本发明的进一步改进,所述限位挡圈为上端面开口大于下端面开口的倒梯形结构。As a further improvement of the present invention, the stop ring has an inverted trapezoidal structure with an upper end face opening larger than a lower end face opening.
上述技术方案中,限位挡圈对下落的蓝莓起到限位作用,防止其分散而没有落入包装盒内,进而提高了称重及后续包装的精确度。In the above technical solution, the limit retaining ring plays a role in limiting the falling blueberries, preventing them from being scattered and not falling into the packaging box, thereby improving the accuracy of weighing and subsequent packaging.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的后视结构图;Fig. 2 is the rear view structural diagram of the present invention;
图3为本发明送果机构的结构示意图;Fig. 3 is the structural representation of the fruit delivery mechanism of the present invention;
图4为图1中A处的局部放大图;Fig. 4 is a partial enlarged view of place A in Fig. 1;
图5为本发明下果机构的局部结构示意图;Fig. 5 is the local structure schematic diagram of fruit setting mechanism of the present invention;
图6为本发明称重机构的结构示意图;Fig. 6 is the structural representation of weighing mechanism of the present invention;
图7为本发明称重机构的局部结构示意图;Fig. 7 is the local structure schematic diagram of weighing mechanism of the present invention;
图8为本发明限位挡圈的结构示意图;Fig. 8 is a structural schematic diagram of a limit retaining ring of the present invention;
图9为本发明包装盒分配器的局部结构示意图;Fig. 9 is a partial structural schematic diagram of the packaging box dispenser of the present invention;
图10为本发明下盒传送带的展开结构示意图。Fig. 10 is a schematic diagram of the unfolded structure of the lower box conveyor belt of the present invention.
附图标记:Reference signs:
1-机架;1 - Rack;
2-送果机构;21-送果架;22-送果电机;23-送果传送带;24-送果带支撑轮;25-升降气缸;26-转轴;2-fruit delivery mechanism; 21-fruit delivery rack; 22-fruit delivery motor; 23-fruit delivery conveyor belt; 24-fruit delivery belt support wheel; 25-lifting cylinder; 26-rotary shaft;
3-振动机构;3- Vibration mechanism;
4-下果机构;41-下果传送带;42-下果驱动电机;43-下果驱动齿轮组;44-补果组件;441-补果传送带;442-第一带轮;443-第二带轮;444-涨紧带轮;445-挡果板;45-补果驱动电机;46-补果驱动齿轮组;47-连接轴;4-fruit-loading mechanism; 41-fruit-loading conveyor belt; 42-fruit-loading drive motor; 43-fruit-loading drive gear set; Pulley; 444-tension pulley; 445-fruit retaining plate; 45-fruit drive motor; 46-fruit drive gear set; 47-connecting shaft;
5-称重机构;51-称重盒;52-电子称重计;53-称重传感器;54-抽拉气缸;55-称重板;56-限位挡圈;57-称重连接块;5-weighing mechanism; 51-weighing box; 52-electronic weighing gauge; 53-loading sensor; 54-drawing cylinder; 55-weighing plate; ;
6-包装机构;61-包装盒传送带;62-包装盒分配器;621-下盒板;622-下盒架;623-下盒驱动电机;624-下盒传送带轮组;624a-下盒传送带;624b-下盒传送带轮;624c-螺旋下盒槽;624d-进料口;624e-出料口;625-传动带轮组;625a-传动带;625b-传动带轮;626-下盒口。6-packaging mechanism; 61-box conveyor belt; 62-box distributor; 621-lower box plate; 622-lower box frame; 623-lower box drive motor; 624-lower box conveyor wheel set; ;
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
如图1所示,本发明的新型蓝莓自动称重包装机,主要结构包括:机架1、送果机构2、振动机构3、下果机构4、称重机构5以及包装机构6。As shown in Figure 1, novel blueberry automatic weighing packing machine of the present invention, main structure comprises: frame 1, fruit sending mechanism 2, vibrating mechanism 3, lower fruit mechanism 4, weighing mechanism 5 and packaging mechanism 6.
送果机构2、振动机构3以及下果机构4从上料端到下料端依次设置在机架1上,称重机构5设置在下果机构4下方,包装机构6分体式设置在机架1的下料端。The fruit feeding mechanism 2, the vibrating mechanism 3 and the fruit unloading mechanism 4 are sequentially set on the frame 1 from the feeding end to the unloading end, the weighing mechanism 5 is set under the fruit unloading mechanism 4, and the packaging mechanism 6 is separately set on the frame 1 the feeding end.
如图2-图4所示,送果机构2包括送果架21、送果电机22、送果传送带23以及送果带支撑轮24。送果电机22设置在送果架21一侧,送果传送带23设置在送果架21上并与送果电机22传动连接,送果带支撑轮24设置在送果传送带23下方。As shown in FIGS. 2-4 , the fruit delivery mechanism 2 includes a fruit delivery rack 21 , a fruit delivery motor 22 , a fruit delivery conveyor belt 23 and a fruit delivery belt support wheel 24 . Fruit delivery motor 22 is arranged on the fruit delivery frame 21 side, and the fruit delivery conveyor belt 23 is arranged on the fruit delivery shelf 21 and is connected with the transmission of the fruit delivery motor 22, and the fruit delivery belt supporting wheel 24 is arranged on the fruit delivery conveyor belt 23 below.
送果带支撑轮24起到支撑送果传送带23的作用,能够保证送果传送带23在运转过程中平稳可靠,不会与其他机械结构发生碰撞或摩擦,因而减小了送果过程中的噪音。The supporting wheel 24 of the fruit delivery belt plays the role of supporting the fruit delivery conveyor belt 23, which can ensure that the fruit delivery conveyor belt 23 is stable and reliable during operation, and will not collide or rub against other mechanical structures, thus reducing the noise during the fruit delivery process .
送果架21的底部设有升降气缸25,送果架21的前端与振动机构3通过转轴26连接,升降气缸25设置在送果架21的后端。The bottom of the fruit rack 21 is provided with a lift cylinder 25, and the front end of the fruit rack 21 is connected with the vibration mechanism 3 by a rotating shaft 26, and the lift cylinder 25 is arranged on the rear end of the fruit rack 21.
通过升降气缸25使送果架21围绕转轴26转动,从而调节送果机构2的倾斜角度,一方面可以控制蓝莓的滚落速度,另一方面可以将送果机构2调节成水平状态,阻止蓝莓继续向下滚落。Through the lifting cylinder 25, the fruit delivery rack 21 is rotated around the rotating shaft 26, thereby adjusting the inclination angle of the fruit delivery mechanism 2. On the one hand, the rolling speed of the blueberries can be controlled, and on the other hand, the fruit delivery mechanism 2 can be adjusted to a horizontal state to prevent blueberries Keep rolling down.
如图5所示,下果机构4包括下果传送带41、下果驱动电机42、下果驱动齿轮组43、补果组件44、补果驱动电机45以及补果驱动齿轮组46。下果传送带41与补果组件44相邻并排设置,下果驱动电机42设置在下果传送带41一端并通过下果驱动齿轮组43与下果传送带41驱动连接,补果驱动电机45设置在补果组件44一端并通过补果驱动齿轮组46与补果组件44传动连接。As shown in FIG. 5 , the fruit setting mechanism 4 includes a fruit conveyor belt 41 , a fruit driving motor 42 , a fruit driving gear set 43 , a fruit filling assembly 44 , a fruit driving motor 45 and a fruit driving gear set 46 . The lower fruit conveyor belt 41 is arranged side by side with the tonic fruit assembly 44. The lower fruit drive motor 42 is arranged on one end of the lower fruit conveyor belt 41 and is driven and connected with the lower fruit conveyor belt 41 through the lower fruit drive gear set 43. The tonic fruit drive motor 45 is arranged on the fruit tonic conveyor belt 41. One end of the assembly 44 is in transmission connection with the fruit assembly 44 through the fruit driving gear set 46 .
补果组件44包括补果传送带441、第一带轮442、第二带轮443、涨紧带轮444以及挡果板445。第一带轮442和第二带轮443分别设置在下果传送带41两端,补果驱动齿轮组46通过连接轴47与第一带轮442连接,补果传送带441围绕第一带轮442、第二带轮443以及涨紧带轮444设置,挡果板445沿补果传送带441的运转方向设置。The supplementary fruit assembly 44 includes a supplementary fruit conveyor belt 441 , a first pulley 442 , a second pulley 443 , a tension pulley 444 and a fruit blocking plate 445 . The first pulley 442 and the second pulley 443 are respectively arranged at the two ends of the lower fruit conveyor belt 41, the fruit driving gear group 46 is connected with the first pulley 442 by the connecting shaft 47, and the fruit conveyor belt 441 surrounds the first pulley 442, the second pulley Two belt pulleys 443 and tension belt pulley 444 are arranged, and fruit retaining plate 445 is arranged along the running direction of supplementary fruit conveyor belt 441.
补果传送带441能够在补果驱动电机45的带动下运转,将蓝莓一颗一颗地送入称重机构5内,大大提高了补果精确度,进而有效提高了称重包装的精确性;挡果板445起限位作用,能够防止蓝莓从补果传送带441的侧边掉落。The tonic conveyor belt 441 can run under the drive of the tonic drive motor 45, and send the blueberries one by one into the weighing mechanism 5, which greatly improves the accuracy of tonic, thereby effectively improving the accuracy of weighing and packaging; The fruit blocking plate 445 acts as a limiter, which can prevent the blueberries from falling from the side of the fruit conveyor belt 441 .
如图6-图7所示,称重机构5包括称重盒51、电子称重计52、称重传感器53、抽拉气缸54、称重板55以及限位挡圈56。电子称重计52与称重传感器53连接,称重传感器53通过称重连接块57与称重板55连接,称重连接块57底部设有一开口,称重板55穿过该开口与抽拉气缸54连接,限位挡圈56设置在称重盒51下方。As shown in FIGS. 6-7 , the weighing mechanism 5 includes a weighing box 51 , an electronic weighing gauge 52 , a load cell 53 , a pulling cylinder 54 , a weighing plate 55 and a stop ring 56 . The electronic weighing scale 52 is connected with the load cell 53, and the load cell 53 is connected with the weighing plate 55 through the weighing connecting block 57. An opening is provided at the bottom of the weighing connecting block 57, and the weighing plate 55 passes through the opening and draws The cylinder 54 is connected, and the limit stop ring 56 is arranged below the weighing box 51 .
蓝莓落入称重盒51内的称重板55上,通过称重传感器53和电子称重计52称量出蓝莓是否达到规定重量;当达到规定重量后,抽拉气缸54将称重板55抽出称重盒55,使蓝莓落到下方的包装盒内。The blueberries fall on the weighing plate 55 in the weighing box 51, and whether the blueberries reach the specified weight is weighed by the load cell 53 and the electronic weighing gauge 52; Take out weighing box 55, make blueberry fall in the packing box below.
如图8所示,限位挡圈56为上端面开口大于下端面开口的倒梯形结构,限位挡圈56对下落的蓝莓起到限位作用,防止其分散而没有落入包装盒内,进而提高了称重及后续包装的精确度。As shown in Figure 8, the limit retaining ring 56 is an inverted trapezoidal structure with an opening on the upper end face greater than the opening on the lower end face, and the limit retaining ring 56 acts as a limit to the falling blueberries to prevent them from being scattered and not falling into the packaging box. This improves the accuracy of weighing and subsequent packaging.
结合图1、图9以及图10所示,包装机构6包括包装盒传送带61以及设置在包装盒传送带61一端的包装盒分配器62。As shown in FIG. 1 , FIG. 9 and FIG. 10 , the packaging mechanism 6 includes a packaging box conveyor belt 61 and a packaging box dispenser 62 arranged at one end of the packaging box conveyor belt 61 .
包装盒分配器62包括下盒板621、下盒架622、下盒驱动电机623、下盒传送带轮组624以及传动带轮组625。下盒板621上设有下盒口626,下盒架622设置在下盒口626上方,下盒驱动电机623通过传动带轮组625与下盒传动带轮组624传动连接。The packing box dispenser 62 includes a lower box plate 621 , a lower box frame 622 , a lower box driving motor 623 , a lower box conveyor pulley set 624 and a drive pulley set 625 . The lower box plate 621 is provided with a lower box opening 626, and the lower box frame 622 is arranged above the lower box opening 626, and the lower box driving motor 623 is connected with the lower box driving pulley set 624 through the transmission pulley set 625.
下盒传送带轮组624包括两组对称设置在下盒口626两侧的下盒传送带624a以及两下盒传送带轮624b,下盒传送带624a围绕两下盒传送带轮624b设置。The lower box conveyor pulley set 624 includes two sets of lower box conveyor belts 624a symmetrically arranged on both sides of the lower box opening 626 and two lower box conveyor wheels 624b. The lower box conveyor belt 624a is arranged around the two lower box conveyor wheels 624b.
传动带轮组625包括传动带625a以及对应设置在下盒传动带轮624b上的传动带轮625b,传动带625a围绕传动带轮625b设置,下盒驱动电机623与其中一传动带轮625b连接。The transmission pulley set 625 includes a transmission belt 625a and a transmission pulley 625b correspondingly arranged on the lower box transmission pulley 624b. The transmission belt 625a is arranged around the transmission pulley 625b, and the lower box drive motor 623 is connected to one of the transmission pulleys 625b.
下盒传送带624a的外圆周面设有一圈螺旋下盒槽624c,螺旋下盒槽624c的进料口624d和出料口624e分别位于下盒传送带624a外圆周面的上下两侧边缘处。The outer peripheral surface of the lower box conveyor belt 624a is provided with a circle of spiral lower box grooves 624c, and the feed port 624d and the discharge port 624e of the lower spiral box groove 624c are respectively located at the upper and lower side edges of the outer peripheral surface of the lower box conveyor belt 624a.
下盒架622上堆叠的包装盒从下盒口626进入包装盒分配器62,包装盒的边缘从进料口624d进入螺旋下盒槽624c,随着下盒传送带624a的转动向下移动,最终从出料口624e落到包装盒传送带61上。下盒传送带624a每转动一圈,就分离一个包装盒,分离精度高,极大地提高了包装盒的分配效率。The packing boxes stacked on the lower box rack 622 enter the packing box distributor 62 from the lower box opening 626, and the edge of the packing box enters the lower box groove 624c of the spiral from the feed opening 624d, and moves downward along with the rotation of the lower box conveyor belt 624a, and finally Drop onto the packing box conveyor belt 61 from the discharge port 624e. Every time the lower box conveyor belt 624a rotates a circle, a packaging box is separated, and the separation accuracy is high, which greatly improves the distribution efficiency of the packaging box.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,本发明所应用的各种装置、结构、程序及其连接关系等,未做出详细的内容与附图说明的都为本领域的常规技术手段或者通过一般的商业途径可以获得,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. The various devices, structures, programs and connection relationships used in the present invention have not been described in detail or illustrated in the accompanying drawings. All are conventional technical means in the field or can be obtained through general commercial channels. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention .
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