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CN107917167A - Eight fast double-clutch automatic gearboxes - Google Patents

Eight fast double-clutch automatic gearboxes Download PDF

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Publication number
CN107917167A
CN107917167A CN201610878119.8A CN201610878119A CN107917167A CN 107917167 A CN107917167 A CN 107917167A CN 201610878119 A CN201610878119 A CN 201610878119A CN 107917167 A CN107917167 A CN 107917167A
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CN
China
Prior art keywords
gear
speed
synchronizer
driven
clutch
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Pending
Application number
CN201610878119.8A
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Chinese (zh)
Inventor
何祥延
袁卿
袁一卿
张寅�
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Blue Transmission Science And Technology Ltd Of Kunshan Tr-Draht Tr
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Blue Transmission Science And Technology Ltd Of Kunshan Tr-Draht Tr
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Priority to CN201610878119.8A priority Critical patent/CN107917167A/en
Publication of CN107917167A publication Critical patent/CN107917167A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/006Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by parallel flow paths, e.g. dual clutch transmissions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/085Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with more than one output shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/12Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with means for synchronisation not incorporated in the clutches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02039Gearboxes for particular applications
    • F16H2057/02043Gearboxes for particular applications for vehicle transmissions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02086Measures for reducing size of gearbox, e.g. for creating a more compact transmission casing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/003Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/006Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising eight forward speeds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/20Transmissions using gears with orbital motion
    • F16H2200/203Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
    • F16H2200/2035Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes with two engaging means

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Transmissions (AREA)

Abstract

本发明公开了一种八速双离合自动变速器,包括双离合器、第一、第二输入轴、第一、第二输出轴和差速器,第一、第二输入轴同轴套装布置;第一输入轴上固定有一倒挡、五七挡、三挡主动齿轮;第二输入轴上固定有六挡、四挡、二挡主动齿轮;第一输出轴上套装有一挡、五挡、六挡、二挡从动齿轮,第二输出轴上套装有倒挡、七挡、三挡、四挡从动齿轮;第一输出轴上设有一挡、五挡、二挡、六挡同步器,第二输出轴上设有倒挡、七挡、三挡、四挡同步器,且八挡同步器固定在五挡从动齿轮上;第一、第二输出轴通过第一、第二主减速主动齿轮及主减速齿轮与差速器相连。本发明有效地缩短了变速器的轴向长度及径向长度,简化了结构。

The invention discloses an eight-speed dual-clutch automatic transmission, which includes a double clutch, first and second input shafts, first and second output shafts and a differential, and the first and second input shafts are arranged coaxially; One input shaft is fixed with a reverse gear, fifth gear and third gear driving gear; the second input shaft is fixed with sixth gear, fourth gear and second gear driving gear; the first output shaft is fitted with first gear, fifth gear and sixth gear 1. Second gear driven gear, the second output shaft is equipped with reverse gear, seventh gear, third gear and fourth gear driven gear; the first output shaft is equipped with first gear, fifth gear, second gear and sixth gear synchronizer, the The second output shaft is equipped with synchronizers for reverse gear, seventh gear, third gear and fourth gear, and the eighth gear synchronizer is fixed on the fifth gear driven gear; the first and second output shafts are driven by the first and second main reduction gears. The gears and the final reduction gear are connected to the differential. The invention effectively shortens the axial length and radial length of the transmission, and simplifies the structure.

Description

八速双离合自动变速器Eight-speed dual-clutch automatic transmission

技术领域technical field

本发明涉及车辆传动系统领域,尤其涉及一种应用于以内燃机为动力的车辆的八速双离合自动变速器。The invention relates to the field of vehicle transmission systems, in particular to an eight-speed dual-clutch automatic transmission applied to vehicles powered by internal combustion engines.

背景技术Background technique

以内燃机为动力的汽车在发展过程中面临着在保证动力性、舒适性前提下不断提高效率的挑战。与传统的液力变矩器、行星齿轮式自动变速器相比,双离合自动变速器效率更高,换挡时间更短,有着明显的优势。一般说来,较多挡位的双离合自动变速器能够加大传动比范围,有利于提高起步时的车轮转矩,降低发动机工作转速,从而提高动力总成的系统效率和动力性能。然而,随着挡位数量的增加,变速器的尺寸会不可避免地增加。尤其对于前置前驱车型来说,变速器尺寸的增加会给整车布置带来困难。In the process of development, automobiles powered by internal combustion engines are faced with the challenge of continuously improving efficiency while ensuring power and comfort. Compared with traditional hydraulic torque converter and planetary gear automatic transmission, dual clutch automatic transmission has higher efficiency and shorter shift time, which has obvious advantages. Generally speaking, a dual-clutch automatic transmission with more gears can increase the transmission ratio range, which is beneficial to increase the wheel torque at start and reduce the engine operating speed, thereby improving the system efficiency and power performance of the powertrain. However, as the number of gears increases, the size of the transmission inevitably increases. Especially for front-wheel-drive models, the increase in the size of the transmission will bring difficulties to the layout of the vehicle.

因此,尽量缩小双离合自动变速器的尺寸成为不少现有发明或实用新型的主要目标。以中国专利文献上公开的“一种用于车辆的双离合器自动变速器”(CN201310442936)为例,其输入轴线上仅有4个齿轮,使得轴向长度短。但是,由于共用的主动齿轮过多,而主动齿轮又是齿轮副中强度较弱的齿轮,因此,增加了齿轮设计的难度,降低了变速器的可靠性。Therefore, reducing the size of the dual-clutch automatic transmission as far as possible becomes the main goal of many existing inventions or utility models. Take "A Dual Clutch Automatic Transmission for Vehicles" (CN201310442936) disclosed in the Chinese patent literature as an example, there are only 4 gears on the input axis, which makes the axial length short. However, since there are too many driving gears in common, and the driving gears are the weaker gears in the gear pair, the difficulty of gear design is increased and the reliability of the transmission is reduced.

发明内容Contents of the invention

为了解决现有双离合变速器技术中的上述缺陷,本发明提出了一种轴向尺寸短、径向尺寸小、结构简单紧凑的八速双离合自动变速器。In order to solve the above-mentioned defects in the existing dual-clutch transmission technology, the present invention proposes an eight-speed dual-clutch automatic transmission with short axial dimension, small radial dimension and simple and compact structure.

本发明的技术方案是这样实现的:Technical scheme of the present invention is realized like this:

一种八速双离合自动变速器,包括双离合器、第一输入轴、第二输入轴、第一输出轴、第二输出轴和差速器,An eight-speed dual clutch automatic transmission comprising a dual clutch, a first input shaft, a second input shaft, a first output shaft, a second output shaft and a differential,

所述双离合器包括第一自动离合器和第二自动离合器,两根输入轴和两根输出轴之间均相互平行布置,所述第一输入轴与所述第一自动离合器相连接,所述第二输入轴与所述第二自动离合器相连接,所述第一输入轴与所述第二输入轴以同轴套装布置,所述第一输入轴在内,所述第二输入轴在外,所述第一输入轴在远离双离合器的一端伸出所述第二输入轴;The dual clutch includes a first automatic clutch and a second automatic clutch, two input shafts and two output shafts are arranged parallel to each other, the first input shaft is connected to the first automatic clutch, and the second The two input shafts are connected with the second automatic clutch, the first input shaft and the second input shaft are coaxially arranged, the first input shaft is inside, the second input shaft is outside, and the The first input shaft protrudes from the second input shaft at an end away from the dual clutch;

所述第一输入轴上固定有一倒挡主动齿轮、五七挡主动齿轮、三挡主动齿轮,一挡与倒挡共用一倒挡主动齿轮,五挡与七挡共用五七挡主动齿轮;所述第二输入轴上固定有六挡主动齿轮、四挡主动齿轮、二挡主动齿轮;相应地,所述第一输出轴上套装有一挡从动齿轮、五挡从动齿轮以及六挡从动齿轮、二挡从动齿轮、四挡从动齿轮中的任意两个,所述第二输出轴上套装有倒挡从动齿轮、七挡从动齿轮、三挡从动齿轮以及六挡从动齿轮、二挡从动齿轮、四挡从动齿轮中未设于第一输出轴上的一个;所述第一输出轴上设有一挡同步器、五挡同步器以及六挡同步器、二挡同步器、四挡同步器中的任意两个,所述第二输出轴上设有倒挡同步器、七挡同步器、三挡同步器、六挡同步器、二挡同步器和四挡同步器中未设于第一输出轴上的一个,且在五挡从动齿轮上设有八挡同步器,所述八挡同步器与设于所述第一输出轴上的六挡从动齿轮或四挡从动齿轮或二挡从动齿轮接合和分离;所述第一输出轴靠近双离合器的一端固定有第一主减速主动齿轮,所述第二输出轴靠近双离合器的一端固定有第二主减速主动齿轮,所述第一主减速主动齿轮、所述第二主减速主动齿轮同时与一主减速齿轮啮合,该主减速齿轮固定在所述差速器上。The first input shaft is fixed with a driving gear for reverse gear, driving gear for fifth and seventh gears, and driving gear for third gear. The sixth-speed driving gear, the fourth-speed driving gear, and the second-speed driving gear are fixed on the second input shaft; Any two of gears, second gear driven gears, and fourth gear driven gears, the second output shaft is fitted with reverse gear driven gears, seventh gear driven gears, third gear driven gears and sixth gear driven gears. gear, second gear driven gear, and fourth gear driven gear that are not set on the first output shaft; the first output shaft is provided with a first gear synchronizer, a fifth gear synchronizer, a sixth gear synchronizer, a second gear Any two of the synchronizer and the fourth gear synchronizer, the second output shaft is provided with a reverse gear synchronizer, a seventh gear synchronizer, a third gear synchronizer, a sixth gear synchronizer, a second gear synchronizer and a fourth gear synchronizer One of the gears that is not installed on the first output shaft, and an eighth-speed synchronizer is provided on the fifth-speed driven gear, and the eighth-speed synchronizer is connected with the sixth-speed driven gear on the first output shaft Or the fourth-speed driven gear or the second-speed driven gear is engaged and disengaged; the end of the first output shaft close to the dual clutch is fixed with the first main deceleration driving gear, and the end of the second output shaft close to the double clutch is fixed with the second Two main reduction driving gears, the first main reduction driving gear and the second main reduction driving gear mesh with a main reduction gear at the same time, and the main reduction gear is fixed on the differential.

进一步的,所述一倒挡主动齿轮布置在所述第一输入轴上距离双离合器最远端,所述第一输出轴上相应套装与该一倒挡主动齿轮相啮合的所述一挡从动齿轮,并布置有相应的一挡同步器,所述第二输出轴上相应套装有与所述一挡从动齿轮相啮合的倒挡从动齿轮,并布置有相应的倒挡同步器。Further, the first reverse driving gear is arranged on the first input shaft farthest from the dual clutch, and the first output shaft is correspondingly fitted with the first reverse driving gear. driven gear, and a corresponding first-speed synchronizer is arranged, and a reverse-speed driven gear meshed with the first-speed driven gear is correspondingly sleeved on the second output shaft, and a corresponding reverse-speed synchronizer is arranged.

进一步的,所述五七挡主动齿轮布置于一倒挡主动齿轮与六挡主动齿轮或四挡从动齿轮或二挡从动齿轮之间,所述第一输出轴上套装有与所述五七挡主动齿轮相啮合的五挡从动齿轮并布置有相应的五挡同步器,所述第二输出轴上套装有与所述五七挡主动齿轮相啮合的七挡从动齿轮并布置有相应的七挡同步器;所述八挡同步器固定在所述五挡从动齿轮上并且与所述六挡从动齿轮或四挡从动齿轮或二挡从动齿轮接合和分离。Further, the driving gear of fifth and seventh gears is arranged between a driving gear of reverse gear and driving gear of sixth gear or driven gear of fourth gear or driven gear of second gear. The fifth-speed driven gear meshed with the seventh-speed driving gear is arranged with a corresponding fifth-speed synchronizer, and the seventh-speed driven gear meshed with the fifth- and seventh-speed driving gear is set on the second output shaft and arranged The corresponding seven-speed synchronizer; the eight-speed synchronizer is fixed on the fifth-speed driven gear and engages and disengages with the sixth-speed driven gear or the fourth-speed driven gear or the second-speed driven gear.

进一步的,所述第一自动离合器包括第一主动盘和第一从动盘,所述第一主动盘与双离合器的外壳之间以花键滑动的连接并传递扭矩,所述第一从动盘与所述第一输入轴之间以花键连接传递扭矩;所述第二自动离合器包括第二主动盘和第二从动盘,所述第二主动盘与双离合器的外壳之间以花键滑动的连接并传递扭矩,所述第二从动盘与所述第二输入轴之间以花键连接传递扭矩。Further, the first automatic clutch includes a first driving disc and a first driven disc, the first driving disc and the housing of the double clutch are connected by a spline sliding connection and transmit torque, and the first driven disc The torque is transmitted by a spline connection between the disc and the first input shaft; the second automatic clutch includes a second driving disc and a second driven disc, and a spline is used between the second driving disc and the double clutch housing. The key is slidingly connected and transmits torque, and the second driven plate and the second input shaft are connected by a spline to transmit torque.

进一步的,还包括驻车棘轮,所述驻车棘轮布置在所述第一输出轴上或所述第二输出轴上或所述差速器上。Further, it also includes a parking ratchet, and the parking ratchet is arranged on the first output shaft or the second output shaft or on the differential.

本发明的有益效果是:本发明提供一种八速双离合自动变速器,未采用通常在八速双离合自动变速器中广泛采用的八挡主动齿轮、八挡从动齿轮结构,而是通过六挡、五挡、七挡的齿轮和同步器来实现八挡,这样就有效地缩短了变速器的轴向长度,简化了结构。且本发明未采用通常在八速双离合自动变速器中广泛采用的倒挡轴,而是利用一倒挡主动齿轮、一挡从动齿轮、倒挡从动齿轮以及倒挡同步器来实现倒挡,这样,就有效地缩短了变速器的径向长度,进一步简化了结构。具有以下几个方面的技术效果:The beneficial effects of the present invention are: the present invention provides an eight-speed dual-clutch automatic transmission, which does not adopt the eight-speed driving gear and eight-speed driven gear structure widely used in eight-speed dual-clutch automatic transmissions, but uses the six-speed dual-clutch automatic transmission. , 5th, 7th and 7th gears and synchronizers to realize 8th gear, which effectively shortens the axial length of the transmission and simplifies the structure. And the present invention does not adopt the reverse gear shaft that is widely used in the eight-speed double-clutch automatic transmission usually, but utilizes a reverse gear driving gear, a gear driven gear, reverse gear driven gear and reverse gear synchronizer to realize the reverse gear , In this way, the radial length of the transmission is effectively shortened, further simplifying the structure. It has the following technical effects:

第一,能够实现8个前进挡和1个倒挡。其中,一挡传动比为一挡从动齿轮齿数与一倒挡主动齿轮齿数之比,二挡传动比为二挡从动齿轮齿数与二挡主动齿轮齿数之比,三挡传动比为三挡从动齿轮齿数与三挡主动齿轮齿数之比,四挡传动比为四挡从动齿轮齿数与四挡主动齿轮齿数之比,五挡传动比为五挡从动齿轮齿数与五七挡主动齿轮齿数之比,六挡传动比为六挡从动齿轮齿数与六挡主动齿轮齿数之比,七挡传动比为七挡从动齿轮齿数与五七挡主动齿轮齿数之比,八挡传动比为六挡传动比或四挡传动比或二挡传动比除以五挡传动比再乘以七挡传动比,倒挡传动比为倒挡从动齿轮齿数与倒挡主动齿轮(即一倒挡主动齿轮)齿数之比;First, 8 forward gears and 1 reverse gear can be realized. Among them, the transmission ratio of the first gear is the ratio of the number of teeth of the driven gear of the first gear to the number of teeth of the driving gear of the first reverse gear; the transmission ratio of the second gear is the ratio of the number of teeth of the driven gear of the second gear to the number of teeth of the driving gear of the second gear; The ratio of the number of teeth of the driven gear to the number of teeth of the driving gear of the third gear, the transmission ratio of the fourth gear is the ratio of the number of teeth of the driven gear of the fourth gear to the number of teeth of the driving gear of the fourth gear, and the transmission ratio of the fifth gear is the number of teeth of the driven gear of the fifth gear and the driving gear of the fifth and seventh gears The ratio of the number of teeth, the transmission ratio of the sixth gear is the ratio of the number of teeth of the driven gear of the sixth gear to the number of teeth of the driving gear of the sixth gear, the transmission ratio of the seventh gear is the ratio of the number of teeth of the driven gear of the seventh gear to the number of teeth of the driving gear of the fifth and seventh gears, and the transmission ratio of the eighth gear is The transmission ratio of the sixth gear or the transmission ratio of the fourth gear or the transmission ratio of the second gear is divided by the transmission ratio of the fifth gear and then multiplied by the transmission ratio of the seventh gear. gear) tooth ratio;

第二,轴向尺寸短。轴向仅布置了7个齿轮副和3个同步器;Second, the axial dimension is short. Only 7 gear pairs and 3 synchronizers are arranged in the axial direction;

第三,径向尺寸小。取消了倒挡轴,仅有4根轴线,最大限度地缩小了径向尺寸;Third, the radial size is small. The reverse gear shaft is canceled, and there are only 4 axes, which minimizes the radial dimension;

第四,轴系变形小,噪声振动小。一挡、二挡和倒挡均布置在轴系两端紧邻轴承处,受力最好;Fourth, the deformation of the shaft system is small, and the noise and vibration are small. The first gear, second gear and reverse gear are all arranged at the two ends of the shafting close to the bearings, and the force is the best;

第五,差速器和一挡从动齿轮干涉可能性小。差速器和一挡从动齿轮分别布置在轴系的两端,避免了因一挡速比过大或差速器过大导致的一挡从动齿轮与差速器之间的干涉;Fifth, the possibility of interference between the differential and the first gear driven gear is small. The differential and the first-gear driven gear are respectively arranged at both ends of the shaft system, which avoids the interference between the first-gear driven gear and the differential caused by the excessive speed ratio of the first gear or the excessive differential;

第六,速比分配和齿轮设计方便。仅5/7挡为共用主动齿轮,且为高挡位,有利于速比分配和齿轮设计;Sixth, the speed ratio distribution and gear design are convenient. Only the 5th/7th gear is a common driving gear, and it is a high gear, which is beneficial to the speed ratio distribution and gear design;

第七,可扩展性好。通过对同步器之间配合的优化及齿轮齿数的分析,在现有结构下存在增加挡位的可能性。Seventh, good scalability. Through the optimization of the coordination between the synchronizers and the analysis of the number of gear teeth, it is possible to increase the gear under the existing structure.

附图说明Description of drawings

图1为本发明八速双离合自动变速器实施例1原理图;Fig. 1 is the schematic diagram of embodiment 1 of eight-speed dual-clutch automatic transmission of the present invention;

图2为本发明八速双离合自动变速器实施例2原理图;Fig. 2 is the schematic diagram of Embodiment 2 of the eight-speed dual-clutch automatic transmission of the present invention;

结合附图,作以下说明:In conjunction with the accompanying drawings, the following descriptions are made:

1-第一输入轴,2-第二输入轴,3-第一输出轴,4-第二输出轴,11-一倒挡主动齿轮,31-一挡从动齿轮,22-二挡主动齿轮,32-二挡从动齿轮,13-三挡主动齿轮,43-三挡从动齿轮,24-四挡主动齿轮,44-四挡从动齿轮,15-五七挡主动齿轮,35-五挡从动齿轮,26-六挡主动齿轮,36-六挡从动齿轮,47-七挡从动齿轮,49-倒挡从动齿轮,S1-一挡同步器,S2-二挡同步器,S3-三挡同步器,S4-四挡同步器,S5-五挡同步器,S6-六挡同步器,S7-七挡同步器,S8-八挡同步器,SR-倒挡同步器,30-第一主减速主动齿轮,40-第二主减速主动齿轮,50-主减速齿轮,100-双离合器,C1-第一自动离合器,C2-第二自动离合器,600-驻车棘轮。1-First input shaft, 2-Second input shaft, 3-First output shaft, 4-Second output shaft, 11-Reverse gear driving gear, 31-First gear driven gear, 22-Second gear driving gear , 32- second gear driven gear, 13- third gear driving gear, 43- third gear driven gear, 24- fourth gear driving gear, 44- fourth gear driven gear, 15- fifth and seventh gear driving gear, 35- five Gear driven gear, 26-sixth gear driving gear, 36-sixth gear driven gear, 47-seventh gear driven gear, 49-reverse gear driven gear, S1-first gear synchronizer, S2-second gear synchronizer, S3-third gear synchronizer, S4-fourth gear synchronizer, S5-fifth gear synchronizer, S6-sixth gear synchronizer, S7-seventh gear synchronizer, S8-eighth gear synchronizer, SR-reverse gear synchronizer, 30 -the first main reduction driving gear, 40-the second main reduction driving gear, 50-the main reduction gear, 100-double clutch, C1-the first automatic clutch, C2-the second automatic clutch, 600-the parking ratchet.

具体实施方式Detailed ways

为了能够更清楚地理解本发明的技术内容,特举以下实施例详细说明,其目的仅在于更好理解本发明的内容而非限制本发明的保护范围。In order to understand the technical content of the present invention more clearly, the following examples are given in detail, the purpose of which is only to better understand the content of the present invention but not to limit the protection scope of the present invention.

实施例1Example 1

如图1所示,应用于汽车的八速双离合自动变速器包含两个在同一轴线上的第一自动离合器C1和第二自动离合器C2、第一输入轴1、第二输入轴2、第一输出轴3、第二输出轴4、第一主减速主动齿轮30、第二主减速主动齿轮40、主减速齿轮50、差速器5。发动机的曲轴通过挠性盘与双离合器的外壳相连。两根输入轴1、2和两根输出轴3、4之间均相互平行布置。双离合器100包括第一自动离合器C1和第二自动离合器C2,第一自动离合器C1包括第一主动盘和第一从动盘,第一主动盘与双离合器的外壳之间以花键滑动的连接并传递扭矩,第一从动盘与第一输入轴1之间以花键连接传递扭矩,第二自动离合器C2包括第二主动盘和第二从动盘,第二主动盘与双离合器的外壳之间以花键滑动的连接并传递扭矩,第二从动盘与第二输入轴2之间以花键连接传递扭矩。第一输入轴1与第二输入轴2以同轴套装布置,第一输入轴1在内,第二输入轴2在外,第一输入轴1在远离双离合器(C1、C2)的一端伸出第二输入轴2。第一输入轴1上从远离双离合器的一端起依次固定有一倒挡主动齿轮11、五七挡主动齿轮15、三挡主动齿轮13,其中一挡与倒挡共用一倒挡主动齿轮11,五挡与七挡共用五七挡主动齿轮15。第二输入轴2上从远离双离合器的一端起依次固定有六挡主动齿轮26、四挡主动齿轮24、二挡主动齿轮22。相应地,在第一输出轴3上从远离双离合器的一端起依次套装有一挡从动齿轮31、五挡从动齿轮35、六挡从动齿轮36、二挡从动齿轮32,在第二输出轴4上从远离双离合器的一端起依次套装有倒挡从动齿轮49、七挡从动齿轮47、三挡从动齿轮43、四挡从动齿轮44。第一输出轴3上还有一挡同步器S1、五挡同步器S5、六挡同步器S6、二挡同步器S2,八挡同步器S8固定在五挡从动齿轮35上并且可以与六挡从动齿轮36接合和分离,第二输出轴4上还有倒挡同步器SR、七挡同步器S7、三挡同步器S3、四挡同步器S4。第一输出轴3靠近双离合器的一端固定有第一主减速主动齿轮30,第二输出轴4靠近双离合器的一端还固定有驻车棘轮600和第二主减速主动齿轮40,第一主减速主动齿轮30、第二主减速主动齿轮40同时与主减速齿轮50啮合,主减速齿轮50则与差速器5的壳固定连接,最后动力经过差速器5两侧的半轴9传递到两边的车轮上。这种布置的效果是轴向仅布置了7个齿轮副和3个同步器,轴向尺寸紧凑,便于分配各个挡位速比,齿轮寿命高。As shown in Figure 1, the eight-speed dual-clutch automatic transmission applied to automobiles includes two first automatic clutch C1 and second automatic clutch C2 on the same axis, the first input shaft 1, the second input shaft 2, the first Output shaft 3 , second output shaft 4 , first final reduction drive gear 30 , second final reduction drive gear 40 , final reduction gear 50 , differential 5 . The crankshaft of the engine is connected to the housing of the dual clutch via a flexible disc. The two input shafts 1, 2 and the two output shafts 3, 4 are arranged parallel to each other. The dual clutch 100 includes a first automatic clutch C1 and a second automatic clutch C2. The first automatic clutch C1 includes a first driving disc and a first driven disc. And transmit torque, between the first driven disc and the first input shaft 1, the torque is transmitted by spline connection, the second automatic clutch C2 includes the second driving disc and the second driven disc, the second driving disc and the housing of the double clutch There is a splined sliding connection between them to transmit torque, and a splined connection is used between the second driven plate and the second input shaft 2 to transmit torque. The first input shaft 1 and the second input shaft 2 are arranged coaxially, the first input shaft 1 is inside, the second input shaft 2 is outside, and the first input shaft 1 protrudes from the end away from the double clutch (C1, C2) Second input shaft 2. On the first input shaft 1, a reverse gear driving gear 11, fifth and seventh gear driving gears 15, and third gear driving gear 13 are fixed successively from an end far away from the double clutch, wherein one gear and reverse gear share a reverse gear driving gear 11, five gears Block and seven gears share five or seven gears driving gear 15. On the second input shaft 2, a sixth-speed driving gear 26, a fourth-speed driving gear 24, and a second-speed driving gear 22 are successively fixed from an end away from the dual clutch. Correspondingly, on the first output shaft 3 from one end far away from the dual clutch, the first gear driven gear 31, the fifth gear driven gear 35, the sixth gear driven gear 36, and the second gear driven gear 32 are sequentially set. On the output shaft 4, reverse gear driven gear 49, seventh gear driven gear 47, third gear driven gear 43, and fourth gear driven gear 44 are sequentially sleeved from an end away from the dual clutch. On the first output shaft 3, there are also a first gear synchronizer S1, a fifth gear synchronizer S5, a sixth gear synchronizer S6, a second gear synchronizer S2, and an eighth gear synchronizer S8 is fixed on the fifth gear driven gear 35 and can be connected with the sixth gear. The driven gear 36 is engaged and disengaged, and the second output shaft 4 also has a reverse gear synchronizer SR, a seventh gear synchronizer S7, a third gear synchronizer S3, and a fourth gear synchronizer S4. The end of the first output shaft 3 close to the double clutch is fixed with the first main reduction driving gear 30, and the end of the second output shaft 4 close to the double clutch is also fixed with a parking ratchet 600 and the second main reduction driving gear 40. The driving gear 30 and the second main reduction driving gear 40 mesh with the main reduction gear 50 at the same time, and the main reduction gear 50 is fixedly connected with the shell of the differential 5, and finally the power is transmitted to both sides through the axle shafts 9 on both sides of the differential 5 on the wheel. The effect of this arrangement is that only 7 gear pairs and 3 synchronizers are arranged in the axial direction, the axial size is compact, it is convenient to distribute the speed ratio of each gear, and the gear life is long.

在第一输入轴1上距离双离合器最远端固定一挡和倒挡共用的一倒挡主动齿轮11,第一输出轴3上套装与该一倒挡主动齿轮11相啮合的一挡从动齿轮31并布置有相应的一挡同步器S1,第二输出轴4上套装有与一挡从动齿轮31相啮合的倒挡从动齿轮49并布置有相应的倒挡同步器SR。这种布置的好处是倒挡和1挡均布置变速器的同一端,紧邻轴承,受力最好,并且避免了位于变速器另一端的差速器5与1挡从动齿轮31或倒挡从动齿轮49干涉的可能。另外,这种布置方式避免了使用倒挡轴,仅有4根轴线,使得径向尺寸最小。On the first input shaft 1, a reverse gear driving gear 11 shared by the first gear and the reverse gear is fixed at the farthest end of the double clutch, and the first gear driven gear 11 meshed with the reverse gear driving gear 11 is set on the first output shaft 3. The gear 31 is also provided with a corresponding first-speed synchronizer S1, and the second output shaft 4 is fitted with a reverse-speed driven gear 49 meshing with the first-speed driven gear 31 and is provided with a corresponding reverse-speed synchronizer SR. The advantage of this arrangement is that the reverse gear and the 1st gear are arranged at the same end of the transmission, next to the bearing, and the force is the best, and it avoids the differential gear 5 located at the other end of the transmission from being connected with the 1st gear driven gear 31 or the reverse gear driven gear. The possibility of gear 49 interfering. In addition, this arrangement avoids the use of the reverse gear shaft, and only has 4 axes, making the radial dimension the smallest.

在第一输入轴1上固定有五挡和七挡共用的五七挡主动齿轮15,第一输出轴3上套装有与五挡和七挡共用的五七挡主动齿轮15相啮合的五挡从动齿轮35并布置有相应的五挡同步器S5,第二输出轴4上套装有与五挡和七挡共用的五七挡主动齿轮15相啮合的七挡从动齿轮47并布置有相应的七挡同步器S7。这种布置的好处是五挡和七挡均为高挡位,它们共用五七挡主动齿轮15,有利于速比分配和齿轮设计,并且由于速比较小,五七挡主动齿轮15较大,有利于保证主动齿轮15的强度和寿命。On the first input shaft 1, the five-seventh gear driving gear 15 shared by the fifth gear and the seventh gear is fixed, and the fifth gear meshed with the five-seventh gear driving gear 15 shared by the fifth gear and the seventh gear is set on the first output shaft 3 The driven gear 35 is also arranged with a corresponding fifth-speed synchronizer S5, and the second output shaft 4 is set with a seventh-speed driven gear 47 that is meshed with the fifth- and seventh-speed driving gear 15 shared by the fifth and seventh gears and is arranged with corresponding gears. The seven-speed synchronizer S7. The advantage of this arrangement is that the fifth gear and the seventh gear are high gears, and they share the fifth and seventh gears driving gear 15, which is beneficial to the speed ratio distribution and gear design, and because the speed ratio is small, the fifth and seventh gears driving gear 15 are larger, It is beneficial to ensure the strength and life of the driving gear 15 .

在其他实施例中,所述驻车棘轮还可以布置在所述第一输出轴上或所述差速器上。In other embodiments, the parking ratchet can also be arranged on the first output shaft or on the differential.

具体动力传递路线描述如下:The specific power transmission route is described as follows:

车辆起步时,变速器挡位为一挡,实现的方式是换挡执行机构将一挡同步器S1与一挡从动齿轮31接合,再将第一自动离合器C1接合,同时第二自动离合器C2分离(对于常闭式离合器其状态从接合变为分离,对于常开式离合器则其状态保持分离)。此时发动机的转矩通过第一自动离合器C1传递到第一输入轴1,再经一倒挡主动齿轮11传递给一挡从动齿轮31,然后通过一挡同步器S1传递到第一输出轴3,经过第一主减速主动齿轮30传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。When the vehicle starts, the gear of the transmission is the first gear, which is realized by the gear shift actuator engaging the first gear synchronizer S1 with the first gear driven gear 31, and then engaging the first automatic clutch C1, while the second automatic clutch C2 is disengaged (The state changes from engaged to disengaged for a normally closed clutch and remains disengaged for a normally open clutch). At this time, the torque of the engine is transmitted to the first input shaft 1 through the first automatic clutch C1, then to the first gear driven gear 31 through a reverse gear driving gear 11, and then to the first output shaft through the first gear synchronizer S1 3. It is transmitted to the main reduction gear 50 through the first main reduction driving gear 30, and finally to the axle shafts and wheels on both sides through the differential 5.

随着车辆继续加速,达到一挡升二挡的换挡点时,换挡执行机构将二挡同步器S2与二挡从动齿轮32接合,再将第二自动离合器C2接合,同时第一自动离合器C1分离,在第一自动离合器C1完全分离后,换挡执行机构将一挡同步器S1与一挡从动齿轮31脱开。此时发动机的转矩通过第二自动离合器C2传递到第二输入轴2,再经二挡主动齿轮22传递给二挡从动齿轮32,然后通过二挡同步器S2传递到第一输出轴3,经过第一主减速主动齿轮30传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。As the vehicle continues to accelerate and reaches the point where the first gear is up to the second gear, the shift actuator will engage the second gear synchronizer S2 with the second gear driven gear 32, and then engage the second automatic clutch C2, while the first automatic The clutch C1 is disengaged, and after the first automatic clutch C1 is completely disengaged, the shift actuator disengages the first gear synchronizer S1 from the first gear driven gear 31 . At this time, the torque of the engine is transmitted to the second input shaft 2 through the second automatic clutch C2, then to the second gear driven gear 32 through the second gear driving gear 22, and then to the first output shaft 3 through the second gear synchronizer S2 , is transmitted to the final reduction gear 50 through the first main reduction driving gear 30 , and finally transmitted to the axle shafts and wheels on both sides through the differential 5 .

随着车辆继续加速,达到二挡升三挡的换挡点时,换挡执行机构将三挡同步器S3与三挡从动齿轮43接合,再将第一自动离合器C1接合,同时第二自动离合器C2分离,在第二自动离合器C2完全分离后,换挡执行机构将二挡同步器S2与二挡从动齿轮32脱开。此时发动机的转矩通过第一自动离合器C1传递到第一输入轴1,再经三挡主动齿轮13传递给三挡从动齿轮43,然后通过三挡同步器S3传递到第二输出轴4,经过第二主减速主动齿轮40传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。As the vehicle continues to accelerate and reaches the shift point from second gear to third gear, the shift actuator will engage the third gear synchronizer S3 with the third gear driven gear 43, and then engage the first automatic clutch C1, while the second automatic clutch C1 will be engaged. The clutch C2 is disengaged, and after the second automatic clutch C2 is completely disengaged, the shift actuator disengages the second gear synchronizer S2 from the second gear driven gear 32 . At this time, the torque of the engine is transmitted to the first input shaft 1 through the first automatic clutch C1, then to the third gear driven gear 43 through the third gear driving gear 13, and then to the second output shaft 4 through the third gear synchronizer S3 , is transmitted to the final reduction gear 50 through the second main reduction driving gear 40 , and finally transmitted to the axle shafts and wheels on both sides through the differential 5 .

随着车辆继续加速,达到三挡升四挡的换挡点时,换挡执行机构将四挡同步器S4与四挡从动齿轮44接合,再将第二自动离合器C2接合,同时第一自动离合器C1分离,在第一自动离合器C1完全分离后,换挡执行机构将三挡同步器S3与三挡从动齿轮43脱开。此时发动机的转矩通过第二自动离合器C2传递到第二输入轴2,再经四挡主动齿轮24传递给四挡从动齿轮44,然后通过四挡同步器S4传递到第二输出轴4,经过第二主减速主动齿轮40传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。As the vehicle continues to accelerate and reaches the shift point from third gear to fourth gear, the shift actuator will engage the fourth gear synchronizer S4 with the fourth gear driven gear 44, and then engage the second automatic clutch C2, while the first automatic The clutch C1 is disengaged, and after the first automatic clutch C1 is completely disengaged, the shift actuator disengages the third gear synchronizer S3 from the third gear driven gear 43 . At this time, the torque of the engine is transmitted to the second input shaft 2 through the second automatic clutch C2, then to the fourth-speed driven gear 44 through the fourth-speed driving gear 24, and then to the second output shaft 4 through the fourth-speed synchronizer S4 , is transmitted to the final reduction gear 50 through the second main reduction driving gear 40 , and finally transmitted to the axle shafts and wheels on both sides through the differential 5 .

随着车辆继续加速,达到四挡升五挡的换挡点时,换挡执行机构将五挡同步器S5与五挡从动齿轮35接合,再将第一自动离合器C1接合,同时第二自动离合器C2分离,在第二自动离合器C2完全分离后,换挡执行机构将四挡同步器S4与四挡从动齿轮44脱开。此时发动机的转矩通过第一自动离合器C1传递到第一输入轴1,再经五七挡主动齿轮15传递给五挡从动齿轮35,然后通过五挡同步器S5传递到第一输出轴3,经过第一主减速主动齿轮30传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。As the vehicle continues to accelerate and reaches the shift point from fourth gear to fifth gear, the shift actuator engages the fifth gear synchronizer S5 with the fifth gear driven gear 35, and then engages the first automatic clutch C1, while the second automatic clutch C1 is engaged. The clutch C2 is disengaged, and after the second automatic clutch C2 is completely disengaged, the shift actuator disengages the fourth gear synchronizer S4 from the fourth gear driven gear 44 . At this time, the torque of the engine is transmitted to the first input shaft 1 through the first automatic clutch C1, then to the fifth gear driven gear 35 through the fifth and seventh gear driving gear 15, and then to the first output shaft through the fifth gear synchronizer S5 3. It is transmitted to the main reduction gear 50 through the first main reduction driving gear 30, and finally to the axle shafts and wheels on both sides through the differential 5.

随着车辆继续加速,达到五挡升六挡的换挡点时,换挡执行机构将六挡同步器S6与六挡从动齿轮36接合,再将第二自动离合器C2接合,同时第一自动离合器C1分离,在第一自动离合器C1完全分离后,换挡执行机构将五挡同步器S5与五挡从动齿轮35脱开。此时发动机的转矩通过第二自动离合器C2传递到第二输入轴2,再经六挡主动齿轮26传递给六挡从动齿轮36,然后通过六挡同步器S6传递到第一输出轴3,经过第一主减速主动齿轮30传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。As the vehicle continues to accelerate and reaches the shift point from fifth to sixth gear, the shift actuator will engage the sixth-speed synchronizer S6 with the sixth-speed driven gear 36, and then engage the second automatic clutch C2, while the first automatic The clutch C1 is disengaged. After the first automatic clutch C1 is completely disengaged, the gear shift actuator disengages the fifth gear synchronizer S5 from the fifth gear driven gear 35 . At this time, the torque of the engine is transmitted to the second input shaft 2 through the second automatic clutch C2, then to the sixth-speed driven gear 36 through the sixth-speed driving gear 26, and then to the first output shaft 3 through the sixth-speed synchronizer S6 , is transmitted to the final reduction gear 50 through the first main reduction driving gear 30 , and finally transmitted to the axle shafts and wheels on both sides through the differential 5 .

随着车辆继续加速,达到六挡升七挡的换挡点时,换挡执行机构将七挡同步器S7与七挡从动齿轮47接合,再将第一自动离合器C1接合,同时第二自动离合器C2分离,在第二自动离合器C2完全分离后,换挡执行机构将六挡同步器S6与六挡从动齿轮36脱开。此时发动机的转矩通过第一自动离合器C1传递到第一输入轴1,再经七挡主动齿轮15传递给七挡从动齿轮47,然后通过七挡同步器S7传递到第二输出轴4,经过第二主减速主动齿轮40传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。As the vehicle continues to accelerate and reaches the shift point from sixth to seventh gear, the shift actuator will engage the seventh gear synchronizer S7 with the seventh gear driven gear 47, and then engage the first automatic clutch C1, while the second automatic The clutch C2 is disengaged, and after the second automatic clutch C2 is completely disengaged, the shift actuator disengages the sixth-speed synchronizer S6 from the sixth-speed driven gear 36 . At this time, the torque of the engine is transmitted to the first input shaft 1 through the first automatic clutch C1, then to the seventh-speed driven gear 47 through the seventh-speed driving gear 15, and then to the second output shaft 4 through the seventh-speed synchronizer S7 , is transmitted to the final reduction gear 50 through the second main reduction driving gear 40 , and finally transmitted to the axle shafts and wheels on both sides through the differential 5 .

随着车辆继续加速,达到七挡升八挡的换挡点时,换挡执行机构将八挡同步器S8与六挡从动齿轮36接合,并且保持七挡同步器S7与七挡从动齿轮47保持接合。再将第二自动离合器C2接合,同时第一自动离合器C1分离。此时发动机的转矩通过第二自动离合器C2传递到第二输入轴2,再经六挡主动齿轮26传递给六挡从动齿轮36,然后通过八挡同步器S8传递到五挡从动齿轮35,五挡从动齿轮35经过五七挡主动齿轮15传递给七挡从动齿轮47,然后通过七挡同步器S7传递给第二输出轴4,再经过第二主减速主动齿轮40传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。As the vehicle continues to accelerate and reaches the shift point from seventh to eighth, the shift actuator will engage the eighth-speed synchronizer S8 with the sixth-speed driven gear 36, and keep the seventh-speed synchronizer S7 and the seventh-speed driven gear 47 remains engaged. Then the second automatic clutch C2 is engaged while the first automatic clutch C1 is disengaged. At this time, the torque of the engine is transmitted to the second input shaft 2 through the second automatic clutch C2, then to the sixth-speed driven gear 36 through the sixth-speed driving gear 26, and then to the fifth-speed driven gear through the eighth-speed synchronizer S8 35. The fifth-speed driven gear 35 is transmitted to the seventh-speed driven gear 47 through the fifth- and seventh-speed driving gear 15, and then passed to the second output shaft 4 through the seventh-speed synchronizer S7, and then passed to the second final reduction drive gear 40. The final reduction gear 50 is finally transmitted to the axle shafts and wheels on both sides via the differential 5 .

当车辆挂入倒挡时,实现的方式是换挡执行机构将倒挡同步器SR与倒挡从动齿轮49接合,再将第一自动离合器C1接合,同时第二自动离合器C2分离(对于常闭式离合器其状态从接合变为分离,对于常开式离合器则其状态保持分离)。此时发动机的转矩通过第一自动离合器C1传递到第一输入轴1,再经一倒挡主动齿轮11通过一挡从动齿轮31传递到倒挡从动齿轮49上,再经过倒挡从动齿轮49传递到第二输出轴4,经过第二主减速主动齿轮40传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。When the vehicle is engaged in the reverse gear, the way to realize it is that the shift actuator engages the reverse gear synchronizer SR with the reverse gear driven gear 49, and then engages the first automatic clutch C1, and at the same time disengages the second automatic clutch C2 (for normal The state of the closed clutch changes from engaged to disengaged, and the state of the normally open clutch remains disengaged). At this time, the torque of the engine is transmitted to the first input shaft 1 through the first automatic clutch C1, then through a reverse driving gear 11, through a first gear driven gear 31, to the reverse driven gear 49, and then through the reverse gear. The driven gear 49 is transmitted to the second output shaft 4, passed to the final reduction gear 50 through the second main reduction driving gear 40, and finally transmitted to the axle shafts and wheels on both sides through the differential 5.

随着车辆减速,达到降挡的换挡点时,换挡执行机构先将较低挡的同步器与该挡的从动齿轮接合,再将较低挡相应的自动离合器接合,再将较高挡相应的自动离合器分离,最后将较高挡的同步器与该挡的从动齿轮分离,仅八挡降七挡时例外。As the vehicle decelerates and reaches the shift point for downshifting, the shift actuator first engages the synchronizer of the lower gear with the driven gear of the gear, then engages the corresponding automatic clutch of the lower gear, and then engages the upper gear. The corresponding automatic clutch of the first gear is disengaged, and finally the synchronizer of the higher gear is separated from the driven gear of the gear, except when the eighth gear is lowered to the seventh gear.

例如,当车辆减速达到八挡降七挡的换挡点时,换挡执行机构先将将第一自动离合器C1接合,同时将第二自动离合器C2分离,再将八挡同步器S8与六挡从动齿轮36分离。For example, when the vehicle decelerates to the shift point of the eighth gear down to the seventh gear, the shift actuator will first engage the first automatic clutch C1, and at the same time separate the second automatic clutch C2, and then connect the eighth gear synchronizer S8 to the sixth gear. The driven gear 36 is disengaged.

当车辆继续减速,达到七挡降六挡的换挡点时,换挡执行机构先将六挡同步器S6与六挡从动齿轮36接合,再将第二自动离合器C2接合,然后将第一自动离合器C1分离,最后将七挡同步器S7与七挡从动齿轮47分离。以下各挡位将挡时均以类似方式进行。When the vehicle continues to decelerate and reaches the shift point of downshifting from the seventh gear to the sixth gear, the shift actuator first engages the sixth gear synchronizer S6 with the sixth gear driven gear 36, then engages the second automatic clutch C2, and then engages the first automatic clutch C2. The automatic clutch C1 is separated, and the seventh-speed synchronizer S7 is separated from the seventh-speed driven gear 47 at last. The following gears are all carried out in a similar manner when they will be blocked.

更佳的,八速双离合自动变速器可以根据路况的需求跳挡,如直接从一挡换至三挡或四挡或其它挡位,又如直接从八挡换至六挡或五挡或其它挡位。Even better, the eight-speed dual-clutch automatic transmission can jump gears according to the needs of road conditions, such as directly shifting from first gear to third gear or fourth gear or other gears, and directly from eighth gear to sixth gear or fifth gear or other gears. gear.

同时,本发明具有其它传动路径,分别为:At the same time, the present invention has other transmission paths, which are respectively:

特殊传递路径1:八挡离合器S8与六挡从动齿轮36接合,三挡离合器S3闭合,第一自动离合器C1分离,第二自动离合器C2接合,此时发动机的动力通过第二自动离合器C2传递到第二输入轴2上,在经过六挡主动齿轮26传递到六挡从动齿轮36上,经八挡同步器S8传递到五挡从动齿轮35上,由五挡从动齿轮35通过五七挡主动齿轮15传递到第一输入轴1上,第一输入轴1通过三挡主动齿轮13传递到三挡从动齿轮43,然后通过三挡同步器S3传递到第二输出轴4,经过第二主减速主动齿轮40传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。Special transmission path 1: the eighth-speed clutch S8 is engaged with the sixth-speed driven gear 36, the third-speed clutch S3 is closed, the first automatic clutch C1 is disengaged, and the second automatic clutch C2 is engaged. At this time, the power of the engine is transmitted through the second automatic clutch C2 On the second input shaft 2, it is transmitted to the sixth-speed driven gear 36 through the sixth-speed driving gear 26, and then transmitted to the fifth-speed driven gear 35 through the eighth-speed synchronizer S8, and the fifth-speed driven gear 35 passes through the fifth-speed driven gear. The seventh-speed driving gear 15 is transmitted to the first input shaft 1, and the first input shaft 1 is transmitted to the third-speed driven gear 43 through the third-speed driving gear 13, and then transmitted to the second output shaft 4 through the third-speed synchronizer S3. The second final reduction drive gear 40 is transmitted to the final reduction gear 50 , and finally transmitted to the axle shafts and wheels on both sides via the differential 5 .

特殊传递路径2:八挡离合器S8与六挡从动齿轮36接合,一挡离合器S1闭合,第一自动离合器C1分离,第二自动离合器C2接合,此时发动机的动力通过第二自动离合器C2传递到第二输入轴2上,在经过六挡主动齿轮26传递到六挡从动齿轮36上,经八挡同步器S8传递到五挡从动齿轮35上,由五挡从动齿轮35通过五七挡主动齿轮15传递到第一输入轴1上,第一输入轴1通过一倒挡主动齿轮11传递到一挡从动齿轮31,然后通过一挡同步器S1传递到第一输出轴3,经过第一主减速主动齿轮30传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。Special transmission path 2: the eighth-speed clutch S8 is engaged with the sixth-speed driven gear 36, the first-speed clutch S1 is closed, the first automatic clutch C1 is disengaged, and the second automatic clutch C2 is engaged. At this time, the power of the engine is transmitted through the second automatic clutch C2 On the second input shaft 2, it is transmitted to the sixth-speed driven gear 36 through the sixth-speed driving gear 26, and then transmitted to the fifth-speed driven gear 35 through the eighth-speed synchronizer S8, and the fifth-speed driven gear 35 passes through the fifth-speed driven gear. The seventh gear driving gear 15 is transmitted to the first input shaft 1, the first input shaft 1 is transmitted to the first gear driven gear 31 through a reverse gear driving gear 11, and then transmitted to the first output shaft 3 through the first gear synchronizer S1, It is transmitted to the final reduction gear 50 through the first main reduction driving gear 30 , and finally transmitted to the axle shafts and wheels on both sides through the differential 5 .

特殊传递路径3:八挡离合器S8与六挡从动齿轮36接合,四挡离合器S4闭合,第一自动离合器C1接合,第二自动离合器C2分离,此时发动机的动力通过第一自动离合器C1传递到第一输入轴1上,在经过五七挡主动齿轮15传递到五挡从动齿轮35上,经八挡同步器S8传递到六挡从动齿轮36上,由六挡从动齿轮36通过六挡主动齿轮26传递到第二输入轴2上,第二输入轴2通过二挡主动齿轮13传递到二挡从动齿轮32,然后通过二挡同步器S2传递到第二输出轴4,经过第二主减速主动齿轮40传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。Special transmission path 3: the eighth-speed clutch S8 is engaged with the sixth-speed driven gear 36, the fourth-speed clutch S4 is closed, the first automatic clutch C1 is engaged, and the second automatic clutch C2 is separated. At this time, the power of the engine is transmitted through the first automatic clutch C1 On the first input shaft 1, it is transmitted to the fifth-speed driven gear 35 through the fifth-speed and seventh-speed driving gear 15, and then transmitted to the sixth-speed driven gear 36 through the eighth-speed synchronizer S8, and then passed by the sixth-speed driven gear 36 The sixth gear driving gear 26 is transmitted to the second input shaft 2, and the second input shaft 2 is transmitted to the second gear driven gear 32 through the second gear driving gear 13, and then transmitted to the second output shaft 4 through the second gear synchronizer S2. The second final reduction drive gear 40 is transmitted to the final reduction gear 50 , and finally transmitted to the axle shafts and wheels on both sides via the differential 5 .

特殊传递路径4:八挡离合器S8与六挡从动齿轮36接合,二挡离合器S2闭合,第一自动离合器C1接合,第二自动离合器C2分离,此时发动机的动力通过第一自动离合器C1传递到第一输入轴1上,在经过五七挡主动齿轮15传递到五挡从动齿轮35上,经八挡同步器S8传递到六挡从动齿轮36上,由六挡从动齿轮36通过六挡主动齿轮26传递到第二输入轴2上,第二输入轴2通过二挡主动齿轮22传递到二挡从动齿轮32,然后通过二挡同步器S2传递到第一输出轴3,经过第一主减速主动齿轮30传递到主减速齿轮50,最后经由差速器5传递到两侧的半轴和车轮上。Special transmission path 4: the eighth-speed clutch S8 is engaged with the sixth-speed driven gear 36, the second-speed clutch S2 is closed, the first automatic clutch C1 is engaged, and the second automatic clutch C2 is separated. At this time, the power of the engine is transmitted through the first automatic clutch C1 On the first input shaft 1, it is transmitted to the fifth-speed driven gear 35 through the fifth-speed and seventh-speed driving gear 15, and then transmitted to the sixth-speed driven gear 36 through the eighth-speed synchronizer S8, and then passed by the sixth-speed driven gear 36 The sixth-speed driving gear 26 is transmitted to the second input shaft 2, and the second input shaft 2 is transmitted to the second-speed driven gear 32 through the second-speed driving gear 22, and then transmitted to the first output shaft 3 through the second-speed synchronizer S2. The first final reduction drive gear 30 is transmitted to the final reduction gear 50 , and finally transmitted to the axle shafts and wheels on both sides via the differential 5 .

上述4种特殊传递路径由于速比与一挡至八挡间的某个挡位相近,或者切换到特殊传递路径时无法保证动力不中断,因此仅在特殊工况下使用。The above four special transmission paths are only used in special working conditions because the speed ratio is similar to a certain gear between the first gear and the eighth gear, or the power cannot be interrupted when switching to the special transmission path.

在本发明中,仅五挡和七挡共用主动齿轮,除八挡外的挡位速比的设计不受五挡和七挡速比影响,有利于变速器速比的设计。In the present invention, only the fifth gear and the seventh gear share the driving gear, and the design of the speed ratios of gears other than the eighth gear is not affected by the speed ratios of the fifth gear and the seventh gear, which is beneficial to the design of the speed ratio of the transmission.

实施例2Example 2

如图2所示,与实施例1相比,实施例2所示的八速双离合自动变速器区别在于:第二输入轴2上从远离双离合器的一端起依次固定有四挡主动齿轮24、六挡主动齿轮26、二挡主动齿轮22,四挡从动齿轮34对应套装在第一输出轴3上,六挡从动齿轮46对应套装在第二输出轴4上;相应的,四挡同步器S4设在第一输出轴3上,六挡同步器S6设在第二输出轴4上,八挡同步器S8固定在五挡从动齿轮35上并且可以与四挡从动齿轮34接合和分离;这样,可以保证八挡速比比七挡速比小,以满足实际要求。As shown in Figure 2, compared with Embodiment 1, the difference of the eight-speed dual-clutch automatic transmission shown in Embodiment 2 is that: the second input shaft 2 is sequentially fixed with a fourth-speed driving gear 24, The sixth-speed driving gear 26, the second-speed driving gear 22, the fourth-speed driven gear 34 are correspondingly set on the first output shaft 3, and the sixth-speed driven gear 46 is correspondingly set on the second output shaft 4; correspondingly, the fourth-speed synchronous The synchronizer S4 is arranged on the first output shaft 3, the sixth-speed synchronizer S6 is arranged on the second output shaft 4, the eighth-speed synchronizer S8 is fixed on the fifth-speed driven gear 35 and can be engaged with the fourth-speed driven gear 34 and Separation; like this, can guarantee that the speed ratio of the eighth gear is smaller than the speed ratio of the seventh gear, so as to meet the actual requirements.

在其他实施例中,还可以布置成:第二输入轴2上从远离双离合器的一端起依次固定有二挡主动齿轮22、四挡主动齿轮24、六挡主动齿轮26。也就是说,第二输入轴2上的二挡主动齿轮、四挡从动齿轮和六挡从动齿轮之间任意两个挡位之间互换位置。In other embodiments, it can also be arranged that: the second input shaft 2 is sequentially fixed with the second-speed driving gear 22 , the fourth-speed driving gear 24 , and the sixth-speed driving gear 26 from the end away from the dual clutch. That is to say, the positions of any two gears between the second gear driving gear, the fourth gear driven gear and the sixth gear driven gear on the second input shaft 2 are exchanged.

以上实施例是参照附图,对本发明的优选实施例进行详细说明。本领域的技术人员通过对上述实施例进行各种形式上的修改或变更,但不背离本发明的实质的情况下,都落在本发明的保护范围之内。The above embodiments are detailed descriptions of preferred embodiments of the present invention with reference to the accompanying drawings. Those skilled in the art can make various modifications or changes to the above embodiments without departing from the essence of the present invention, all of which fall within the protection scope of the present invention.

Claims (5)

1.一种八速双离合自动变速器,其特征在于,包括双离合器、第一输入轴、第二输入轴、第一输出轴、第二输出轴和差速器,1. an eight-speed dual-clutch automatic transmission, characterized in that, comprises dual clutches, a first input shaft, a second input shaft, a first output shaft, a second output shaft and a differential, 所述双离合器包括第一自动离合器和第二自动离合器,两根输入轴和两根输出轴之间均相互平行布置,所述第一输入轴与所述第一自动离合器相连接,所述第二输入轴与所述第二自动离合器相连接,所述第一输入轴与所述第二输入轴以同轴套装布置,所述第一输入轴在内,所述第二输入轴在外,所述第一输入轴在远离双离合器的一端伸出所述第二输入轴;The dual clutch includes a first automatic clutch and a second automatic clutch, two input shafts and two output shafts are arranged parallel to each other, the first input shaft is connected to the first automatic clutch, and the second The two input shafts are connected with the second automatic clutch, the first input shaft and the second input shaft are coaxially arranged, the first input shaft is inside, the second input shaft is outside, and the The first input shaft protrudes from the second input shaft at an end away from the dual clutch; 所述第一输入轴上固定有一倒挡主动齿轮、五七挡主动齿轮、三挡主动齿轮,一挡与倒挡共用一倒挡主动齿轮,五挡与七挡共用五七挡主动齿轮;所述第二输入轴上固定有六挡主动齿轮、四挡主动齿轮、二挡主动齿轮;相应地,所述第一输出轴上套装有一挡从动齿轮、五挡从动齿轮以及六挡从动齿轮、二挡从动齿轮、四挡从动齿轮中的任意两个,所述第二输出轴上套装有倒挡从动齿轮、七挡从动齿轮、三挡从动齿轮以及六挡从动齿轮、二挡从动齿轮、四挡从动齿轮中未设于第一输出轴上的一个;所述第一输出轴上设有一挡同步器、五挡同步器以及六挡同步器、二挡同步器、四挡同步器中的任意两个,所述第二输出轴上设有倒挡同步器、七挡同步器、三挡同步器、六挡同步器、二挡同步器和四挡同步器中未设于第一输出轴上的一个,且在五挡从动齿轮上设有八挡同步器,所述八挡同步器与设于所述第一输出轴上的六挡从动齿轮或四挡从动齿轮或二挡从动齿轮接合和分离;所述第一输出轴靠近双离合器的一端固定有第一主减速主动齿轮,所述第二输出轴靠近双离合器的一端固定有第二主减速主动齿轮,所述第一主减速主动齿轮、所述第二主减速主动齿轮同时与一主减速齿轮啮合,该主减速齿轮固定在所述差速器上。The first input shaft is fixed with a driving gear for reverse gear, driving gear for fifth and seventh gears, and driving gear for third gear. The sixth-speed driving gear, the fourth-speed driving gear, and the second-speed driving gear are fixed on the second input shaft; Any two of gears, second gear driven gears, and fourth gear driven gears, the second output shaft is fitted with reverse gear driven gears, seventh gear driven gears, third gear driven gears and sixth gear driven gears. gear, second gear driven gear, and fourth gear driven gear that are not set on the first output shaft; the first output shaft is provided with a first gear synchronizer, a fifth gear synchronizer, a sixth gear synchronizer, a second gear Any two of the synchronizer and the fourth gear synchronizer, the second output shaft is provided with a reverse gear synchronizer, a seventh gear synchronizer, a third gear synchronizer, a sixth gear synchronizer, a second gear synchronizer and a fourth gear synchronizer One of the gears that is not installed on the first output shaft, and an eighth-speed synchronizer is provided on the fifth-speed driven gear, and the eighth-speed synchronizer is connected with the sixth-speed driven gear on the first output shaft Or the fourth-speed driven gear or the second-speed driven gear is engaged and disengaged; the end of the first output shaft close to the dual clutch is fixed with the first main deceleration driving gear, and the end of the second output shaft close to the double clutch is fixed with the second Two main reduction driving gears, the first main reduction driving gear and the second main reduction driving gear mesh with a main reduction gear at the same time, and the main reduction gear is fixed on the differential. 2.根据权利要求1所述的八速双离合自动变速器,其特征在于:所述一倒挡主动齿轮布置在所述第一输入轴上距离双离合器最远端,所述第一输出轴上相应套装与该一倒挡主动齿轮相啮合的所述一挡从动齿轮,并布置有相应的一挡同步器,所述第二输出轴上相应套装有与所述一挡从动齿轮相啮合的倒挡从动齿轮,并布置有相应的倒挡同步器。2. The eight-speed dual-clutch automatic transmission according to claim 1, characterized in that: the first reverse driving gear is arranged on the first input shaft farthest from the dual clutch, and on the first output shaft Correspondingly set the first gear driven gear meshed with the first reverse gear, and arrange the corresponding first gear synchronizer, the second output shaft is correspondingly fitted with the first gear driven gear meshed with the first gear. The reverse gear driven gear is equipped with a corresponding reverse synchronizer. 3.根据权利要求2所述的八速双离合自动变速器,其特征在于:所述五七挡主动齿轮布置于一倒挡主动齿轮与六挡主动齿轮或四挡从动齿轮或二挡从动齿轮之间,所述第一输出轴上套装有与所述五七挡主动齿轮相啮合的五挡从动齿轮并布置有相应的五挡同步器,所述第二输出轴上套装有与所述五七挡主动齿轮相啮合的七挡从动齿轮并布置有相应的七挡同步器;所述八挡同步器固定在所述五挡从动齿轮上并且与所述六挡从动齿轮或四挡从动齿轮或二挡从动齿轮接合和分离。3. The eight-speed dual-clutch automatic transmission according to claim 2, characterized in that: the fifth and seventh gears are arranged between a reverse gear and a sixth gear or a fourth driven gear or a second driven gear. Between the gears, the first output shaft is fitted with a fifth-speed driven gear meshing with the fifth- and seventh-speed driving gears, and a corresponding fifth-speed synchronizer is arranged on the first output shaft. The seventh-speed driven gear meshed with the fifth- and seventh-speed driving gears is arranged with a corresponding seventh-speed synchronizer; the eighth-speed synchronizer is fixed on the fifth-speed driven gear and is connected with the sixth-speed driven gear or 4th speed driven gear or 2nd speed driven gear engages and disengages. 4.根据权利要求1所述的八速双离合自动变速器,其特征在于:所述第一自动离合器包括第一主动盘和第一从动盘,所述第一主动盘与双离合器的外壳之间以花键滑动的连接并传递扭矩,所述第一从动盘与所述第一输入轴之间以花键连接传递扭矩;所述第二自动离合器包括第二主动盘和第二从动盘,所述第二主动盘与双离合器的外壳之间以花键滑动的连接并传递扭矩,所述第二从动盘与所述第二输入轴之间以花键连接传递扭矩。4. The eight-speed dual-clutch automatic transmission according to claim 1, characterized in that: the first automatic clutch includes a first driving disc and a first driven disc, and a connection between the first driving disc and the housing of the dual clutch The first driven disc and the first input shaft are connected by a spline to transmit torque; the second automatic clutch includes a second driving disc and a second driven disc. disc, the second driving disc and the housing of the dual clutch are connected by a spline to transmit torque, and the second driven disc and the second input shaft are connected by a spline to transmit torque. 5.根据权利要求1所述的八速双离合自动变速器,其特征在于:还包括驻车棘轮,所述驻车棘轮布置在所述第一输出轴上或所述第二输出轴上或所述差速器上。5. The eight-speed dual-clutch automatic transmission according to claim 1, further comprising a parking ratchet arranged on the first output shaft or the second output shaft or on the differential.
CN201610878119.8A 2016-10-09 2016-10-09 Eight fast double-clutch automatic gearboxes Pending CN107917167A (en)

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CN113669418A (en) * 2020-05-14 2021-11-19 广州汽车集团股份有限公司 Eight-speed automatic transmission and vehicle
CN113685497A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Ten-speed dual-clutch transmission and vehicle
CN113685509A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Nine-gear double-clutch transmission and vehicle
CN113685508A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Nine-speed dual-clutch transmission and vehicle
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CN113685504A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Ten keep off two separation and reunion derailleurs and vehicle
CN113685499A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Nine-speed dual-clutch transmission and vehicle
CN113915298A (en) * 2020-07-08 2022-01-11 广州汽车集团股份有限公司 Vehicle automatic gearbox and vehicle
CN114763823A (en) * 2021-01-12 2022-07-19 广州汽车集团股份有限公司 Nine-speed double-clutch automatic transmission and vehicle
CN114763822A (en) * 2021-01-12 2022-07-19 广州汽车集团股份有限公司 Nine-speed dual-clutch automatic transmission and vehicle
CN114763824A (en) * 2021-01-12 2022-07-19 广州汽车集团股份有限公司 Nine-speed double-clutch automatic transmission and vehicle
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CN108397523A (en) * 2018-05-11 2018-08-14 广州汽车集团股份有限公司 Double-clutch speed changer
CN111623092A (en) * 2019-02-28 2020-09-04 长城汽车股份有限公司 Double-clutch transmission and vehicle
CN113669418B (en) * 2020-05-14 2024-03-22 广州汽车集团股份有限公司 Eight-speed automatic transmission and vehicle
CN113669418A (en) * 2020-05-14 2021-11-19 广州汽车集团股份有限公司 Eight-speed automatic transmission and vehicle
CN113685499B (en) * 2020-05-18 2024-03-22 广州汽车集团股份有限公司 Nine-gear double-clutch transmission and vehicle
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CN113685508A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Nine-speed dual-clutch transmission and vehicle
CN113685506A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Ten keep off two separation and reunion derailleurs and vehicle
CN113685504A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Ten keep off two separation and reunion derailleurs and vehicle
CN113685499A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Nine-speed dual-clutch transmission and vehicle
CN113685509A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Nine-gear double-clutch transmission and vehicle
CN113685509B (en) * 2020-05-18 2024-03-29 广州汽车集团股份有限公司 Nine-speed dual-clutch transmission and vehicle
CN113685506B (en) * 2020-05-18 2024-03-22 广州汽车集团股份有限公司 Ten-gear double-clutch transmission and vehicle
CN113685497A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Ten-speed dual-clutch transmission and vehicle
CN113685497B (en) * 2020-05-18 2024-03-22 广州汽车集团股份有限公司 Ten-gear double-clutch transmission and vehicle
CN113685504B (en) * 2020-05-18 2024-01-26 广州汽车集团股份有限公司 Ten-speed dual-clutch transmission and vehicle
CN113915298A (en) * 2020-07-08 2022-01-11 广州汽车集团股份有限公司 Vehicle automatic gearbox and vehicle
CN112460209A (en) * 2020-09-23 2021-03-09 蜂巢传动科技河北有限公司 Multi-gear double-clutch speed change device and vehicle thereof
CN114763824A (en) * 2021-01-12 2022-07-19 广州汽车集团股份有限公司 Nine-speed double-clutch automatic transmission and vehicle
CN114763822A (en) * 2021-01-12 2022-07-19 广州汽车集团股份有限公司 Nine-speed dual-clutch automatic transmission and vehicle
CN114763823A (en) * 2021-01-12 2022-07-19 广州汽车集团股份有限公司 Nine-speed double-clutch automatic transmission and vehicle
CN114763823B (en) * 2021-01-12 2024-06-07 广州汽车集团股份有限公司 Nine-speed dual-clutch automatic transmission and vehicle
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CN115076306A (en) * 2021-03-10 2022-09-20 广州汽车集团股份有限公司 Nine-speed automatic transmission and vehicle
CN115076306B (en) * 2021-03-10 2024-06-07 广州汽车集团股份有限公司 Nine-speed automatic transmission and vehicle

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Application publication date: 20180417