CN107813134A - A kind of semi-automatic assembling equipment of LED lamp - Google Patents
A kind of semi-automatic assembling equipment of LED lamp Download PDFInfo
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- CN107813134A CN107813134A CN201710972766.XA CN201710972766A CN107813134A CN 107813134 A CN107813134 A CN 107813134A CN 201710972766 A CN201710972766 A CN 201710972766A CN 107813134 A CN107813134 A CN 107813134A
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- Prior art keywords
- conveyer belt
- led lamp
- carrier
- power
- screwed lock
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 58
- 238000012360 testing method Methods 0.000 claims abstract description 43
- 238000009413 insulation Methods 0.000 claims abstract description 39
- 238000005476 soldering Methods 0.000 claims abstract description 34
- 238000012546 transfer Methods 0.000 claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims description 24
- 229910000679 solder Inorganic materials 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000014759 maintenance of location Effects 0.000 claims description 9
- 238000013519 translation Methods 0.000 claims description 8
- 238000009792 diffusion process Methods 0.000 claims description 6
- 230000003287 optical effect Effects 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 239000000463 material Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 22
- 230000008569 process Effects 0.000 description 19
- 230000033001 locomotion Effects 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to LED lamp to assemble equipment technical field, more particularly to a kind of semi-automatic assembling equipment of LED lamp, including conveyer belt and the first workbench, the first the screwed lock device, the second workbench, the second the screwed lock device, tin soldering equipment, the 3rd workbench, power and insulation impedance test device and pressure ring arrangements that the conveyer belt side is set in turn in along the conveyer belt direction of transfer.The goal of the invention of the present invention is to provide a kind of LED lamp semi-automatic assembling equipment, solve existing LED down lamp using technical scheme provided by the invention and use man-made assembly, existing production efficiency is low, auxiliary material wastes the technical problems such as big, production cost is high, product is difficult to standardize.
Description
Technical field
The present invention relates to LED lamp to assemble equipment technical field, more particularly to a kind of semi-automatic assembling equipment of LED lamp.
Background technology
LED down lamp is a kind of illuminator for being embedded into light down-ejection type in ceiling.LED down lamp is to belong to directional type photograph
Bright lamp has, and only its opposite ability light, beam angle belong to optically focused, and light is relatively concentrated, and comparison of light and shade is strong.
The assembling of LED down lamp needs that power pack is completed into screw by the power pack of LED lamp is put into carrier successively
Lock is paid；Radiator and light source are put into, then is screwed；Scolding tin is carried out to power supply and light source, power supply and light source are turned on；Put
Enter reflective sheeting, diffusion shell and face ring, light source power and insulation impedance are tested；Face ring is compressed, completes LED down lamp
Assembling.
Use man-made assembly in industry in above-mentioned assembling process at present, have no automation equipment, production and assembly too according to
Rely manpower, can not accomplish that scale quickly produces, the production efficiency of generally existing is low, auxiliary material waste big, production cost occupy it is high
Under not, product the problems such as being difficult to standardization, cause whole industry to lack the competitiveness of core.
The content of the invention
The goal of the invention of the present invention is to provide a kind of LED lamp semi-automatic assembling equipment, using skill provided by the invention
Art scheme solves existing LED down lamp and uses man-made assembly, and existing production efficiency is low, auxiliary material wastes big, production cost and occupied
It is high not under, product the technical problem such as be difficult to standardize.
In order to solve the above-mentioned technical problem, the present invention provide a kind of semi-automatic assembling equipment of LED lamp, including conveyer belt with
And along the conveyer belt direction of transfer be set in turn in the first workbench of the conveyer belt side, the first the screwed lock device,
Second workbench, the second the screwed lock device, tin soldering equipment, the 3rd workbench, power and insulation impedance test device and pressure ring
Device；
First workbench, for manually the power pack of LED lamp to be put into the carrier on the conveyer belt；
The first the screwed lock device, for completing the screwed lock to the power pack automatically；
Second workbench, for being manually placed into the radiator and light source of LED lamp；
The second the screwed lock device, for completing the screwed lock to the radiator and light source automatically；
The tin soldering equipment, for carrying out scolding tin to the power supply and light source automatically, the power supply and light source are turned on；
3rd workbench, for being manually placed into reflective sheeting, diffusion shell and face ring；
Power and the insulation impedance test device, is tested for the power to the light source and insulation impedance；
The pressure ring arrangements, for being compressed automatically to the face ring, complete the assembling of LED lamp.
Preferably, the first the screwed lock device and the second the screwed lock device, including the first rectangular co-ordinate machinery
Hand and the locking machine structure being fixed on below the first right angle coordinate manipulator move portion；First right angle coordinate manipulator across
On the conveyer belt, the electric screwdriver head of the locking machine structure is made vacantly located at conveyer belt top, automatically to the power supply
Box, radiator and light source complete the screwed lock.
Preferably, the tin soldering equipment includes the second right angle coordinate manipulator and is fixed on the second rectangular co-ordinate machinery
Soldering structure below hand move portion；The soldering structure includes being fixed in the second right angle coordinate manipulator move portion
Fixed plate, the solder horn set down and send tin structure；The solder horn is fixed in the fixed plate；It is described to send tin structure
It is movably arranged at close to the solder horn in the fixed plate.
Preferably, it is used to place the power contact in the standing groove of the LED lamp with the light source on the carrier
Corresponding position is formed with the first hard contact；Formed with being electrically connected with first hard contact on the carrier
Second hard contact；Power and the insulation impedance test device includes the hold-down mechanism and survey directly over the conveyer belt
Test-run a machine structure；The hold-down mechanism is used to be fixed the LED lamp on the carrier；The mechanism for testing and the load
The second hard contact contact on tool, is tested for the power to the light source and insulation impedance.
Preferably, the pressure ring arrangements include lower air cylinder and the compact heap being fixed on below the lower air cylinder；It is described
Lower air cylinder is located at the surface of the conveyer belt, makes the compact heap vacantly be located at the surface of the conveyer belt；The pressure
After tight block pushes, its lower surface contacts with the top surface of the face ring, applies downward pressing force to the face ring.
Preferably, the conveyer belt is two parallel and direction of transfers and the equal conveyer belt composition of speed；The load
Tool is located on two conveyer belts, and is moved along the transmission direction of belt travel.
Preferably, in the first the screwed lock device, the second the screwed lock device, tin soldering equipment, power and insulation resistance
Jacking system is each formed with below anti-test device and pressure ring arrangements, and the jacking system is located at two conveyer belts
Between；In position of the lower surface of the carrier between two conveyer belts formed with the positioning for positioning carrier
Button；The jacking system includes the location-plate set from top to bottom and jacks up cylinder；Be provided with the location-plate for
The alignment pin that the locating button coordinates.
Preferably, in the first the screwed lock device, the second the screwed lock device, tin soldering equipment, power and insulation resistance
The lateral surface of anti-test device and pressure ring arrangements is each formed with framework；It is provided with the framework on relative two side to penetrating
Formula sensor；LED lamp on the carrier is located on the optical axis of emission sensor formation.
Preferably, the rear for being located at the jacking system along its direction of transfer on the conveyer belt is provided with for stopping
The retention device of the carrier；The retention device includes stop cylinder and passes through the liftable block of the stop cylinder；
After the block rises, its height is highly consistent with the mobile carrier；After the block is fallen, its height is less than the shifting
The height of dynamic load tool.
Preferably, the first conveyer belt and second that the conveyer belt is parallel to each other including two sections and direction of transfer is opposite pass
Send band；Formed with shifting apparatus between the transmission end of first conveyer belt and the transmission head end of the second conveyer belt；It is described
Shifting apparatus includes translation slide rail, jacking system and haulage gear；The translation slide rail is across on two conveyer belts
Side；The haulage gear is slideably positioned on the translation slide rail, will for clamping the carrier on the conveyer belt
The carrier is transferred on second conveyer belt from first conveyer belt.
The semi-automatic assembling equipment of LED lamp proposed by the present invention is hindered by the screwed lock device, tin soldering equipment, power and insulation
Anti- test device and pressure ring arrangements composition, staff only need to be successively by the power packs of LED lamp, radiator, light source, reflective
Paper, diffusion shell and face ring are put on the carrier on conveyer belt, and the screwed lock device can be completed to power pack and light source automatically
The screwed lock, tin soldering equipment can focus source and power pack automatically and complete scolding tin, automatic measured power and insulation impedance, and
Automatic impaction face ring, complete the assembling of LED down lamp.Realize that machine for people, frees employee from numerous and diverse work, and solve
Cost of labor of having determined is high, and production efficiency is low to wait production problem, possesses high compatibility, high efficiency, the technology such as rate of good quality rate, saving personnel
Effect, relative to traditional Down lamp craft line, Down lamp transfer matic production efficiency can improve more than 240%, save the people of personnel 43, personnel
Reduction 70%.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, the present invention will be implemented below
The required accompanying drawing used is briefly described in the description of example or prior art.It should be evident that drawings in the following description
Only part of the embodiment of the invention, for those of ordinary skill in the art, is not paying creative labor
Under the premise of, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is overall structure diagram of the embodiment of the present invention；
Fig. 2 is the first the screwed lock apparatus structure schematic diagram of the embodiment of the present invention；
Fig. 3 is the first right angle coordinate manipulator structural representation of the embodiment of the present invention；
Fig. 4 is locking machine structure structural representation of the embodiment of the present invention；
Fig. 5 is tin soldering equipment structural representation of the embodiment of the present invention；
Fig. 6 is soldering structure schematic diagram of the embodiment of the present invention；
Fig. 7 is power of the embodiment of the present invention and insulation impedance test device structural representation；
Fig. 8 is power of the embodiment of the present invention and insulation impedance test device hold-down mechanism structural representation；
Fig. 9 is pressure ring arrangements structural representation of the embodiment of the present invention；
Figure 10 is jacking system structural representation of the embodiment of the present invention；
Figure 11 is carrier structure schematic diagram of the embodiment of the present invention；
Figure 12 is retention device structural representation of the embodiment of the present invention；
Figure 13 is circuit theory schematic diagram of the embodiment of the present invention；
Figure 14 is shifting apparatus structural representation of the embodiment of the present invention；
Figure 15 is haulage gear structural representation of the embodiment of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes.Obviously, described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Manpower is too relied on, can not accomplish to advise to using man-made assembly in the assembling process of LED lamp in industry at present
Modelling quickly produces, and generally existing production efficiency is low, auxiliary material waste is big, production cost is high, product is difficult to standardize
The problems such as, cause whole industry to lack the competitiveness of core.
In order to solve the above-mentioned technical problem, Fig. 1 is referred to, the present embodiment provides a kind of semi-automatic assembling equipment of LED lamp,
The first workbench 20, the first spiral shell of the side of conveyer belt 10 are set in turn in including conveyer belt 10 and along the direction of transfer of conveyer belt 10
Silk lock pay a device 30, the second workbench 40, the second the screwed lock device 50, tin soldering equipment 60, the 3rd workbench 70, power and absolutely
Edge impedance test device 80 and pressure ring arrangements 90.
Wherein the first workbench 20, for manually the power pack of LED lamp to be put into the carrier 00 on conveyer belt 10；The
One the screwed lock device 30, for completing the screwed lock to power pack automatically；Second workbench 40, for being manually placed into LED
The radiator and light source of tool；Second the screwed lock device 50, for completing the screwed lock to radiator and light source automatically；Scolding tin fills
60 are put, for carrying out scolding tin to power supply and light source automatically, power supply and light source are turned on；3rd workbench 70, for being manually placed into
Reflective sheeting, diffusion shell and face ring；Power and insulation impedance test device 80, enter for the power to light source and insulation impedance
Row test；Pressure ring arrangements 90, for being compressed automatically to face ring, complete the assembling of LED lamp.
The present embodiment provide the semi-automatic assembling equipment of LED lamp by the screwed lock device, tin soldering equipment 60, power and absolutely
Edge impedance test device 80 and pressure ring arrangements 90 form, and staff only need to be successively by the power pack, radiator, light of LED lamp
Source, reflective sheeting, diffusion shell and face ring are put on the carrier 00 on conveyer belt 10, and the screwed lock device can be automatically to power pack
Complete the screwed lock with light source, tin soldering equipment 60 can focus source and power pack automatically and complete scolding tin, automatic measured power and
Insulation impedance, and automatic impaction face ring, complete the assembling of LED down lamp.Machine is realized for people, employee from numerous and diverse work
Freeing, and solve cost of labor height, production efficiency is low to wait production problem, possesses high compatibility, high efficiency, rate of good quality rate,
The technique effects such as saving personnel, relative to traditional Down lamp craft line, Down lamp transfer matic production efficiency can improve more than 240%, section
The people of province personnel 43, personnel's reduction 70%.
In order to realize the semi-automatic assembling process of above-mentioned LED lamp, the semi-automatic assembling of LED lamp that the present embodiment provides is set
It is standby, after the placement of power pack, radiator and light source is accomplished manually, the first the screwed lock device 30 and the second the screwed lock device
50 are used to complete the screwed lock to radiator and light source automatically.Due to power pack, radiator and light source the screwed lock position not
Together, in the first the screwed lock device 30 and the second the screwed lock device 50, its transmission mechanism is preferably right angle coordinate manipulator.
Fig. 2 is referred to, specifically, the first the screwed lock device 30 and the second the screwed lock device 50 include the first right angle
Coordinate robots 31 and the locking machine structure 32 being fixed on below the move portion of the first right angle coordinate manipulator 31.First rectangular co-ordinate machine
Tool hand 31 is located on conveyer belt 10, makes the electric screwdriver head of locking machine structure 32 vacantly located at the top of conveyer belt 10, automatically to power pack,
Radiator and light source complete the screwed lock.
Wherein right angle coordinate manipulator is can to realize automatically control, be repeatable programming, multi-functional in commercial Application
, between multivariant, freedom of motion into space right-angle relationship, multiduty operation machine.He being capable of carry an object, operative employee
Tool, to complete various operations.Fig. 3 is referred to, the first right angle coordinate manipulator 31 forms a three-dimensional platform, and it has three phases
Mutually vertical guide rail, first straight line guide rail provide the motion track of the X-direction in three dimensions for the lock screws apptss, and second
Line slideway then provides the motion track of Y direction, and the 3rd line slideway then provides the motion track of Z-direction.Three-dimensional platform
Build and can ensure that, in the case where carrier 00 is motionless, electric screwdriver can reach the top of any screw hole, it is achieved thereby that lock
The full automation of screw work, realizes that machine replaces artificial intelligence manufacture, improves production efficiency and yield and reduce
Cost of labor, solve the problems, such as the productions such as the efficiency of artificial lock screw is low, labor intensity is big.
In the first the screwed lock device 30 and the second the screwed lock device 50 that the present embodiment provides, arranged in pairs or groups during use
The conveyer belt 10 used in LED lamp process.
On the direction of transfer of conveyer belt 10, before the first the screwed lock device 30, the first workbench 20, work are provided with
Make personnel manually the power pack of LED lamp is put on the carrier 00 on conveyer belt 10 on the first workbench 20, conveyer belt 10
The carrier 00 for being mounted with power pack is sent at the first the screwed lock device 30, drive of the locking machine structure 32 in three-dimensional platform
Under, the top of power pack fixing threaded hole is moved to, refers to Fig. 4, opens locking machine structure 32, under the electric screwdriver head for making locking machine structure 32
The lock for moving and completing power pack fixed screw is paid.
On the direction of transfer of conveyer belt 10, before the second the screwed lock device 50, the second workbench 40, work are provided with
Make personnel manually the radiator of LED lamp and light source are put on the carrier 00 on conveyer belt 10 on the second workbench 40.
This it should be noted that placement due to needing to complete radiator and light source on the second workbench 40, in order to avoid radiator or
The omission of light source, the second workbench 40 can be set to two side by side, radiator and light source placed respectively.Conveyer belt 10
The carrier 00 for being mounted with radiator and light source is sent at the second the screwed lock device 50, locking machine structure 32 is in three-dimensional platform
Under drive, the top of radiator and light source fixing threaded hole is moved to, opens locking machine structure 32, under the electric screwdriver head for making locking machine structure 32
Move and complete radiator and the lock of light source fixed screw pay.
Due at the line slideway and locking machine structure 32 of the first the screwed lock device 30 and the second the screwed lock device 50
In the state moved at any time, and line slideway and locking machine structure 32 need to be powered work, in the present embodiment, be led in adjacent straight line
Wire between rail is connected by drag chain, and then ensures that institute's screws apptss that the present embodiment provides run well.
In order to improve the efficiency of lock screw, two or more electric screwdriver heads are may be provided with locking machine structure 32, are paid in lock
When mechanism 32 carries out lock screw, the electric screwdriver head of locking machine structure 32 needs to press at the screw hole in LED, in order to avoid electric screwdriver
Head damages the electric screwdriver head in locking machine structure 32, refers to Fig. 4, with the first right angle coordinate manipulator 31 and the second rectangular co-ordinate machinery
It is in the buffer structure 33 of vertical direction formed with active force with the position that locking machine structure 32 is connected on hand, wherein buffer structure 33 can
Think buffer spring.Spring on locking machine structure 32 plays a part of buffering when screwing so that the process to screw
It is more steady.
After the fixation of power pack, radiator and light source is completed, it is necessary to completing scolding tin between power pack and light source, due to
Power pack is different with the position of light source, and in the tin soldering equipment 60 that the present embodiment provides, its transmission mechanism is preferably again right angle
Coordinate robots.
Fig. 5 is referred to, the tin soldering equipment 60 includes the second right angle coordinate manipulator 61 and is fixed on the second rectangular co-ordinate machine
Soldering structure 62 below the move portion of tool hand 61.Second right angle coordinate manipulator 61 equally structure forms a three-dimensional platform, the
One line slideway provides the motion track of the X-direction in three dimensions for the automatic tin solder, and second straight line guide rail then carries
For the motion track of Y direction, the 3rd line slideway then provides the motion track of Z-direction.Building for three-dimensional platform can be protected
Card is in the case where carrier 00 is motionless, and soldering structure 62 can reach the top of any scolding tin position, it is achieved thereby that scolding tin work
The full automation of work.
Fig. 6 is referred to, soldering structure 62 includes the fixed plate being fixed in the move portion of the second right angle coordinate manipulator 61
621st, the solder horn 622 that sets down and tin structure 623 is sent；Solder horn 622 is fixed in fixed plate 621；Send tin structure 623
It is movably arranged at close to solder horn 622 in fixed plate 621.Wherein send tin structure 623 is adjustable to send tin angle, the tin during scolding tin
Line can be accurately sent on solder horn 622 from multiple angles.Conveyer belt 10 will be mounted with the carrier of power pack, radiator and light source
00 is sent at tin soldering equipment 60, and fixed plate 621 is moved to power pack and light under the drive of three-dimensional platform, by solder horn 622
The top of scolding tin position between source, soldering structure 62 is opened, makes the solder horn 622 of soldering structure 62 move down and is pressed on LED
Scolding tin position, send tin structure 623 to forget scolding tin position and send tin, complete the scolding tin operation of LED.During scolding tin, in order to avoid flatiron
First 622 cause to damage when pushing to LED, formed with active force buffering knot directed downwardly between solder horn 622 and fixed plate 621
Structure 624.
, please, it is necessary to test the power and insulation impedance of LED lamp after scolding tin between completion power pack and light source
Referring to Fig. 7, power and insulation impedance test device 80 include hold-down mechanism 81 and mechanism for testing positioned at the surface of conveyer belt 10
(not indicated in figure).Match with the mechanism for testing, be used to place on carrier 00 in the standing groove of LED lamp and light source
The corresponding position of power contact is formed with the first hard contact, formed with being electrically connected with the first hard contact on carrier 00
The second hard contact.
In test process, the LED lamp after scolding tin is sent to power and insulation impedance test device 80 by conveyer belt 10
Place, hold-down mechanism 81 pushes to be fixed to the LED lamp on carrier 00, mechanism for testing 82 and the second gold medal on carrier 00
Belong to contact, tested for the power to light source and insulation impedance.
Fig. 8 is referred to, specifically, hold-down mechanism 81 includes compression cylinder 811 and the insulation positioned at the lower section of compression cylinder 811
Plate 812, the spring 813 fixed with insulation board 812 is provided with the upper cover of piston rod of compression cylinder 811.Hold-down mechanism 81 be in order to
Simulation human hand compresses the action of product in measured power, ensures that test contact can contact closely with product in test.It is selected
Power source is cylinder so that hold-down mechanism 81 has the ability to move up and down；Hold-down mechanism 81 employs steel shaft and adds straight line
The limit method of bearing, it ensure that whole mechanism can only move up and down；In the insulation board 812 of steel shaft one end installation, compression is played
Product and the effect of insulation；Spring 813 on insulation board 812 and steel shaft then can effectively compensate for the mistake processed and assembled
Difference so that hold-down mechanism 81 can press tightly against product, and play certain cushioning effect.Mechanism for testing include tested cylinder and
Test contact above tested cylinder, the position of test contact is corresponding with the hard contact of mobile carrier 00, and is surveying
Examination contact is provided with telescopic spring 813.Tested cylinder provide move up and down power, line slide rail energy limiting mechanism from
By spending, test contact is provided with telescopic spring 813, can guarantee that in error range, is effectively tested product power.
The LED lamp tested, under the transmission of conveyer belt 10, into the 3rd workbench 70, it is manually placed into reflective sheeting, expands
Cover and face ring are dissipated, is resent at pressure ring arrangements 90, pressure ring arrangements 90 compress face ring, complete the whole tissue of LED lamp
Process.Fig. 9 is referred to, during pressure ring, wherein pressure ring arrangements 90 include lower air cylinder 91 and are fixed under lower air cylinder 91
The compact heap 92 of side.Lower air cylinder 91 is located at the surface of conveyer belt 10, make compact heap 92 vacantly located at conveyer belt 10 just on
Side；After compact heap 92 pushes, its lower surface contacts with the top surface of face ring, applies downward pressing force to face ring, makes pressure ring
It is fastened in LED lamp.
, will not be according to each because the transmit process of conveyer belt 10 is lasting in the whole organizational process of LED lamp
Process shuts down, and in order to realize the orderly completion of each process, is required to the conveyer belt 10 in operating in each process
On carrier 00 stop, then complete assembling procedure.
In order to realize said process, conveyer belt 10 that the present embodiment provides is by two parallel and direction of transfer and speed
Equal conveyer belt 10 is formed, and carrier 00 is located on two conveyer belts 10, and is moved along the moving direction of conveyer belt 10.First
The screwed lock device 30, the second the screwed lock device 50, tin soldering equipment 60, power and insulation impedance test device 80 and pressure ring
The lower section of device 90 is each formed with jacking system 100, and jacking system 100 is between two conveyer belts 10.Refer to Figure 10,
Jacking system 100 includes the location-plate 110 set from top to bottom and jacks up cylinder 120, and wherein location-plate 110 completes carrier 00
Positioning, jack up cylinder 120 and jack up location-plate 110, complete the stopping of carrier 00.
In order to realize being accurately positioned between carrier 00 and location-plate, Figure 11 is referred to, is located in the lower surface of carrier 00
Position between two conveyer belts 10 is provided with location-plate 110 and is used for formed with the locating button 01 for positioning carrier 00
The alignment pin 111 coordinated with locating button 01.In the transmit process of carrier 00, the alignment pin 111 on location-plate 110 is fastened on carrier 00
Locating button 01 on, and then complete the positioning between carrier 00 and location-plate 110.Power source is used as from cylinder 120 is jacked up, is moved
Power source acquisition modes are simple, easily controllable, safely cleaning and cost are relatively low；Formed with four at four angles of location-plate 110
The individual steel shaft for being connected with linear bearing, formed with the breach matched with steel shaft, steel shaft and breach shape at four angles of carrier 00
Into the position limiting structure of carrier 00, the free degree of jacking system is simply and effectively limited so that whole carrier 00 can only be transported up and down
It is dynamic.
During the test of the screwed lock, scolding tin, power and insulation impedance and pressure ring, location-plate 110 completes carrier 00
Positioning after, jack up cylinder 120 and start and jacks up location-plate 110, and then jack up carrier 00, make carrier 00 depart from conveyer belt 10,
The fixation of carrier 00 is completed, and then completes the screwed lock, scolding tin, power and insulation impedance test and pressure ring process.
Before jacking system jacks up to carrier 00, in order to avoid impact of the carrier 00 to whole equipment, it is necessary to by carrier 00
Translational speed lower, the rear for being located at jacking system 100 along its direction of transfer on conveyer belt 10 is provided with for hindering
Keep off the retention device 200 of carrier 00.
Figure 12 is referred to, retention device 200 includes stop cylinder 210 and passes through 210 liftable block of stop cylinder
220；After block 220 rises, its height is highly consistent with mobile carrier 00；After block 220 is fallen, its height carries less than mobile
The height of tool 00.The centre position of block 220 is pivotally connected with board, and during the piston rod of stop cylinder 210 jack-up, the one end of block 220
Downwardly turn over to the lower section of carrier 00, when the piston rod of stop cylinder 210 bounces back, the one end of block 220 is flipped up to stopping carrier
00.In the switching process of block 220, stop cylinder 210 props up block 220, makes the switching process of block 220 form carrier 00
Buffering course.When carrier 00 is sent at station by conveyer belt 10, it is suitable at one that carrier 00 is stopped by retention device 200
Place, climbing structure jacks up carrier 00 after stopping, complete carrier 00 fixation.
In LED lamp assembling process, inevitably occur do not have the situation of LED lamp on carrier 00, in order to
Avoid above-mentioned each device from producing the phenomenon of useless movement, also for the Automated condtrol for realizing LED lamp assembling, refer to figure
13, in the first the screwed lock device 30, the second the screwed lock device 50, tin soldering equipment 60, power and insulation impedance test device
80 and the lateral surfaces of pressure ring arrangements 90 be each formed with framework 300, correlation biography is provided with framework 300 on relative two side
Sensor 310, the LED lamp on carrier 00 are located on the optical axis of the formation of emission sensor 310.Above-mentioned first the screwed lock device
30th, the second the screwed lock device 50, tin soldering equipment 60, power and insulation impedance test device 80 and pressure ring arrangements 90 and right
Formula sensor 310 is penetrated to be electrically connected with PLC.
After retention device stops carrier 00, when the optical axis conducting of emission sensor 310, that is, it is determined as carrier 00
Upper not have LED lamp, PLC control retention devices are closed, and carrier 00 is moved to subsequent processing dress under the transmission of conveyer belt 10
Put place；When the optical axis of emission sensor 310 disconnects, that is, it is determined as that there is LED lamp on carrier 00, now PLC can be opened
Dynamic jacking system and the first the screwed lock device 30, the second the screwed lock device 50, tin soldering equipment 60, power and insulation resistance
Anti- test device 80 and pressure ring arrangements 90 assemble to LED lamp, and then realize the Automated condtrol of LED lamp assembling.
The technical scheme that the present embodiment provides realizes automatic test LED using the cooperation between emission sensor and PLC
The automatic assembling of light fixture, compared to traditional manual testing, labour cost is saved, and eliminate potential safety hazard.Simple in construction,
It is easy to assembly and safe and reliable.
Due to being disposed with the first workbench 20, the first the screwed lock device 30, the second workbench on conveyer belt 10
40th, the second the screwed lock device 50, tin soldering equipment 60, the 3rd workbench 70, power and insulation impedance test device 80 and pressure ring
Device 90, the length needed for its work is longer, and in order to reduce the floor space of LED lamp assembling process, conveyer belt 10 includes two
The first conveyer belt 11 and the second conveyer belt 12 that section is parallel to each other and direction of transfer is opposite, whole processing line is set to form one
Individual U-shaped.
Fig. 1,14 are referred to, are formed between the transmission end of the first conveyer belt 11 and the transmission head end of the second conveyer belt 12
There is shifting apparatus 400, shifting apparatus 400 includes translation slide rail 410, jacking system and haulage gear 420.Translate slide rail 410
It is across two tops of conveyer belt 10；Haulage gear 420 is slideably positioned on translation slide rail 410, is located at conveyer belt for clamping
Carrier 00 on 10, carrier 00 is transferred on the second conveyer belt 12 from the first conveyer belt 11.
Wherein, jagged 02 is formed along two sides of the direction of transfer of conveyer belt 10 on carrier 00, refers to Figure 15,
Formed with the projection 431 corresponding with breach on the guiding piece 430 being fixed on below haulage gear 420.Carrier 00 is moved to
During the end of the first conveyer belt 11, jacking system jacks up carrier 00, the guiding piece 430 on haulage gear 420 and carrier 00
With connection, haulage gear 420 drives direction of the carrier 00 along translation slide rail 410 to move, and is sent to the head end of the second conveyer belt 12
On, complete the transfer of carrier 00.
Embodiments described above, the restriction to the technical scheme protection domain is not formed.It is any in above-mentioned implementation
Modifications, equivalent substitutions and improvements made within the spirit and principle of mode etc., should be included in the protection model of the technical scheme
Within enclosing.
Claims (10)
- A kind of 1. semi-automatic assembling equipment of LED lamp, it is characterised in that：Including conveyer belt and along the conveyer belt direction of transfer It is set in turn in the first workbench of the conveyer belt side, the first the screwed lock device, the second workbench, the second the screwed lock Device, tin soldering equipment, the 3rd workbench, power and insulation impedance test device and pressure ring arrangements；First workbench, for manually the power pack of LED lamp to be put into the carrier on the conveyer belt；The first the screwed lock device, for completing the screwed lock to the power pack automatically；Second workbench, for being manually placed into the radiator and light source of LED lamp；The second the screwed lock device, for completing the screwed lock to the radiator and light source automatically；The tin soldering equipment, for carrying out scolding tin to the power supply and light source automatically, the power supply and light source are turned on；3rd workbench, for being manually placed into reflective sheeting, diffusion shell and face ring；Power and the insulation impedance test device, is tested for the power to the light source and insulation impedance；The pressure ring arrangements, for being compressed automatically to the face ring, complete the assembling of LED lamp.
- A kind of 2. semi-automatic assembling equipment of LED lamp according to claim 1, it is characterised in that：First screwed lock Device and the second the screwed lock device are paid, including the first right angle coordinate manipulator and is fixed on the first rectangular co-ordinate machinery Locking machine structure below hand move portion；First right angle coordinate manipulator is located on the conveyer belt, makes the locking machine The electric screwdriver head of structure vacantly above the conveyer belt, completes the screwed lock to the power pack, radiator and light source automatically.
- A kind of 3. semi-automatic assembling equipment of LED lamp according to claim 1, it is characterised in that：The tin soldering equipment bag Include the second right angle coordinate manipulator and the soldering structure being fixed on below the second right angle coordinate manipulator move portion；The weldering Tin structure is including the fixed plate being fixed in the second right angle coordinate manipulator move portion, the solder horn set down and send Tin structure；The solder horn is fixed in the fixed plate；It is described that to send tin structure to be movably arranged at close to the solder horn described solid On fixed board.
- A kind of 4. semi-automatic assembling equipment of LED lamp according to claim 1, it is characterised in that：Used on the carrier Touched in position corresponding with the power contact of the light source in the standing groove for placing the LED lamp formed with the first metal Point；Formed with the second hard contact being electrically connected with first hard contact on the carrier；The power and insulation Impedance test device includes the hold-down mechanism and mechanism for testing directly over the conveyer belt；The hold-down mechanism is used for institute The LED lamp stated on carrier is fixed；The mechanism for testing contacts with the second hard contact on the carrier, is used for The power and insulation impedance of the light source are tested.
- A kind of 5. semi-automatic assembling equipment of LED lamp according to claim 1, it is characterised in that：The pressure ring arrangements bag Include lower air cylinder and the compact heap being fixed on below the lower air cylinder；The lower air cylinder be located at the conveyer belt just on Side, the compact heap is made vacantly to be located at the surface of the conveyer belt；After the compact heap pushes, its lower surface and the face ring Top surface contact, downward pressing force is applied to the face ring.
- A kind of 6. semi-automatic assembling equipment of LED lamp according to any one of claim 1-5, it is characterised in that：It is described Conveyer belt is two parallel and direction of transfers and the equal conveyer belt composition of speed；The carrier is located at two biographies Send and take, and moved along the transmission direction of belt travel.
- A kind of 7. semi-automatic assembling equipment of LED lamp according to claim 6, it is characterised in that：In first screw It is equal that lock pays device, the second the screwed lock device, tin soldering equipment, power and the lower section of insulation impedance test device and pressure ring arrangements Formed with jacking system, and the jacking system is between two conveyer belts；It is located at two in the lower surface of the carrier Position between conveyer belt described in root is formed with the locating button for positioning carrier；The jacking system includes setting from top to bottom Location-plate and jack up cylinder；The alignment pin for coordinating with the locating button is provided with the location-plate.
- A kind of 8. semi-automatic assembling equipment of LED lamp according to claim 7, it is characterised in that：In first screw Lock pays device, the second the screwed lock device, tin soldering equipment, power and the lateral surface of insulation impedance test device and pressure ring arrangements It is each formed with framework；In the framework emission sensor is provided with relative two side；LED lamp position on the carrier In on the optical axis that the emission sensor is formed.
- A kind of 9. semi-automatic assembling equipment of LED lamp according to claim 8, it is characterised in that：On the conveyer belt The rear for being located at the jacking system along its direction of transfer is provided with retention device for stopping the carrier；It is described to stop dress Put including stop cylinder and by the liftable block of the stop cylinder；After the block rises, its height and the shifting Dynamic load has highly consistent；After the block is fallen, its height is less than the height of the mobile carrier.
- A kind of 10. semi-automatic assembling equipment of LED lamp according to claim 1, it is characterised in that：The conveyer belt includes Two sections are parallel to each other and the first conveyer belt and the second conveyer belt that direction of transfer is opposite；At the transmission end of first conveyer belt Formed with shifting apparatus between end and the transmission head end of the second conveyer belt；The shifting apparatus includes translation slide rail, jacking system And haulage gear；The translation slide rail is across above two conveyer belts；The haulage gear is slideably positioned in described Translate on slide rail, for clamping the carrier on the conveyer belt, the carrier is shifted from first conveyer belt Onto second conveyer belt.
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| CN108176965A (en) * | 2018-03-21 | 2018-06-19 | 无锡巨创自动化科技有限公司 | A kind of Full-automatic screw locking machine |
| CN109607088A (en) * | 2019-01-29 | 2019-04-12 | 北京极智嘉科技有限公司 | A kind of goods picking system and goods picking method |
| CN109926689A (en) * | 2019-03-19 | 2019-06-25 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded bonding machine blister fixture transmission transmission device |
| CN110893549A (en) * | 2019-12-14 | 2020-03-20 | 金华职业技术学院 | An automatic assembly equipment for heat dissipation parts of LED photography lights |
| CN111055111A (en) * | 2020-01-02 | 2020-04-24 | 深圳市拓野机器人自动化有限公司 | High-yield LED bulb assembling equipment and using method thereof |
| CN111531361A (en) * | 2020-05-08 | 2020-08-14 | 康桂兰 | Automatic assembly production line for LED lamps |
| CN111822805A (en) * | 2020-09-16 | 2020-10-27 | 西安贝伦环保科技有限公司 | Integrated circuit chip manufacturing equipment |
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| CN111055111A (en) * | 2020-01-02 | 2020-04-24 | 深圳市拓野机器人自动化有限公司 | High-yield LED bulb assembling equipment and using method thereof |
| CN111531361A (en) * | 2020-05-08 | 2020-08-14 | 康桂兰 | Automatic assembly production line for LED lamps |
| CN111822805A (en) * | 2020-09-16 | 2020-10-27 | 西安贝伦环保科技有限公司 | Integrated circuit chip manufacturing equipment |
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