CN107838511A - A kind of copper pipe fast-connection pipeline and its Joining Technology - Google Patents
A kind of copper pipe fast-connection pipeline and its Joining Technology Download PDFInfo
- Publication number
- CN107838511A CN107838511A CN201710927777.6A CN201710927777A CN107838511A CN 107838511 A CN107838511 A CN 107838511A CN 201710927777 A CN201710927777 A CN 201710927777A CN 107838511 A CN107838511 A CN 107838511A
- Authority
- CN
- China
- Prior art keywords
- pipe
- solder
- copper
- branch pipe
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 145
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 145
- 239000010949 copper Substances 0.000 title claims abstract description 145
- 229910000679 solder Inorganic materials 0.000 claims abstract description 181
- 238000003466 welding Methods 0.000 claims abstract description 167
- 238000005219 brazing Methods 0.000 claims abstract description 59
- 238000010438 heat treatment Methods 0.000 claims abstract description 39
- 230000006698 induction Effects 0.000 claims abstract description 39
- 230000004907 flux Effects 0.000 claims abstract description 31
- 239000002184 metal Substances 0.000 abstract description 33
- 229910052751 metal Inorganic materials 0.000 abstract description 33
- RIRXDDRGHVUXNJ-UHFFFAOYSA-N [Cu].[P] Chemical compound [Cu].[P] RIRXDDRGHVUXNJ-UHFFFAOYSA-N 0.000 description 45
- 238000000034 method Methods 0.000 description 45
- 229910001369 Brass Inorganic materials 0.000 description 36
- 239000010951 brass Substances 0.000 description 36
- 239000007788 liquid Substances 0.000 description 36
- 239000000463 material Substances 0.000 description 31
- 230000008569 process Effects 0.000 description 29
- 238000003780 insertion Methods 0.000 description 28
- 230000037431 insertion Effects 0.000 description 28
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 27
- 229910052709 silver Inorganic materials 0.000 description 27
- 239000004332 silver Substances 0.000 description 27
- 150000002739 metals Chemical class 0.000 description 25
- 229910000881 Cu alloy Inorganic materials 0.000 description 20
- 239000001301 oxygen Substances 0.000 description 19
- 229910052760 oxygen Inorganic materials 0.000 description 19
- 230000009471 action Effects 0.000 description 18
- 239000000155 melt Substances 0.000 description 18
- 239000010935 stainless steel Substances 0.000 description 18
- 229910001220 stainless steel Inorganic materials 0.000 description 18
- 238000004519 manufacturing process Methods 0.000 description 14
- 238000005457 optimization Methods 0.000 description 11
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 9
- 230000007423 decrease Effects 0.000 description 9
- 239000012530 fluid Substances 0.000 description 9
- 239000011261 inert gas Substances 0.000 description 9
- 238000004021 metal welding Methods 0.000 description 9
- 230000003647 oxidation Effects 0.000 description 9
- 238000007254 oxidation reaction Methods 0.000 description 9
- MCSXGCZMEPXKIW-UHFFFAOYSA-N 3-hydroxy-4-[(4-methyl-2-nitrophenyl)diazenyl]-N-(3-nitrophenyl)naphthalene-2-carboxamide Chemical compound Cc1ccc(N=Nc2c(O)c(cc3ccccc23)C(=O)Nc2cccc(c2)[N+]([O-])=O)c(c1)[N+]([O-])=O MCSXGCZMEPXKIW-UHFFFAOYSA-N 0.000 description 8
- 230000008859 change Effects 0.000 description 8
- 238000007789 sealing Methods 0.000 description 5
- 238000005476 soldering Methods 0.000 description 5
- 239000012466 permeate Substances 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 230000008786 sensory perception of smell Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/002—Soldering by means of induction heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/20—Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
- B23K1/203—Fluxing, i.e. applying flux onto surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/04—Heating appliances
- B23K3/043—Flame-heated appliances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种铜管快速连接管件及其连接工艺,该发明可以广泛应用于机电加工制造、化工管道连接,尤其可用于空调管路连接领域。The invention relates to a quick-connect copper pipe fitting and a connecting process thereof. The invention can be widely used in electromechanical processing and manufacturing, chemical pipeline connection, and especially in the field of air-conditioning pipeline connection.
技术背景technical background
目前空调设备的管路以及换热器通常采用铜管,铜管的连接方式主要有两种:钎焊焊接和纳子连接。At present, the pipelines and heat exchangers of air-conditioning equipment usually use copper pipes, and there are two main connection methods for copper pipes: brazing and welding and nano-connection.
钎焊焊接方式焊接牢固、密封良好;但是需要焊接材料—氧气、乙炔、焊条和助焊剂,不便于携带,存在危险性,在某些场合中铜管的周围存在易燃材料等不能焊接,工作卫生条件差会对操作者的嗅觉和视力有伤害,不便于工业自动化连接铜管及管件等等诸多情况下使用。The brazing welding method has firm welding and good sealing; but it needs welding materials-oxygen, acetylene, welding rod and flux, which is not easy to carry and is dangerous. In some occasions, there are flammable materials around the copper pipe, which cannot be welded. Poor hygienic conditions will damage the sense of smell and vision of the operator, and it is not convenient for industrial automation to connect copper pipes and fittings and many other situations.
纳子连接采用机械密封,将铜管一端制作喇叭口,喇叭口的内面与纳子接头的外锥面相互贴合,最后通过螺纹将密封面压紧。纳子连接方式不用携带焊接设备及材料,专用工具也非常便于携带,连接操作时间很短,广泛应用在家用空调室内机和室外机的连接;The socket connection adopts a mechanical seal, and one end of the copper pipe is made into a bell mouth, and the inner surface of the bell mouth and the outer tapered surface of the socket joint are attached to each other, and finally the sealing surface is pressed tightly through the thread. The Nazi connection method does not need to carry welding equipment and materials, and the special tools are also very portable, and the connection operation time is very short, which is widely used in the connection of indoor and outdoor units of household air conditioners;
但是密封面密封效果不是很理想,容易产生泄露,比如现在家用空调的故障主要是制冷剂不足。However, the sealing effect of the sealing surface is not very ideal, and it is prone to leakage. For example, the failure of the current household air conditioner is mainly due to insufficient refrigerant.
铜管的连接除了以上两种连接方式还用其他的连接方式,但是总是存在一些不足,或者是连接强度低,或者是造价过高,或者是容易泄露。In addition to the above two connection methods, other connection methods are used for the connection of copper pipes, but there are always some deficiencies, such as low connection strength, high cost, or easy leakage.
发明内容Contents of the invention
本发明要解决的技术问题是克服现有技术的上述不足,提供一种密封效果好、成本低、易加工、对操作者技能要求低、连接时间短的铜管快速连接管件。The technical problem to be solved by the present invention is to overcome the above-mentioned deficiencies of the prior art, and provide a copper pipe quick-connect pipe fitting with good sealing effect, low cost, easy processing, low requirement for operator skills, and short connection time.
为了解决上述问题,本发明采用以下技术方案:In order to solve the above problems, the present invention adopts the following technical solutions:
一种铜管快速连接管件,包括一基管,所述基管上设置有可将该基管与待插入管件焊接在一起的焊接装置。A copper pipe fast connecting pipe fitting comprises a base pipe, on which a welding device is arranged to weld the base pipe and the pipe fitting to be inserted.
以下是本发明对上述方案的进一步优化:Below is the further optimization of the present invention to above-mentioned scheme:
所述焊接装置为C型结构的焊料,该焊料的当量直径为1-10mm。The soldering device is solder with a C-shaped structure, and the equivalent diameter of the solder is 1-10mm.
进一步优化:所述焊接装置设置在基管内靠近端部的位置。Further optimization: the welding device is arranged in the base pipe near the end.
进一步优化:所述基管内与焊料相对应的位置分别设置有可容纳焊料的U型截面的第一环形槽。Further optimization: first annular grooves with U-shaped cross-sections capable of accommodating solder are respectively provided at positions corresponding to the solder in the base pipe.
进一步优化:所述第一环形槽的外部断面的内径比基管的内径大1-10mm,最佳是1-2mm。Further optimization: the inner diameter of the outer section of the first annular groove is 1-10 mm larger than the inner diameter of the base pipe, preferably 1-2 mm.
另一种方案为:所述基管上一体连接有至少一个内径大于基管内径的支管,焊接装置设置在支管内靠近中部的位置。Another solution is: the base pipe is integrally connected with at least one branch pipe whose inner diameter is larger than the inner diameter of the base pipe, and the welding device is arranged near the middle of the branch pipe.
进一步优化:所述支管内与焊料相对应的位置分别设置有可容纳焊料的U型截面的第二环形槽。Further optimization: the positions corresponding to the solder in the branch pipe are respectively provided with second annular grooves with a U-shaped cross-section that can accommodate the solder.
另一种方案为:所述基管上一体连接有至少一个内径大于基管内径的支管,焊接装置设置在支管内靠近中部的位置。Another solution is: the base pipe is integrally connected with at least one branch pipe whose inner diameter is larger than the inner diameter of the base pipe, and the welding device is arranged near the middle of the branch pipe.
进一步优化:所述基管上一体连接有至少一个内径大于基管内径的支管,焊接装置设置在支管内靠近端部的位置。Further optimization: the base pipe is integrally connected with at least one branch pipe whose inner diameter is larger than the inner diameter of the base pipe, and the welding device is arranged in the branch pipe near the end.
进一步优化:所述支管内与焊料相对应的位置分别设置有可容纳焊料的U型截面的第二环形槽。Further optimization: the positions corresponding to the solder in the branch pipe are respectively provided with second annular grooves with a U-shaped cross-section that can accommodate the solder.
另一种方案为:所述基管上一体连接有至少一个内径大于基管内径的支管,焊接装置设置在支管内靠近中部的位置。Another solution is: the base pipe is integrally connected with at least one branch pipe whose inner diameter is larger than the inner diameter of the base pipe, and the welding device is arranged near the middle of the branch pipe.
进一步优化:所述基管上一体连接有至少一个内径大于基管内径的支管,焊接装置设置在支管内靠近端部的位置。Further optimization: the base pipe is integrally connected with at least one branch pipe whose inner diameter is larger than the inner diameter of the base pipe, and the welding device is arranged in the branch pipe near the end.
进一步优化:所述第二环形槽的外部断面的内径比支管的内径大1-10mm,最佳是1-2mm。Further optimization: the inner diameter of the outer section of the second annular groove is 1-10 mm larger than the inner diameter of the branch pipe, preferably 1-2 mm.
另一种方案为:所述基管上一体连接有至少一个内径大于基管内径的支管,焊接装置设置在支管内靠近中部的位置。Another solution is: the base pipe is integrally connected with at least one branch pipe whose inner diameter is larger than the inner diameter of the base pipe, and the welding device is arranged near the middle of the branch pipe.
进一步优化:所述基管上一体连接有至少一个内径大于基管内径的支管,焊接装置设置在支管内靠近端部的位置。Further optimization: the base pipe is integrally connected with at least one branch pipe whose inner diameter is larger than the inner diameter of the base pipe, and the welding device is arranged in the branch pipe near the end.
进一步优化:所述支管内与焊料相对应的位置分别设置有可放置焊料的喇叭口。Further optimization: the positions corresponding to the solder in the branch pipe are respectively provided with bell mouths for placing solder.
本发明还提供一种上述铜管快速连接管件的快速连接工艺,包括以下步骤:The present invention also provides a quick connection process for the copper pipe quick connection pipe fittings, comprising the following steps:
第一、将待插入管件和支管或基管两者接触的部分表面进行清洁,并将焊剂涂抹至待插入管件上;First, clean the part of the surface that is in contact with the pipe fitting to be inserted and the branch pipe or the base pipe, and apply flux to the pipe fitting to be inserted;
第二、对待焊接部位进行加热至对应的钎焊温度;Second, heat the part to be welded to the corresponding brazing temperature;
第三、采用感应焊接设备或火焰加热方式进行焊接。Third, use induction welding equipment or flame heating for welding.
本发明可以解决φ2-φ150的管道的焊接,使连接管件与待连接管件的接口处完全密封,无泄漏,强度高;并且通过设置焊接装置,大大降低了对操作者劳动技能的要求,减少了上焊条的操作,降低了劳动强度和复杂度;而且多个焊口可以同时操作,方便工厂自动化生产线焊接铜管、铜合金;本发明的专用管件的制造简单,成本低,成本远远低于纳子连接方式,结构简单,便于焊接,可以广泛应用于铜管与铜管、铜管与金属管(可能需要更换焊料的材料)、铜管与其他金属管件的焊接。The invention can solve the welding of φ2-φ150 pipes, so that the interface between the connecting pipe fitting and the pipe fitting to be connected is completely sealed, without leakage, and has high strength; and by setting the welding device, the requirements for the labor skills of the operator are greatly reduced, and the The operation of the upper welding rod reduces the labor intensity and complexity; moreover, multiple welding ports can be operated at the same time, which is convenient for the factory automatic production line to weld copper pipes and copper alloys; the special pipe fittings of the present invention are simple to manufacture, low in cost, and far lower than Nano connection method, simple structure, easy to weld, can be widely used in the welding of copper pipes and copper pipes, copper pipes and metal pipes (may need to replace the solder material), copper pipes and other metal pipe fittings.
下面通过附图和实施例对本发明做进一步说明。The present invention will be further described below by means of the accompanying drawings and examples.
附图说明Description of drawings
图1为本发明在实施例1中的结构示意图;Fig. 1 is the structural representation of the present invention in embodiment 1;
图2为本发明在实施例2中的结构示意图;Fig. 2 is the structural representation of the present invention in embodiment 2;
图3为本发明在实施例3中的结构示意图;Fig. 3 is the structural representation of the present invention in embodiment 3;
图4为本发明在实施例4中的结构示意图;Fig. 4 is the structural representation of the present invention in embodiment 4;
图5为本发明在实施例5中的结构示意图;Fig. 5 is the structural representation of the present invention in embodiment 5;
图6为本发明在实施例6中的结构示意图;Fig. 6 is the structural representation of the present invention in embodiment 6;
图7为本发明在实施例7中的结构示意图;Fig. 7 is the structural representation of the present invention in embodiment 7;
图8为本发明在实施例8中的结构示意图;Fig. 8 is a schematic structural view of the present invention in Embodiment 8;
图9为本发明在实施例9中的结构示意图。Fig. 9 is a schematic structural diagram of the present invention in Embodiment 9.
图中:1-焊料;2-基管;3-第二环形槽;4-支管;5-喇叭口;7-凸台;8-第一环形槽。In the figure: 1-solder; 2-base pipe; 3-second annular groove; 4-branch pipe; 5-bell mouth; 7-boss; 8-first annular groove.
具体实施方式Detailed ways
实施例1,如图1所示,一种铜管快速连接管件,包括圆筒形结构的基管2,基管2上一体连接有对称设置的两支管4,每个支管4之间相互连通,每个支管4上至少设有一个将该支管4与待插入管件焊接在一起的焊接装置。Embodiment 1, as shown in Figure 1, a copper pipe quick-connect pipe fitting, including a base pipe 2 with a cylindrical structure, and two symmetrically arranged branch pipes 4 are integrally connected to the base pipe 2, and each branch pipe 4 communicates with each other , each branch pipe 4 is provided with at least one welding device for welding the branch pipe 4 and the pipe fitting to be inserted together.
所述基管2采用易与铜管和铜合金以及其他金属焊接的金属,尤其指紫铜、黄铜。The base pipe 2 is made of metals that are easy to weld with copper pipes, copper alloys and other metals, especially red copper and brass.
所述基管2的内径小于或等于支管4的内径、大于等于待插入管件的内径,这样设计可以保证流体流通时不会产生压降和节流作用,同时起到控制待插入管件插入长度的作用,并可以保证焊接质量。The inner diameter of the base pipe 2 is less than or equal to the inner diameter of the branch pipe 4 and greater than or equal to the inner diameter of the pipe fitting to be inserted, so that the design can ensure that no pressure drop and throttling will occur when the fluid circulates, and at the same time play a role in controlling the insertion length of the pipe fitting to be inserted role, and can ensure welding quality.
所述每个支管4的内径比待插入管件的外径略大,以满足铜钎焊缝隙尺寸的要求。The inner diameter of each branch pipe 4 is slightly larger than the outer diameter of the pipe to be inserted, so as to meet the size requirements of the copper brazing gap.
所述每个支管4的内径沿该支管4远离基管2的一端向靠近基管2的一端的方向依次减小,这样设计可以控制插入管件的插入深度,以满足钎焊工艺为准。The inner diameter of each branch pipe 4 decreases sequentially along the direction from the end of the branch pipe 4 away from the base pipe 2 to the end close to the base pipe 2, so that the design can control the insertion depth of the inserted pipe fittings to meet the brazing process.
所述焊接装置分别设置在每个支管4远离基管2的一端或靠近基管2的一端。Said welding devices are respectively arranged at the end of each branch pipe 4 away from the base pipe 2 or at the end close to the base pipe 2 .
所述焊接装置为C型结构的焊料1,焊料1的当量直径为1-10mm,且焊料1的横截面可以是圆形、矩形,也可以是其他形状。The soldering device is a solder 1 with a C-shaped structure, the equivalent diameter of the solder 1 is 1-10mm, and the cross section of the solder 1 can be circular, rectangular, or other shapes.
所述每个支管4上远离基管2的一端或靠近基管2的一端分别与焊料1相对应的位置一体连接有可容纳焊料1的第二环形槽3,且每个第二环形槽3的截面均为U型。One end of each branch pipe 4 away from the base pipe 2 or one end close to the base pipe 2 is integrally connected with a second annular groove 3 that can accommodate the solder 1 at a position corresponding to the solder 1, and each second annular groove 3 The cross section is U-shaped.
所述每个第二环形槽3的外部断面的内径比该支管4的内径大1-10mm,最佳是1-2mm,当待插入管件插入该支管4后,该第二环形槽3与内插的管件留有1-10mm的间隙可以用来观察焊缝焊接质量。The inner diameter of the outer section of each second annular groove 3 is 1-10mm larger than the inner diameter of the branch pipe 4, preferably 1-2mm. When the pipe fitting to be inserted is inserted into the branch pipe 4, the second annular groove 3 and the inner diameter There is a gap of 1-10mm in the inserted pipe fittings, which can be used to observe the welding quality of the weld.
上述铜管快速连接管件的连接工艺,包括以下步骤:The connection process of the copper pipe quick connection pipe fittings includes the following steps:
a.选料a. Material selection
所述焊料1可以采用磷铜焊料,也可以采用含银的磷铜焊料,也可以采用黄铜焊料,具体采用的材料根据焊接工件与基管2的材料决定,以满足钎焊工艺为准;例如紫铜和紫铜焊接采用磷铜焊料、含银的磷铜焊料,紫铜和黄铜焊接采用含银的磷铜焊料,紫铜和黑色金属焊接采用黄铜焊料。The solder 1 can be phosphor copper solder, silver-containing phosphor copper solder, or brass solder. The specific material used is determined according to the material of the welding workpiece and the base pipe 2, so as to meet the brazing process; For example, phosphor copper solder and silver-containing phosphor copper solder are used for copper and red copper welding, silver-containing phosphor copper solder is used for red copper and brass welding, and brass solder is used for red copper and ferrous metal welding.
b.清洁和涂抹焊剂b. Clean and apply flux
焊接时,将待插入管件和支管4两者接触的部分表面进行清洁,并将焊剂涂抹至待插入管件上;When welding, clean the surface of the part of the contact between the pipe fitting to be inserted and the branch pipe 4, and apply flux to the pipe fitting to be inserted;
当支管4与铜管焊接时,首先清洁铜管端部外表面;When the branch pipe 4 is welded with the copper pipe, first clean the outer surface of the end of the copper pipe;
当支管4与铜合金焊接时,除了清洁端部外表面还要涂抹助焊剂;When the branch pipe 4 is welded with the copper alloy, in addition to cleaning the outer surface of the end, also apply flux;
当支管4与不锈钢管焊接时,进行充惰性气体,防止不锈钢氧化,保证焊接质量;When the branch pipe 4 is welded with the stainless steel pipe, it is filled with inert gas to prevent oxidation of the stainless steel and ensure the welding quality;
然后将待插入管件插入相应的支管4中,同时支管4中间的变径可以控制插入深度。Then insert the pipe to be inserted into the corresponding branch pipe 4, and the diameter change in the middle of the branch pipe 4 can control the insertion depth.
c.选择加热的方法c. Choose the heating method
焊接部位的加热有多种方法,可以采用新型的市售感应焊接设备加热,也可以采用传统的乙炔-氧气、液化气-氧气或其他火焰加热。There are many ways to heat the welding part. It can be heated by new commercially available induction welding equipment, or by traditional acetylene-oxygen, liquefied gas-oxygen or other flame heating.
d.焊接d. Welding
(1)、采用感应焊接设备时,将感应线圈放置在第二环形槽3的位置,即插入管件与支管4插接重叠的部位,当支管4和插入管件的温度达到对应的钎焊温度,例如600℃-750℃时,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(1) When using induction welding equipment, place the induction coil at the position of the second annular groove 3, that is, the part where the inserted pipe fitting overlaps with the branch pipe 4, when the temperature of the branch pipe 4 and the inserted pipe fitting reaches the corresponding brazing temperature, For example, at 600°C-750°C, the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
(2)、采用火焰加热时,将支管4加热至深红色,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(2) When flame heating is used, the branch pipe 4 is heated to deep red, and the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
本发明与传统钎焊、纳子连接的对比如下:The comparison between the present invention and traditional brazing, Nazi connection is as follows:
实施例2,如图2所示,一种铜管快速连接管件,包括基管2,基管2上一体连接有三个支管4,每个支管4之间相互连通,每个支管4上至少设有一个将该支管4与待插入管件焊接在一起的焊接装置。Embodiment 2, as shown in FIG. 2 , a copper pipe quick-connect pipe fitting, including a base pipe 2, three branch pipes 4 are integrally connected to the base pipe 2, each branch pipe 4 communicates with each other, and each branch pipe 4 is provided with at least There is a welding device for welding the branch pipe 4 with the pipe to be inserted.
所述基管2采用易与铜管和铜合金以及其他金属焊接的金属,尤其指紫铜、黄铜,且基管2内开设有与每个支管4连通的空腔。The base pipe 2 is made of metal that is easy to weld with copper pipes, copper alloys and other metals, especially red copper and brass, and a cavity communicating with each branch pipe 4 is opened in the base pipe 2 .
所述基管2的内径小于或等于支管4的内径、大于等于待插入管件的内径,这样设计可以保证流体流通时不会产生压降和节流作用,同时起到控制待插入管件插入长度的作用,并可以保证焊接质量。The inner diameter of the base pipe 2 is less than or equal to the inner diameter of the branch pipe 4 and greater than or equal to the inner diameter of the pipe fitting to be inserted, so that the design can ensure that no pressure drop and throttling will occur when the fluid circulates, and at the same time play a role in controlling the insertion length of the pipe fitting to be inserted role, and can ensure welding quality.
所述三个支管4与基管2一体连接形成T型结构或Y型结构或异型结构,其具体结构可根据需要自行设计。The three branch pipes 4 are integrally connected with the base pipe 2 to form a T-shaped structure, a Y-shaped structure or a special-shaped structure, and its specific structure can be designed according to needs.
所述每个支管4的内径均比待插入管件的外径略大,以满足铜钎焊缝隙尺寸的要求。The inner diameter of each of the branch pipes 4 is slightly larger than the outer diameter of the pipe to be inserted, so as to meet the size requirements of the copper brazing gap.
所述每个支管4的内径沿该支管4远离基管2的一端向靠近基管2的一端的方向依次减小,这样设计可以控制插入管件的插入深度,以满足钎焊工艺为准。The inner diameter of each branch pipe 4 decreases sequentially along the direction from the end of the branch pipe 4 away from the base pipe 2 to the end close to the base pipe 2, so that the design can control the insertion depth of the inserted pipe fittings to meet the brazing process.
所述焊接装置分别设置在每个支管4远离基管2的一端或靠近基管2的一端。Said welding devices are respectively arranged at the end of each branch pipe 4 away from the base pipe 2 or at the end close to the base pipe 2 .
所述焊接装置为C型结构的焊料1,焊料1的当量直径为1-10mm,且焊料1的横截面可以是圆形、矩形,也可以是其他形状。The soldering device is a solder 1 with a C-shaped structure, the equivalent diameter of the solder 1 is 1-10mm, and the cross section of the solder 1 can be circular, rectangular, or other shapes.
所述每个支管4上远离基管2的一端或靠近基管2的一端分别与焊料1相对应的位置一体连接有能容纳焊料1的第二环形槽3,且每个第二环形槽3的截面均为U型。One end of each branch pipe 4 away from the base pipe 2 or one end close to the base pipe 2 is integrally connected with a second annular groove 3 capable of accommodating the solder 1 at a position corresponding to the solder 1, and each second annular groove 3 The cross section is U-shaped.
所述每个第二环形槽3的外部断面的内径比该支管4的内径大1-10mm,最佳是1-2mm,当待插入管件插入该支管4后,该第二环形槽3与内插的管件留有1-10mm的间隙可以用来观察焊缝焊接质量。The inner diameter of the outer section of each second annular groove 3 is 1-10mm larger than the inner diameter of the branch pipe 4, preferably 1-2mm. When the pipe fitting to be inserted is inserted into the branch pipe 4, the second annular groove 3 and the inner diameter There is a gap of 1-10mm in the inserted pipe fittings, which can be used to observe the welding quality of the weld.
上述铜管快速连接管件的连接工艺,包括以下步骤:The connection process of the copper pipe quick connection pipe fittings includes the following steps:
a.选料a. Material selection
所述焊料1可以采用磷铜焊料,也可以采用含银的磷铜焊料,也可以采用黄铜焊料,具体采用的材料根据焊接工件与基管2的材料决定,以满足钎焊工艺为准;例如紫铜和紫铜焊接采用磷铜焊料、含银的磷铜焊料,紫铜和黄铜焊接采用含银的磷铜焊料,紫铜和黑色金属焊接采用黄铜焊料。The solder 1 can be phosphor copper solder, silver-containing phosphor copper solder, or brass solder. The specific material used is determined according to the material of the welding workpiece and the base pipe 2, so as to meet the brazing process; For example, phosphor copper solder and silver-containing phosphor copper solder are used for copper and red copper welding, silver-containing phosphor copper solder is used for red copper and brass welding, and brass solder is used for red copper and ferrous metal welding.
b.清洁和涂抹焊剂b. Clean and apply flux
焊接时,将待插入管件和支管4两者接触的部分表面进行清洁,并将焊剂涂抹至待插入管件上;When welding, clean the surface of the part of the contact between the pipe fitting to be inserted and the branch pipe 4, and apply flux to the pipe fitting to be inserted;
当支管4与铜管焊接时,首先清洁铜管端部外表面;When the branch pipe 4 is welded with the copper pipe, first clean the outer surface of the end of the copper pipe;
当支管4与铜合金焊接时,除了清洁端部外表面还要涂抹助焊剂;When the branch pipe 4 is welded with the copper alloy, in addition to cleaning the outer surface of the end, also apply flux;
当支管4与不锈钢管焊接时,进行充惰性气体,防止不锈钢氧化,保证焊接质量;When the branch pipe 4 is welded with the stainless steel pipe, it is filled with inert gas to prevent oxidation of the stainless steel and ensure the welding quality;
然后将待插入管件插入相应的支管4中,同时支管4中间的变径可以控制插入深度。Then insert the pipe to be inserted into the corresponding branch pipe 4, and the diameter change in the middle of the branch pipe 4 can control the insertion depth.
c.选择加热的方法c. Choose the heating method
焊接部位的加热有多种方法,可以采用新型的市售感应焊接设备加热,也可以采用传统的乙炔-氧气、液化气-氧气或其他火焰加热。There are many ways to heat the welding part. It can be heated by new commercially available induction welding equipment, or by traditional acetylene-oxygen, liquefied gas-oxygen or other flame heating.
d.焊接d. Welding
(1)、采用感应焊接设备时,将感应线圈放置在第二环形槽3的位置,即插入管件与支管4插接重叠的部位,当支管4和插入管件的温度达到对应的钎焊温度,例如600℃-750℃时,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(1) When using induction welding equipment, place the induction coil at the position of the second annular groove 3, that is, the part where the inserted pipe fitting overlaps with the branch pipe 4, when the temperature of the branch pipe 4 and the inserted pipe fitting reaches the corresponding brazing temperature, For example, at 600°C-750°C, the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
(2)、采用火焰加热时,将支管4加热至深红色,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(2) When flame heating is used, the branch pipe 4 is heated to deep red, and the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
本发明与传统钎焊、纳子连接的对比如下:The comparison between the present invention and traditional brazing, Nazi connection is as follows:
实施例3,如图3所示,一种铜管快速连接管件,包括U型结构的基管2,基管2上一体连接有两个轴线不在同一直线上的支管4,两支管4之间相互连通,每个支管4上至少设有一个将该支管4与待插入管件焊接在一起的焊接装置。Embodiment 3, as shown in FIG. 3 , a copper pipe quick-connect pipe fitting, including a base pipe 2 with a U-shaped structure, and the base pipe 2 is integrally connected with two branch pipes 4 whose axes are not on the same straight line. communicate with each other, each branch pipe 4 is provided with at least one welding device for welding the branch pipe 4 and the pipe to be inserted together.
所述基管2采用易与铜管和铜合金以及其他金属焊接的金属,尤其指紫铜、黄铜,且基管2内开设有与每个支管4连通的截面为圆形的空腔。The base pipe 2 is made of metals that are easy to weld with copper pipes, copper alloys and other metals, especially red copper and brass, and a cavity with a circular cross-section communicating with each branch pipe 4 is opened in the base pipe 2 .
所述基管2的内径小于或等于支管4的内径、大于等于待插入管件的内径,这样设计可以保证流体流通时不会产生压降和节流作用,同时起到控制待插入管件插入长度的作用,并可以保证焊接质量。The inner diameter of the base pipe 2 is less than or equal to the inner diameter of the branch pipe 4 and greater than or equal to the inner diameter of the pipe fitting to be inserted, so that the design can ensure that no pressure drop and throttling will occur when the fluid circulates, and at the same time play a role in controlling the insertion length of the pipe fitting to be inserted role, and can ensure welding quality.
所述每个支管4的内径均比待插入管件的外径略大,以满足铜钎焊缝隙尺寸的要求。The inner diameter of each of the branch pipes 4 is slightly larger than the outer diameter of the pipe to be inserted, so as to meet the size requirements of the copper brazing gap.
所述每个支管4的内径沿该支管4远离基管2的一端向靠近基管2的一端的方向依次减小,这样设计可以控制插入管件的插入深度,以满足钎焊工艺为准。The inner diameter of each branch pipe 4 decreases sequentially along the direction from the end of the branch pipe 4 away from the base pipe 2 to the end close to the base pipe 2, so that the design can control the insertion depth of the inserted pipe fittings to meet the brazing process.
所述焊接装置分别设置在每个支管4远离基管2的一端或靠近基管2的一端。Said welding devices are respectively arranged at the end of each branch pipe 4 away from the base pipe 2 or at the end close to the base pipe 2 .
所述焊接装置为C型结构的焊料1,焊料1的当量直径为1-10mm,且焊料1的横截面可以是圆形、矩形,也可以是其他形状。The soldering device is a solder 1 with a C-shaped structure, the equivalent diameter of the solder 1 is 1-10mm, and the cross section of the solder 1 can be circular, rectangular, or other shapes.
所述每个支管4上远离基管2的一端或靠近基管2的一端分别与焊料1相对应的位置一体连接有能容纳焊料1的第二环形槽3,且每个第二环形槽3的截面均为U型。One end of each branch pipe 4 away from the base pipe 2 or one end close to the base pipe 2 is integrally connected with a second annular groove 3 capable of accommodating the solder 1 at a position corresponding to the solder 1, and each second annular groove 3 The cross section is U-shaped.
所述每个第二环形槽3的外部断面的内径比该支管4的内径大1mm-10mm,最佳是1mm-2mm,当待插入管件插入该支管4后,该第二环形槽3与内插的管件留有1mm-10mm的间隙可以用来观察焊缝焊接质量。The inner diameter of the outer section of each second annular groove 3 is 1mm-10mm larger than the inner diameter of the branch pipe 4, preferably 1mm-2mm. When the pipe to be inserted is inserted into the branch pipe 4, the second annular groove 3 and the inner diameter There is a gap of 1mm-10mm in the inserted pipe fittings, which can be used to observe the welding quality of the weld.
上述铜管快速连接管件的连接工艺,包括以下步骤:The connection process of the copper pipe quick connection pipe fittings includes the following steps:
a.选料a. Material selection
所述焊料1可以采用磷铜焊料,也可以采用含银的磷铜焊料,也可以采用黄铜焊料,具体采用的材料根据焊接工件与基管的材料决定,以满足钎焊工艺为准;例如紫铜和紫铜焊接采用磷铜焊料、含银的磷铜焊料,紫铜和黄铜焊接采用含银的磷铜焊料,紫铜和黑色金属焊接采用黄铜焊料。The solder 1 can be phosphor copper solder, silver-containing phosphor copper solder, or brass solder. The specific material used is determined according to the material of the welding workpiece and the base pipe, so as to meet the brazing process; for example Red copper and red copper welding use phosphor copper solder, silver-containing phosphor copper solder, red copper and brass welding use silver-containing phosphor copper solder, red copper and ferrous metal welding use brass solder.
b.清洁和涂抹焊剂b. Clean and apply flux
焊接时,将待插入管件和支管4两者接触的部分表面进行清洁,并将焊剂涂抹至待插入管件上;When welding, clean the surface of the part of the contact between the pipe fitting to be inserted and the branch pipe 4, and apply flux to the pipe fitting to be inserted;
当支管4与铜管焊接时,首先清洁铜管端部外表面;When the branch pipe 4 is welded with the copper pipe, first clean the outer surface of the end of the copper pipe;
当支管4与铜合金焊接时,除了清洁端部外表面还要涂抹助焊剂;When the branch pipe 4 is welded with the copper alloy, in addition to cleaning the outer surface of the end, also apply flux;
当支管4与不锈钢管焊接时,进行充惰性气体,防止不锈钢氧化,保证焊接质量;When the branch pipe 4 is welded with the stainless steel pipe, it is filled with inert gas to prevent oxidation of the stainless steel and ensure the welding quality;
然后将待插入管件插入相应的支管4中,同时支管4中间的变径可以控制插入深度。Then insert the pipe to be inserted into the corresponding branch pipe 4, and the diameter change in the middle of the branch pipe 4 can control the insertion depth.
c.选择加热的方法c. Choose the heating method
焊接部位的加热有多种方法,可以采用新型的市售感应焊接设备加热,也可以采用传统的乙炔-氧气、液化气-氧气或其他火焰加热。There are many ways to heat the welding part. It can be heated by new commercially available induction welding equipment, or by traditional acetylene-oxygen, liquefied gas-oxygen or other flame heating.
d.焊接d. Welding
(1)、采用感应焊接设备时,将感应线圈放置在第二环形槽3的位置,即插入管件与支管4插接重叠的部位,当支管4和插入管件的温度达到对应的钎焊温度,例如600℃-750℃时,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(1) When using induction welding equipment, place the induction coil at the position of the second annular groove 3, that is, the part where the inserted pipe fitting overlaps with the branch pipe 4, when the temperature of the branch pipe 4 and the inserted pipe fitting reaches the corresponding brazing temperature, For example, at 600°C-750°C, the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
(2)、采用火焰加热时,将支管4加热至深红色,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(2) When flame heating is used, the branch pipe 4 is heated to deep red, and the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
本发明与传统钎焊、纳子连接的对比如下:The comparison between the present invention and traditional brazing, Nazi connection is as follows:
实施例4,如图4所示,一种铜管快速连接管件,包括十字型结构的基管2,基管2上一体连接有四个对称设置的的支管4,每个支管4之间相互连通,每个支管4上至少设有一个将该支管4与待插入管件焊接在一起的焊接装置。Embodiment 4, as shown in FIG. 4 , a copper pipe quick-connect pipe fitting includes a base pipe 2 with a cross-shaped structure, and four symmetrically arranged branch pipes 4 are integrally connected to the base pipe 2, and each branch pipe 4 is mutually connected. Each branch pipe 4 is provided with at least one welding device for welding the branch pipe 4 and the pipe to be inserted.
所述基管2采用易与铜管和铜合金以及其他金属焊接的金属,尤其指紫铜、黄铜,且基管2内开设有与每个支管4连通的空腔。The base pipe 2 is made of metal that is easy to weld with copper pipes, copper alloys and other metals, especially red copper and brass, and a cavity communicating with each branch pipe 4 is opened in the base pipe 2 .
所述基管2的内径小于或等于支管4的内径、大于等于待插入管件的内径,这样设计可以保证流体流通时不会产生压降和节流作用,同时起到控制待插入管件插入长度的作用,并可以保证焊接质量。The inner diameter of the base pipe 2 is less than or equal to the inner diameter of the branch pipe 4 and greater than or equal to the inner diameter of the pipe fitting to be inserted, so that the design can ensure that no pressure drop and throttling will occur when the fluid circulates, and at the same time play a role in controlling the insertion length of the pipe fitting to be inserted role, and can ensure welding quality.
所述每个支管4的内径均比待插入管件的外径略大,以满足铜钎焊缝隙尺寸的要求。The inner diameter of each of the branch pipes 4 is slightly larger than the outer diameter of the pipe to be inserted, so as to meet the size requirements of the copper brazing gap.
所述每个支管4的内径沿该支管4远离基管2的一端向靠近基管2的一端的方向依次减小,这样设计可以控制插入管件的插入深度,以满足钎焊工艺为准。The inner diameter of each branch pipe 4 decreases sequentially along the direction from the end of the branch pipe 4 away from the base pipe 2 to the end close to the base pipe 2, so that the design can control the insertion depth of the inserted pipe fittings to meet the brazing process.
所述焊接装置分别设置在每个支管4远离基管2的一端或靠近基管2的一端。Said welding devices are respectively arranged at the end of each branch pipe 4 away from the base pipe 2 or at the end close to the base pipe 2 .
所述焊接装置为C型结构的焊料1,焊料1的当量直径为1-10mm,且焊料1的横截面可以是圆形、矩形,也可以是其他形状。The soldering device is a solder 1 with a C-shaped structure, the equivalent diameter of the solder 1 is 1-10mm, and the cross section of the solder 1 can be circular, rectangular, or other shapes.
所述每个支管4上远离基管2的一端或靠近基管2的一端分别与焊料1相对应的位置一体连接有能容纳焊料1的第二环形槽3,且每个第二环形槽3的截面均为U型。One end of each branch pipe 4 away from the base pipe 2 or one end close to the base pipe 2 is integrally connected with a second annular groove 3 capable of accommodating the solder 1 at a position corresponding to the solder 1, and each second annular groove 3 The cross section is U-shaped.
所述每个第二环形槽3的外部断面的内径比该支管4的内径大1-10mm,最佳是1-2mm,当待插入管件插入该支管4后,该第二环形槽3与内插的管件留有1-10mm的间隙可以用来观察焊缝焊接质量。The inner diameter of the outer section of each second annular groove 3 is 1-10mm larger than the inner diameter of the branch pipe 4, preferably 1-2mm. When the pipe fitting to be inserted is inserted into the branch pipe 4, the second annular groove 3 and the inner diameter There is a gap of 1-10mm in the inserted pipe fittings, which can be used to observe the welding quality of the weld.
上述铜管快速连接管件的连接工艺,包括以下步骤:The connection process of the copper pipe quick connection pipe fittings includes the following steps:
a.选料a. Material selection
所述焊料1可以采用磷铜焊料,也可以采用含银的磷铜焊料,也可以采用黄铜焊料,具体采用的材料根据焊接工件与基管2的材料决定,以满足钎焊工艺为准;例如紫铜和紫铜焊接采用磷铜焊料、含银的磷铜焊料,紫铜和黄铜焊接采用含银的磷铜焊料,紫铜和黑色金属焊接采用黄铜焊料。The solder 1 can be phosphor copper solder, silver-containing phosphor copper solder, or brass solder. The specific material used is determined according to the material of the welding workpiece and the base pipe 2, so as to meet the brazing process; For example, phosphor copper solder and silver-containing phosphor copper solder are used for copper and red copper welding, silver-containing phosphor copper solder is used for red copper and brass welding, and brass solder is used for red copper and ferrous metal welding.
b.清洁和涂抹焊剂b. Clean and apply flux
焊接时,将待插入管件和支管4两者接触的部分表面进行清洁,并将焊剂涂抹至待插入管件上;When welding, clean the surface of the part of the contact between the pipe fitting to be inserted and the branch pipe 4, and apply flux to the pipe fitting to be inserted;
当支管4与铜管焊接时,首先清洁铜管端部外表面;When the branch pipe 4 is welded with the copper pipe, first clean the outer surface of the end of the copper pipe;
当支管4与铜合金焊接时,除了清洁端部外表面还要涂抹助焊剂;When the branch pipe 4 is welded with the copper alloy, in addition to cleaning the outer surface of the end, also apply flux;
当支管4与不锈钢管焊接时,进行充惰性气体,防止不锈钢氧化,保证焊接质量;When the branch pipe 4 is welded with the stainless steel pipe, it is filled with inert gas to prevent oxidation of the stainless steel and ensure the welding quality;
然后将待插入管件插入相应的支管4中,同时支管4中间的变径可以控制插入深度。Then insert the pipe to be inserted into the corresponding branch pipe 4, and the diameter change in the middle of the branch pipe 4 can control the insertion depth.
c.选择加热的方法c. Choose the heating method
焊接部位的加热有多种方法,可以采用新型的市售感应焊接设备加热,也可以采用传统的乙炔-氧气、液化气-氧气或其他火焰加热。There are many ways to heat the welding part. It can be heated by new commercially available induction welding equipment, or by traditional acetylene-oxygen, liquefied gas-oxygen or other flame heating.
d.焊接d. Welding
(1)、采用感应焊接设备时,将感应线圈放置在第二环形槽3的位置,即插入管件与支管4插接重叠的部位,当支管4和插入管件的温度达到对应的钎焊温度,例如600℃-750℃时,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(1) When using induction welding equipment, place the induction coil at the position of the second annular groove 3, that is, the part where the inserted pipe fitting overlaps with the branch pipe 4, when the temperature of the branch pipe 4 and the inserted pipe fitting reaches the corresponding brazing temperature, For example, at 600°C-750°C, the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
(2)、采用火焰加热时,将支管4加热至深红色,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(2) When flame heating is used, the branch pipe 4 is heated to deep red, and the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
本发明与传统钎焊、纳子连接的对比如下:The comparison between the present invention and traditional brazing, Nazi connection is as follows:
实施例5,如图5所示,一种铜管快速连接管件,包括圆筒型结构的基管2,基管2的一端一体连接有支管4,基管2与支管4上至少设有一个将该支管4或基管2与待插入管件焊接在一起的焊接装置。Embodiment 5, as shown in Figure 5, a copper pipe quick-connect pipe fitting, including a base pipe 2 with a cylindrical structure, one end of the base pipe 2 is integrally connected with a branch pipe 4, and at least one of the base pipe 2 and the branch pipe 4 is provided. A welding device for welding the branch pipe 4 or the base pipe 2 with the pipe to be inserted.
所述基管2采用易与铜管和铜合金以及其他金属焊接的金属,尤其指紫铜、黄铜。The base pipe 2 is made of metals that are easy to weld with copper pipes, copper alloys and other metals, especially red copper and brass.
所述基管2的内径小于支管4的内径、大于等于待插入管件的内径,这样设计可以保证流体流通时不会产生压降和节流作用,同时起到控制待插入管件插入长度的作用,并可以保证焊接质量。The inner diameter of the base pipe 2 is smaller than the inner diameter of the branch pipe 4 and greater than or equal to the inner diameter of the pipe fitting to be inserted, so that the design can ensure that no pressure drop and throttling will occur when the fluid circulates, and at the same time play a role in controlling the insertion length of the pipe fitting to be inserted. And can guarantee the welding quality.
所述支管4的内径比待插入管件的外径略大,以满足铜钎焊缝隙尺寸的要求。The inner diameter of the branch pipe 4 is slightly larger than the outer diameter of the pipe to be inserted, so as to meet the size requirements of the copper brazing gap.
所述支管4的内径比基管2的内径大,这样设计便于将不同口径的管件进行连接。The inner diameter of the branch pipe 4 is larger than the inner diameter of the base pipe 2, which is designed to facilitate the connection of pipes of different diameters.
所述支管4的内径沿该支管4远离基管2的一端向靠近基管2的一端的方向依次减小,这样设计可以控制插入管件的插入深度,以满足钎焊工艺为准。The inner diameter of the branch pipe 4 gradually decreases along the direction from the end of the branch pipe 4 away from the base pipe 2 to the end close to the base pipe 2, so that the design can control the insertion depth of the inserted pipe fittings to meet the brazing process.
所述基管2内壁上靠近中部的位置设置有具有一定高度的环形结构的凸台7,该凸台7用于限制插入管件的插入深度。On the inner wall of the base pipe 2 near the middle, a boss 7 with a ring structure with a certain height is provided, and the boss 7 is used to limit the insertion depth of the inserted pipe.
所述焊接装置分别设置在支管4上远离基管2的一端或靠近基管2的一端和基管2上远离支管4的一端或靠近凸台7的位置。Said welding devices are respectively arranged on the end of the branch pipe 4 away from the base pipe 2 or near the end of the base pipe 2 and at the end of the base pipe 2 away from the branch pipe 4 or near the boss 7 .
所述焊接装置均为C型结构的焊料1,焊料1的当量直径为1-10mm,且焊料1的横截面可以是圆形、矩形,也可以是其他形状。The welding devices are all solder 1 with a C-shaped structure, the equivalent diameter of the solder 1 is 1-10mm, and the cross section of the solder 1 can be circular, rectangular, or other shapes.
所述支管4上远离基管2的一端或靠近基管2的一端与焊料1相对应的位置一体连接有能容纳焊料1的第二环形槽3。A second annular groove 3 capable of accommodating the solder 1 is integrally connected to the position corresponding to the solder 1 at one end of the branch pipe 4 away from the base tube 2 or at an end close to the base tube 2 .
所述基管2上与焊料1相对应的位置一体连接有能容纳焊料1的第一环形槽8。The position corresponding to the solder 1 on the base tube 2 is integrally connected with a first annular groove 8 capable of accommodating the solder 1 .
所述第一环形槽8和第二环形槽3的截面均为U型。The sections of the first annular groove 8 and the second annular groove 3 are both U-shaped.
所述第一环形槽8的外部断面的内径比其所在的基管2的内径大1-10mm,最佳是1-2mm,当待插入管件插入该基管2后,该第一环形槽8与内插的管件留有1-10mm的间隙可以用来观察焊缝焊接质量。The inner diameter of the outer section of the first annular groove 8 is 1-10 mm larger than the inner diameter of the base pipe 2 where it is located, preferably 1-2 mm. After the pipe to be inserted is inserted into the base pipe 2, the first annular groove 8 There is a gap of 1-10mm with the inserted pipe fittings to observe the welding quality of the weld.
所述第二环形槽3的外部断面的内径比其所在的支管4的内径大1-10mm,最佳是1-2mm,当待插入管件插入该支管4后,该第二环形槽3与内插的管件留有1-10mm的间隙可以用来观察焊缝焊接质量。The inner diameter of the outer section of the second annular groove 3 is 1-10mm larger than the inner diameter of the branch pipe 4 where it is located, preferably 1-2mm. After the pipe fitting to be inserted is inserted into the branch pipe 4, the second annular groove 3 and the inner diameter There is a gap of 1-10mm in the inserted pipe fittings, which can be used to observe the welding quality of the weld.
上述铜管快速连接管件的连接工艺,包括以下步骤:The connection process of the copper pipe quick connection pipe fittings includes the following steps:
a.选料a. Material selection
所述焊料1可以采用磷铜焊料,也可以采用含银的磷铜焊料,也可以采用黄铜焊料,具体采用的材料根据焊接工件与基管的材料决定,以满足钎焊工艺为准;例如紫铜和紫铜焊接采用磷铜焊料、含银的磷铜焊料,紫铜和黄铜焊接采用含银的磷铜焊料,紫铜和黑色金属焊接采用黄铜焊料。The solder 1 can be phosphor copper solder, silver-containing phosphor copper solder, or brass solder. The specific material used is determined according to the material of the welding workpiece and the base pipe, so as to meet the brazing process; for example Red copper and red copper welding use phosphor copper solder, silver-containing phosphor copper solder, red copper and brass welding use silver-containing phosphor copper solder, red copper and ferrous metal welding use brass solder.
b.清洁和涂抹焊剂b. Clean and apply flux
焊接时,将待插入管件和支管4或基管2两者接触的部分表面进行清洁,并将焊剂涂抹至待插入管件上;When welding, clean the surface of the contact part of the pipe fitting to be inserted and the branch pipe 4 or the base pipe 2, and apply flux to the pipe fitting to be inserted;
当支管4或基管2与铜管焊接时,首先清洁铜管端部外表面;When the branch pipe 4 or the base pipe 2 is welded with the copper pipe, first clean the outer surface of the end of the copper pipe;
当支管4或基管2与铜合金焊接时,除了清洁端部外表面还要涂抹助焊剂;When the branch pipe 4 or the base pipe 2 is welded with the copper alloy, in addition to cleaning the outer surface of the end, apply flux;
当支管4或基管2与不锈钢管焊接时,进行充惰性气体,防止不锈钢氧化,保证焊接质量;When the branch pipe 4 or the base pipe 2 is welded with the stainless steel pipe, it is filled with inert gas to prevent oxidation of the stainless steel and ensure the welding quality;
然后将待插入管件插入相应的支管4或基管2中,同时支管4中间的变径可以控制插入深度,基管2中的凸台7可以控制内插管件插入该基管2的深度。Then insert the pipe fitting to be inserted into the corresponding branch pipe 4 or base pipe 2, and the diameter reduction in the middle of the branch pipe 4 can control the insertion depth, and the boss 7 in the base pipe 2 can control the depth of inserting the insert pipe into the base pipe 2.
c.选择加热的方法c. Choose the heating method
焊接部位的加热有多种方法,可以采用新型的市售感应焊接设备加热,也可以采用传统的乙炔-氧气、液化气-氧气或其他火焰加热。There are many ways to heat the welding part. It can be heated by new commercially available induction welding equipment, or by traditional acetylene-oxygen, liquefied gas-oxygen or other flame heating.
d.焊接d. Welding
(1)、采用感应焊接设备时,将感应线圈放置在第一环形槽8或第二环形槽3的位置,即插入管件与支管4或基管2插接重叠的部位,当支管4或基管2和插入管件的温度达到对应的钎焊温度,例如600℃-750℃时,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(1) When using induction welding equipment, place the induction coil at the position of the first annular groove 8 or the second annular groove 3, that is, the part where the inserted pipe fitting overlaps with the branch pipe 4 or the base pipe 2. When the branch pipe 4 or the base pipe 2 When the temperature of the pipe 2 and the inserted pipe fitting reaches the corresponding brazing temperature, for example, when the temperature is 600°C-750°C, the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, and observes the quality of the weld. Done.
(2)、采用火焰加热时,将支管4或基管2加热至深红色,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(2) When using flame heating, heat the branch pipe 4 or the base pipe 2 until it is dark red, and the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes operate.
本发明与传统钎焊、纳子连接的对比如下:The comparison between the present invention and traditional brazing, Nazi connection is as follows:
实施例6,如图6所示,一种铜管快速连接管件,包括圆筒状结构的基管2,基管2上一体连接有对称设置的两支管4,每个支管4之间相互连通,每个支管4上至少设有一个将该支管4与待插入管件焊接在一起的焊接装置。Embodiment 6, as shown in Figure 6, a copper pipe quick-connect pipe fitting, including a base pipe 2 with a cylindrical structure, and two symmetrically arranged branch pipes 4 are integrally connected to the base pipe 2, and each branch pipe 4 communicates with each other , each branch pipe 4 is provided with at least one welding device for welding the branch pipe 4 and the pipe fitting to be inserted together.
所述基管2采用易与铜管和铜合金以及其他金属焊接的金属,尤其指紫铜、黄铜。The base pipe 2 is made of metals that are easy to weld with copper pipes, copper alloys and other metals, especially red copper and brass.
所述基管2的内径小于或等于支管4的内径、大于等于待插入管件的内径,这样设计可以保证流体流通时不会产生压降和节流作用,同时起到控制待插入管件插入长度的作用,并可以保证焊接质量。The inner diameter of the base pipe 2 is less than or equal to the inner diameter of the branch pipe 4 and greater than or equal to the inner diameter of the pipe fitting to be inserted, so that the design can ensure that no pressure drop and throttling will occur when the fluid circulates, and at the same time play a role in controlling the insertion length of the pipe fitting to be inserted role, and can ensure welding quality.
所述每个支管4的内径均比待插入管件的外径略大,以满足铜钎焊缝隙尺寸的要求。The inner diameter of each of the branch pipes 4 is slightly larger than the outer diameter of the pipe to be inserted, so as to meet the size requirements of the copper brazing gap.
所述每个支管4的内径沿该支管4远离基管2的一端向靠近基管2的一端的方向依次减小,这样设计可以控制插入管件的插入深度,以满足钎焊工艺为准。The inner diameter of each branch pipe 4 decreases sequentially along the direction from the end of the branch pipe 4 away from the base pipe 2 to the end close to the base pipe 2, so that the design can control the insertion depth of the inserted pipe fittings to meet the brazing process.
所述焊接装置分别设置在每个支管4内靠近中部的位置,焊接装置为C型结构的焊料1,焊料1的当量直径为1-10mm,且焊料1的横截面可以是圆形、矩形,也可以是其他形状。The welding device is respectively arranged in the position near the middle of each branch pipe 4. The welding device is a solder 1 with a C-shaped structure. The equivalent diameter of the solder 1 is 1-10mm, and the cross section of the solder 1 can be circular or rectangular. Other shapes are also possible.
所述每个支管4内分别与焊料1相对应的位置开设有能容纳焊料1的第二环形槽3,且每个第二环形槽3的截面均为U型,这样设计可以在竖直焊接时,使融化的焊料向下部渗透,以保证该焊接口的焊接质量。The positions corresponding to the solder 1 in each of the branch pipes 4 are provided with a second annular groove 3 capable of accommodating the solder 1, and the cross-section of each second annular groove 3 is U-shaped, so that the design can be welded vertically. When using, let the melted solder permeate to the bottom to ensure the welding quality of the welding joint.
上述铜管快速连接管件的连接工艺,包括以下步骤:The connection process of the copper pipe quick connection pipe fittings includes the following steps:
a.选料a. Material selection
所述焊料1可以采用磷铜焊料,也可以采用含银的磷铜焊料,也可以采用黄铜焊料,具体采用的材料根据焊接工件与基管的材料决定,以满足钎焊工艺为准;例如紫铜和紫铜焊接采用磷铜焊料、含银的磷铜焊料,紫铜和黄铜焊接采用含银的磷铜焊料,紫铜和黑色金属焊接采用黄铜焊料。The solder 1 can be phosphor copper solder, silver-containing phosphor copper solder, or brass solder. The specific material used is determined according to the material of the welding workpiece and the base pipe, so as to meet the brazing process; for example Red copper and red copper welding use phosphor copper solder, silver-containing phosphor copper solder, red copper and brass welding use silver-containing phosphor copper solder, red copper and ferrous metal welding use brass solder.
b.清洁和涂抹焊剂b. Clean and apply flux
焊接时,将待插入管件和支管两者接触的部分表面进行清洁,并将焊剂涂抹至待插入管件上;When welding, clean the part of the surface that is in contact with the pipe fitting to be inserted and the branch pipe, and apply flux to the pipe fitting to be inserted;
当支管4与铜管焊接时,首先清洁铜管端部外表面;When the branch pipe 4 is welded with the copper pipe, first clean the outer surface of the end of the copper pipe;
当支管4与铜合金焊接时,除了清洁端部外表面还要涂抹助焊剂;When the branch pipe 4 is welded with the copper alloy, in addition to cleaning the outer surface of the end, also apply flux;
当支管4与不锈钢管焊接时,进行充惰性气体,防止不锈钢氧化,保证焊接质量;When the branch pipe 4 is welded with the stainless steel pipe, it is filled with inert gas to prevent oxidation of the stainless steel and ensure the welding quality;
然后将待插入管件插入相应的支管4中,同时支管4中间的变径可以控制插入深度。Then insert the pipe to be inserted into the corresponding branch pipe 4, and the diameter change in the middle of the branch pipe 4 can control the insertion depth.
c.选择加热的方法c. Choose the heating method
焊接部位的加热有多种方法,可以采用新型的市售感应焊接设备加热,也可以采用传统的乙炔-氧气、液化气-氧气或其他火焰加热。There are many ways to heat the welding part. It can be heated by new commercially available induction welding equipment, or by traditional acetylene-oxygen, liquefied gas-oxygen or other flame heating.
d.焊接d. Welding
(1)、采用感应焊接设备时,将感应线圈放置在第二环形槽3的位置,即插入管件与支管4插接重叠的部位,当支管4和插入管件的温度达到对应的钎焊温度,例如600℃-750℃时,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(1) When using induction welding equipment, place the induction coil at the position of the second annular groove 3, that is, the part where the inserted pipe fitting overlaps with the branch pipe 4, when the temperature of the branch pipe 4 and the inserted pipe fitting reaches the corresponding brazing temperature, For example, at 600°C-750°C, the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
(2)、采用火焰加热时,将支管4加热至深红色,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(2) When flame heating is used, the branch pipe 4 is heated to deep red, and the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
本发明与传统钎焊、纳子连接的对比如下:The comparison between the present invention and traditional brazing, Nazi connection is as follows:
实施例7,如图7所示,一种铜管快速连接管件,包括圆筒形结构的基管2,基管2上一体连接有对称设置的两支管4,每个支管4之间相互连通,每个支管4上至少设有一个将该支管4与待插入管件焊接在一起的焊接装置。Embodiment 7, as shown in Figure 7, a copper tube quick-connect pipe fitting, including a base pipe 2 with a cylindrical structure, and two symmetrically arranged branch pipes 4 are integrally connected to the base pipe 2, and each branch pipe 4 communicates with each other , each branch pipe 4 is provided with at least one welding device for welding the branch pipe 4 and the pipe fitting to be inserted together.
所述基管2采用易与铜管和铜合金以及其他金属焊接的金属,尤其指紫铜、黄铜。The base pipe 2 is made of metals that are easy to weld with copper pipes, copper alloys and other metals, especially red copper and brass.
所述基管2的内径小于或等于支管4的内径、大于等于待插入管件的内径,这样设计可以保证流体流通时不会产生压降和节流作用,同时起到控制待插入管件插入长度的作用,并可以保证焊接质量。The inner diameter of the base pipe 2 is less than or equal to the inner diameter of the branch pipe 4 and greater than or equal to the inner diameter of the pipe fitting to be inserted, so that the design can ensure that no pressure drop and throttling will occur when the fluid circulates, and at the same time play a role in controlling the insertion length of the pipe fitting to be inserted role, and can ensure welding quality.
所述每个支管4的内径比待插入管件的外径略大,以满足铜钎焊缝隙尺寸的要求。The inner diameter of each branch pipe 4 is slightly larger than the outer diameter of the pipe to be inserted, so as to meet the size requirements of the copper brazing gap.
所述每个支管4的内径沿该支管4远离基管2的一端向靠近基管2的一端的方向依次减小,这样设计可以控制插入管件的插入深度,以满足钎焊工艺为准。The inner diameter of each branch pipe 4 decreases sequentially along the direction from the end of the branch pipe 4 away from the base pipe 2 to the end close to the base pipe 2, so that the design can control the insertion depth of the inserted pipe fittings to meet the brazing process.
所述焊接装置分别设置在每个支管4内靠近两端的位置,焊接装置均为C型结构的焊料1,焊料1的当量直径为1-10mm,且焊料1的横截面可以是圆形、矩形,也可以是其他形状。Described welding device is respectively arranged in the position near two ends in each branch pipe 4, and welding device is the solder 1 of C-shaped structure, and the equivalent diameter of solder 1 is 1-10mm, and the cross section of solder 1 can be circular, rectangular , and other shapes are also possible.
所述每个支管4内分别与焊料1相对应的位置设有能容纳焊料1的第二环形槽3,且每个第二环形槽3的截面均为U型,每个支管4上通过设置两第二环形槽3,可以使融化的焊料向该支管4的中间渗透,保证焊接饱满。The positions corresponding to the solder 1 in each branch pipe 4 are respectively provided with a second annular groove 3 capable of accommodating the solder 1, and the cross-section of each second annular groove 3 is U-shaped, and each branch pipe 4 is provided with a The two second annular grooves 3 can make the molten solder permeate to the middle of the branch pipe 4 to ensure that the welding is full.
所述每个位于支管4远离基管2的一端的第二环形槽3的外部断面的内径比该支管4的内径大1mm-10mm,最佳是1mm-2mm,当待插入管件插入该支管4后,该第二环形槽3与内插的管件留有1mm-10mm的间隙可以用来观察焊缝焊接的质量。The inner diameter of the outer section of each second annular groove 3 located at the end of the branch pipe 4 away from the base pipe 2 is 1mm-10mm larger than the inner diameter of the branch pipe 4, preferably 1mm-2mm, when the pipe to be inserted is inserted into the branch pipe 4 Finally, a gap of 1mm-10mm is left between the second annular groove 3 and the inserted pipe fitting to observe the welding quality of the weld seam.
上述铜管快速连接管件的连接工艺,包括以下步骤:The connection process of the copper pipe quick connection pipe fittings includes the following steps:
a.选料a. Material selection
所述焊料1可以采用磷铜焊料,也可以采用含银的磷铜焊料,也可以采用黄铜焊料,具体采用的材料根据焊接工件与基管的材料决定,以满足钎焊工艺为准;例如紫铜和紫铜焊接采用磷铜焊料、含银的磷铜焊料,紫铜和黄铜焊接采用含银的磷铜焊料,紫铜和黑色金属焊接采用黄铜焊料。The solder 1 can be phosphor copper solder, silver-containing phosphor copper solder, or brass solder. The specific material used is determined according to the material of the welding workpiece and the base pipe, so as to meet the brazing process; for example Red copper and red copper welding use phosphor copper solder, silver-containing phosphor copper solder, red copper and brass welding use silver-containing phosphor copper solder, red copper and ferrous metal welding use brass solder.
b.清洁和涂抹焊剂b. Clean and apply flux
焊接时,将待插入管件和支管4两者接触的部分表面进行清洁,并将焊剂涂抹至待插入管件上;When welding, clean the surface of the part of the contact between the pipe fitting to be inserted and the branch pipe 4, and apply flux to the pipe fitting to be inserted;
当支管4与铜管焊接时,首先清洁铜管端部外表面;When the branch pipe 4 is welded with the copper pipe, first clean the outer surface of the end of the copper pipe;
当支管4与铜合金焊接时,除了清洁端部外表面还要涂抹助焊剂;When the branch pipe 4 is welded with the copper alloy, in addition to cleaning the outer surface of the end, also apply flux;
当支管4与不锈钢管焊接时,进行充惰性气体,防止不锈钢氧化,保证焊接质量;When the branch pipe 4 is welded with the stainless steel pipe, it is filled with inert gas to prevent oxidation of the stainless steel and ensure the welding quality;
然后将待插入管件插入相应的支管4中,同时支管4中间的变径可以控制插入深度。Then insert the pipe to be inserted into the corresponding branch pipe 4, and the diameter change in the middle of the branch pipe 4 can control the insertion depth.
c.选择加热的方法c. Choose the heating method
焊接部位的加热有多种方法,可以采用新型的市售感应焊接设备加热,也可以采用传统的乙炔-氧气、液化气-氧气或其他火焰加热。There are many ways to heat the welding part. It can be heated by new commercially available induction welding equipment, or by traditional acetylene-oxygen, liquefied gas-oxygen or other flame heating.
d.焊接d. Welding
(1)、采用感应焊接设备时,将感应线圈放置在第二环形槽3的位置,即插入管件与支管4插接重叠的部位,当支管4和插入管件的温度达到对应的钎焊温度,例如600℃-750℃时,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(1) When using induction welding equipment, place the induction coil at the position of the second annular groove 3, that is, the part where the inserted pipe fitting overlaps with the branch pipe 4, when the temperature of the branch pipe 4 and the inserted pipe fitting reaches the corresponding brazing temperature, For example, at 600°C-750°C, the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
(2)、采用火焰加热时,将支管4加热至深红色,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(2) When flame heating is used, the branch pipe 4 is heated to deep red, and the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
本发明与传统钎焊、纳子连接的对比如下:The comparison between the present invention and traditional brazing, Nazi connection is as follows:
实施例8,如图8所示,一种铜管快速连接管件,包括圆筒形结构的基管2,基管2上一体连接有对称设置的两支管4,每个支管4之间相互连通,每个支管4上至少设有一个将该支管4与待插入管件焊接在一起的焊接装置。Embodiment 8, as shown in Figure 8, a copper tube quick-connect pipe fitting, including a base pipe 2 with a cylindrical structure, and two symmetrically arranged branch pipes 4 are integrally connected to the base pipe 2, and each branch pipe 4 communicates with each other , each branch pipe 4 is provided with at least one welding device for welding the branch pipe 4 and the pipe fitting to be inserted together.
所述基管2采用易与铜管和铜合金以及其他金属焊接的金属,尤其指紫铜、黄铜。The base pipe 2 is made of metals that are easy to weld with copper pipes, copper alloys and other metals, especially red copper and brass.
所述基管2的内径小于或等于支管4的内径、大于等于待插入管件的内径,这样设计可以保证流体流通时不会产生压降和节流作用,同时起到控制待插入管件插入长度的作用,并可以保证焊接质量。The inner diameter of the base pipe 2 is less than or equal to the inner diameter of the branch pipe 4 and greater than or equal to the inner diameter of the pipe fitting to be inserted, so that the design can ensure that there will be no pressure drop and throttling when the fluid circulates, and at the same time play a role in controlling the insertion length of the pipe fitting to be inserted role, and can ensure welding quality.
所述每个支管4的内径比待插入管件的外径略大,以满足铜钎焊缝隙尺寸的要求。The inner diameter of each branch pipe 4 is slightly larger than the outer diameter of the pipe to be inserted, so as to meet the size requirements of the copper brazing gap.
所述每个支管4的内径沿该支管4远离基管2的一端向靠近基管2的一端的方向依次减小,这样设计可以控制插入管件的插入深度,以满足钎焊工艺为准。The inner diameter of each branch pipe 4 decreases sequentially along the direction from the end of the branch pipe 4 away from the base pipe 2 to the end close to the base pipe 2, so that the design can control the insertion depth of the inserted pipe fittings to meet the brazing process.
所述焊接装置分别设置在每个支管4内远离基管2的一端,焊接装置为C型结构的焊料1,焊料1的当量直径为1-10mm,且焊料1的横截面可以是圆形、矩形,也可以是其他形状。Described welding device is respectively arranged in each branch pipe 4 and is away from one end of base pipe 2, and welding device is the solder 1 of C-shaped structure, and the equivalent diameter of solder 1 is 1-10mm, and the cross section of solder 1 can be circular, Rectangle, but other shapes are also possible.
所述每个支管4上远离基管2的一端与焊料1相对应的位置分别设置有可放置焊料1的喇叭口5。A bell mouth 5 for placing the solder 1 is respectively provided at the position corresponding to the solder 1 on the end of each branch pipe 4 away from the base tube 2 .
上述铜管快速连接管件的连接工艺,包括以下步骤:The connection process of the copper pipe quick connection pipe fittings includes the following steps:
a.选料a. Material selection
所述焊料1可以采用磷铜焊料,也可以采用含银的磷铜焊料,也可以采用黄铜焊料,具体采用的材料根据焊接工件与基管2的材料决定,以满足钎焊工艺为准;例如紫铜和紫铜焊接采用磷铜焊料、含银的磷铜焊料,紫铜和黄铜焊接采用含银的磷铜焊料,紫铜和黑色金属焊接采用黄铜焊料。The solder 1 can be phosphor copper solder, silver-containing phosphor copper solder, or brass solder. The specific material used is determined according to the material of the welding workpiece and the base pipe 2, so as to meet the brazing process; For example, phosphor copper solder and silver-containing phosphor copper solder are used for copper and red copper welding, silver-containing phosphor copper solder is used for red copper and brass welding, and brass solder is used for red copper and ferrous metal welding.
b.清洁和涂抹焊剂b. Clean and apply flux
焊接时,将待插入管件和支管4两者接触的部分表面进行清洁,并将焊剂涂抹至待插入管件上;When welding, clean the surface of the part of the contact between the pipe fitting to be inserted and the branch pipe 4, and apply flux to the pipe fitting to be inserted;
当支管4与铜管焊接时,首先清洁铜管端部外表面;When the branch pipe 4 is welded with the copper pipe, first clean the outer surface of the end of the copper pipe;
当支管4与铜合金焊接时,除了清洁端部外表面还要涂抹助焊剂;When the branch pipe 4 is welded with the copper alloy, in addition to cleaning the outer surface of the end, also apply flux;
当支管4与不锈钢管焊接时,进行充惰性气体,防止不锈钢氧化,保证焊接质量;When the branch pipe 4 is welded with the stainless steel pipe, it is filled with inert gas to prevent oxidation of the stainless steel and ensure the welding quality;
然后将待插入管件插入相应的支管4中,同时支管4中间的变径可以控制插入深度。Then insert the pipe to be inserted into the corresponding branch pipe 4, and the diameter change in the middle of the branch pipe 4 can control the insertion depth.
c.选择加热的方法c. Choose the heating method
焊接部位的加热有多种方法,可以采用新型的市售感应焊接设备加热,也可以采用传统的乙炔-氧气、液化气-氧气或其他火焰加热。There are many ways to heat the welding part. It can be heated by new commercially available induction welding equipment, or by traditional acetylene-oxygen, liquefied gas-oxygen or other flame heating.
d.焊接d. Welding
(1)、采用感应焊接设备时,将感应线圈放置在喇叭口5的位置,即插入管件与支管4插接重叠的部位,当支管4和插入管件的温度达到对应的钎焊温度,例如600℃-750℃时,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(1) When using induction welding equipment, place the induction coil at the position of the bell mouth 5, that is, the part where the inserted pipe fitting overlaps with the branch pipe 4. When the temperature of the branch pipe 4 and the inserted pipe fitting reaches the corresponding brazing temperature, for example, 600 At ℃-750℃, the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
(2)、采用火焰加热时,将支管4加热至深红色,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(2) When flame heating is used, the branch pipe 4 is heated to deep red, and the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
本发明与传统钎焊、纳子连接的对比如下:The comparison between the present invention and traditional brazing, Nazi connection is as follows:
实施例9,如图9所示,一种铜管快速连接管件,包括圆筒状结构的基管2,基管2上一体连接有对称设置的两支管4,每个支管4之间相互连通,每个支管4上至少设有一个将该支管4与待插入管件焊接在一起的焊接装置。Embodiment 9, as shown in Figure 9, a copper tube quick-connect pipe fitting, including a base pipe 2 with a cylindrical structure, and two symmetrically arranged branch pipes 4 are integrally connected to the base pipe 2, and each branch pipe 4 communicates with each other , each branch pipe 4 is provided with at least one welding device for welding the branch pipe 4 and the pipe fitting to be inserted together.
所述基管2采用易与铜管和铜合金以及其他金属焊接的金属,尤其指紫铜、黄铜。The base pipe 2 is made of metals that are easy to weld with copper pipes, copper alloys and other metals, especially red copper and brass.
所述基管2的内径小于或等于支管4的内径、大于等于待插入管件的内径,这样设计可以保证流体流通时不会产生压降和节流作用,同时起到控制待插入管件插入长度的作用,并可以保证焊接质量。The inner diameter of the base pipe 2 is less than or equal to the inner diameter of the branch pipe 4 and greater than or equal to the inner diameter of the pipe fitting to be inserted, so that the design can ensure that no pressure drop and throttling will occur when the fluid circulates, and at the same time play a role in controlling the insertion length of the pipe fitting to be inserted role, and can ensure welding quality.
所述每个支管4的内径均比待插入管件的外径略大,以满足铜钎焊缝隙尺寸的要求。The inner diameter of each of the branch pipes 4 is slightly larger than the outer diameter of the pipe to be inserted, so as to meet the size requirements of the copper brazing gap.
所述每个支管4的内径沿该支管4远离基管2的一端向靠近基管2的一端的方向依次减小,这样设计可以控制插入管件的插入深度,以满足钎焊工艺为准。The inner diameter of each branch pipe 4 decreases sequentially along the direction from the end of the branch pipe 4 away from the base pipe 2 to the end close to the base pipe 2, so that the design can control the insertion depth of the inserted pipe fittings to meet the brazing process.
所述焊接装置分别设置在每个支管4内靠近基管2的一端,焊接装置为C型结构的焊料1,焊料1的当量直径为1-10mm,且焊料1的横截面可以是圆形、矩形,也可以是其他形状。Described welding device is respectively arranged in each branch pipe 4 near one end of base pipe 2, and welding device is the solder 1 of C-shaped structure, and the equivalent diameter of solder 1 is 1-10mm, and the cross section of solder 1 can be circular, Rectangle, but other shapes are also possible.
所述每个支管4内分别与焊料1相对应的位置开设有能容纳焊料1的第二环形槽3,且每个第二环形槽3的截面均为U型,这样设计可以在竖直焊接时,使融化的焊料向下部渗透,以保证该焊接口的焊接质量。The positions corresponding to the solder 1 in each of the branch pipes 4 are provided with a second annular groove 3 capable of accommodating the solder 1, and the cross-section of each second annular groove 3 is U-shaped, so that the design can be welded vertically. When using, let the melted solder permeate to the bottom to ensure the welding quality of the welding joint.
上述铜管快速连接管件的连接工艺,包括以下步骤:The connection process of the copper pipe quick connection pipe fittings includes the following steps:
a.选料a. Material selection
所述焊料1可以采用磷铜焊料,也可以采用含银的磷铜焊料,也可以采用黄铜焊料,具体采用的材料根据焊接工件与基管的材料决定,以满足钎焊工艺为准;例如紫铜和紫铜焊接采用磷铜焊料、含银的磷铜焊料,紫铜和黄铜焊接采用含银的磷铜焊料,紫铜和黑色金属焊接采用黄铜焊料。The solder 1 can be phosphor copper solder, silver-containing phosphor copper solder, or brass solder. The specific material used is determined according to the material of the welding workpiece and the base pipe, so as to meet the brazing process; for example Red copper and red copper welding use phosphor copper solder, silver-containing phosphor copper solder, red copper and brass welding use silver-containing phosphor copper solder, red copper and ferrous metal welding use brass solder.
b.清洁和涂抹焊剂b. Clean and apply flux
焊接时,将待插入管件和支管两者接触的部分表面进行清洁,并将焊剂涂抹至待插入管件上;When welding, clean the part of the surface that is in contact with the pipe fitting to be inserted and the branch pipe, and apply flux to the pipe fitting to be inserted;
当支管4与铜管焊接时,首先清洁铜管端部外表面;When the branch pipe 4 is welded with the copper pipe, first clean the outer surface of the end of the copper pipe;
当支管4与铜合金焊接时,除了清洁端部外表面还要涂抹助焊剂;When the branch pipe 4 is welded with the copper alloy, in addition to cleaning the outer surface of the end, also apply flux;
当支管4与不锈钢管焊接时,进行充惰性气体,防止不锈钢氧化,保证焊接质量;When the branch pipe 4 is welded with the stainless steel pipe, it is filled with inert gas to prevent oxidation of the stainless steel and ensure the welding quality;
然后将待插入管件插入相应的支管4中,同时支管4中间的变径可以控制插入深度。Then insert the pipe to be inserted into the corresponding branch pipe 4, and the diameter change in the middle of the branch pipe 4 can control the insertion depth.
c.选择加热的方法c. Choose the heating method
焊接部位的加热有多种方法,可以采用新型的市售感应焊接设备加热,也可以采用传统的乙炔-氧气、液化气-氧气或其他火焰加热。There are many ways to heat the welding part. It can be heated by new commercially available induction welding equipment, or by traditional acetylene-oxygen, liquefied gas-oxygen or other flame heating.
d.焊接d. Welding
(1)、采用感应焊接设备时,将感应线圈放置在第二环形槽3的位置,即插入管件与支管4插接重叠的部位,当支管4和插入管件的温度达到对应的钎焊温度,例如600℃-750℃时,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(1) When using induction welding equipment, place the induction coil at the position of the second annular groove 3, that is, the part where the inserted pipe fitting overlaps with the branch pipe 4, when the temperature of the branch pipe 4 and the inserted pipe fitting reaches the corresponding brazing temperature, For example, at 600°C-750°C, the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
(2)、采用火焰加热时,将支管4加热至深红色,焊料1融化为液体,此时由于毛细作用,焊料液体渗透流入焊缝中,自然冷却,观察焊缝质量,完成操作。(2) When flame heating is used, the branch pipe 4 is heated to deep red, and the solder 1 melts into a liquid. At this time, due to capillary action, the solder liquid penetrates into the weld, cools naturally, observes the quality of the weld, and completes the operation.
本发明与传统钎焊、纳子连接的对比如下:The comparison between the present invention and traditional brazing, Nazi connection is as follows:
本发明可以解决φ2-φ150的管道的焊接,使连接管件与待连接管件的接口处完全密封,无泄漏,强度高;并且通过设置焊接装置,大大降低了对操作者劳动技能的要求,减少了上焊条的操作,降低了劳动强度和复杂度;而且多个焊口可以同时操作,方便工厂自动化生产线焊接铜管、铜合金;本发明的专用管件的制造简单,成本低,成本远远低于纳子连接方式,结构简单,便于焊接,可以广泛应用于铜管与铜管、铜管与金属管(可能需要更换焊料的材料)、铜管与其他金属管件的焊接。The invention can solve the welding of φ2-φ150 pipes, so that the interface between the connecting pipe fitting and the pipe fitting to be connected is completely sealed, without leakage, and has high strength; and by setting the welding device, the requirements for the labor skills of the operator are greatly reduced, and the The operation of the upper welding rod reduces the labor intensity and complexity; moreover, multiple welding ports can be operated at the same time, which is convenient for the factory automatic production line to weld copper pipes and copper alloys; the special pipe fittings of the present invention are simple to manufacture, low in cost, and far lower than Nano connection method, simple structure, easy to weld, can be widely used in the welding of copper pipes and copper pipes, copper pipes and metal pipes (may need to replace the solder material), copper pipes and other metal pipe fittings.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710927777.6A CN107838511A (en) | 2017-10-09 | 2017-10-09 | A kind of copper pipe fast-connection pipeline and its Joining Technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710927777.6A CN107838511A (en) | 2017-10-09 | 2017-10-09 | A kind of copper pipe fast-connection pipeline and its Joining Technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107838511A true CN107838511A (en) | 2018-03-27 |
Family
ID=61662289
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710927777.6A Pending CN107838511A (en) | 2017-10-09 | 2017-10-09 | A kind of copper pipe fast-connection pipeline and its Joining Technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107838511A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110038920A (en) * | 2019-05-24 | 2019-07-23 | 佛山市南海汇丰铜业制品有限公司 | Realize copper pipe quantity-produced method and apparatus |
| WO2022028240A1 (en) * | 2020-08-03 | 2022-02-10 | 新乡市丰鑫金属制品有限公司 | Internally inlaid solder-type pipe fitting and welding process |
| CN114222639A (en) * | 2019-09-05 | 2022-03-22 | 松下知识产权经营株式会社 | Joint structure |
| CN114310026A (en) * | 2021-11-16 | 2022-04-12 | 福建同越管件有限公司 | Pipe fitting with welding ring and branch pipe with pipe fitting |
| CN115229321A (en) * | 2022-06-15 | 2022-10-25 | 武汉船用电力推进装置研究所(中国船舶重工集团公司第七一二研究所) | Welding method of water channel part for water cooling device |
| CN116600427A (en) * | 2022-09-02 | 2023-08-15 | 涂辉 | An electric heating device and its welding process |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87104403A (en) * | 1986-06-25 | 1988-02-03 | 昭和铅株式会社 | Intake manifold and production method thereof |
| CN1778507A (en) * | 2004-11-26 | 2006-05-31 | 方大集团股份有限公司 | High-frequency Welding method |
| CN102151930A (en) * | 2011-03-18 | 2011-08-17 | 哈尔滨工业大学深圳研究生院 | Dissimilar metal material brazing method |
| CN102528193A (en) * | 2011-12-30 | 2012-07-04 | 刘字冬 | A brazing process for welding copper and stainless steel |
| US20120247741A1 (en) * | 2011-03-28 | 2012-10-04 | Showa Denko K.K. | Heat exchanger and method of joining heat exchanger pipe |
| CN104289805A (en) * | 2014-08-21 | 2015-01-21 | 江苏天舒电器有限公司 | Welding method of brass liquid dividing head component |
| CN104625287A (en) * | 2013-11-08 | 2015-05-20 | 青岛宏泰铜业有限公司 | Copper pipe braze welding technology |
| CN204735806U (en) * | 2015-05-08 | 2015-11-04 | 昆山方佳机械制造有限公司 | Middleware is connected to circumscribed copper iron |
| CN105171172A (en) * | 2015-09-14 | 2015-12-23 | 沈阳飞机工业(集团)有限公司 | Brazing filler metal presetting method for guide pipe brazing connection piece |
| CN204913086U (en) * | 2015-08-03 | 2015-12-30 | 广东五星太阳能股份有限公司 | A three-expansion copper brazing joint butt joint pipe |
| CN207431449U (en) * | 2017-10-09 | 2018-06-01 | 曹银生 | A kind of copper pipe fast-connection pipeline |
-
2017
- 2017-10-09 CN CN201710927777.6A patent/CN107838511A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87104403A (en) * | 1986-06-25 | 1988-02-03 | 昭和铅株式会社 | Intake manifold and production method thereof |
| CN1778507A (en) * | 2004-11-26 | 2006-05-31 | 方大集团股份有限公司 | High-frequency Welding method |
| CN102151930A (en) * | 2011-03-18 | 2011-08-17 | 哈尔滨工业大学深圳研究生院 | Dissimilar metal material brazing method |
| US20120247741A1 (en) * | 2011-03-28 | 2012-10-04 | Showa Denko K.K. | Heat exchanger and method of joining heat exchanger pipe |
| CN102528193A (en) * | 2011-12-30 | 2012-07-04 | 刘字冬 | A brazing process for welding copper and stainless steel |
| CN104625287A (en) * | 2013-11-08 | 2015-05-20 | 青岛宏泰铜业有限公司 | Copper pipe braze welding technology |
| CN104289805A (en) * | 2014-08-21 | 2015-01-21 | 江苏天舒电器有限公司 | Welding method of brass liquid dividing head component |
| CN204735806U (en) * | 2015-05-08 | 2015-11-04 | 昆山方佳机械制造有限公司 | Middleware is connected to circumscribed copper iron |
| CN204913086U (en) * | 2015-08-03 | 2015-12-30 | 广东五星太阳能股份有限公司 | A three-expansion copper brazing joint butt joint pipe |
| CN105171172A (en) * | 2015-09-14 | 2015-12-23 | 沈阳飞机工业(集团)有限公司 | Brazing filler metal presetting method for guide pipe brazing connection piece |
| CN207431449U (en) * | 2017-10-09 | 2018-06-01 | 曹银生 | A kind of copper pipe fast-connection pipeline |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110038920A (en) * | 2019-05-24 | 2019-07-23 | 佛山市南海汇丰铜业制品有限公司 | Realize copper pipe quantity-produced method and apparatus |
| CN114222639A (en) * | 2019-09-05 | 2022-03-22 | 松下知识产权经营株式会社 | Joint structure |
| WO2022028240A1 (en) * | 2020-08-03 | 2022-02-10 | 新乡市丰鑫金属制品有限公司 | Internally inlaid solder-type pipe fitting and welding process |
| CN114310026A (en) * | 2021-11-16 | 2022-04-12 | 福建同越管件有限公司 | Pipe fitting with welding ring and branch pipe with pipe fitting |
| CN115229321A (en) * | 2022-06-15 | 2022-10-25 | 武汉船用电力推进装置研究所(中国船舶重工集团公司第七一二研究所) | Welding method of water channel part for water cooling device |
| CN116600427A (en) * | 2022-09-02 | 2023-08-15 | 涂辉 | An electric heating device and its welding process |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107838511A (en) | A kind of copper pipe fast-connection pipeline and its Joining Technology | |
| CN101666568B (en) | Liquid storage device, manufacturing method thereof and air conditioner | |
| CN103261771A (en) | Seamless Aluminum Base HVAC Systems | |
| CN103480935A (en) | Rotary compressor welding fixture, rotary compressor and rotary compressor manufacturing method | |
| CN111594637B (en) | Four-way reversing valve | |
| CN103495811A (en) | Combination welding pipe and manufacturing method and application thereof | |
| CN103624354B (en) | The plug-in type welding method of a kind of metal compaction pipe and metal perforated pipe | |
| CN222670221U (en) | Fluid pipeline and heating and ventilation device | |
| CN211039983U (en) | Pipe fitting connection structure and muffler | |
| CN103596310B (en) | Variable cross-section annular fork type induction coil and preparation method thereof | |
| CN203115362U (en) | Air conditioner pipe assembly | |
| CN103846537A (en) | Welding method of special metal pipes | |
| CN214618417U (en) | Pipe connecting assembly and stainless steel four-way valve with same | |
| CN103032294B (en) | A kind of compressor suction duct and manufacture method and application | |
| CN206861089U (en) | Air-conditioner hose adapter assembly | |
| CN103567649A (en) | Shell, manufacturing method and application of shell | |
| CN212823711U (en) | Pipe body connecting structure convenient to weld | |
| CN101307848A (en) | Copper pipe connection device and method | |
| WO2022057588A1 (en) | Pipe connecting structure, multi-way reversing valve and air conditioning system | |
| CN207431449U (en) | A kind of copper pipe fast-connection pipeline | |
| CN104625308A (en) | Reverse osmosis welding method | |
| CN109707923B (en) | A welding structure, flexible pipe and manufacturing process | |
| CN206785594U (en) | Compressor and refrigerating plant | |
| CN106808040A (en) | A kind of seal welding method of refrigeration pipe | |
| CN203114580U (en) | Compressor air suction pipe |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180327 |