CN107873815B - Oyster shell picking machine and using method thereof - Google Patents
Oyster shell picking machine and using method thereof Download PDFInfo
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- CN107873815B CN107873815B CN201711413397.7A CN201711413397A CN107873815B CN 107873815 B CN107873815 B CN 107873815B CN 201711413397 A CN201711413397 A CN 201711413397A CN 107873815 B CN107873815 B CN 107873815B
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- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 title claims abstract description 14
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- 238000007906 compression Methods 0.000 claims description 2
- 241000237502 Ostreidae Species 0.000 abstract description 15
- 235000020636 oyster Nutrition 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 235000013372 meat Nutrition 0.000 abstract description 2
- 238000000605 extraction Methods 0.000 abstract 1
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/04—Processing bivalves, e.g. oysters
- A22C29/046—Opening or shucking bivalves
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Abstract
本发明提供一种海蛎撬壳机及其方法,包括存放撬刀的箱体,所述箱体上设置有弹射通道,弹射通道的两端具有撬刀弹射端口及撬刀驱动端口,所述弹射通道后侧设置有驱动装置包括由外部伸入撬刀驱动端口的弹射杆,所述箱体旁侧设置有用于驱动弹射杆在弹射通道内往复运动驱动撬刀向弹射端口弹出的驱动装置,本发明实现了海蛎撬壳的机械化,减小了工人劳动强度,保护了工人的上臂和颈椎。同时,该机械可用于海蛎撬壳取肉的流水线作业,提高了生产效率。
The invention provides a sea oyster shell prying machine and a method thereof, comprising a box body for storing a pry tool, an ejection channel is arranged on the box body, and a pry tool ejection port and a pry tool drive port are provided at both ends of the ejection channel. The rear side of the ejection channel is provided with a drive device including an ejection rod extending from the outside into the drive port of the crowbar, and the side of the box is provided with a drive device for driving the ejection rod to reciprocate in the ejection channel to drive the pryer to eject to the ejection port. The invention realizes the mechanization of oyster prying shells, reduces the labor intensity of workers, and protects the workers' upper arms and cervical vertebrae. At the same time, the machine can be used in the assembly line operation of sea oyster shell prying and meat extraction, which improves the production efficiency.
Description
技术领域technical field
本发明涉及一种海蛎撬壳机及其方法。The invention relates to a sea oyster shell skidding machine and a method thereof.
背景技术Background technique
海蛎的深加工最关键部分在于开壳取肉这一方面上,中国对海蛎深加工研究的过程相对国外起步较晚,在水产品生产加工的设备上研制能力也相对国外薄弱很多,大部分还是停滞在理论研究阶段上,很多主要的先进加工生产设备还是依靠进口的。中国海蛎的主要养殖地在沿海的一些城市,其大部分养殖地仍然采用最为传统的人工方式开壳或者在煮熟后自然开壳。但人工开壳得到的海蛎有时品质较差,且人工重击撬刀时比较费力,撬海蛎壳劳动强度较大,长期劳作对人体上臂及颈椎损害较大,生产率也不高;煮熟后再开壳,破环了海蛎鲜嫩的口感,造成海蛎营养成分的流失。为此,需要一种海蛎撬壳机。The most critical part of the deep processing of sea oysters lies in the aspect of shelling and extracting meat. China’s research on deep processing of sea oysters started relatively late compared with foreign countries, and its research and development capabilities in aquatic product production and processing equipment are also much weaker than foreign countries. Most of them are still Stagnated at the stage of theoretical research, many major advanced processing and production equipment still rely on imports. The main breeding grounds of sea oysters in China are in some coastal cities, most of which still use the most traditional manual method to open the shells or open the shells naturally after being cooked. However, sometimes the quality of sea oysters obtained by manually opening the shells is poor, and it is more laborious to manually hit the crowbar. Opening the shell again will destroy the fresh and tender taste of the sea oyster and cause the loss of the sea oyster's nutritional content. For this reason, need a kind of sea oyster shell skidding machine.
发明内容Contents of the invention
本发明的具体实施方案是:一种海蛎撬壳机,包括存放撬刀的箱体,所述箱体上设置有弹射通道,弹射通道的两端具有撬刀弹射端口及撬刀驱动端口,所述弹射通道后侧设置有由外部伸入撬刀驱动端口的弹射杆,所述箱体旁侧设置有用于驱动弹射杆在弹射通道内往复运动驱动撬刀向弹射端口弹出的驱动装置。A specific embodiment of the present invention is: a sea oyster shell prying machine, including a box for storing the prying tool, the box is provided with an ejection channel, and the two ends of the ejection channel have a prying tool ejection port and a prying tool driving port, The rear side of the ejection channel is provided with an ejection rod extending from the outside into the drive port of the crowbar, and the side of the box is provided with a driving device for driving the ejection rod to reciprocate in the ejection channel to drive the pryer to eject to the ejection port.
进一步的,所述驱动装置包括驱动转轴、与驱动转轴固定连接的圆柱凸轮,所述圆柱凸轮外周具有沿轴向往复的槽道,所述弹射杆侧部固定连接有插入槽道的滑杆,当圆柱凸轮转动时,滑杆沿槽道往复运动并带动弹射杆往复运动,所述弹射杆后侧还设置有用于辅助弹射杆弹出的弹性件。Further, the driving device includes a driving shaft, a cylindrical cam fixedly connected with the driving shaft, the outer periphery of the cylindrical cam has a channel reciprocating in the axial direction, and the side of the ejection rod is fixedly connected with a slide bar inserted into the channel, When the cylindrical cam rotates, the slide bar reciprocates along the channel and drives the ejection bar to reciprocate, and an elastic piece for assisting the ejection of the ejection bar is arranged on the rear side of the ejection bar.
进一步的,所述箱体旁侧设置有固定座,所述固定座上表面设置有轴承座,所述驱动转轴两端套设于轴承座内,所述固定座包括水平支撑板及竖直固定板,所述弹射杆背离箱体的一端插入竖直固定板内,所述弹性件为套设于弹射杆外周的弹簧,所述弹簧一端作用于竖直固定板另一端作用于滑杆。Further, a fixed seat is provided on the side of the box, and a bearing seat is provided on the upper surface of the fixed seat. The two ends of the drive shaft are sleeved in the bearing seat. The fixed seat includes a horizontal support plate and a vertically fixed One end of the ejection rod away from the box is inserted into the vertical fixing plate, the elastic member is a spring sleeved on the outer periphery of the ejection rod, one end of the spring acts on the vertical fixing plate and the other end acts on the slide bar.
进一步的,所述箱体上具有放置撬刀的斜向设置的坡道,所述坡道中部设置有分料辊,所述分料辊外周间隔设置有阻隔撬刀下行的挡板,所述分料辊一端伸出箱体且同轴固定连接有棘轮,所述驱动转轴上同轴固定有凸轮,所述凸轮旁侧设置有抵顶凸轮外表面的连接杆,所述连接杆朝向箱体的一端固定连接有棘轮摆杆,所述棘轮摆杆上端部与箱体铰链连接,棘轮摆杆下端铰接有与棘轮配合的棘爪,当凸轮转动时,棘轮摆杆带动棘爪拨动棘轮转动从而实现挡板翻转带动撬刀的逐个滑入弹射通道。Further, the box body has an obliquely arranged ramp for placing the crowbar, a distribution roller is arranged in the middle of the ramp, and baffles are arranged at intervals on the outer periphery of the distribution roller to prevent the crowbar from descending. One end of the distribution roller protrudes from the box and is coaxially fixed with a ratchet. A cam is coaxially fixed on the drive shaft. A connecting rod is arranged on the side of the cam against the outer surface of the cam, and the connecting rod faces the box. One end of the ratchet pendulum is fixedly connected with a ratchet pendulum, the upper end of the ratchet pendulum is hinged with the box body, and the lower end of the ratchet pendulum is hinged with a pawl that cooperates with the ratchet. When the cam rotates, the ratchet pendulum drives the pawl to move the ratchet to rotate In this way, the flipping of the baffle plate drives the crowbars to slide into the ejection channel one by one.
进一步的,所述弹射杆朝向弹射通道的一端固定连接有挡块。Further, a stopper is fixedly connected to one end of the ejection rod facing the ejection channel.
进一步的,所述驱动转轴背离圆柱凸轮的一端设置有驱动电机,所述驱动电机的输出轴经一离合器与驱动转轴连接,所述离合器包括驱动电机输出端经联轴器连接的联动轴,所述联动轴与驱动转轴相向面具有相互配合的花键以及套于联动轴用于实现花键脱离的拨叉。Further, the end of the drive shaft away from the cylindrical cam is provided with a drive motor, the output shaft of the drive motor is connected to the drive shaft through a clutch, and the clutch includes a linkage shaft connected to the output end of the drive motor through a shaft coupling. The opposite surface of the linkage shaft and the drive shaft has splines that cooperate with each other and a shift fork sleeved on the linkage shaft for realizing the disengagement of the splines.
本发明还包括一种海蛎撬壳机使用方法,包括利用如上所述的一种海蛎撬壳机,包括以下步骤:The present invention also includes a method for using a sea oyster shell skidding machine, including utilizing the above-mentioned sea oyster shell skidding machine, including the following steps:
(1)在驱动电机工作之前,在箱体内放入撬刀;(1) Put a crowbar in the box before the drive motor works;
(2)将需要撬壳的硬质贝壳放置于弹射端口处;(2) Place the hard shell that needs prying at the ejection port;
(3)启动驱动电机,由驱动电机机提供动力,通过离合器的拨叉来控制动力传递,当推动拨叉使离合器接合时,由离合器上的花键将力通过驱动转轴传递到圆柱凸轮,圆柱凸轮带动滑杆使弹射杆同步直线运动压缩弹簧,同时,限位凸轮的转动将连接杆推动,使棘轮上的棘轮摆杆拨动棘轮实现分料辊的转动释放下一根撬刀;之后拉回拨叉使离合器断开,上述压缩弹簧瞬间产生巨大的冲击力推动弹射杆弹射,达到重击撬刀插入海蛎壳中的目的。(3) Start the drive motor, which is powered by the drive motor, and the power transmission is controlled by the clutch fork. When the clutch is pushed to engage the clutch, the spline on the clutch will transmit the force to the cylindrical cam through the drive shaft, and the cylinder The cam drives the sliding rod to make the ejection rod move synchronously and linearly to compress the spring. At the same time, the rotation of the limit cam pushes the connecting rod, so that the ratchet swing rod on the ratchet wheel moves the ratchet wheel to realize the rotation of the distribution roller and release the next crowbar; then pull The fork is turned back to disconnect the clutch, and the above-mentioned compression spring instantly produces a huge impact force to push the ejection rod to eject, so as to achieve the purpose of slamming the crowbar and inserting it into the oyster shell.
与现有技术相比,本发明具有以下有益效果:本发明能很好的完成海蛎的撬壳动作,使撬刀伸入海蛎中,完成撬开海蛎的作用,并实现海蛎撬刀的自动装夹。相比以往的人工去壳,海蛎撬壳机利用机构重击撬刀,解决了人工重击撬刀费力伤身的问题,同时还能提高海蛎去壳的速度,进一步提高国内海蛎产品的加工水平,因此本发明对人体健康、产业发展有一定的促进作用。本发明设计的装置能适用于国内硬质贝壳的撬壳脱肉,解决现在国内大部分对硬质贝壳还是使用人工开壳脱肉的生产状况,从而减轻劳动者的疲劳,保护其肢体健康,提高硬质贝壳撬壳脱肉的产业化水平。实现硬质贝壳去壳机械化,对减轻劳动者负担、提高生产效率有着重要意义。Compared with the prior art, the present invention has the following beneficial effects: the present invention can well complete the prying action of sea oysters, so that the crowbar can be inserted into the sea oysters to complete the function of prying open sea oysters, and realize the prying action of sea oysters. Automatic clamping of knives. Compared with the previous manual dehulling, the oyster prying machine uses the mechanism to slam the pry knife, which solves the problem of manual slamming of the pry knife, which is laborious and hurts the body. Therefore, the present invention has a certain promotion effect on human health and industrial development. The device designed by the present invention can be applied to the prying and de-fleshing of domestic hard shells, and solves the current domestic production situation that most of the hard shells still use artificial shelling and de-fleshing, so as to reduce the fatigue of laborers and protect their limb health. Improve the industrialization level of shell prying and de-fleshing of hard shells. Realizing the mechanization of hard shell shelling is of great significance for reducing the burden on laborers and improving production efficiency.
附图说明Description of drawings
图1为本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2为图1局部结构放大示意图。FIG. 2 is an enlarged schematic diagram of the partial structure in FIG. 1 .
图3为本发明结构前侧视示意图。Fig. 3 is a schematic front view of the structure of the present invention.
图4为本发明图1左侧视图。Fig. 4 is the left side view of Fig. 1 of the present invention.
图5为本发明立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1~5所示,一种海蛎撬壳机,包括存放撬刀的箱体10,所述箱体10上设置有弹射通道110,弹射通道110的两端具有撬刀弹射端口及撬刀驱动端口,所述弹射通道后侧设置有由外部伸入撬刀驱动端口的弹射杆20,所述箱体10旁侧设置有用于驱动弹射杆20在弹射通道110内往复运动驱动撬刀向弹射端口弹出的驱动装置。As shown in Figures 1 to 5, a sea oyster prying machine includes a
本实施例中,所述驱动装置包括驱动转轴30、与驱动转轴30固定连接的圆柱凸轮310,所述圆柱凸轮310外周具有沿轴向往复的槽道311,所述弹射杆侧部固定连接有插入槽道311的滑杆302,当圆柱凸轮310转动时,滑杆沿槽道往复运动并带动弹射杆20往复运动。In this embodiment, the driving device includes a
所述弹射杆20后侧还设置有用于辅助弹射杆20弹出的弹性件。The rear side of the
本实施例中,所述箱体旁侧设置有固定座40,所述固定座40上表面设置有轴承座410,所述驱动转轴30两端套设于轴承座内,所述固定座包括水平支撑板及竖直固定板420,所述弹射杆背离箱体的一端插入竖直固定板内,所述弹性件为套设于弹射杆外周的弹簧430,所述弹簧430一端作用于竖直固定板420另一端作用于滑杆302。In this embodiment, a fixed
本实施例中所述驱动转轴30背离圆柱凸轮的一端设置有驱动电机440,所述驱动电机440的输出轴经一离合器与驱动转轴连接,所述离合器包括驱动电机输出端经联轴器连接的联动轴,本实施例中离合器结构与常规结构相似主要包括联动轴与驱动转轴30相向面具有相互配合的花键450以及套于联动轴用于实现花键脱离的拨叉460,利用拨叉460实现离合器工作即实现一对花键450的相互脱离从而使驱动电机的力无法传递至圆柱凸轮310。In this embodiment, the end of the
为了实现自动的换刀,所述箱体10上具有放置撬刀的斜向设置的坡道120,所述坡道120中部设置有分料辊130,所述分料辊130外周间隔设置有阻隔撬刀下行的挡板131,本实施例中挡板131间距能够容纳一个撬刀的空间,挡板131每转过一格即可实现一个撬刀的下落。In order to realize automatic tool change, the
本实施例中,挡板131共设有4个每转动90°下落一个撬刀100。In this embodiment, four
所述分料辊130一端伸出箱体10且同轴固定连接有棘轮132,所述驱动转轴30上同轴固定有限位凸轮301,所述限位凸轮301旁侧设置有抵顶限位凸轮301外表面的连接杆320,所述连接杆320朝向箱体的一端固定连接有棘轮摆杆330,所述棘轮摆杆330上端部与箱体10铰链连接,棘轮摆杆330下端铰接有与棘轮配合的棘爪340,当限位凸轮301转动时,棘轮摆杆带动棘爪拨动棘轮转动从而实现分料辊130的转动,从而实现挡板翻转带动撬刀的逐个滑入弹射通道。One end of the
为了提高弹射杆20与撬刀尾部的接触面积,所述弹射杆20朝向弹射通道的一端固定连接有挡块210。In order to increase the contact area between the
工作过程:海蛎撬壳机在作业中,首先在驱动电机工作之前,在箱体10内放入撬刀,启动驱动电机440,由驱动电机机提供动力,通过离合器的拨叉来控制动力传递,由离合器上的花键将力矩通过驱动转轴30传递到圆柱凸轮,圆柱凸轮310带动滑杆沿圆柱凸轮310上的槽道滑动并使弹射杆同步直线运动压缩弹簧,同时,限位凸轮301的转动将连接杆320推动,使棘轮上的棘轮摆杆拨动棘轮实现分料辊的转动释放下一根撬刀;此时,之后拉回拨叉使离合器断开,上述压缩弹簧瞬间产生巨大的冲击力推动弹射杆弹射,达到重击撬刀插入海蛎壳中的目的。Working process: when the sea oyster prying machine is in operation, firstly, before the driving motor works, put a prying tool in the
本实施例中,驱动电机为低转速电机,拨叉的拉动可以是气动、液压或是人力驱使,离合器断开时弹射杆侧部的滑杆上行会带动圆柱凸轮310反转复位,通过这样的循环运作,完成连续的海蛎撬壳机作业。In this embodiment, the drive motor is a low-speed motor, and the pulling of the shift fork can be driven by pneumatic, hydraulic or human power. When the clutch is disconnected, the slide bar on the side of the ejection rod will drive the
本发明如果公开或涉及了互相固定连接的零部件或结构件,那么,除另有声明外,固定连接可以理解为:能够拆卸地固定连接( 例如使用螺栓或螺钉连接),也可以理解为:不可拆卸的固定连接(例如铆接、焊接),当然,互相固定连接也可以为一体式结构( 例如使用铸造工艺一体成形制造出来) 所取代(明显无法采用一体成形工艺除外)。If the present invention discloses or relates to parts or structural parts that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, using bolts or screws), or it can also be understood as: Non-detachable fixed connections (such as riveting, welding), of course, mutual fixed connections can also be replaced by an integral structure (such as one-piece manufacturing using a casting process) (except that it is obviously impossible to use an integral forming process).
另外,上述本发明公开的任一技术方案中所应用的用于表示位置关系或形状的术语除另有声明外其含义包括与其近似、类似或接近的状态或形状。In addition, unless otherwise stated, the terms used in any of the technical solutions disclosed in the present invention to indicate positional relationships or shapes include states or shapes that are similar, similar or close to them.
本发明提供的任一部件既可以是由多个单独的组成部分组装而成,也可以为一体成形工艺制造出来的单独部件。Any component provided by the present invention can be assembled from multiple individual components, or can be a single component manufactured by integral forming process.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: the present invention can still be Modifications to the specific implementation of the invention or equivalent replacement of some technical features; without departing from the spirit of the technical solution of the present invention, should be included in the scope of the technical solution claimed in the present invention.
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| GB0918145D0 (en) * | 2009-10-16 | 2009-12-02 | Owen Mumford Ltd | Injector apparatus |
| CN103431497B (en) * | 2013-09-17 | 2015-10-07 | 中国热带农业科学院农业机械研究所 | Heavy duty detergent nut cracker |
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| CN205515986U (en) * | 2016-01-30 | 2016-08-31 | 赵明知 | Portable electronic micropin injection appearance |
| CN106063471B (en) * | 2016-07-15 | 2018-10-23 | 中国计量大学 | Full-automatic pearl extraction element |
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| CN106819063B (en) * | 2017-04-05 | 2022-07-05 | 河北农业大学 | A kind of automatic scallop shell opening and column cutting equipment |
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| CN207561321U (en) * | 2017-12-24 | 2018-07-03 | 福建农林大学 | A kind of sea oyster sled shell machine |
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