CN107812509A - A kind of filter membrane material and its preparation method and application - Google Patents
A kind of filter membrane material and its preparation method and application Download PDFInfo
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Abstract
本发明涉及本发明涉及过滤材料技术领域,公开了一种过滤膜材料的制备方法,该方法包括:将过渡金属盐溶于溶剂中,形成溶液后,加入碳膜,混合均匀后,加入到高压反应釜中进行反应,将高压反应釜内抽成真空后,充入CO2至其内部绝压为80~150bar,升温至35~60oC,开始反应,反应0.5~24h后,释放CO2至常压,并冷却至室温,得反应釜液,干燥,得到前驱体碳膜,在保护气体气氛下,将所述前驱体碳膜在700~1000℃条件下反应2~8h,得到过渡金属/碳复合膜,浸入到硫的CS2溶液中,浸泡1~12h后,过滤,干燥,即得过滤膜材料;通过本发明制备的过滤膜材料,过渡金属负载均匀,一致性好,具有高吸附效率和高吸附容量等特点,过滤膜材料与水分离容易,回收简单,适于工业化生产。
The present invention relates to the technical field of filter materials, and discloses a method for preparing a filter membrane material. The method includes: dissolving transition metal salt in a solvent, forming a solution, adding a carbon film, mixing evenly, and adding to a high-pressure Carry out the reaction in the reactor. After the high-pressure reactor is evacuated, CO 2 is filled until the internal absolute pressure is 80~150bar, and the temperature is raised to 35~60 o C to start the reaction. After 0.5~24h of reaction, CO 2 is released. to normal pressure, and cooled to room temperature to obtain the reaction kettle liquid, and dry to obtain a precursor carbon film. Under the protective gas atmosphere, react the precursor carbon film at 700-1000°C for 2-8 hours to obtain a transition metal / carbon composite membrane, immersed in the CS2 solution of sulfur, after soaking for 1 ~ 12h, filter and dry to obtain the filter membrane material; the filter membrane material prepared by the present invention has uniform transition metal loading, good consistency, and high With the characteristics of adsorption efficiency and high adsorption capacity, the filter membrane material is easy to separate from water, easy to recycle, and suitable for industrial production.
Description
技术领域technical field
本发明涉及过滤材料技术领域,特别涉及一种过滤膜材料及其制备方法和应用。The invention relates to the technical field of filter materials, in particular to a filter membrane material and its preparation method and application.
背景技术Background technique
我国总汞消费量大约在1000吨左右,约占世界总消费量的50%,是全球最大的消费国和生产国。然而,汞具有高度的神经毒性,可通过各种途径进入生物体内,且难以代谢,因此在生物体内造成累积效应,对人类健康构成巨大威胁。因此,对于汞污染的防治刻不容缓。my country's total mercury consumption is about 1,000 tons, accounting for about 50% of the world's total consumption, and it is the world's largest consumer and producer. However, mercury is highly neurotoxic, can enter organisms through various channels, and is difficult to metabolize, so it causes cumulative effects in organisms and poses a huge threat to human health. Therefore, the prevention and control of mercury pollution is urgent.
迄今,含汞废水的处理技术主要有化学法、电解法、离子交换法和吸附法等。其中吸附法是脱汞技术中最为常见的技术手段。脱汞吸附剂主要包括炭基吸附剂、氧化物基吸附剂、矿石类吸附剂以及贵金属基吸附剂等。从实际脱汞效果来看,炭基吸附剂因其具有发达的孔结构、巨大的表面积和丰富的表面官能团,是最成熟、高效、廉价的脱汞吸附剂。但是,未经处理的炭基吸附剂绝大部分属于物理吸附,能提供的汞的活性位较少,导致其脱汞效率较低。因此,目前用于水中汞离子脱除的吸附剂主要存在以下几方面的问题:(1)吸附剂容量有限;(2)选择性差;(3)吸附剂多为粉体,与水不易分离,回收困难。因此,开发吸附容量达,选择性高,易回收的高效吸附剂非常必要。So far, the treatment technologies for mercury-containing wastewater mainly include chemical methods, electrolysis methods, ion exchange methods, and adsorption methods. Among them, adsorption method is the most common technical method in mercury removal technology. Mercury removal adsorbents mainly include carbon-based adsorbents, oxide-based adsorbents, ore-based adsorbents, and precious metal-based adsorbents. From the perspective of the actual mercury removal effect, carbon-based adsorbents are the most mature, efficient, and cheap mercury removal adsorbents because of their developed pore structure, large surface area, and abundant surface functional groups. However, most of the untreated carbon-based adsorbents belong to physical adsorption, which can provide less active sites for mercury, resulting in lower mercury removal efficiency. Therefore, the adsorbents currently used to remove mercury ions in water mainly have the following problems: (1) The capacity of the adsorbent is limited; (2) The selectivity is poor; (3) The adsorbent is mostly powder, which is not easy to separate from water. Recycling is difficult. Therefore, it is necessary to develop high-efficiency adsorbents with high adsorption capacity, high selectivity and easy recovery.
发明内容Contents of the invention
为解决上述问题,本发明提供一种过滤膜材料及其制备方法。To solve the above problems, the present invention provides a filter membrane material and a preparation method thereof.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种过滤膜材料的制备方法,其特征在于,该方法包括以下步骤:A preparation method of filter membrane material is characterized in that the method comprises the following steps:
(1)将过渡金属盐溶于溶剂中,溶解均匀后形成溶液;(1) Dissolve the transition metal salt in the solvent, and form a solution after dissolving evenly;
(2)向步骤(1)得到的10-60ml溶液中加入碳膜,混合均匀后,加入到100ml高压反应釜中进行反应,将高压反应釜抽成真空度为0.01~0.1MPa,充入CO2至高压反应釜内部绝压为8~15MPa,升温至35~60oC,开始反应,反应0.5~24h后,释放高压反应釜内的CO2至常压,并冷却至室温,得反应釜液;(2) Add a carbon film to the 10-60ml solution obtained in step (1), mix well, add it to a 100ml autoclave for reaction, evacuate the autoclave to a vacuum of 0.01~0.1MPa, and fill it with CO 2. The absolute pressure inside the autoclave is 8~15MPa, and the temperature is raised to 35~60 o C to start the reaction. After reacting for 0.5~24h, the CO in the autoclave is released to normal pressure, and cooled to room temperature to obtain the autoclave liquid;
(3)将反应釜液进行蒸发,将溶剂蒸发掉,剩下的固体物进行干燥,得到前驱体碳膜;(3) Evaporate the reaction kettle liquid, evaporate the solvent, and dry the remaining solid to obtain the precursor carbon film;
(4)在保护气体气氛下,将所述前驱体碳膜在反应温度为700~1000℃条件下反应2~8h,得到过渡金属/碳复合膜;(4) Under a protective gas atmosphere, react the precursor carbon film at a reaction temperature of 700-1000° C. for 2-8 hours to obtain a transition metal/carbon composite film;
(5)将所述过渡金属/碳复合膜浸入到10ml硫的CS2溶液中,浸泡1~12h后,过滤,干燥,即得过滤膜材料。(5) Immerse the transition metal/carbon composite membrane in 10ml of sulfur-containing CS 2 solution, soak for 1-12 hours, filter, and dry to obtain the filter membrane material.
作为优选,所述过渡金属盐为铁、钴、镍、锰、铜、锌的硫酸盐、硝酸盐或氯盐中的一种或多种,过渡金属盐经过上述制备方法步骤变成为过渡金属单质,具有较强的还原性,可将汞离子还原成汞单质。Preferably, the transition metal salt is one or more of iron, cobalt, nickel, manganese, copper, zinc sulfate, nitrate or chloride salt, and the transition metal salt becomes a transition metal through the steps of the above preparation method Elemental substance, with strong reducibility, can reduce mercury ions to mercury elemental substance.
作为优选,所述溶剂为水、乙醇、异丙醇中的至少一种,溶剂可很好的溶解过渡金属盐,形成均匀的溶液,过渡金属盐可在溶剂中水解。Preferably, the solvent is at least one of water, ethanol, and isopropanol. The solvent can dissolve the transition metal salt well to form a uniform solution, and the transition metal salt can be hydrolyzed in the solvent.
作为优选,所述步骤(1)中,溶液中过渡金属盐的摩尔浓度为0.01~1mol/L。Preferably, in the step (1), the molar concentration of the transition metal salt in the solution is 0.01-1 mol/L.
作为优选,所述步骤(2)中,碳膜为碳纸、碳布、碳纤维中的至少一种,其加入质量为0.5~10g,碳膜为几毫米到几厘米的大小,可为块状或片状,可呈现为球形、长方形、圆形、不规则多边形等形状,碳膜作为载体,为过渡金属单质和硫单质提供活性位点。As a preference, in the step (2), the carbon film is at least one of carbon paper, carbon cloth, and carbon fiber, the added mass is 0.5-10 g, and the carbon film is several millimeters to several centimeters in size, which can be block Or flake, which can be in the shape of sphere, rectangle, circle, irregular polygon, etc., and the carbon film is used as a carrier to provide active sites for the transition metal element and sulfur element.
作为优选,所述步骤(4)中,保护气体为Ar、H2、N2中的至少一种,前驱体碳膜中的过渡金属以氢氧化物的形式存在,在高温条件下,由碳膜对其进行还原成过渡金属单质,保护气体是为了防止还原后的过渡金属单质被氧化。Preferably, in the step (4), the protective gas is at least one of Ar, H 2 , and N 2 , and the transition metal in the precursor carbon film exists in the form of hydroxide. Under high temperature conditions, the carbon The membrane reduces it to transition metal simple substance, and the protective gas is to prevent the reduced transition metal simple substance from being oxidized.
作为优选,所述步骤(4)中,所述反应温度优选为750~900oC,反应时间优选为为2~4h。Preferably, in the step (4), the reaction temperature is preferably 750-900 o C, and the reaction time is preferably 2-4 hours.
作为优选,所述步骤(5)中,硫的CS2溶液中,硫与CS2的质量体积比为1~50:100g/mL,硫具备吸附汞单质的作用。Preferably, in the step (5), in the sulfur CS 2 solution, the mass volume ratio of sulfur to CS 2 is 1-50:100 g/mL, and the sulfur has the function of adsorbing simple mercury.
本发明还提供了上述方法制备的过滤膜材料。The present invention also provides the filter membrane material prepared by the above method.
本发明还提供了上述过滤膜材料在去除液体中汞离子的应用。The present invention also provides the application of the above filter membrane material in removing mercury ions in liquid.
本发明高压反应釜进行反应时,CO2的作用是提供一种超临界状态的介质,在超临界状态下,过渡金属盐溶液与碳膜接触更佳融洽。When the high-pressure reactor of the present invention reacts, the function of CO2 is to provide a medium in a supercritical state. In the supercritical state, the transition metal salt solution and the carbon film are in better contact with each other.
本发明的有用效果是:(1)本发明通过在碳膜上负载过渡金属单质,利用过渡金属的强还原性,还原汞离子,再通过硫的化学吸附,将水溶液中的汞离子固定在碳膜上,从而实现汞污水的净化,该过滤膜材料具有优异的汞离子吸附性能,该材料对去除汞离子的选择性高,可广泛用于汞离子废水处理领域;(2)所得的过滤膜材料,过渡金属负载均匀,一致性好,过滤膜材料上可调节性的增加汞吸附位点,具有高吸附效率和高吸附容量;(3)过滤膜材料与水分离容易,回收简单。The useful effects of the present invention are: (1) The present invention uses the strong reducibility of transition metals to reduce mercury ions by loading transition metal simple substances on the carbon film, and then fixes the mercury ions in the aqueous solution on the carbon membrane through the chemical adsorption of sulfur. On the membrane, so as to realize the purification of mercury sewage, the filter membrane material has excellent mercury ion adsorption performance, the material has high selectivity for removing mercury ions, and can be widely used in the field of mercury ion wastewater treatment; (2) The obtained filter membrane material, the transition metal load is uniform, the consistency is good, and the mercury adsorption sites can be adjusted on the filter membrane material, which has high adsorption efficiency and high adsorption capacity; (3) the filter membrane material is easy to separate from water and easy to recycle.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方法一起用来解释本发明,但不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the following specific implementation methods to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1是实施例1所得到产品的XRD照片。Fig. 1 is the XRD picture of the product obtained in embodiment 1.
图2是实施例1所得到产品的吸附汞容量曲线。Fig. 2 is the mercury adsorption capacity curve of the product obtained in embodiment 1.
图3是实施例2所得到产品的XRD照片。Fig. 3 is the XRD photo of the product obtained in embodiment 2.
具体实施方式Detailed ways
下面通过具体实施例,并结合附图,对本发明的技术方案作进一步的具体说明。The technical solutions of the present invention will be further specifically described below through specific embodiments and in conjunction with the accompanying drawings.
实施例1Example 1
取过0.98g NiCl2·6H2O,溶于30ml无水乙醇中,溶解均匀后形成溶液,上述溶液中加入3g碳布,混合均匀后,一并放入100mL的高压反应釜中进行反应。待高压反应釜抽成真空度为0.1MPa后,充入CO2气体,使高压反应釜内部绝压到达9 MPa,在40℃温度条件下反应0.5 h后,释放高压反应釜内的CO2至常压,并冷却至室温,得反应釜液;将所述反应釜液在真空下将溶剂挥发,剩下的固体进行干燥后,置于氩气保护气体气氛下,以5 ℃ /min 的升温速率升至800 ℃,煅烧时间2h,冷却后得到镍/碳复合膜材料。称取0.3g硫溶于10ml二硫化碳中,形成硫的二硫化碳溶液,将上述镍/碳复合膜材料浸入到上述硫的二硫化碳溶液中,浸泡6h后,将二硫化碳蒸发,干燥,即得到过滤膜材料,其XRD图谱见图1。Take 0.98g NiCl 2 ·6H 2 O, dissolve in 30ml of absolute ethanol, dissolve evenly to form a solution, add 3g carbon cloth to the above solution, mix evenly, and put them into a 100mL autoclave for reaction. After the autoclave is evacuated to a vacuum of 0.1 MPa, CO 2 gas is filled to make the absolute pressure inside the autoclave reach 9 MPa. After reacting at 40°C for 0.5 h, the CO 2 in the autoclave is released to normal pressure, and cooled to room temperature to obtain the reaction kettle liquid; the solvent in the reaction kettle liquid was volatilized under vacuum, and the remaining solid was dried, placed under an argon protective gas atmosphere, and heated at a rate of 5 °C/min The rate was increased to 800°C, the calcination time was 2h, and the nickel/carbon composite membrane material was obtained after cooling. Weigh 0.3g of sulfur and dissolve it in 10ml of carbon disulfide to form a carbon disulfide solution of sulfur, immerse the above-mentioned nickel/carbon composite membrane material in the above-mentioned carbon disulfide solution of sulfur, soak for 6 hours, evaporate carbon disulfide, and dry to obtain the filter membrane material. Its XRD spectrum is shown in Figure 1.
用实施例1 所得的过滤膜材料按下述条件进行汞吸附实验:以HgCl2为汞源,配置汞离子浓度为50mg L-1的汞溶液20ml作为模拟汞污水。Using the filter membrane material obtained in Example 1, the mercury adsorption experiment was carried out under the following conditions: HgCl 2 was used as the mercury source, and 20 ml of mercury solution with a mercury ion concentration of 50 mg L -1 was prepared as the simulated mercury sewage.
用所制得的过滤膜材料进行汞吸附实验,测试条件为,在常温下将制得的过滤膜材料浸入到所配置的汞污水溶液中,该吸附材料在5min内汞离子的吸附效率达到83%,在30min后汞离子的吸附效率达到98%,过滤膜材料的吸附汞容量曲线见图2。The mercury adsorption experiment was carried out with the prepared filter membrane material. The test condition was that the prepared filter membrane material was immersed in the configured mercury sewage solution at room temperature. The adsorption efficiency of the adsorbent material reached 83% within 5 minutes. %, the adsorption efficiency of mercury ions reached 98% after 30 minutes, and the mercury adsorption capacity curve of the filter membrane material is shown in Figure 2.
实施例2Example 2
取过0.02g NiCl2·6H2O,溶解在10ml水中,溶解均匀后形成溶液,上述溶液中加入0.5g碳纸,混合均匀后,一并放入100mL的高压反应釜中进行反应,待高压反应釜抽成真空度为-0.05MPa后,充入CO2气体,并使高压反应釜内部绝对压力到达8 MPa,在60℃温度条件下反应24 h后,释放高压反应釜内的CO2至常压,并冷却至室温,得反应釜液;将所述反应釜液充分干燥后,置于氩气保护气体气氛下以5 ℃ /min 的升温速率升至900 ℃,煅烧时间3h,冷却后得到镍/碳复合膜材料。称取0.1g硫溶于10ml二硫化碳中,形成硫的二硫化碳溶液,将上述镍/碳复合膜材料浸入到上述硫的二硫化碳溶液中,浸泡1h后,将二硫化碳蒸发,干燥,即得到过滤膜材料,其XRD图谱见图3。Take 0.02g NiCl 2 ·6H 2 O, dissolve in 10ml water, dissolve evenly to form a solution, add 0.5g carbon paper to the above solution, mix evenly, put them into a 100mL autoclave for reaction, wait for high pressure After the reactor was evacuated to a vacuum of -0.05MPa, CO 2 gas was filled, and the absolute pressure inside the autoclave reached 8 MPa. After reacting at 60°C for 24 hours, the CO 2 in the autoclave was released to normal pressure, and cooled to room temperature to obtain the reaction kettle liquid; after the reaction kettle liquid was fully dried, it was placed under an argon protective gas atmosphere and raised to 900 °C at a heating rate of 5 °C/min, and the calcination time was 3 hours. After cooling, A nickel/carbon composite membrane material is obtained. Weigh 0.1g of sulfur and dissolve it in 10ml of carbon disulfide to form a carbon disulfide solution of sulfur, immerse the above-mentioned nickel/carbon composite membrane material in the above-mentioned carbon disulfide solution of sulfur, soak for 1 hour, evaporate carbon disulfide, and dry to obtain the filter membrane material. Its XRD pattern is shown in Figure 3.
用所制得的过滤膜材料进行汞吸附实验,测试条件为,在常温下将制得的过滤膜材料浸入到所配置的汞污水溶液中,该吸附材料在5min内汞离子的吸附效率达到80%,在40min后汞离子吸附效率达到97%。The mercury adsorption experiment was carried out with the prepared filter membrane material. The test condition was that the prepared filter membrane material was immersed in the configured mercury sewage solution at room temperature. The adsorption efficiency of the adsorption material for mercury ions reached 80% within 5 minutes. %, and the mercury ion adsorption efficiency reached 97% after 40 min.
实施例3Example 3
取过6.48g FeCl3,溶解在40ml无水乙醇中,溶解均匀后形成溶液,上述溶液中加入10g碳纤维,混合均匀后,一起加入100mL的高压反应釜中进行反应,待高压反应釜抽成真空度为0.1MPa后,充入CO2气体,并使高压反应釜内部的绝对压力到达15 MPa,在50℃温度条件下反应6h后,释放高压反应釜内的CO2至常压,并冷却至室温,得反应釜液;将所述反应釜液充分干燥后,置于氩气保护气体气氛下以5 ℃ /min 的升温速率升至1000 ℃,煅烧时间4h,冷却后得到铁/碳复合膜材料。称取5g硫溶于10ml二硫化碳中,形成硫的二硫化碳溶液,将铁/碳复合膜材料浸入到上述的硫的二硫化碳溶液中,浸泡8h后,将二硫化碳挥发,干燥,即得到过滤膜材料。Take 6.48g of FeCl 3 , dissolve it in 40ml of absolute ethanol, and dissolve it evenly to form a solution. Add 10g of carbon fiber to the above solution, mix it evenly, add it to a 100mL autoclave for reaction, and wait until the autoclave is evacuated After the temperature reaches 0.1MPa, fill in CO2 gas, and make the absolute pressure inside the autoclave reach 15 MPa. After reacting at 50°C for 6h, release the CO2 in the autoclave to normal pressure, and cool to At room temperature, the reaction kettle liquid was obtained; after the reaction kettle liquid was fully dried, it was placed under an argon protective gas atmosphere and raised to 1000 °C at a rate of 5 °C/min, calcined for 4 hours, and an iron/carbon composite film was obtained after cooling Material. Weigh 5g of sulfur and dissolve it in 10ml of carbon disulfide to form a sulfur carbon disulfide solution. Immerse the iron/carbon composite membrane material in the above-mentioned sulfur carbon disulfide solution. After soaking for 8 hours, volatilize the carbon disulfide and dry to obtain the filter membrane material.
用所制得的过滤膜材料进行汞吸附实验,测试条件为,在常温下将制得的过滤膜材料浸入到所配置的汞污水溶液中,该吸附材料在3min内汞离子的吸附效率达到90%,在20min后汞离子吸附效率达到99%。The mercury adsorption experiment was carried out with the prepared filter membrane material. The test condition was that the prepared filter membrane material was immersed in the configured mercury sewage solution at room temperature. The adsorption efficiency of the adsorption material for mercury ions reached 90% within 3 minutes. %, and the mercury ion adsorption efficiency reached 99% after 20 min.
实施例4Example 4
取过3.25g Fe(NO3)3·9H2O,溶解在35ml水中,溶解均匀后形成溶液,上述溶液中加入2.5g碳纤维,混合均匀后,一并放入100mL的高压反应釜中进行反应,待高压反应釜抽成真空度为0.01MPa后,充入CO2气体,使高压反应釜内部的绝对压力到达10 MPa。在35℃温度条件下反应12h后,释放高压反应釜内的CO2至常压,并冷却至室温,得反应釜液;将所述反应釜液充分干燥后,置于氮气保护气体气氛下以5 ℃ /min 的升温速率升至750 ℃,煅烧时间8h,冷却后得到铁/碳复合膜材料。称取2.0g硫溶于10ml二硫化碳中,形成硫的二硫化碳溶液,将铁/碳复合膜材料浸入到上述硫的二硫化碳溶液中,浸泡12h后,将二硫化碳挥发,干燥,即得到过滤膜材料。Take 3.25g Fe(NO 3 ) 3 9H 2 O, dissolve it in 35ml water, dissolve evenly to form a solution, add 2.5g carbon fiber to the above solution, mix evenly, put them into a 100mL autoclave for reaction After the autoclave is evacuated to a vacuum of 0.01 MPa, CO 2 gas is charged to make the absolute pressure inside the autoclave reach 10 MPa. After reacting at 35°C for 12 hours, release the CO in the autoclave to normal pressure, and cool to room temperature to obtain the autoclave liquid; after fully drying the autoclave liquid, place it under a nitrogen protective gas atmosphere to The heating rate was increased to 750 °C at a rate of 5 °C/min, the calcination time was 8 h, and the iron/carbon composite membrane material was obtained after cooling. Weigh 2.0g of sulfur and dissolve it in 10ml of carbon disulfide to form a carbon disulfide solution of sulfur. Immerse the iron/carbon composite membrane material in the carbon disulfide solution of sulfur. After soaking for 12 hours, volatilize the carbon disulfide and dry it to obtain the filter membrane material.
用所制得的过滤膜材料进行汞吸附实验,测试条件为,在常温下将制得的过滤膜材料浸入到所配置的汞污水溶液中,该吸附材料在3min内汞离子的吸附效率达到92%,在15min后汞离子吸附效率达到99%。The mercury adsorption experiment was carried out with the prepared filter membrane material. The test condition was that the prepared filter membrane material was immersed in the configured mercury sewage solution at room temperature. The adsorption efficiency of the adsorbent material reached 92% within 3 minutes. %, and the mercury ion adsorption efficiency reached 99% after 15 minutes.
以上所述的实施例只是本发明的一种较佳的方案,并非对本发明作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。The embodiment described above is only a preferred solution of the present invention, and does not limit the present invention in any form. There are other variations and modifications on the premise of not exceeding the technical solution described in the claims.
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