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CN107817056B - Bulking machine collet and its production technology - Google Patents

Bulking machine collet and its production technology Download PDF

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Publication number
CN107817056B
CN107817056B CN201711324659.2A CN201711324659A CN107817056B CN 107817056 B CN107817056 B CN 107817056B CN 201711324659 A CN201711324659 A CN 201711324659A CN 107817056 B CN107817056 B CN 107817056B
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China
Prior art keywords
inner cylinder
flange
hole
outer cylinder
cylinder
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Application number
CN201711324659.2A
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Chinese (zh)
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CN107817056A (en
Inventor
周际宇
孙成
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Jiangsu Wuzhou Machinery Co Ltd
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Jiangsu Wuzhou Machinery Co Ltd
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Priority to CN201711324659.2A priority Critical patent/CN107817056B/en
Publication of CN107817056A publication Critical patent/CN107817056A/en
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Publication of CN107817056B publication Critical patent/CN107817056B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K1/00Details of thermometers not specially adapted for particular types of thermometer
    • G01K1/08Protective devices, e.g. casings
    • G01K1/12Protective devices, e.g. casings for preventing damage due to heat overloading
    • G01K1/125Protective devices, e.g. casings for preventing damage due to heat overloading for siderurgical use
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K1/00Details of thermometers not specially adapted for particular types of thermometer
    • G01K1/14Supports; Fastening devices; Arrangements for mounting thermometers in particular locations

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Abstract

The invention discloses a kind of bulking machine collets, including covering the inner cylinder outside anti-wearing liner, the both ends of the inner cylinder length direction are arranged with flange respectively, the cushion block of fitting inner cylinder lateral wall is fixedly installed on the inner cylinder, the outer concentric locking collar of the inner cylinder is equipped with outer cylinder, the both ends of the outer cylinder are fixedly connected with flange respectively, thermometer hole is through on the outer cylinder, the end of the thermometer hole is located on cushion block, it is provided with the air inlet pipe entered for steam above the outer cylinder, is provided with the escape pipe left for steam below the outer cylinder.By the mode of cushion block and built-up welding, thermometer and steam are isolated, the measurement accuracy of thermometer is improved.

Description

Bulking machine collet and its production technology
Technical field
The present invention relates to a kind of bulking machine components, more specifically, it relates to a kind of bulking machine collet and its production work Skill.
Background technique
The swivel nut of existing bulking machine includes anti-wearing liner and swivel nut ontology, anti-wearing liner outer ring and swivel nut ontology inner ring with Gap is assembled, and is fixed anti-wearing liner and swivel nut ontology by bolt.
Notification number CN2437153, publication date 20010704 patent in disclose a kind of puffing machine screw jacket, be in wear-resisting lining It puts on clearance fit and one swivel nut ontology is installed, the two is mutually fixed by bolt.The both sides of collet are welded on the both ends of swivel nut ontology, and A cavity is formed between swivel nut ontology.It puts on and is respectively provided with thermometer and inlet and outlet pipes, thermometer directly protrudes into swivel nut, disengaging Water pipe is connected with cavity.The inner ring of anti-wearing liner is fabricated to four-head left hand thread structure, and spiral shell mosquito depth is 5-10mm.
The dismounting of this swivel nut, maintenance and renewal part are very convenient, lessen production cost in this way.But thermometer can be worn Cavity is crossed, thermometer equally can carry out heat exchange with cavity, and the temperature in temperature and anti-wearing liner for causing temperature to measure is deposited In relatively large deviation.
Summary of the invention
In view of the deficienciess of the prior art, having and surveying it is an object of the present invention to provide a kind of bulking machine collet The high effect of warm accuracy.
To realize the above-mentioned technical purpose, it the present invention provides the following technical scheme that a kind of bulking machine collet, including covers resistance to Inner cylinder outside mill lining set, the both ends of the inner cylinder length direction are arranged with flange respectively, fitting are fixedly installed on the inner cylinder The cushion block of inner cylinder lateral wall, the outer concentric locking collar of the inner cylinder are equipped with outer cylinder, and the both ends of the outer cylinder are fixedly connected with flange respectively, institute It states and is through with thermometer hole on outer cylinder, the end of the thermometer hole is located on cushion block, is provided with above the outer cylinder and enters for steam Air inlet pipe, be provided with the escape pipe left for steam below the outer cylinder.
By using above-mentioned technical proposal, thermometer is inserted into thermometer hole, is connected to the end of thermometer on cushion block, together When inner barrel and outer barrel between cushion block thermometer is wrapped up, most thermometers and steam are isolated, steam is avoided to influence temperature The measurement accuracy for spending meter achieves the beneficial effect for improving measurement accuracy.The cushion block temperature and inner cylinder contacted firmly with inner cylinder is identical, It does not need thermometer being inserted into inner cylinder, achieves the auxiliary beneficial effect for improving reasonable structure.
Preferably, the both ends of the inner cylinder length direction are symmetrically arranged with guidance slope, it is described to guide the outer interior without leave of slope Cylinder terminad direction constantly becomes smaller.
By using above-mentioned technical proposal, by flange sleeve at the end of inner cylinder, including flange is gradually covered along guidance slope On cylinder, avoid mismachining tolerance cause flange can not fitting sle on the inner cylinder, achieve improve serious forgiveness beneficial effect.
Preferably, the flange is provided with the preformed groove around inner sidewall away from the side of inner cylinder, the preformed groove Partly flange gradually becomes smaller away from a side of inner cylinder to the other side without leave, and the radius of the preformed groove bottom end is identical as flange inner diameter, The flange is fixedly connected by welding with inner cylinder.
It will be fully welded in preformed groove after fixing flange and inner cylinder by using above-mentioned technical proposal, realize flange and inner cylinder Sealing, the gap between flange and inner cylinder is blocked with solder, enhance inner barrel and outer barrel between cavity leakproofness, ensure that The heat utilization efficiency of steam.
Preferably, steam hole is through on the outer cylinder, the steam hole perforation cushion block and inner cylinder.
By using above-mentioned technical proposal, in bulking machine use process, if temperature of charge does not reach requirement, can directly by Steam is sent into material by steam hole, is improved the temperature of material rapidly, is avoided partial material unqualified, achieve raising temperature control The beneficial effect of efficiency.
Preferably, threaded hole is opened up after the steam hole and the equal built-up welding of thermometer hole again.
By using above-mentioned technical proposal, steam hole and thermometer hole are separated with cavity, avoid steam directly and thermometer Heat exchange is carried out, while the steam between inner barrel and outer barrel also being avoided to enter in steam hole, achieves and improves the beneficial of leakproofness Effect.
In view of the deficienciess of the prior art, it is another object of the present invention to provide a kind of productions of bulking machine collet Technique has the effect of good airproof performance.
To realize the above-mentioned technical purpose, the present invention provides the following technical scheme that
S1: by one end of cylinder length direction including a flange fitting sle, by flange close to the side and inner cylinder angle of inner cylinder Welding;
S2: cushion block fitting is placed on the lateral wall of inner cylinder, and cushion block periphery is fully welded with inner cylinder;
S3: outer tube by outer sleeve, outer cylinder and flange welded corner joint;
S4: by the other end of cylinder length direction including another flange sleeve, another flange is close to the side of outer cylinder and outer Cylinder welded corner joint;
S5: drilling out steam hole and thermometer hole on outer cylinder, and wherein steam hole runs through outer cylinder, cushion block and inner cylinder, and thermometer hole passes through Outer cylinder is worn to be located in cushion block end simultaneously;
S6: being filled up steam hole and thermometer hole by the way of built-up welding again, respectively on steam hole and thermometer hole with one heart The threaded hole for thermometer insertion is drilled out, threaded hole is identical with corresponding steam hole, thermometric hole length;
S7: the preformed groove of a piece of flange is fully welded with inner cylinder, is coated entire collet with rock wool immediately after the completion of welding and is carried out Isothermal holding further takes out after collet is cooling;
S8: the preformed groove of another flange is fully welded with inner cylinder, after the completion of welding immediately with rock wool coat entire collet into Row isothermal holding further takes out after collet is cooling;
S9: stress relief annealing heat treatment is carried out to collet;
S10: outer cylinder lateral wall, interior medial wall of the tube and flange are finished;
S11: the hole for air inlet pipe and an air outlet pipe fitting insertion is drilled out on outer cylinder, escape pipe and air inlet pipe are fully welded right Answer position;
S12: pressure testing, test pressure 1.0MPa-1.5MPa.
By using above-mentioned technical proposal, first by inner cylinder, outer cylinder and flange by being fully welded preliminary fixation, then by the pre- of flange Slot built-up welding is stayed, is later wrapped up collet with rock wool, gradually by the heat loss on collet, avoids jacket temperature rapid drawdown, Zhi Houzai The structural soundness for enhancing collet by stress relief annealing heat treatment causes flange and inner cylinder junction to deform, and influences The leakproofness of collet achieves the beneficial effect for improving sealing structure.Relative closure between each region of collet, heat utilization Sufficiently, it avoids interfering with each other between each function.
Preferably, carrying out welding using J507 welding rod, per pass weld seam must not have slag inclusion and stomata.
By using above-mentioned technical proposal, J507 welding rod is low hydrogen sodium electrode, it is a kind of basic electrode, can be welded Structural steel, tensile strength ratio E4315 common welding rod is big, so solderable capacity is larger or steel construction by dynamic loading.
Preferably, J507 welding rod is dried before use with baking oven, short arc operation when welding.
It by using above-mentioned technical proposal, using being baked to before J507 welding rod, avoids on welding rod there are moisture, when welding Bubble is generated, the leakproofness of weld seam is improved.
In conclusion the present invention achieves following effect:
1, by the mode of cushion block and built-up welding, thermometer and steam is isolated, the measurement accuracy of thermometer is improved;
2, the flange in inner cylinder two sides and inner cylinder built-up welding are covered, flange and inner cylinder are fully sealed;
3, collet is coated by rock wool, heat in the collet after welding is gradually scattered and disappeared, collet is avoided to deform.
Detailed description of the invention
Fig. 1 is in the present embodiment for showing integrally-built perspective view of the explosion;
Fig. 2 is in the present embodiment for showing the cross-sectional view of connection relationship.
In figure, 1, inner cylinder;11, cushion block;12, slope is guided;2, outer cylinder;21, steam hole;22, thermometer hole;23, air inlet pipe; 24, escape pipe;25, threaded hole;3, flange;31, preformed groove.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this All by the protection of Patent Law in the scope of the claims of invention.
Embodiment: a kind of bulking machine collet, as shown in Figure 1, including covering the inner cylinder 1 outside anti-wearing liner, 1 length side of inner cylinder To both ends be arranged with flange 3 respectively, the cushion block 11 of fitting 1 lateral wall of inner cylinder is fixedly installed on inner cylinder 1, outside inner cylinder 1 with one heart It is arranged with outer cylinder 2, the both ends of outer cylinder 2 are fixedly connected with flange 3 respectively, and thermometer hole 22, the thermometric are through on the outer cylinder 2 The end in hole 22 is located on cushion block 11, and the air inlet pipe 23 entered for steam is provided with above outer cylinder 2, is provided with confession below outer cylinder 2 The escape pipe 24 that steam leaves.Thermometer is inserted into thermometer hole 22, the end of thermometer is made to be connected to anti-wearing liner, while inner cylinder Cushion block 11 between 1 and outer cylinder 2 wraps up thermometer, and steam is avoided to influence the measurement accuracy of thermometer.
As shown in Figure 1, flange 3 is provided with the preformed groove 31 around inner sidewall away from the side of inner cylinder 1, the half of preformed groove 31 Flange 3 gradually becomes smaller away from a side of inner cylinder 1 to the other side without leave, and the radius of 31 bottom end of preformed groove is identical as 3 internal diameter of flange, method Orchid 3 is fixedly connected by welding with inner cylinder 1.It after flange 3 and inner cylinder 1 are fixed, will be fully welded in preformed groove 31, realize flange 3 With the sealing of inner cylinder 1, the gap between flange 3 and inner cylinder 1 is blocked with solder, cavity is close between enhancing inner cylinder 1 and outer cylinder 2 Feng Xing ensure that the heat utilization efficiency of steam.
As shown in Figure 1, being through with steam hole 21 on the outer cylinder 2, the steam hole 21 penetrates through cushion block 11 and inner cylinder 1, swollen In change machine use process, if temperature of charge does not reach requirement, directly steam can be sent into material by steam hole 21, rapidly The temperature for improving material, avoids partial material unqualified.
As shown in Figure 1, threaded hole 25 is opened up after steam hole 21 and the equal built-up welding of thermometer hole 22 again.By steam hole 21 and thermometric Hole 22 is separated with cavity, avoids steam from directly carrying out heat exchange with thermometer, while also avoiding the steam between inner barrel and outer barrel Into in steam hole 21.
As shown in Fig. 2, the both ends of 1 length direction of inner cylinder are symmetrically arranged with guidance slope 12, outer inner cylinder 1 without leave on slope 12 is guided Terminad direction constantly becomes smaller.By 3 sets of flange at the end of inner cylinder 1, flange 3 gradually covers on inner cylinder 1 along guidance slope 12, Avoid mismachining tolerance cause flange 3 can not fitting sle on inner cylinder 1.
Production technology:
S1: by 3 fitting sle of flange in one end of 1 length direction of inner cylinder, by flange 3 close to inner cylinder 1 side with it is interior 1 welded corner joint of cylinder.
S2: the fitting of cushion block 11 is placed on the lateral wall of inner cylinder 1, and 11 periphery of cushion block is fully welded with inner cylinder 1.
S3: by 2 sets of outer cylinder outside inner cylinder 1, outer cylinder 2 and 3 welded corner joint of flange.
S4: by another 3 sets of the flange other end in 1 length direction of inner cylinder, another flange 3 is close to the side of outer cylinder 2 With 2 welded corner joint of outer cylinder.
S5: drilling out steam hole 21 and thermometer hole 22 on outer cylinder 2, and wherein steam hole 21 runs through outer cylinder 2, cushion block 11 and inner cylinder 1, thermometer hole 22 is located in cushion block 11 end simultaneously through outer cylinder 2.
S6: being filled up steam hole 21 and thermometer hole 22 by the way of built-up welding again, respectively in steam hole 21 and thermometer hole The threaded hole 25 for thermometer insertion is drilled out on 22 with one heart, threaded hole 25 is identical with corresponding steam hole 21,22 length of thermometer hole.
S7: the preformed groove 31 of a piece of flange 3 is fully welded with inner cylinder 1, coats entire collet with rock wool immediately after the completion of welding Isothermal holding is carried out, is further taken out after collet is cooling.
Come that the heat loss on collet is gradually avoided jacket temperature rapid drawdown by rock wool, collet is caused to bend change Shape.
S8: the preformed groove 31 of another flange 3 is fully welded with inner cylinder 1, coats entire folder with rock wool immediately after the completion of welding Set carries out isothermal holding, further takes out after collet is cooling.
S9: stress relief annealing heat treatment is carried out to collet, enhances the structural soundness of collet.
S10: 2 lateral wall of outer cylinder, 1 inner sidewall of inner cylinder and flange 3 are finished.
S11: the hole for air inlet pipe 23 and the fitting insertion of escape pipe 24 is drilled out on outer cylinder 2, by escape pipe 24 and air inlet pipe 23 are fully welded in corresponding position.
S12: pressure testing, test pressure 1.0MPa-1.5MPa.
It is all made of J507 welding rod in above-mentioned steps and carries out welding, per pass weld seam must not have slag inclusion and stomata.J507 weldering Item is low hydrogen sodium electrode, it is a kind of basic electrode, can be with welding structure steel, tensile strength ratio E4315 common welding rod Greatly, so solderable capacity is larger or steel construction by dynamic loading.
J507 welding rod is dried before use with baking oven, short arc operation when welding.Using being baked to before J507 welding rod, It avoids on welding rod there are moisture, when welding generates bubble, improves the leakproofness of weld seam.

Claims (8)

1. a kind of bulking machine collet, including covering the inner cylinder outside anti-wearing liner (1), the both ends point of inner cylinder (1) length direction It is not arranged with flange (3), it is characterised in that: the cushion block of fitting inner cylinder (1) lateral wall is fixedly installed on the inner cylinder (1) (11), the outer concentric locking collar of the inner cylinder (1) is equipped with outer cylinder (2), and the both ends of the outer cylinder (2) are fixedly connected with flange (3) respectively, institute It states and is through on outer cylinder (2) thermometer hole (22), the end of the thermometer hole (22) is located on cushion block (11), on the outer cylinder (2) Side is provided with the air inlet pipe (23) entered for steam, is provided with the escape pipe (24) left for steam below the outer cylinder (2).
2. bulking machine collet according to claim 1, it is characterised in that: the both ends of inner cylinder (1) length direction are symmetrical It is provided with guidance slope (12), outer inner cylinder without leave (1) the terminad direction of guidance slope (12) constantly becomes smaller.
3. bulking machine collet according to claim 2, it is characterised in that: the flange (3) sets away from the side of inner cylinder (1) Be equipped with the preformed groove (31) around inner sidewall, the preformed groove (31) partly without leave flange (3) away from inner cylinder (1) a side to another Side gradually becomes smaller, and the radius of preformed groove (31) bottom end is identical as flange (3) internal diameter, the flange (3) by weld come It is fixedly connected with inner cylinder (1).
4. bulking machine collet according to claim 3, it is characterised in that: steam hole (21) are through on the outer cylinder (2), Steam hole (21) perforation cushion block (11) and inner cylinder (1).
5. bulking machine collet according to claim 4, it is characterised in that: the steam hole (21) and thermometer hole (22) equal heap Threaded hole (25) are opened up again after weldering.
6. a kind of production technology for bulking machine collet described in any one of claim 1-5, it is characterised in that:
S1: by flange (3) fitting sle in one end of inner cylinder (1) length direction, by flange (3) close to the side of inner cylinder (1) With inner cylinder (1) welded corner joint;
S2: cushion block (11) fitting is placed on the lateral wall of inner cylinder (1), and cushion block (11) periphery and inner cylinder (1) are fully welded;
S3: by outer cylinder (2) cover inner cylinder (1) outside, outer cylinder (2) and flange (3) welded corner joint;
S4: another flange (3) is covered into the other end in inner cylinder (1) length direction, another flange (3) is close to outer cylinder (2) Side and outer cylinder (2) welded corner joint;
S5: drilling out steam hole (21) and thermometer hole (22) on outer cylinder (2), and wherein steam hole (21) runs through outer cylinder (2), cushion block (11) and inner cylinder (1), to be located at cushion block (11) interior for end simultaneously through outer cylinder (2) for thermometer hole (22);
S6: being filled up steam hole (21) and thermometer hole (22) by the way of built-up welding again, respectively in steam hole (21) and thermometric The threaded hole (25) for thermometer insertion, threaded hole (25) and corresponding steam hole (21), thermometer hole are drilled out on hole (22) with one heart (22) length is identical;
S7: the preformed groove (31) of a piece of flange (3) is fully welded with inner cylinder (1), coats entire folder with rock wool immediately after the completion of welding Set carries out isothermal holding, further takes out after collet is cooling;
S8: the preformed groove (31) of another flange (3) is fully welded with inner cylinder (1), is coated immediately with rock wool after the completion of welding entire Collet carries out isothermal holding, further takes out after collet is cooling;
S9: stress relief annealing heat treatment is carried out to collet;
S10: outer cylinder (2) lateral wall, inner cylinder (1) inner sidewall and flange (3) are finished;
S11: drilled out on outer cylinder (2) for air inlet pipe (23) and escape pipe (24) fitting insertion hole, by escape pipe (24) and into Tracheae (23) is fully welded in corresponding position;
S12: pressure testing, test pressure 1.0MPa-1.5MPa.
7. production technology according to claim 6, it is characterised in that: carry out welding, per pass weldering using J507 welding rod Must not stitch has slag inclusion and stomata.
8. production technology according to claim 7, it is characterised in that: J507 welding rod is dried before use with baking oven, weldering Short arc operation when connecing.
CN201711324659.2A 2017-12-13 2017-12-13 Bulking machine collet and its production technology Active CN107817056B (en)

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Application Number Priority Date Filing Date Title
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CN107817056B true CN107817056B (en) 2019-05-31

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* Cited by examiner, † Cited by third party
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CN112605613A (en) * 2020-12-14 2021-04-06 沈阳航天新光压力容器有限公司 Manufacturing process of compressed air storage tank
CN117110101A (en) * 2023-08-18 2023-11-24 中国船舶集团有限公司第七〇三研究所 A high-reliability thermal shock test device for low-pressure turbine guide vanes
CN117233002A (en) * 2023-08-18 2023-12-15 中国船舶集团有限公司第七〇三研究所 High-pressure turbine guide vane thermal shock test device with high reliability

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CN2468307Y (en) * 2001-02-19 2002-01-02 江苏正昌集团有限公司 Discharging mould mechanism for extruding type puffing machine
JP2004131748A (en) * 2002-10-08 2004-04-30 Nippon Steel Corp Sealing structure of cooling water pipe protection tube and steel shell of stave cooler
CN204273202U (en) * 2014-11-15 2015-04-22 江苏正昌粮机股份有限公司 A kind of sinking property of bulking machine thrust material control system
CN204742574U (en) * 2015-07-09 2015-11-11 广州大台农饲料有限公司 Swivel nut of bulking machine

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