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CN107857569A - A kind of environment-friendly type ceramic tile and preparation method thereof - Google Patents

A kind of environment-friendly type ceramic tile and preparation method thereof Download PDF

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Publication number
CN107857569A
CN107857569A CN201711250775.4A CN201711250775A CN107857569A CN 107857569 A CN107857569 A CN 107857569A CN 201711250775 A CN201711250775 A CN 201711250775A CN 107857569 A CN107857569 A CN 107857569A
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CN
China
Prior art keywords
parts
ceramic tile
environment
friendly type
type ceramic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711250775.4A
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Chinese (zh)
Inventor
武全福
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Huafu Geotextile Material Co Ltd
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Hefei Huafu Geotextile Material Co Ltd
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Priority to CN201711250775.4A priority Critical patent/CN107857569A/en
Publication of CN107857569A publication Critical patent/CN107857569A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1324Recycled material, e.g. tile dust, stone waste, spent refractory material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/16Lean materials, e.g. grog, quartz
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/36Reinforced clay-wares
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
    • C04B2235/424Carbon black
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/442Carbonates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/48Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
    • C04B2235/483Si-containing organic compounds, e.g. silicone resins, (poly)silanes, (poly)siloxanes or (poly)silazanes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5216Inorganic
    • C04B2235/524Non-oxidic, e.g. borides, carbides, silicides or nitrides
    • C04B2235/5248Carbon, e.g. graphite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/963Surface properties, e.g. surface roughness
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention provides a kind of environment-friendly type ceramic tile and preparation method thereof, it is related to architectural pottery arts.It is prepared by following raw material:40 50 parts of waste ceramics, 15 20 parts of calcites, 8 15 parts of zirconium silicates, 5 10 parts of kaolin, 35 parts of quartzs, 5 10 parts of bamboo-carbon fibres, 35 parts of carbon blacks, 10 15 parts of binding agents, 24 parts of silester, 10 15 parts of latexes.The invention provides a kind of environment-friendly type ceramic tile and preparation method thereof, and technique is simple, energy-conserving and environment-protective, and does not influence the finish of ceramic tile surface again while ceramic tile surface frictional force is increased.

Description

A kind of environment-friendly type ceramic tile and preparation method thereof
Technical field
The present invention relates to architectural pottery arts, more particularly to a kind of environment-friendly type ceramic tile and preparation method thereof.
Background technology
Ceramic tile, also known as ceramic tile, are metal oxide and half-metal oxide with fire resisting, via grinding, mixing, compacting, The processes such as glazing, firing, and a kind of porcelain of acid and alkali-resistance or the building and ornament materials of stone matter formed, referred to as ceramic tile.It is former Material is mixed by clay, quartz sand etc. more.Often surface is extremely smooth for finished product ceramic tile, when ceramic tile surface be stained with water it Afterwards, if pedestrian's walking is then easy to fall, great potential safety hazard be present.
The content of the invention
It is an object of the invention to provide a kind of environment-friendly type ceramic tile and preparation method thereof, to solve above-mentioned technical problem.
The present invention using following technical scheme in order to solve the above technical problems, realized:
A kind of environment-friendly type ceramic tile, it is characterised in that be prepared by following raw material:40-50 parts waste ceramic, 15-20 parts calcite, 8-15 parts zirconium silicate, 5-10 parts kaolin, 3-5 parts quartz, 5-10 parts bamboo-carbon fibre, 3-5 parts carbon black, 10-15 parts binding agent, 2-4 parts silester, 10-15 part latexes.
A kind of preparation method of environment-friendly type ceramic tile, it is characterised in that comprise the following steps:
A, waste ceramic, calcite, zirconium silicate, quartz, kaolin, carbon black are put into ball mill and carries out grinding, directly To material grinding to 500-600 mesh, gained is put into 3-4 hours are reacted in cracking still;
B, resulting material in A is put into mixed acid, and uniform stirring is carried out under ultrasonic vibration auxiliary, mixing time is 15-20 minutes, after stirring terminates, by material by centrifuge, taking precipitate, produce base material;
C, latex, bamboo-carbon fibre, silester are uniformly mixed, and uniform stirring is carried out under the conditions of ice-water bath, stirred Time is 10-20 minutes, after stirring terminates, changes water-bath into, and it is 40-50 DEG C to set temperature, continues to stir 10-20 minutes, water Bathe auxiliary in whipping process and, with microwave irradiation, produce modified additive;
D, base material, modified additive are uniformly mixed with binding agent, and puts into grinder and be ground, milling time For 30-40 minutes, synthetic slurry is produced;
E, synthetic slurry is produced into environment-friendly type ceramic tile by drying, glazing, firing, edging.
Preferably, in described step A, the temperature in cracking still is 380-400 DEG C.
Preferably, in described step B, mixed acid be by mass fraction 98% the concentrated sulfuric acid and mass fraction 68% it is dense Nitric acid by volume 1:3 are uniformly mixed.
Preferably, in described step C, it is irradiated using high-frequency microwave.
Preferably, in described step D, the rotating speed of grinder is 120-180r/min.
The manufacture craft of the present invention is simple, and effectively make use of waste ceramic as raw material, energy-conserving and environment-protective, this hair It is bright by preparing modified formulation, so as to change the physical property of ceramic tile in itself, be allowed to increasing ceramic tile surface frictional force The finish of ceramic tile surface is not influenceed again simultaneously.
The beneficial effects of the invention are as follows:The invention provides a kind of environment-friendly type ceramic tile and preparation method thereof, technique is simple, section Energy is environmentally friendly, and does not influence the finish of ceramic tile surface again while ceramic tile surface frictional force is increased.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below Specific embodiment is closed, the present invention is expanded on further, but following embodiments are only the preferred embodiments of the present invention, and it is not all. Based on the embodiment in embodiment, those skilled in the art obtain other realities on the premise of creative work is not made Example is applied, belongs to protection scope of the present invention.Experimental method in following embodiments, it is conventional method unless otherwise specified, Material used, reagent etc., unless otherwise specified, are commercially obtained in following embodiments.
Embodiment 1
By 40 parts of waste ceramics, 15 parts of calcites, 8 parts of zirconium silicates, 3 parts of quartzs, 5 parts of kaolin, 3 parts of carbon blacks put into Ball mill carries out grinding, until material grinding will react 3 hours, the temperature in cracking still to 500 mesh in gained input cracking still For 380 DEG C;
By resulting material input by the concentrated sulfuric acid of mass fraction 98% and the concentrated nitric acid by volume 1 of mass fraction 68%:3 In the mixed acid being uniformly mixed, and uniform stirring is carried out under ultrasonic vibration auxiliary, mixing time is 15 minutes, stirring knot Shu Hou, by material by centrifuge, taking precipitate, produce base material;
10 parts of latexes, 5 parts of bamboo-carbon fibres, 2 parts of silester are uniformly mixed, and uniformly stirred under the conditions of ice-water bath Mix, mixing time is 10 minutes, after stirring terminates, changes water-bath into, and it is 40 DEG C to set temperature, continues stirring 10 minutes, water-bath Auxiliary is irradiated with high-frequency microwave in whipping process, produces modified additive;
Base material, modified additive are uniformly mixed with 10 parts of binding agents, and put into grinder and be ground, grinder Rotating speed be 120r/min, milling time is 30 minutes, produces synthetic slurry;
By synthetic slurry by drying, glazing, firing, edging, environment-friendly type ceramic tile is produced.
Embodiment 2
By 50 parts of waste ceramics, 20 parts of calcites, 15 parts of zirconium silicates, 5 parts of quartzs, 10 parts of kaolin, 5 parts of carbon black inputs Grinding is carried out to ball mill, until material grinding will react 4 hours, the temperature in cracking still to 550 mesh in gained input cracking still Spend for 400 DEG C;
By resulting material input by the concentrated sulfuric acid of mass fraction 98% and the concentrated nitric acid by volume 1 of mass fraction 68%:3 In the mixed acid being uniformly mixed, and uniform stirring is carried out under ultrasonic vibration auxiliary, mixing time is 20 minutes, stirring knot Shu Hou, by material by centrifuge, taking precipitate, produce base material;
Base material is uniformly mixed with 15 parts of binding agents, and puts into grinder and is ground, the rotating speed of grinder is 180r/min, milling time are 40 minutes, produce synthetic slurry;
By synthetic slurry by drying, glazing, firing, edging, environment-friendly type ceramic tile is produced.
Embodiment 3
Take market sale routine ceramic tile.
Take and physical property detection carried out as the ceramic tile prepared by embodiment 1-3, and take ceramic tile to be placed in 24h in closed container, Benzene concentration is measured, as a result such as following table:
As can be seen from the above table, ceramic tile provided by the invention does not influence porcelain again while ceramic tile surface frictional force is increased The finish on brick surface, and concentration of narmful substance is relatively low.
General principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry For personnel it should be appreciated that the present invention is not limited to the above embodiments, that described in above-described embodiment and specification is only the present invention Preference, be not intended to limit the present invention, without departing from the spirit and scope of the present invention, the present invention also have it is various Changes and improvements, these changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by institute Attached claims and its equivalent thereof.

Claims (6)

1. a kind of environment-friendly type ceramic tile, it is characterised in that be prepared by following raw material:40-50 parts waste ceramic, 15- 20 parts of calcites, 8-15 parts zirconium silicate, 5-10 parts kaolin, 3-5 parts quartz, 5-10 parts bamboo-carbon fibre, 3-5 parts carbon black, 10- 15 parts of binding agents, 2-4 parts silester, 10-15 part latexes.
2. a kind of preparation method of environment-friendly type ceramic tile, it is characterised in that comprise the following steps:
A, waste ceramic, calcite, zirconium silicate, quartz, kaolin, carbon black are put into ball mill and carries out grinding, until thing Feed powder is milled to 500-600 mesh, gained is put into 3-4 hours are reacted in cracking still;
B, resulting material in A is put into mixed acid, and uniform stirring, mixing time 15- is carried out under ultrasonic vibration auxiliary 20 minutes, after stirring terminates, by material by centrifuge, taking precipitate, produce base material;
C, latex, bamboo-carbon fibre, silester are uniformly mixed, and uniform stirring, mixing time is carried out under the conditions of ice-water bath For 10-20 minutes, after stirring terminates, water-bath is changed into, and it is 40-50 DEG C to set temperature, continues to stir 10-20 minutes, water-bath is stirred Auxiliary produces modified additive with microwave irradiation during mixing;
D, base material, modified additive are uniformly mixed with binding agent, and puts into grinder and be ground, milling time is 30-40 minutes, produce synthetic slurry;
E, synthetic slurry is produced into environment-friendly type ceramic tile by drying, glazing, firing, edging.
3. the preparation method of a kind of environment-friendly type ceramic tile according to claim 2, it is characterised in that in described step A, split It is 380-400 DEG C to solve the temperature in kettle.
4. the preparation method of a kind of environment-friendly type ceramic tile according to claim 2, it is characterised in that in described step B, mix Close the concentrated nitric acid by volume 1 that acid is the concentrated sulfuric acid by mass fraction 98% and mass fraction 68%:3 are uniformly mixed.
5. the preparation method of a kind of environment-friendly type ceramic tile according to claim 2, it is characterised in that in described step C, adopt It is irradiated with high-frequency microwave.
6. the preparation method of a kind of environment-friendly type ceramic tile according to claim 2, it is characterised in that in described step D, grind The rotating speed of grinding machine is 120-180r/mi n.
CN201711250775.4A 2017-12-01 2017-12-01 A kind of environment-friendly type ceramic tile and preparation method thereof Pending CN107857569A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711250775.4A CN107857569A (en) 2017-12-01 2017-12-01 A kind of environment-friendly type ceramic tile and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711250775.4A CN107857569A (en) 2017-12-01 2017-12-01 A kind of environment-friendly type ceramic tile and preparation method thereof

Publications (1)

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CN107857569A true CN107857569A (en) 2018-03-30

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108863403A (en) * 2018-07-19 2018-11-23 合肥广民建材有限公司 A kind of Environment-friendlywear-resistant wear-resistant type ceramic tile and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108863403A (en) * 2018-07-19 2018-11-23 合肥广民建材有限公司 A kind of Environment-friendlywear-resistant wear-resistant type ceramic tile and preparation method thereof

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