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CN107903350A - The method that spent acid amount in positive resin production process is reduced using gradient dilution method - Google Patents

The method that spent acid amount in positive resin production process is reduced using gradient dilution method Download PDF

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Publication number
CN107903350A
CN107903350A CN201711187771.6A CN201711187771A CN107903350A CN 107903350 A CN107903350 A CN 107903350A CN 201711187771 A CN201711187771 A CN 201711187771A CN 107903350 A CN107903350 A CN 107903350A
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China
Prior art keywords
acid
concentration
kettle
sulfuric acid
basin
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Pending
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CN201711187771.6A
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Chinese (zh)
Inventor
戴亚平
邱志荣
孙珍玉
易凯
朱玲香
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Jiangsu Jianya Environmental Protection Technology Co Ltd
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Jiangsu Jianya Environmental Protection Technology Co Ltd
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Priority to CN201711187771.6A priority Critical patent/CN107903350A/en
Publication of CN107903350A publication Critical patent/CN107903350A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/34Introducing sulfur atoms or sulfur-containing groups
    • C08F8/36Sulfonation; Sulfation

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

The invention discloses a kind of method that spent acid amount in positive resin production process is reduced using gradient dilution method, include the following steps:In cation exchange resin manufacturing process is produced, choose in gel-type or macroporous type Archon input sulfonating reaction kettle and carry out sulfonating reaction;It is 92% sulfuric acid to add and be configured to concentration with the in line mother liquor acid or 60-70% dilute sulfuric acid solutions of 105% concentrated sulfuric acid and recycling, is used as sulfonating reaction acid;After completing sulfonating reaction, gradient dilution, cleaning resin, obtain positive resin product.It is that 92% sulfuric acid is used as sulfonating reaction acid that the present invention, which takes and adds 105% concentrated sulfuric acid to be configured to concentration using mother liquor and dilute acid supplement, diluted acid uses the method that gradient dilution is applied mechanically in addition, dilute acid concentration can be made to concentrate on >=70%, it is recycled into making positive resin or reach the concentration range that other fields use, so as to achieve the purpose that to economize on resources, reduce spent acid and discharge.

Description

The method that spent acid amount in positive resin production process is reduced using gradient dilution method
Technical field
It is particularly a kind of that sun is reduced using gradient dilution method the invention belongs to fine chemistry industry macromolecule resin synthetic material field The method of spent acid amount during production of resins.
Background technology
Ion exchange resin develops rapidly so far from the sixties in last century, because being that one kind can show ion exchanging function High molecular material, and its application technology development mutually promote, interdepend always, become feature separation material in each field the sixth of the twelve Earthly Branches The first choice of material and indispensable material, demand mesh benefit is poly- to be increased.With the fast development of China's economic, China's current the sixth of the twelve Earthly Branches becomes full generation The producing country of boundary's ion exchange resin maximum, wherein cation exchange resin output account for larger ratio.Ion exchange resin Be by the macromolecule matrix of cross-linked structure with so-called fixed ion and Yi Li the Key of many cation exchange groups of chemical bonds And fixed ion combine symbol it is opposite ion composition.Counter ion can dissociate in the solution, and under certain conditions may be used Exchange reaction occurs for the ion identical with other symbols.Because ion-exchange reactions is generally reversible, become under certain condition The ion changed can desorb, and ion exchange resin is returned to original ionic species again, thus ion exchange resin by exchange and Regeneration can recycle.Be widely used scope.
The ion exchange resin overwhelming majority used at present be all using styrene (St) and divinylbenzene (DVB) copolymer as Matrix, cation exchange resin are with chemical bonds sulfonic acid group (- SO on the macromolecule matrix of cross-linked structure3H) exchange The resin of group, is obtained with the 92% above-mentioned copolymerization sphere of sulfuric acid sulfonation, because most usually on each phenyl ring of copolymer A sulfonic acid group can only be introduced, the exchange capacity of 5mmol/g.d or so can only be obtained, reacts the sour and few of consumption.It is big absolutely Part acid is because being washed with water resin after sulfonating reaction, it is necessary to overcome and prevent from discharging higher dilution because water and sulfuric acid meet to produce Thermal conductivity cause polymerization bead splits broken and intensity and is affected, it is necessary to is progressively slowly diluted with water, by polymeric beads inside and outside and sulfuric acid Equalization of concentration displacement of successively decreasing cleans out, and thus produces the diluted acid of substantial amounts of various concentrations, and these diluted acids are reduced because of concentration Sulfonating reaction cannot be directly used in again, can only neutralize discharge, thus, not only cause the larger wasting of resources, but also make at waste water Reason also becomes cumbersome, or even influences normal production run, and its spent acid is comprehensively utilized, reducing waste is the work The important topic that skill must be properly settled.
The content of the invention
It is above-mentioned existing in cation exchange resin manufacturing process to solve and improving for the above-mentioned deficiency of the prior art The defects of present in the Waste Sulfuric Acid comprehensive utilization of generation and technical problem, according to an embodiment of the invention, it is desirable to provide a kind of St- The method for reducing spent acid amount in positive resin production process in DVB systems positive resin production process using gradient dilution method.
According to embodiment, spent acid amount in a kind of reduction positive resin production process using gradient dilution method provided by the invention Method, includes the following steps:
In cation exchange resin manufacturing process is produced, gel-type or macroporous type Archon (styrene St- diethyls are chosen Alkene benzene DVB polymerize bead, and wherein DVB accounts for weight ratio and carries out sulfonating reaction 7%) to put into sulfonating reaction kettle;
Add and be configured to concentration with 105% concentrated sulfuric acid and the in line mother liquor acid or 60-70% dilute sulfuric acid solutions of recycling as 92% Sulfuric acid, uses as sulfonating reaction acid;
After completing sulfonating reaction, according to the following 1. or 2. described processing gradients dilution, cleaning resin, positive resin production is obtained Product;
1. material input set is washed in kettle, sulfate liquor is put into mother liquor acid basin;The sulfuric acid that concentration is 60% is filled Full set washes kettle, stirs 10-60 minutes, is transported to liquid in the set acid basin that concentration is 70% after static, concentration is 70% The sour basin of set is transported in spent acid basin after being full of for matching somebody with somebody 92% or taking out;Continue concentration washing kettle full of set for 50% sulfuric acid, Liquid, is transported in the set acid basin that concentration is 60% by stirring 10-60 minutes after static;Again by concentration be 40% sulfuric acid Kettle is washed full of set, is stirred 10-60 minutes, is transported to liquid in the set acid basin that concentration is 50% after static;It is by concentration 30% sulfuric acid washes kettle full of set, stirs 10-60 minutes, is transported to liquid in the set acid basin that concentration is 40% after static; The sulfuric acid that concentration is 20% is washed into kettle full of set again, is stirred 10-60 minutes, liquid is transported to 30% set acid storage after static In tank;The sulfuric acid that concentration is 10% is washed into kettle full of set, is stirred 10-60 minutes, it is 20% that liquid is transported to concentration after static Set acid basin in;The sulfuric acid that concentration is 7% is washed into kettle full of set again, stirs 10-60 minutes, is transported to liquid after static Concentration is in 10% set acid basin;Continue the sulfuric acid that concentration is 5% washing kettle full of set, stir 10-60 minutes, after static Liquid is transported in the set acid basin that concentration is 7%;The sulfuric acid that concentration is 3% is squeezed into set again to wash in kettle, while is added few Water is measured, after washing kettle full of set, is stirred 10-60 minutes, is transported to liquid in the set acid basin that concentration is 5% after static;Will be dense The sulfuric acid spent for 1% is squeezed into set and is washed in kettle, while adds relatively large water, after washing kettle full of set, stirs 10-60 minutes, after static Liquid is transported in the set acid basin that concentration is 3%;Substantial amounts of water is squeezed into set again to wash in kettle, after washing kettle full of set, stirring 10-60 minutes, liquid is transported in the set acid basin that concentration is 1% after static;Finally resin is cleaned with substantial amounts of water dry Only;
2. material input set is washed in kettle, sulfate liquor is put into mother liquor acid basin;By the sulfuric acid that concentration is 60% It is driven into set and washes interior kettle, after washing kettle full of set, stir 10-60 minute, it is sour that liquid is transported to the set that concentration is 70% after static In basin, concentration is transported in spent acid basin after being full of for 70% set acid basin for matching somebody with somebody 92% or taking out;According to 1. described Technique, concentration press 60%, 50%, 30%, 10%, 5%, 1% gradient, dilution, cleaning resin respectively.
Relative to the prior art, in order to achieve the purpose that it is comprehensively utilized, discharge capacity is reduced as far as possible, according to different process The change of section acid concentration, spent acid in positive resin production process is efficiently used using gradient dilution method;The acid of different periods is merged Collect, form some concentration gradients, with dilute with dense, to meet requirement of the different periods to acid concentration in technique, so circulation can The spent acid to be discharged is set to be finally reached a higher concentration (about>70%) collect or discharge.So the i.e. sulfuric acid of this concentration Circulating and recovering can be prepared with high-concentration sulfuric acid (such as 105%) and makes (92%) acid produced needed for positive resin, and can reach it The sulfuric acid concentration ranges that its field (such as chemical industry, chemical fertilizer, plating, papermaking, sulfate production, water treatment agent) uses, so as to reach It is a kind of simple and easy to do, widely used, of low cost, side of excellent to the purpose for the spent acid discharge that economizes on resources, reduces Method.
Usually in cation exchange resin manufacturing process, general concentration is that 98% sulfuric acid adds water to be configured to concentration to be 92% acid carries out sulfonating reaction with Archon (St-DVB systems).The present invention is used concentration as 105% concentrated sulfuric acid and mother liquor and gradient It is 92% sulfuric acid to dilute 70% grade of the diluted acid compound concentration applied mechanically, through test of many times with production verification to ' Archon ' sulfonating reaction Do not influenced with final product quality, and because of the raising of acid concentration, relative to using 98% acid, the diluted acids for consuming low concentration, can subtract more Few high amount of concentrated sulfuric acid usage amount, the burden of cost and wastewater treatment to reducing product have all been contributed.In addition pair no matter Be to gel-type Archon (St-DVB systems) or macroporous type Archon (St-DVB systems) progress sulfonating reaction, ladder using the present invention Spend dilution method, the diluted acid that various concentrations gradient shelves are simply respectively adopted according to the performance of ' Archon ' carries out recycled, finally with> 70% concentration discharges reuse and sale, added sulfuric acid can be made circularly to use to large extent, reaches reduction acid consumption With the purpose for reducing spent acid discharge, the requirement of clean manufacturing and resource reutilization is realized, it is great to energy-saving justice meaning.While because The acid solution of various concentrations gradient shelves adds in order, can control the steady release of acid and water ' heat of dilution ', can both ensure product quality, Required dilution, scavenging period can be shortened again.Required equipment also can be controlled easily using DCS system, made technology controlling and process and set Received shipment row, simple operation are efficient.
Embodiment
With reference to specific embodiment, the present invention is further explained.These embodiments are interpreted as being merely to illustrate this hair It is bright rather than limit the scope of the invention.After the content of the invention recorded has been read, those skilled in the art can To be made various changes or modifications to the present invention, these equivalence changes and modification equally fall into the model that the claims in the present invention are limited Enclose.
Embodiment 1
In cation exchange resin manufacturing process is produced, choosing gel-type Archon, (St-DVB polymerize bead, wherein DVB Weight ratio is accounted for carry out sulfonating reaction in 7%) 950 kilograms input 5000L sulfonating reaction kettles.
Add and matched somebody with somebody with 105% concentrated sulfuric acid, 98% concentrated sulfuric acid of replacement and the in line mother liquor acid or 60-70% dilute sulfuric acid solutions that recycle It is 5300 kilograms of 92% sulfuric acid that concentration, which is made, is used as sulfonating reaction acid.
After completing sulfonating reaction, according to Summary 1. described technique, using gradient dilution, cleaning resin (the diluted acid input amount per class is 5300 kilograms), obtains 001x7 positive resin products.
The 1. continuous 5 batches large-scale production product 001x7 positive resin product quality results of table
Embodiment 2
In cation exchange resin manufacturing process is produced, choosing macroporous type Archon, (St-DVB polymerize bead, wherein DVB Weight ratio is accounted for carry out sulfonating reaction in 7%) 600 kilograms input 5000L sulfonating reaction kettles.
Add and matched somebody with somebody with 105% concentrated sulfuric acid, 98% concentrated sulfuric acid of replacement and the in line mother liquor acid or 60-70% dilute sulfuric acid solutions that recycle It is 4800 kilograms of 92% sulfuric acid that concentration, which is made, is used as sulfonating reaction acid.
After completing sulfonating reaction, according to the described technique of Summary 2., using gradient dilution, cleaning resin (the diluted acid input amount per class is 4800 kilograms), obtains D001 positive resin products.
The 2. continuous 5 batches large-scale production product D001 positive resin product quality results of table

Claims (2)

1. a kind of method that spent acid amount in positive resin production process is reduced using gradient dilution method, it is characterized in that, including following step Suddenly:
In cation exchange resin manufacturing process is produced, choose in gel-type or macroporous type Archon input sulfonating reaction kettle and carry out Sulfonating reaction;
It is 92% sulphur to add and be configured to concentration with the in line mother liquor acid or 60-70% dilute sulfuric acid solutions of 105% concentrated sulfuric acid and recycling Acid, uses as sulfonating reaction acid;
After completing sulfonating reaction, according to the following 1. or 2. described processing gradients dilution, cleaning resin, positive resin product is obtained;
1. material input set is washed in kettle, sulfate liquor is put into mother liquor acid basin;The sulfuric acid that concentration is 60% is full of set Kettle is washed, is stirred 10-60 minutes, is transported to liquid in the set acid basin that concentration is 70% after static, the set acid that concentration is 70% Basin is transported in spent acid basin after being full of for matching somebody with somebody 92% or taking out;Continue concentration washing kettle full of set for 50% sulfuric acid, stir 10-60 minutes, liquid is transported in the set acid basin that concentration is 60% after static;The sulfuric acid that concentration is 40% is full of again Set washes kettle, stirs 10-60 minutes, is transported to liquid in the set acid basin that concentration is 50% after static;It is 30% by concentration Sulfuric acid washes kettle full of set, stirs 10-60 minutes, is transported to liquid in the set acid basin that concentration is 40% after static;Again will be dense Spend and wash kettle full of set for 20% sulfuric acid, stir 10-60 minutes, liquid is transported in 30% set acid basin after static;Will The sulfuric acid that concentration is 10% washes kettle full of set, stirs 10-60 minute, and it is sour for 20% set that liquid is transported to concentration after static In basin;The sulfuric acid that concentration is 7% is washed into kettle full of set again, is stirred 10-60 minutes, liquid is transported to concentration after static is In 10% set acid basin;Continue the sulfuric acid that concentration is 5% washing kettle full of set, stirring 10-60 minutes, it is static after by liquid It is transported in the set acid basin that concentration is 7%;The sulfuric acid that concentration is 3% is squeezed into set again to wash in kettle, while adds a small amount of water, is filled After full set washes kettle, stir 10-60 minutes, be transported to liquid in the set acid basin that concentration is 5% after static;It is 1% by concentration Sulfuric acid squeeze into set and wash in kettle, while add relatively large water, after washing kettle full of set, stir 10-60 minutes, it is static after by liquid It is transported in the set acid basin that concentration is 3%;Substantial amounts of water is squeezed into set again to wash in kettle, after washing kettle full of set, stirs 10-60 Minute, liquid is transported in the set acid basin that concentration is 1% after static;Finally resin is cleaned up with substantial amounts of water;
2. material input set is washed in kettle, sulfate liquor is put into mother liquor acid basin;The sulfuric acid that concentration is 60% is squeezed into Wash interior kettle to set, after washing kettle full of set, stir 10-60 minute, it is static after by liquid be transported to concentration for 70% set acid basin Interior, the set acid basin that concentration is 70% is transported in spent acid basin after being full of for matching somebody with somebody 92% or taking out;According to the 1. described technique, Concentration presses 60%, 50%, 30%, 10%, 5%, 1% gradient, dilution, cleaning resin respectively.
2. the method according to claim 1 that spent acid amount in positive resin production process is reduced using gradient dilution method, it is special Sign is that gel-type or macroporous type Archon polymerize bead for St-DVB, and wherein DVB accounts for weight ratio as 7%.
CN201711187771.6A 2017-11-24 2017-11-24 The method that spent acid amount in positive resin production process is reduced using gradient dilution method Pending CN107903350A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109289938A (en) * 2018-10-30 2019-02-01 扬州金珠树脂有限公司 The separation of sulfuric acid and the method for covering sour reuse in a kind of ion exchange resin hydrolyzate
CN111659335A (en) * 2020-06-15 2020-09-15 浙江普尔树脂有限公司 Cation exchange resin sulfuric acid recovery and reuse equipment and process
CN118994461A (en) * 2024-09-12 2024-11-22 南京大学 Preparation method of solvent-free cation exchange resin pretreated by acid jacket
CN119306876A (en) * 2024-12-16 2025-01-14 扬州金珠树脂有限公司 A method for producing macroporous ion exchange resin without swelling agent

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109289938A (en) * 2018-10-30 2019-02-01 扬州金珠树脂有限公司 The separation of sulfuric acid and the method for covering sour reuse in a kind of ion exchange resin hydrolyzate
CN111659335A (en) * 2020-06-15 2020-09-15 浙江普尔树脂有限公司 Cation exchange resin sulfuric acid recovery and reuse equipment and process
CN118994461A (en) * 2024-09-12 2024-11-22 南京大学 Preparation method of solvent-free cation exchange resin pretreated by acid jacket
CN119306876A (en) * 2024-12-16 2025-01-14 扬州金珠树脂有限公司 A method for producing macroporous ion exchange resin without swelling agent

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Application publication date: 20180413