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CN107813317A - A kind of ancient building window lattice clears up robot - Google Patents

A kind of ancient building window lattice clears up robot Download PDF

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Publication number
CN107813317A
CN107813317A CN201710987119.6A CN201710987119A CN107813317A CN 107813317 A CN107813317 A CN 107813317A CN 201710987119 A CN201710987119 A CN 201710987119A CN 107813317 A CN107813317 A CN 107813317A
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axis
sliding blocks
slider
base
motor
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陈天予
牛琦
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • B25J11/008Manipulators for service tasks
    • B25J11/0085Cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1679Programme controls characterised by the tasks executed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1694Programme controls characterised by use of sensors other than normal servo-feedback from position, speed or acceleration sensors, perception control, multi-sensor controlled systems, sensor fusion

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

本发明提供了一种古建筑窗棂清理机器人,包括置于桌台上的Y轴底座,Y轴底座垂直设有X轴滑台,垂直X轴滑台设置的Z轴滑台,Y轴底座包括相互平行设置的第一Y轴底座和第二Y轴底座,第一Y轴底座上设有第一XY滑块,第一XY滑块的上部与X轴滑台的底部连接,X轴滑台上设有可通过XZ电机驱动的XZ滑块,并使Z轴滑台的底部与XZ滑块的连接,Z轴滑台上设Z滑块,Z滑块由Z电机驱动,Z滑块外侧壁上固定设有安装板和设置在安装板上的超声波传感器、清洁刷、与清洁刷连接的电动机、吸尘部。本发明实施例所提供的设备,可高效地完成古建筑窗棂的清理工作,有效节约了人工清扫的工作量及时间。

The invention provides a window lattice cleaning robot of ancient buildings, which includes a Y-axis base placed on a table, an X-axis sliding platform vertically arranged on the Y-axis base, a Z-axis sliding platform arranged vertically to the X-axis sliding platform, and a Y-axis base including The first Y-axis base and the second Y-axis base are arranged parallel to each other. The first Y-axis base is provided with a first XY slider. The upper part of the first XY slider is connected to the bottom of the X-axis slider. The X-axis slider There is an XZ slider that can be driven by an XZ motor, and the bottom of the Z-axis slider is connected to the XZ slider. A Z slider is set on the Z-axis slider. The Z slider is driven by the Z motor, and the outside of the Z slider A mounting plate and an ultrasonic sensor, a cleaning brush, a motor connected with the cleaning brush, and a dust suction part arranged on the mounting plate are fixed on the wall. The equipment provided by the embodiments of the present invention can efficiently complete the cleaning work of the window lattices of ancient buildings, effectively saving the workload and time of manual cleaning.

Description

一种古建筑窗棂清理机器人An ancient building window lattice cleaning robot

技术领域technical field

本发明涉及清扫机器人技术领域,具体涉及一种古建筑窗棂清理机器人。The invention relates to the technical field of cleaning robots, in particular to a cleaning robot for window lattices of ancient buildings.

背景技术Background technique

窗棂一直以来被称为中国建筑的美丽眼睛。如同红木古典家具在中国家具文化史上无可替代的地位一样,门窗在中国建筑装饰文化史上也蕴含着博大精深的文化意味。而无论是民居平房还是宫殿庙宇,窗户的制作大多十分复杂,其中尤以花纹雕刻为甚,如菱花式的图案就有几十种。而花纹图案将会使窗子木棂特别密集,使屋内光线不够明亮。如果窗户积尘不及时清理,势必将愈加影响采光效果。由于很多文物古建的窗棂多以木质结构为主,而窗棂上极易积结大量的灰尘,影响建筑物的美观程度。由于窗棂结构的复杂性,需要逐个小格清洁,费时费力。Window lattice has always been known as the beautiful eyes of Chinese architecture. Just as mahogany classical furniture has an irreplaceable position in the history of Chinese furniture culture, doors and windows also contain extensive and profound cultural meaning in the history of Chinese architectural decoration culture. Regardless of whether it is a bungalow or a palace or temple, the production of windows is mostly very complicated, especially the carving of patterns, such as dozens of rhombus patterns. And the decorative pattern will make the wooden lattice of the window particularly dense, making the light in the house not bright enough. If the dust accumulated on the windows is not cleaned in time, it will inevitably affect the lighting effect even more. Because the window lattices of many cultural relics and ancient buildings are mostly wooden structures, and a large amount of dust is easily accumulated on the window lattices, which affects the aesthetics of the buildings. Due to the complexity of the window lattice structure, it needs to be cleaned one by one, which is time-consuming and laborious.

发明内容Contents of the invention

为解决现有技术中存在的上述问题,本发明提供了一种古建筑窗棂清理机器人,其特征在于,包括置于桌台上的Y轴底座,位于所述Y轴底座上并垂直于所述Y轴底座设置的X轴滑台,位于所述X轴滑台上且在竖直方向上设置的Z轴滑台,所述Y轴底座包括相互平行设置的第一Y轴底座和第二Y轴底座、所述第一Y轴底座上设有第一XY滑块,可在XY电机的驱动下在所述第一Y轴底座上线性滑动,所述第一XY滑块的上部与所述X轴滑台的底部连接,所述X轴滑台上设有可在其上线性移动的XZ滑块,所述XZ滑块通过XZ电机驱动,并使所述Z轴滑台的底部与所述XZ滑块的连接,所述Z轴滑台上设有可在其上线性滑动的Z滑块,所述Z滑块由Z电机驱动,所述Z滑块外侧壁上固定设有安装板和设置在所述安装板上的用于探测窗棂结构的超声波传感器、用于清扫窗棂结构的清洁刷、与所述清洁刷连接并对其提供动力的电动机和用于收集被清扫出尘土的吸尘部。In order to solve the above-mentioned problems existing in the prior art, the present invention provides an ancient building window lattice cleaning robot, which is characterized in that it includes a Y-axis base placed on the table, located on the Y-axis base and perpendicular to the The X-axis slide table provided on the Y-axis base, the Z-axis slide table located on the X-axis slide table and arranged in the vertical direction, the Y-axis base includes a first Y-axis base and a second Y-axis base arranged parallel to each other The shaft base and the first Y-axis base are provided with a first XY slider, which can slide linearly on the first Y-axis base driven by an XY motor, and the upper part of the first XY slider is in contact with the The bottom of the X-axis slide table is connected, and the X-axis slide table is provided with an XZ slide block that can linearly move thereon, and the XZ slide block is driven by an XZ motor, and the bottom of the Z-axis slide table is connected to the The connection of the XZ slider, the Z-axis slide table is provided with a Z slider that can slide linearly thereon, the Z slider is driven by a Z motor, and the outer wall of the Z slider is fixed with a mounting plate And the ultrasonic sensor for detecting the window mullion structure, the cleaning brush for cleaning the window mullion structure, the motor connected with the cleaning brush and providing power to it, and the suction for collecting the cleaned dust are arranged on the installation plate. dust department.

进一步地,所述第二Y轴底座上设有可做线性滑动的第二XY滑块,所述第二XY滑块的上部与所述X轴滑台的底部连接,所述第一Y轴底座和所述第二Y轴底座之间设置有同步杠,所述同步杠与所述XY电机的电机轴同轴连接,所述同步杠用于使XY电机同时对所述第一XY滑块和所述第二XY滑块提供的动力。Further, the second Y-axis base is provided with a second XY slider that can slide linearly, the upper part of the second XY slider is connected to the bottom of the X-axis slide table, and the first Y-axis A synchronous bar is arranged between the base and the second Y-axis base, the synchronous bar is coaxially connected with the motor shaft of the XY motor, and the synchronous bar is used to make the XY motor simultaneously move the first XY slider And the second XY slider provides power.

进一步地,所述第一Y轴底座和所述第二Y轴底座上分别设置有皮带,所述XY电机通过带动皮带进而带动所述第一XY滑块和所述第二XY滑块滑动,所述X轴滑台设置有皮带,XZ电机通过带动皮带进而带动所述XZ滑块滑动,所述Z轴滑台设置有皮带,Z电机通过带动皮带进而带动所述Z滑块滑动。Further, the first Y-axis base and the second Y-axis base are respectively provided with belts, and the XY motor drives the belts to drive the first XY slider and the second XY slider to slide, The X-axis slide table is provided with a belt, and the XZ motor drives the belt to drive the XZ slider to slide, and the Z-axis slide table is provided with a belt, and the Z motor drives the belt to drive the Z slide block to slide.

进一步地,所述第一Y轴底座和所述第二Y轴底座远离所述同步杠的一端设置有Y轴限位开关,所述X轴滑台远离所述XZ电机的一端设置有X轴限位开关,所述Z轴滑台的顶端设置有Z轴限位开关。Further, the end of the first Y-axis base and the second Y-axis base away from the synchronous bar is provided with a Y-axis limit switch, and the end of the X-axis slide table away from the XZ motor is provided with an X-axis A limit switch, the top of the Z-axis slide table is provided with a Z-axis limit switch.

进一步地,所述XZ滑块滑动连接于X轴滑台朝向Y轴限位开关的侧面上。Further, the XZ slide block is slidably connected to the side of the X-axis slide table facing the Y-axis limit switch.

进一步地,所述Z电机上设置有刹车部。Further, the Z motor is provided with a brake part.

进一步地,所述安装板垂直固定于所述Z滑块的侧壁,所述吸尘部固定于所述安装板,所述清洁刷设置在所述吸尘部的下方,所述超声波传感器通过固定板固定于所述安装板,并位于所述清洁刷的下方。Further, the mounting plate is vertically fixed to the side wall of the Z slider, the dust suction part is fixed to the mounting plate, the cleaning brush is arranged under the dust suction part, and the ultrasonic sensor passes through The fixing plate is fixed on the installation plate and is located below the cleaning brush.

进一步地,所述Y电机、所述X电机、所述Z电机三者之一为步进电机。Further, one of the Y motor, the X motor and the Z motor is a stepper motor.

有益效果:Beneficial effect:

本发明实施例所提供的一种古建筑窗棂清理机器人,利用超声波传感器检测窗棂的镂空结构以设计运动路径,从而辅助控制扫头的运行,以实现机器人自动清扫窗棂,高效地完成古建筑窗棂的清理工作,有效节约了人工清扫的工作量及时间,主要具有如下优点:An ancient building window lattice cleaning robot provided by an embodiment of the present invention uses an ultrasonic sensor to detect the hollow structure of the window lattice to design a motion path, thereby assisting in controlling the operation of the sweeping head, so as to realize the automatic cleaning of the window lattice by the robot, and efficiently complete the cleaning of the ancient building window lattice The cleaning work effectively saves the workload and time of manual cleaning, and mainly has the following advantages:

1、设定好运行代码,不需要人员操作,设备可以自动运行;1. Set the running code, no human operation is required, and the equipment can run automatically;

2、节省人力物力,达到缩短清洁周期,设备维护方便;2. Save manpower and material resources, shorten the cleaning cycle, and facilitate equipment maintenance;

3、降低人力成本,提高了其可行性,满足频繁对古建筑窗棂或类似物体的清理需求。3. Reduce labor costs, improve its feasibility, and meet the frequent cleaning needs of ancient building window lattices or similar objects.

附图说明Description of drawings

图1为本发明一种古建筑窗棂清理机器人的主视图;Fig. 1 is the front view of a kind of ancient building window lattice cleaning robot of the present invention;

图2为本发明一种古建筑窗棂清理机器人的俯视图;Fig. 2 is the top view of a kind of ancient building window lattice cleaning robot of the present invention;

图3为本发明一种古建筑窗棂清理机器人的右视图;Fig. 3 is the right side view of a kind of ancient building window lattice cleaning robot of the present invention;

图4为本发明一种古建筑窗棂清理机器人的Z滑块的放大图。Fig. 4 is an enlarged view of a Z slide block of an ancient building window lattice cleaning robot according to the present invention.

其中:in:

111-X轴滑台;112-XZ滑块;113-XZ步进电机;114-X轴限位开关;121-第一Y轴底座;122-第一XY滑块;123-第二Y轴底座;124-第二XY滑块;125-XY步进电机;126-同步杠;127-Y轴限位开关;131-Z轴滑台;132-Z滑块;133-Z步进电机;134-刹车部;135-Z轴限位开关;21-安装板;22-吸尘部;23-清洁刷;24-超声波传感器;25-固定板;26-高速旋转电动机。111-X-axis sliding table; 112-XZ slider; 113-XZ stepping motor; 114-X-axis limit switch; 121-first Y-axis base; 122-first XY slider; 123-second Y-axis Base; 124-the second XY slide block; 125-XY stepper motor; 126-synchronous bar; 127-Y axis limit switch; 131-Z axis slide table; 132-Z slide block; 134-braking part; 135-Z-axis limit switch; 21-installation plate; 22-vacuum suction part; 23-cleaning brush; 24-ultrasonic sensor;

具体实施方式Detailed ways

下面结合附图详细介绍本发明技术方案。The technical scheme of the present invention will be described in detail below in conjunction with the accompanying drawings.

实施例1Example 1

如图1~4所示,一种古建筑窗棂清理机器人,定义设备面向主视图的面为前面,背向主视图的面为后面。As shown in Figures 1 to 4, an ancient building window lattice cleaning robot defines the front side of the equipment facing the main view, and the rear side facing away from the main view.

一种古建筑窗棂清理机器人,包括置于桌台上的Y轴底座,位于所述Y轴底座上并垂直于所述Y轴底座设置的X轴滑台111,位于所述X轴滑台111上且在竖直方向上设置的Z轴滑台131;An ancient building window lattice cleaning robot, including a Y-axis base placed on a table, an X-axis slide 111 located on the Y-axis base and perpendicular to the Y-axis base, and a X-axis slide 111 located on the Y-axis base. Z-axis slide table 131 arranged on the upper and vertical direction;

所述Y轴底座包括相互平行设置的第一Y轴底座121和第二Y轴底座123、所述第一Y轴底座121上设有第一XY滑块122,可在XY电机的驱动下在所述第一Y轴底座121上线性滑动,所述第一XY滑块122的上部与所述X轴滑台111的底部连接;The Y-axis base includes a first Y-axis base 121 and a second Y-axis base 123 arranged parallel to each other. The first Y-axis base 121 is provided with a first XY slider 122, which can be driven by an XY motor The first Y-axis base 121 slides linearly, and the upper part of the first XY slider 122 is connected to the bottom of the X-axis slide 111;

所述X轴滑台111上设有可在其上线性移动的XZ滑块112,所述XZ滑块112通过XZ电机驱动,并使所述Z轴滑台131的底部与所述XZ滑块112连接;The X-axis slide table 111 is provided with an XZ slide block 112 linearly movable thereon, and the XZ slide block 112 is driven by an XZ motor, and the bottom of the Z-axis slide table 131 is in contact with the XZ slide block. 112 connections;

所述Z轴滑台131上设有可在其上线性滑动的Z滑块132,所述Z滑块132由Z电机驱动,所述Z滑块132外侧壁上固定设有安装板21和设置在所述安装板21上的用于探测窗棂结构的超声波传感器24、用于清扫窗棂结构的清洁刷23、与所述清洁刷23连接并对其提供动力的电动机和用于收集被清扫出尘土的吸尘部22。The Z-axis slide table 131 is provided with a Z slide block 132 linearly slidable thereon, the Z slide block 132 is driven by a Z motor, and the outer wall of the Z slide block 132 is fixedly provided with a mounting plate 21 and a Ultrasonic sensors 24 for detecting window lattice structures on the mounting plate 21, cleaning brushes 23 for cleaning window lattice structures, motors connected to and powered by the cleaning brushes 23 and used for collecting and cleaning dust The dust collection part 22.

进一步地,所述第一Y轴底座121和第二Y轴底座123底部设置有支撑架,所述第一Y轴底座121和第二Y轴底座123通过所述支撑架水平放置在台桌上。Further, the bottom of the first Y-axis base 121 and the second Y-axis base 123 is provided with a support frame, and the first Y-axis base 121 and the second Y-axis base 123 are horizontally placed on the table through the support frame .

所述XY电机、所述XZ电机、所述Z电机三者之一为步进电机。One of the XY motor, the XZ motor, and the Z motor is a stepper motor.

进一步地,所述XY电机、所述XZ电机、所述Z电机均为步进电机,即XY步进电机125、XZ步进电机113、Z步进电机133。Further, the XY motor, the XZ motor, and the Z motor are all stepping motors, that is, the XY stepping motor 125 , the XZ stepping motor 113 , and the Z stepping motor 133 .

进一步地,所述第一XY滑块122滑动连接所述于第一Y轴底座121顶面。Further, the first XY slider 122 is slidably connected to the top surface of the first Y-axis base 121 .

所述第二Y轴底座123上设有可做线性滑动的第二XY滑块124,所述第二XY滑块124的上部与所述X轴滑台111的底部连接,所述第一Y轴底座121和所述第二Y轴底座123之间设置有同步杠126,所述同步杠126与所述XY电机的电机轴同轴连接,所述同步杠126用于使XY电机同时对所述第一XY滑块122和所述第二XY滑块124提供的动力。The second Y-axis base 123 is provided with a second XY slider 124 capable of linear sliding, the upper part of the second XY slider 124 is connected to the bottom of the X-axis slide 111, and the first Y A synchronous bar 126 is arranged between the shaft base 121 and the second Y-axis base 123, and the synchronous bar 126 is coaxially connected with the motor shaft of the XY motor, and the synchronous bar 126 is used to make the XY motor simultaneously The power provided by the first XY slider 122 and the second XY slider 124.

进一步地,所述XZ滑块112滑动连接于X轴滑台111的前侧壁。所述Z滑台131的底部连接在所述XZ滑块112的顶部。Further, the XZ sliding block 112 is slidably connected to the front side wall of the X-axis sliding table 111 . The bottom of the Z slide 131 is connected to the top of the XZ slide 112 .

进一步地,所述第二XY滑块124滑动连接于所述第二Y轴底座123顶面。Further, the second XY slider 124 is slidably connected to the top surface of the second Y-axis base 123 .

所述第一Y轴底座121和所述第二Y轴底座123上分别设置有皮带,所述XY步进电机125通过带动皮带进而带动所述第一XY滑块122和所述第二XY滑块124滑动,所述X轴滑台111设置有皮带,XZ步进电机113通过带动皮带进而带动所述XZ滑块112滑动,所述Z轴滑台131设置有皮带,Z步进电机133通过带动皮带进而带动所述Z滑块132滑动。The first Y-axis base 121 and the second Y-axis base 123 are respectively provided with belts, and the XY stepping motor 125 drives the first XY slider 122 and the second XY slider 122 by driving the belt. The block 124 slides, the X-axis sliding table 111 is provided with a belt, and the XZ stepping motor 113 drives the belt to drive the XZ slider 112 to slide, the Z-axis sliding table 131 is provided with a belt, and the Z stepping motor 133 passes through The belt is driven to drive the Z slider 132 to slide.

进一步地,围绕第一Y轴底座121设置有Y轴左皮带,所述Y轴左皮带与第一XY滑块122连接,用于带动第一XY滑块122沿第一Y轴底座121延伸方向线性滑动,所述Y轴左皮带设置在皮带槽内。第二Y轴底座123、第二XY滑块124、Y轴右皮带、皮带槽、同理设置,进而可带动设置在第一XY滑块122和第二XY滑块124顶部的X轴滑台111滑动。围绕X轴滑台111的侧面设置有皮带,皮带与XZ滑块112相连接,所述皮带用于带动XZ滑块112沿X轴滑台111左右滑动,进而带动Z轴沿X轴滑台111左右滑动,所述皮带设置在X轴滑台111的皮带槽内。围绕Z轴滑台131设置并与Z滑块132相连接的皮带,所述皮带用于带动Z滑块132沿Z轴滑台131上下滑动,所述皮带设置在Z轴滑台131的皮带槽内。Further, a Y-axis left belt is arranged around the first Y-axis base 121, and the Y-axis left belt is connected with the first XY slider 122 for driving the first XY slider 122 along the extending direction of the first Y-axis base 121 Linear sliding, the Y-axis left belt is set in the belt groove. The second Y-axis base 123, the second XY slider 124, the right belt of the Y-axis, and the belt groove are arranged in the same way, and then can drive the X-axis slide table arranged on the top of the first XY slider 122 and the second XY slider 124 111 slides. A belt is provided around the side of the X-axis sliding table 111, and the belt is connected with the XZ sliding block 112. The belt is used to drive the XZ sliding block 112 to slide left and right along the X-axis sliding table 111, and then drive the Z-axis to slide along the X-axis sliding table 111. Sliding left and right, the belt is arranged in the belt groove of the X-axis slide table 111. The belt arranged around the Z-axis slide table 131 and connected with the Z slide block 132, the belt is used to drive the Z slide block 132 to slide up and down along the Z-axis slide table 131, and the belt is arranged in the belt groove of the Z-axis slide table 131 Inside.

进一步地,所述XY步进电机125垂直设置在所述第一Y轴底座121的后端左侧壁,所述XZ步进电机113垂直设置在所述X轴滑台111左侧顶面,所述Z步进电机133设置在所述Z轴滑台131顶端并垂直于所述Z轴滑台131的右侧壁。Further, the XY stepping motor 125 is vertically arranged on the rear left side wall of the first Y-axis base 121, and the XZ stepping motor 113 is vertically arranged on the left top surface of the X-axis sliding table 111, The Z stepping motor 133 is disposed on the top of the Z-axis sliding table 131 and is perpendicular to the right side wall of the Z-axis sliding table 131 .

Z步进电机133上设置有刹车部134。A brake portion 134 is provided on the Z stepping motor 133 .

所述第一Y轴底座121和所述第二Y轴底座123远离所述同步杠126的一端设置有Y轴限位开关127,所述X轴滑台111远离所述XZ步进电机113的一端设置有X轴限位开关114,所述Z轴滑台131的顶端设置有Z轴限位开关135。The end of the first Y-axis base 121 and the second Y-axis base 123 away from the synchronous bar 126 is provided with a Y-axis limit switch 127, and the X-axis slide 111 is far away from the end of the XZ stepping motor 113. An X-axis limit switch 114 is provided at one end, and a Z-axis limit switch 135 is provided at the top of the Z-axis sliding table 131 .

进一步地,所述Y轴限位开关127包括两个,分别垂直设置在所述第一Y轴底座121的前端顶部和所述第二Y轴底座123的前端顶部。所述X轴限位开关114垂直设置在X轴滑台111右端顶面。所述Z轴限位开关135垂直设置在所述Z轴滑台131的顶端前侧壁。Further, the Y-axis limit switch 127 includes two, which are respectively vertically arranged on the front top of the first Y-axis base 121 and the front end of the second Y-axis base 123 . The X-axis limit switch 114 is vertically arranged on the top surface of the right end of the X-axis sliding table 111 . The Z-axis limit switch 135 is vertically arranged on the top front side wall of the Z-axis sliding table 131 .

所述XZ滑块112滑动连接于X轴滑台111朝向Y轴限位开关127的侧面上,即连接于所述X轴滑台111的前侧壁上。The XZ sliding block 112 is slidably connected to the side of the X-axis sliding table 111 facing the Y-axis limit switch 127 , that is, connected to the front side wall of the X-axis sliding table 111 .

所述安装板21垂直固定于所述Z滑块132的侧壁,所述吸尘部22固定于所述安装板21,所述清洁刷23设置在所述吸尘部22的下方,所述超声波传感器24通过固定板25固定于所述安装板21,并位于所述清洁刷23的下方。The mounting plate 21 is vertically fixed to the side wall of the Z slider 132, the dust suction part 22 is fixed to the mounting plate 21, and the cleaning brush 23 is arranged below the dust suction part 22. The ultrasonic sensor 24 is fixed on the mounting plate 21 through a fixing plate 25 and is located below the cleaning brush 23 .

进一步地,所述安装板21固定在Z滑块朝向窗棂的侧壁上。Further, the mounting plate 21 is fixed on the side wall of the Z slider facing the window mullion.

进一步地,所述电动机优选为高速旋转电动机26。Further, the motor is preferably a high-speed rotating motor 26 .

进一步地,所述吸尘部22的右侧固定在安装板21的左侧面,且吸口向前。Further, the right side of the dust suction part 22 is fixed on the left side of the mounting plate 21, and the suction port is forward.

进一步地,所述清洁刷23固定在吸尘部22的正下方,所述清洁刷23与高速旋转电动机26相连接。Further, the cleaning brush 23 is fixed directly below the dust suction part 22 , and the cleaning brush 23 is connected with a high-speed rotating motor 26 .

进一步地,所述超声波传感器24的探测方向向前。Further, the detection direction of the ultrasonic sensor 24 is forward.

所述一种古建筑窗棂清理机器人还包括控制部,所述控制部包括设备电源、开关、主机,主机通过导线与各步进电机、各限位开关、吸尘部22、高速旋转电动机26、超声波传感器24电连接。Described a kind of window lattice cleaning robot of ancient building also comprises control part, and described control part comprises equipment power supply, switch, host computer, and host computer communicates with each stepper motor, each limit switch, dust-absorbing part 22, high-speed rotating motor 26, The ultrasonic sensor 24 is electrically connected.

工作时,将窗棂放入龙门机器人第一Y轴底座121和第二Y轴底座123之间、Z轴滑台131前方的托架上,使窗棂的长和高分别对应龙门机器人的X轴滑台111和Z轴滑台131。During work, the window mullion is placed between the first Y-axis base 121 and the second Y-axis base 123 of the gantry robot, on the bracket in front of the Z-axis sliding table 131, so that the length and height of the window mullion correspond to the X-axis slide of the gantry robot respectively. Table 111 and Z-axis slide table 131.

接通电源后,各限位开关开启,主机(包括任何具有处理数据功能的处理器或采用集成在电路板上的单片机)向超声波传感器24发送控制信号,控制超声波传感器24对窗体镂空结构进行检测,得到窗棂和窗框结构的检测数据,主机根据检测数据,规划清扫路径,并向龙门机械手发送控制信号,龙门机械手按照控制信号,对窗棂的相应位置进行清理(在主机的控制下对窗棂相应位置的清理具体包括位置调整、旋转头运行和开启吸尘装置),当龙门台X轴滑台111、第一Y轴底座122、第二Y轴底座123和Z轴滑台131运动到限位开关处时,限位开关向主机发送停止信号,龙门台机器人停止运动;After the power is turned on, each limit switch is turned on, and the host computer (including any processor with data processing function or a single-chip microcomputer integrated on the circuit board) sends a control signal to the ultrasonic sensor 24 to control the ultrasonic sensor 24 to carry out the process on the window hollow structure. Detection, get the detection data of the window mullion and window frame structure, the host computer plans the cleaning path according to the detection data, and sends a control signal to the gantry manipulator, and the gantry manipulator cleans the corresponding position of the window mullion according to the control signal (the window mullion is cleaned under the control of the host machine) The cleaning of the corresponding position specifically includes position adjustment, rotating head operation and turning on the dust suction device), when the X-axis sliding table 111 of the gantry table, the first Y-axis base 122, the second Y-axis base 123 and the Z-axis sliding table 131 move to the limit When the limit switch is at the limit switch, the limit switch sends a stop signal to the host, and the gantry robot stops moving;

XY步进电机125开启且逆时针转动,带动Y轴左皮带和Y轴右皮带运动,第一XY滑块122、第二XY滑块124随Y轴左皮带和Y轴右皮带运动,进而带动X轴滑台111及Z轴滑台131移动至窗棂前。通过超声波传感器24对窗棂进行扫描,为提高检测准确度,缩小超声波传感器24的检测范围,所以将窗棂整体由上至下等分为三部分进行扫描。扫描第一部分时,XZ滑块112、Z滑块132分别向最大行程处移动。接触到X轴限位开关114和Z轴限位开关135后停止运行。在XZ滑块112、Z滑块132运行过程中,安装于Z滑块132的超声波传感器24对第一部分窗棂结构进行检测。第二、第三部分通过一次往返完成,原理同上。完成对窗框检测后,龙门台机器人回到初始位置。并根据经过超声波传感器24获得的数据判断镂空位置然后进行清理过程。The XY stepper motor 125 turns on and rotates counterclockwise, driving the Y-axis left belt and the Y-axis right belt to move, the first XY slider 122 and the second XY slider 124 move with the Y-axis left belt and the Y-axis right belt, and then drive The X-axis sliding table 111 and the Z-axis sliding table 131 move to the front of the window mullion. The window mullion is scanned by the ultrasonic sensor 24. In order to improve the detection accuracy and reduce the detection range of the ultrasonic sensor 24, the window mullion is divided into three parts from top to bottom for scanning. When scanning the first part, the XZ slider 112 and the Z slider 132 move to the maximum stroke respectively. Stop running after touching the X-axis limit switch 114 and the Z-axis limit switch 135. During the operation of the XZ slider 112 and the Z slider 132 , the ultrasonic sensor 24 installed on the Z slider 132 detects the first part of the window mullion structure. The second and third parts are completed through a round trip, and the principle is the same as above. After completing the detection of the window frame, the gantry robot returns to the initial position. And according to the data obtained through the ultrasonic sensor 24, the hollow position is judged and then the cleaning process is carried out.

清理时,首先根据超声波传感器24的测距结果,XY步进电机125启动,带动X轴滑台111和Z轴滑台131移动至清理范围内。XZ步进电机113通过皮带和XZ滑块112带动Z轴滑台131左右移动。Z步进电机133通过皮带,带动Z滑块132及设置在Z滑块132上的安装板21、吸尘部22、高速旋转电动机26、清洁刷23、固定板25、超声波传感器24上下运动,当Z滑块132移动倒指定位置,Z步进电机133停止后,刹车部134启动,使Z步进电机133的传动轴抱死,防止Z滑块132下落,当Z步进电机133启动时,刹车部134停止工作,即传动轴恢复自由运动。X轴滑台111与Z轴滑台131相配合,实现Z滑块132在X轴滑台111与Z轴滑台131形成的平面内运动。根据超声波传感器24检测结果,Z滑块132移动至第一个镂空处,随后Y轴运动部向前移动,使清洁刷23完全进入镂空结构中。高速旋转电动机26开启,带动清洁刷23高速转动,沿镂空处边缘进行清扫。同时吸尘部22开启,对清扫产生的扬尘进行二次处理。当第一个镂空处被清理干净后,Y轴运动部向后移动,使Z滑块132脱离第一个镂空结构,随后对下一个镂空处进行清扫,具体运动过程同上。当全部镂空结构清理完成后,Y轴运动部向后移动,直至碰触到后端的Y轴限位开关127后停止,清扫工作结束;During cleaning, first, according to the distance measurement result of the ultrasonic sensor 24, the XY stepping motor 125 is started to drive the X-axis sliding table 111 and the Z-axis sliding table 131 to move to the cleaning range. The XZ stepping motor 113 drives the Z-axis sliding table 131 to move left and right through the belt and the XZ slider 112 . The Z stepper motor 133 drives the Z slider 132 and the mounting plate 21, the dust collector 22, the high-speed rotating motor 26, the cleaning brush 23, the fixed plate 25, and the ultrasonic sensor 24 arranged on the Z slider 132 to move up and down through the belt, When the Z slider 132 moves to the designated position, after the Z stepping motor 133 stops, the brake part 134 starts, and the transmission shaft of the Z stepping motor 133 is locked to prevent the Z slider 132 from falling. When the Z stepping motor 133 starts , the brake part 134 stops working, that is, the transmission shaft resumes free movement. The X-axis sliding table 111 cooperates with the Z-axis sliding table 131 to realize the movement of the Z sliding block 132 in the plane formed by the X-axis sliding table 111 and the Z-axis sliding table 131 . According to the detection result of the ultrasonic sensor 24, the Z slide block 132 moves to the first hollow, and then the Y-axis moving part moves forward, so that the cleaning brush 23 completely enters the hollow structure. The high-speed rotating motor 26 is opened, drives the cleaning brush 23 to rotate at a high speed, and cleans along the edge of the hollowed out place. Simultaneously, the dust collection part 22 is opened to perform secondary treatment on the dust generated by cleaning. When the first hollow is cleaned, the Y-axis moving part moves backward to make the Z slider 132 break away from the first hollow, and then cleans the next hollow. The specific movement process is the same as above. When all the hollow structures are cleaned, the Y-axis moving part moves backward until it touches the Y-axis limit switch 127 at the rear end and stops, and the cleaning work ends;

步进电机驱动和伺服马达驱动。考虑到古建筑窗棂的清理对于龙门台机器人X、Y、Z三轴运行的精准度有很高的要求,为了达到最佳的清理效果,采用步进电机的驱动方式,步进电机是将电脉冲信号转变为角位移或线位移的开环控制电机。在非超载的情况下,电机的转速、停止的位置只取决于脉冲信号的频率和脉冲数,而不受负载变化的影响,当步进驱动器接收到一个脉冲信号,它就驱动步进电机按设定的方向转动一个固定的角度,称为“步距角”,它的旋转是以固定的角度一步一步运行的。可以通过控制脉冲个数来控制角位移量,从而达到准确定位的目的;同时可以通过控制脉冲频率来控制电机转动的速度和加速度,从而达到调速的目的。步进电机是一种感应电机,它的工作原理是利用电子电路,将直流电变成分时供电的,多相时序控制电流,用这种电流为步进电机供电,步进电机才能正常工作,驱动器就是为步进电机分时供电的,多相时序控制器。最终选择步进电机驱动作为装置的驱动方式。并选择了时代超群的57系列两项步进电机和TOSHIBA的TB6560AHQ两项步进电机驱动器。Stepper motor drive and servo motor drive. Considering that the cleaning of the window lattices of ancient buildings has high requirements for the accuracy of the X, Y, and Z axes of the gantry robot, in order to achieve the best cleaning effect, the drive mode of the stepping motor is adopted. The pulse signal is converted into an open-loop control motor for angular displacement or linear displacement. In the case of non-overload, the speed and stop position of the motor only depend on the frequency and number of pulses of the pulse signal, and are not affected by the load change. When the stepper driver receives a pulse signal, it will drive the stepper motor to press The set direction rotates a fixed angle, which is called "step angle", and its rotation runs step by step at a fixed angle. The angular displacement can be controlled by controlling the number of pulses, so as to achieve the purpose of accurate positioning; at the same time, the speed and acceleration of the motor rotation can be controlled by controlling the pulse frequency, so as to achieve the purpose of speed regulation. The stepper motor is a kind of induction motor. Its working principle is to use the electronic circuit to convert the direct current into a time-sharing power supply. The multi-phase sequence controls the current. Using this current to power the stepper motor, the stepper motor can work normally. The driver is a time-sharing power supply for the stepper motor, a multi-phase timing controller. Finally, the stepper motor drive is selected as the drive mode of the device. And chose the 57 series two stepper motors of the times and the two stepper motor drivers of TOSHIBA's TB6560AHQ.

超声波传感器是将超声波信号转换成其他能量信号(通常是电信号)的传感器。超声波是振动频率高于20KHz20kHz的机械波。它具有频率高、波长短、绕射现象小,特别是方向性好、能够成为射线而定向传播等特点。发明主要利用超声波传感器判断Y轴与窗框间距及区分窗框与窗棂结构。本发明的超声波传感器为Risym的16mm超声波传感器。Ultrasonic sensors are sensors that convert ultrasonic signals into other energy signals, usually electrical signals. Ultrasound is a mechanical wave with a vibration frequency higher than 20KHz20kHz. It has the characteristics of high frequency, short wavelength, small diffraction phenomenon, especially good directionality, and can become ray and directional propagation. The invention mainly uses the ultrasonic sensor to judge the distance between the Y axis and the window frame and distinguish the structure of the window frame and the window mullion. The ultrasonic sensor of the present invention is a 16mm ultrasonic sensor of Risym.

本发明的实施例所提供的一种古建筑窗棂清理机器人,利用超声波传感器检测窗棂的镂空结构以设计运动路径,从而辅助控制扫头的运行,以实现机器人自动清扫窗棂,高效地完成古建筑窗棂的清理工作,有效节约了人工清扫的工作量及时间,主要具有如下优点:An ancient building window lattice cleaning robot provided by an embodiment of the present invention uses an ultrasonic sensor to detect the hollow structure of the window lattice to design a motion path, thereby assisting in controlling the operation of the sweeping head, so as to realize the automatic cleaning of the window lattice by the robot and efficiently complete the ancient building window lattice The cleaning work effectively saves the workload and time of manual cleaning, and mainly has the following advantages:

1、设定好运行代码,不需要人员操作,设备可以自动运行;1. Set the running code, no human operation is required, and the equipment can run automatically;

2、节省人力物力,达到缩短清洁周期,设备维护方便;2. Save manpower and material resources, shorten the cleaning cycle, and facilitate equipment maintenance;

3、降低人力成本,提高了其可行性,满足频繁对古建筑窗棂或类似物体的清理需求。3. Reduce labor costs, improve its feasibility, and meet the frequent cleaning needs of ancient building window lattices or similar objects.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (8)

1. a kind of ancient building window lattice clears up robot, it is characterised in that including the Y-axis base being placed on tables, positioned at the Y-axis The X-axis slide unit (111) set on base and perpendicular to the Y-axis base, on the X-axis slide unit (111) and in vertical side The Z axis slide unit (131) set up;
The Y-axis base includes the first Y-axis base (121) and the second Y-axis base (123), the first Y arranged in parallel Axle base (121) is provided with the first XY sliding blocks (122), can be reached the standard grade under the driving of XY motors in the first Y-axis base (121) Property slide, the top of the first XY sliding blocks (122) is connected with the bottom of the X-axis slide unit (111);
The X-axis slide unit (111), which is provided with, to pass through XZ in linearly moving XZ sliding blocks (112) thereon, the XZ sliding blocks (112) Motor drives, and the bottom of the Z axis slide unit (131) is connected with the XZ sliding blocks (112);
The Z axis slide unit (131) is provided with can be in the Z sliding blocks (132) of linear slide thereon, and the Z sliding blocks (132) are by Z motors Driving, be fixed with installing plate (21) on Z sliding blocks (132) lateral wall and be arranged on the installing plate (21) for visiting Survey the ultrasonic sensor (24), the cleaning brush (23) for cleaning window lattice structure and the cleaning brush (23) of window lattice structure even Connect and the motor of power is provided it and the dust collecting port (22) of dust is swept out for collecting.
A kind of 2. ancient building window lattice cleaning robot according to claim 1, it is characterised in that the second Y-axis base (123) the 2nd XY sliding blocks (124) of linear slide can be done by being provided with, and top and the X-axis of the 2nd XY sliding blocks (124) are slided The bottom connection of platform (111), synchronous thick stick is provided between the first Y-axis base (121) and the second Y-axis base (123) (126), the synchronous thick stick (126) and the motor shaft of the XY motors are coaxially connected, and the synchronous thick stick (126) is used to make XY motors The power provided simultaneously the first XY sliding blocks (122) and the 2nd XY sliding blocks (124).
A kind of 3. ancient building window lattice cleaning robot according to claim 2, it is characterised in that the first Y-axis base (121) belt and on the second Y-axis base (123) is respectively arranged with, the XY motors drive institute by driving belt State the first XY sliding blocks (122) and the 2nd XY sliding blocks (124) are slided, the X-axis slide unit (111) is provided with belt, XZ motors The XZ sliding blocks (112) are driven to slide by driving belt, the Z axis slide unit (131) is provided with belt, and Z motors pass through Drive belt and then drive the Z sliding blocks (132) to slide.
A kind of 4. ancient building window lattice cleaning robot according to claim 2, it is characterised in that the first Y-axis base (121) and the one end of the second Y-axis base (123) away from the synchronous thick stick (126) is provided with Y-axis limit switch (127), institute State the one end of X-axis slide unit (111) away from the XZ motors and be provided with X-axis limit switch (114), the top of the Z axis slide unit (131) End is provided with Z axis limit switch (135).
5. a kind of ancient building window lattice cleaning robot according to claim, it is characterised in that the XZ sliding blocks (112) are sliding The dynamic X-axis slide unit (111) that is connected to is towards on the side of Y-axis limit switch (127).
6. a kind of ancient building window lattice cleaning robot according to claim 1, it is characterised in that set on the Z motors There is brake portion (134).
7. a kind of ancient building window lattice cleaning robot according to claim 1, it is characterised in that the installing plate (21) is hung down The side wall of the Z sliding blocks (132) is directly fixed on, the dust collecting port (22) is fixed on the installing plate (21), the cleaning brush (23) lower section of the dust collecting port (22) is arranged on, the ultrasonic sensor (24) is fixed on the peace by fixed plate (25) Loading board (21), and positioned at the lower section of the cleaning brush (23).
8. a kind of ancient building window lattice cleaning robot according to claim 1, it is characterised in that the Y-motor, the X Motor, the Z motors thrin are stepper motor.
CN201710987119.6A 2017-10-20 2017-10-20 A kind of ancient building window lattice clears up robot Pending CN107813317A (en)

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CN103170887A (en) * 2013-04-02 2013-06-26 雷博尔自动化系统(惠州)有限公司 Full-automatic numerical control sander
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