CN107814849B - Method for removing sodium chloride in tapioca starch polysaccharide iron complex liquid - Google Patents
Method for removing sodium chloride in tapioca starch polysaccharide iron complex liquid Download PDFInfo
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- CN107814849B CN107814849B CN201710871178.7A CN201710871178A CN107814849B CN 107814849 B CN107814849 B CN 107814849B CN 201710871178 A CN201710871178 A CN 201710871178A CN 107814849 B CN107814849 B CN 107814849B
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- tapioca starch
- starch polysaccharide
- sodium chloride
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- polysaccharide iron
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- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 title claims abstract description 129
- 229920002472 Starch Polymers 0.000 title claims abstract description 127
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- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
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- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
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- 210000000936 intestine Anatomy 0.000 description 1
- 150000004698 iron complex Chemical class 0.000 description 1
- 229940029416 iron-dextran complex Drugs 0.000 description 1
- MVZXTUSAYBWAAM-UHFFFAOYSA-N iron;sulfuric acid Chemical compound [Fe].OS(O)(=O)=O MVZXTUSAYBWAAM-UHFFFAOYSA-N 0.000 description 1
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- 239000003446 ligand Substances 0.000 description 1
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- 238000007254 oxidation reaction Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B31/00—Preparation of derivatives of starch
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/20—Inorganic substances, e.g. oligoelements
- A23K20/30—Oligoelements
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/70—Carbohydrates; Sugars; Derivatives thereof
- A61K31/715—Polysaccharides, i.e. having more than five saccharide radicals attached to each other by glycosidic linkages; Derivatives thereof, e.g. ethers, esters
- A61K31/716—Glucans
- A61K31/718—Starch or degraded starch, e.g. amylose, amylopectin
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K33/00—Medicinal preparations containing inorganic active ingredients
- A61K33/24—Heavy metals; Compounds thereof
- A61K33/26—Iron; Compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B30/00—Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
- C08B30/12—Degraded, destructured or non-chemically modified starch, e.g. mechanically, enzymatically or by irradiation; Bleaching of starch
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B30/00—Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
- C08B30/12—Degraded, destructured or non-chemically modified starch, e.g. mechanically, enzymatically or by irradiation; Bleaching of starch
- C08B30/18—Dextrin, e.g. yellow canari, white dextrin, amylodextrin or maltodextrin; Methods of depolymerisation, e.g. by irradiation or mechanically
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Biochemistry (AREA)
- Epidemiology (AREA)
- Crystallography & Structural Chemistry (AREA)
- Pharmacology & Pharmacy (AREA)
- Animal Behavior & Ethology (AREA)
- Veterinary Medicine (AREA)
- Public Health (AREA)
- General Health & Medical Sciences (AREA)
- Inorganic Chemistry (AREA)
- Food Science & Technology (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Molecular Biology (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种去除木薯淀粉多糖铁复合物液体中氯化钠的方法,尤其涉及到应用超滤和纳滤膜组合技术对去除木薯淀粉多糖铁复合物液体中氯化钠的方法进行脱除氯化钠并进行浓缩的方法。The invention relates to a method for removing sodium chloride in tapioca starch polysaccharide iron complex liquid, in particular to a method for removing sodium chloride in tapioca starch polysaccharide iron complex liquid by applying ultrafiltration and nanofiltration membrane combination technology sodium chloride and concentration.
背景技术Background technique
多糖铁复合物作为补铁剂具有稳定性好,对肠胃刺激性小,多糖本身具有多方面的生物活性,易于被人和动物吸收利用的特点,对治疗人和动物缺铁性贫血效果显著,某些多糖铁如右旋糖酐铁已在临床上广泛使用。多糖铁复合物由糖基和配糖基铁两部分组成,糖基可以是葡聚糖(右旋糖酐)、木薯淀粉糖、壳聚糖、蔗糖、植物多糖等,以植物提取物多糖为配体的植物多糖铁复合物因同时具有独特的保健功能已成为医药行业关注的热点,而以木薯淀粉降解物木薯淀粉多糖为配体的木薯淀粉多糖铁复合物因原料来源量大价廉,制备工艺简单,对动物补铁效果显著而受到养殖行业的关注。多糖铁复合物实际上是一种分子量分布范围较广的高分子多糖铁复合物的总称,由多糖和三氯化铁进行反应制得,所制得的多糖铁复合物合成反应完成液中含有大量的氯化钠(10~20%wt),若直接浓缩干燥制取多糖铁干品,因其中含有大量的氯化钠不符合使用要求,特别不适合注射液的配置,并且氯化钠容易吸潮,导致产品容易结块,不利于保存,因此,必须把多糖铁复合物中的氯化钠除去。As an iron supplement, polysaccharide iron complex has the characteristics of good stability and little irritation to the stomach and intestines. The polysaccharide itself has various biological activities and is easy to be absorbed and utilized by humans and animals. Certain iron polysaccharides such as iron dextran have been widely used clinically. The polysaccharide iron complex is composed of two parts: sugar group and glycosyl iron. The sugar group can be dextran (dextran), tapioca starch sugar, chitosan, sucrose, plant polysaccharide, etc. Plant polysaccharide iron complexes have become a hot spot in the pharmaceutical industry because of their unique health-care functions. The tapioca starch polysaccharide iron complexes using tapioca starch degradation products, tapioca starch polysaccharides as ligands, have a large source of raw materials and low prices, and the preparation process is simple. , the effect of iron supplementation on animals is remarkable and has attracted the attention of the breeding industry. The polysaccharide iron complex is actually a general term for a polymer polysaccharide iron complex with a wide molecular weight distribution. It is prepared by the reaction of polysaccharide and ferric chloride. A large amount of sodium chloride (10~20%wt), if it is directly concentrated and dried to prepare dry polysaccharide iron products, because it contains a large amount of sodium chloride and does not meet the requirements for use, it is especially not suitable for the configuration of injections, and sodium chloride is easy to use. Moisture absorption makes the product easy to agglomerate, which is not conducive to preservation. Therefore, the sodium chloride in the polysaccharide iron complex must be removed.
传统工艺中可以采用醇类如乙醇为沉淀剂来分离多糖铁复合物中的氯化钠,此方法操作工艺比较复杂,乙醇为易燃易爆物质,生产上存在安全隐患,乙醇回收需要消耗大量的蒸汽,生产成本较高。In the traditional process, alcohols such as ethanol can be used as a precipitant to separate the sodium chloride in the polysaccharide-iron complex. The operation process of this method is relatively complicated. Ethanol is a flammable and explosive substance, and there are potential safety hazards in production. The recovery of ethanol requires a large amount of consumption. steam, the production cost is higher.
中国专利 CN101585887 公开了应用纳滤技术对右旋糖酐铁复合物水溶液进行脱盐和浓缩的方法,该方法先采用微滤膜进行预处理再用纳滤膜浓缩,该专利方法针对的是以分子量5000-7500Da范围内的右旋糖酐铁反应完成液原液进行脱除氯化钠和浓缩的方法,对以木薯淀粉为原料,经过氧化氢降解制得的木薯淀粉多糖和三氯化铁反应制得的木薯淀粉多糖铁复合物反应完成液脱除氯化钠和浓缩并不适用,主要原因有两点:1.过氧化氢降解的木薯淀粉多糖分子量分布很广,根据不同的降解工艺,分子量分布范围在几千到几十万之间;2.微滤膜的孔径一般为0.1~1μm,只能对溶液中粒径大于0.1μm的微粒进行截留,对木薯淀粉多糖铁复合物分子和木薯淀粉原料带来的杂质如植物蛋白等不能进行截留。当这些经过微滤膜处理的木薯淀粉多糖铁复合物反应完成液采用透过通量较低的纳滤膜进行纳滤除盐时,渗透压很大,溶液中的杂质也容易引起纳滤膜堵塞,导致纳滤操作压力很大,纳滤操作难以顺利进行,纳滤效率很低。中国专利CN103224571B公开了采用截留分子量为5K~150KDa的超滤膜分离技术对多糖铁复合物粗品水溶液进行脱盐和浓缩的方法。该方法也不适用于以木薯淀粉为原料,经过氧化氢降解制得的木薯淀粉多糖和三氯化铁反应制得的木薯淀粉多糖铁复合物反应完成液脱除氯化钠和浓缩,因为该方法截留的多糖铁分子量大于5KDa,而以木薯淀粉为原料,经酸降解制得的木薯淀粉多糖和三氯化铁反应制得的木薯淀粉多糖铁复合物分子量分布范围较广,根据不同的制备工艺,得到的多糖铁重均分子量的分布一般在3K—27KDa之间,甚至更宽,有部分木薯淀粉多糖铁复合物分子量小于5KDa,若采用该方法进行脱盐和浓缩,会产生两个不利的后果:1.分子量小于5KDa的木薯淀粉多糖铁复合物将透过超滤膜,造成木薯淀粉多糖铁复合物收率降低,该专利方法的多糖铁回收率仅为大于95%;2.由于透过的木薯淀粉多糖铁复合物含有较高的碳源,导致透过液中COD含量较高,不能直接排放,必须经进一步处理,使溶液的COD达到排放标准才能排放。因此,针对以木薯淀粉为原料,经过氧化氢降解制得的木薯淀粉多糖与铁反应合成的木薯淀粉多糖铁复合物反应完成液脱除氯化钠和浓缩尚无理想的工艺方法。本发明提出的以超滤和纳滤组合技术则可以较好地解决上述问题,对以木薯淀粉为原料,经酸降解制得的木薯淀粉多糖与三氯化铁反应合成的木薯淀粉多糖铁复合物反应完成液脱除氯化钠和浓缩效果好、操作工艺简单安全、节能环保、条件温和、易于连续生产,木薯淀粉多糖铁复合物回收率大于99%,氯化钠的去除率大于98%,纳滤透过液可以直接排放,国内外尚无类似报道。Chinese patent CN101585887 discloses a method for desalting and concentrating an aqueous solution of iron dextran complex by applying nanofiltration technology. The method first uses a microfiltration membrane for pretreatment and then uses a nanofiltration membrane for concentration. The method for removing sodium chloride and concentrating the ferric dextran reaction completion liquid stock solution within the scope, for the tapioca starch polysaccharide obtained by the reaction of tapioca starch polysaccharide obtained by hydrogen oxide degradation and ferric trichloride reaction with tapioca starch as raw material The removal of sodium chloride and concentration of the complex reaction completion liquid are not suitable for two main reasons: 1. The molecular weight distribution of tapioca starch polysaccharides degraded by hydrogen peroxide is very wide. According to different degradation processes, the molecular weight distribution ranges from several thousand to 2. The pore size of the microfiltration membrane is generally 0.1 to 1 μm, and it can only retain particles with a particle size larger than 0.1 μm in the solution, and the impurities brought by the tapioca starch polysaccharide iron complex molecules and tapioca starch raw materials can only be retained. Such as vegetable protein can not be intercepted. When these microfiltration membrane-treated tapioca starch polysaccharide iron complex reaction completion liquids are nanofiltered to remove salt by nanofiltration membranes with low permeation flux, the osmotic pressure is very large, and impurities in the solution are also easy to cause nanofiltration membranes. Blockage, resulting in high pressure of nanofiltration operation, difficult to carry out nanofiltration operation smoothly, and low nanofiltration efficiency. Chinese patent CN103224571B discloses a method for desalting and concentrating an aqueous solution of a crude polysaccharide iron complex by using an ultrafiltration membrane separation technology with a molecular weight cut-off of 5K~150KDa. This method is also not suitable for the removal of sodium chloride and concentration of the cassava starch polysaccharide-iron complex reaction completion liquid obtained by the reaction of tapioca starch polysaccharide obtained by hydrogen oxide degradation and ferric trichloride using tapioca starch as raw material, because the The molecular weight of the polysaccharide iron intercepted by the method is greater than 5KDa, while the tapioca starch polysaccharide obtained by acid degradation with tapioca starch as the raw material and the ferric trichloride reacted to obtain the tapioca starch polysaccharide iron complex with a wider molecular weight distribution range, according to different preparations Process, the distribution of the weight-average molecular weight of the obtained polysaccharide iron is generally between 3K-27KDa, or even wider, and the molecular weight of some tapioca starch polysaccharide-iron complexes is less than 5KDa. If this method is used for desalination and concentration, there will be two unfavorable effects. Consequences: 1. Tapioca starch polysaccharide iron complexes with molecular weight less than 5KDa will pass through the ultrafiltration membrane, resulting in a decrease in the yield of tapioca starch polysaccharide iron complexes. The polysaccharide iron recovery rate of the patented method is only greater than 95%; The processed tapioca starch polysaccharide iron complex contains a high carbon source, which leads to a high content of COD in the permeate, which cannot be directly discharged. It must be further processed to make the COD of the solution meet the discharge standard before discharge. Therefore, there is no ideal process for removing sodium chloride and concentrating the reaction completion liquid of tapioca starch polysaccharide-iron complex synthesized by the reaction of tapioca starch polysaccharide obtained by hydrogen oxide degradation and iron reaction with tapioca starch as raw material. The combined technology of ultrafiltration and nanofiltration proposed in the present invention can better solve the above problems. For the tapioca starch polysaccharide obtained by acid degradation with tapioca starch as raw material, the tapioca starch polysaccharide iron compound synthesized by the reaction of ferric chloride The reaction completion liquid has good sodium chloride removal and concentration effect, simple and safe operation process, energy saving and environmental protection, mild conditions, easy continuous production, the recovery rate of tapioca starch polysaccharide iron complex is greater than 99%, and the removal rate of sodium chloride is greater than 98%. , the nanofiltration permeate can be directly discharged, and there is no similar report at home and abroad.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种应用超滤和纳滤膜组合技术对木薯淀粉多糖铁复合物液体进行脱除氯化钠和浓缩的方法,该方法能够降低木薯淀粉多糖铁复合物合成反应完成液中氯化钠浓度,同时提高木薯淀粉多糖铁复合物的浓度,纳滤透过液COD浓度低,可直接排放。本发明具有操作工艺简单安全、节能环保、条件温和、易于连续生产,木薯淀粉多糖铁复合物回收率高,纳滤透过液可以直接排放的优点。具体的技术方案为:The object of the present invention is to provide a method for removing sodium chloride and concentrating tapioca starch polysaccharide iron complex liquid by applying ultrafiltration and nanofiltration membrane combination technology, and this method can reduce the completion liquid of tapioca starch polysaccharide iron complex synthesis reaction At the same time, the concentration of cassava starch polysaccharide iron complex is increased, and the COD concentration of the nanofiltration permeate is low, which can be directly discharged. The invention has the advantages of simple and safe operation process, energy saving and environmental protection, mild conditions, easy continuous production, high recovery rate of tapioca starch polysaccharide iron complex, and nanofiltration permeate can be directly discharged. The specific technical solutions are:
去除木薯淀粉多糖铁复合物液体中氯化钠的方法,涉及到应用超滤和纳滤膜组合技术对木薯淀粉多糖铁复合物液体中进行脱除氯化钠并进行浓缩,包括如下步骤:The method for removing sodium chloride in tapioca starch polysaccharide iron complex liquid involves the application of ultrafiltration and nanofiltration membrane combination technology to remove sodium chloride and concentrate the tapioca starch polysaccharide iron complex liquid, including the following steps:
步骤A,在反应釜中加入木薯淀粉和水,加热到50-80℃,加碱调节pH值到中性,加入过氧化氢溶液使木薯淀粉恒温降解,得重均分子量为3K—27KDa的木薯淀粉低聚糖溶液,然后同时加入三氯化铁溶液和氢氧化钠溶液,进行络合反应,得到木薯淀粉多糖铁复合物合成反应完成液;木薯淀粉:过氧化氢:水的比例为0.25—0.30:0.05—0.12:1;Step A, adding tapioca starch and water into the reactor, heating to 50-80 ° C, adding alkali to adjust the pH value to neutrality, adding hydrogen peroxide solution to degrade the tapioca starch at a constant temperature, to obtain the cassava with a weight average molecular weight of 3K-27KDa starch oligosaccharide solution, then add ferric chloride solution and sodium hydroxide solution simultaneously, carry out complexation reaction, obtain tapioca starch polysaccharide iron complex synthesis reaction completion liquid; tapioca starch: hydrogen peroxide: water ratio is 0.25— 0.30:0.05—0.12:1;
步骤B,用超滤膜组件对步骤A制得的木薯淀粉多糖铁复合物液体进行超滤,超滤膜组件截留分子量为2.5K~200KDa,木薯淀粉多糖铁复合物被超滤膜截留,透过液为含有小分子木薯淀粉多糖铁复合物和氯化钠的水溶液,截流液中木薯淀粉多糖铁复合物浓度和纯度得到提高;超滤过程中料液的温度为 10 ~ 60℃,压力为 0.1 ~ 1.0MPa;In step B, the tapioca starch polysaccharide iron complex liquid obtained in step A is subjected to ultrafiltration with an ultrafiltration membrane assembly, the molecular weight cut-off of the ultrafiltration membrane assembly is 2.5K~200KDa, the tapioca starch polysaccharide iron complex is intercepted by the ultrafiltration membrane, and the permeation The passing liquid is an aqueous solution containing small molecular tapioca starch polysaccharide iron complexes and sodium chloride, and the concentration and purity of tapioca starch polysaccharide iron complexes in the intercepted liquid are improved; the temperature of the feed liquid during the ultrafiltration process is 10 ~ 60 ℃, and the pressure is 0.1 ~ 1.0MPa;
步骤C,将步骤B的透过液用纳滤膜组件进行纳滤,纳滤膜截留分子量为200 Da,纳滤截流液为小分子木薯淀粉多糖铁复合物,纳滤透过液为氯化钠水溶液,截流液中小分子木薯淀粉多糖铁复合物浓度和纯度得到提高;步骤D,将步骤B和步骤C的截流液合并,经喷雾干燥得到固体木薯淀粉多糖铁复合物,纳滤透过液可以直接排放。纳滤过程中料液的温度为10 ~ 60℃,压力为0.1 ~ 3.0MPa。In step C, the permeate of step B is subjected to nanofiltration with a nanofiltration membrane module, the molecular weight cut-off of the nanofiltration membrane is 200 Da, the nanofiltration interception liquid is a small molecule tapioca starch polysaccharide iron complex, and the nanofiltration permeate is chloride. The sodium aqueous solution, the concentration and purity of the small-molecule tapioca starch polysaccharide iron complex in the intercepted liquid are improved; in step D, the intercepted liquids of step B and step C are combined, and the solid tapioca starch polysaccharide iron complex is obtained by spray drying, and the permeate is filtered by nanofiltration. can be discharged directly. During the nanofiltration process, the temperature of the feed liquid is 10-60 °C, and the pressure is 0.1-3.0 MPa.
在木薯淀粉多糖铁复合物合成过程中,木薯淀粉多糖由木薯淀粉经过氧化氢降解制得,在木薯淀粉降解过程中,会产生分子量分布范围很广的木薯淀粉多糖,其重均分子量分布一般在几千到几十万之间,微滤膜由于孔径较大,对这些木薯淀粉多糖铁复合物分子是没有截留作用的,因此,采用微滤工艺是无法把木薯淀粉多糖铁复合物分子与氯化钠分离的。采用纳滤工艺虽然可以把木薯淀粉多糖铁复合物分子与氯化钠分离,但相对于微滤膜和超滤膜,纳滤膜水通量低很多,操作压力大,当木薯淀粉多糖铁复合物浓度较大并且木薯淀粉原料中含有植物蛋白等杂质时,必然会导致溶液渗透压高,操作压力大,并有可能出现堵膜的现象发生,因此,仅采用纳滤分离工艺对木薯淀粉多糖铁复合物合成反应完成液进行纳滤分离和浓缩时,会出现操作压力大、分离效率低,甚至纳滤操作无法顺利进行的情况发生。In the synthesis process of tapioca starch polysaccharide iron complex, tapioca starch polysaccharide is obtained from tapioca starch through hydrogen oxide degradation. During the degradation process of tapioca starch, tapioca starch polysaccharide with a wide range of molecular weight distribution will be produced, and its weight-average molecular weight distribution is generally in Between thousands and hundreds of thousands, the microfiltration membrane has no interception effect on these tapioca starch polysaccharide iron complex molecules due to the large pore size. Therefore, the microfiltration process cannot separate the tapioca starch polysaccharide iron complex molecules with chlorine. Sodium separated. Although the tapioca starch polysaccharide iron complex molecules can be separated from sodium chloride by the nanofiltration process, the water flux of the nanofiltration membrane is much lower than that of the microfiltration membrane and the ultrafiltration membrane, and the operating pressure is high. When the tapioca starch polysaccharide iron complex is When the concentration of cassava starch is high and the cassava starch raw material contains impurities such as vegetable protein, it will inevitably lead to high osmotic pressure of the solution, high operating pressure, and the phenomenon of film blocking may occur. When the iron complex synthesis reaction completion liquid is subjected to nanofiltration separation and concentration, the operating pressure is high, the separation efficiency is low, and even the nanofiltration operation cannot be carried out smoothly.
仅采用超滤膜对木薯淀粉多糖铁复合物合成反应完成液进行过滤时,虽然氯化钠可以透过超滤膜从而实现木薯淀粉多糖铁复合物与氯化钠的分离,但由于超滤膜截留的分子量较大,部分小分子的木薯淀粉多糖铁复合物将会随着氯化钠一起透过超滤膜进入透过液一侧,这样一方面造成木薯淀粉多糖铁复合物损失,回收率降低;另一方面,这部分透过的小分子木薯淀粉多糖铁复合物COD浓度高,色泽深,很容易变质腐化,不能直接排放,必须先进行处理,使COD含量低于废水排放标准之后才能排放,这将产生额外处理费用。When only the ultrafiltration membrane is used to filter the completion liquid of the synthesis reaction of tapioca starch polysaccharide iron complex, although sodium chloride can pass through the ultrafiltration membrane to realize the separation of tapioca starch polysaccharide iron complex and sodium chloride, due to the ultrafiltration membrane The intercepted molecular weight is large, and some small-molecule tapioca starch polysaccharide iron complexes will pass through the ultrafiltration membrane together with sodium chloride and enter the permeate side, which will cause the loss of tapioca starch polysaccharide iron complexes, and the recovery rate On the other hand, this part of the small molecule tapioca starch polysaccharide iron complex that has passed through has a high COD concentration and a dark color, which is easy to deteriorate and corrupt, and cannot be directly discharged. It must be treated first to make the COD content lower than the wastewater discharge standard. emissions, which will incur additional treatment costs.
采用超滤和纳滤膜组合技术正好解决上述问题并能发挥超滤和纳滤各自的优势。先用超滤膜除去氯化钠,并截留大部分的木薯淀粉多糖铁复合物,由于超滤膜通量大,操作压力低,分离去除氯化钠的效率非常高,超滤膜在分离氯化钠的同时把木薯淀粉原料带来的其他杂质如植物蛋白等截留下来,这对后面纳滤分离操作非常有利。透过超滤膜的氯化钠和低浓度小分子木薯淀粉多糖铁复合物渗透压较低,同时前面超滤膜已将可能引起纳滤操作堵膜的杂质截留,当采用通量较低的纳滤膜进行氯化钠与小分子木薯淀粉多糖铁复合物纳滤分离时,因为操作压力较低,纳滤操作就可以高效顺利进行,纳滤透过液为几乎不含木薯淀粉多糖铁复合物的氯化钠水溶液,COD浓度很低,可以直接排放,纳滤截留液则为浓缩的小分子木薯淀粉多糖铁复合物水溶液。超滤和纳滤组合的结果是充分发挥了两者的优势,使得木薯淀粉多糖铁复合物液体中分离氯化钠的操作可以高效进行,木薯淀粉多糖铁复合物的回收率高,可以达到99%以上,氯化钠的去除率98%以上。The use of ultrafiltration and nanofiltration membrane combination technology just solves the above problems and can play the respective advantages of ultrafiltration and nanofiltration. First, the sodium chloride is removed by the ultrafiltration membrane, and most of the tapioca starch polysaccharide iron complexes are retained. Due to the large flux of the ultrafiltration membrane and the low operating pressure, the efficiency of separation and removal of sodium chloride is very high. At the same time, the other impurities brought by the cassava starch raw material, such as vegetable protein, are retained, which is very beneficial to the subsequent nanofiltration separation operation. The osmotic pressure of sodium chloride and low-concentration small-molecule tapioca starch polysaccharide iron complexes that pass through the ultrafiltration membrane is low, and the previous ultrafiltration membrane has already blocked the impurities that may cause the nanofiltration operation. When the nanofiltration membrane is used for the nanofiltration separation of sodium chloride and small molecule tapioca starch polysaccharide iron complex, because the operating pressure is low, the nanofiltration operation can be carried out efficiently and smoothly, and the nanofiltration permeate is almost free of tapioca starch polysaccharide iron complex. The sodium chloride aqueous solution of the compound has a very low COD concentration and can be discharged directly, and the nanofiltration retentate is a concentrated aqueous solution of small molecule tapioca starch polysaccharide iron complex. The result of the combination of ultrafiltration and nanofiltration is to give full play to the advantages of both, so that the operation of separating sodium chloride from the tapioca starch polysaccharide iron complex liquid can be carried out efficiently, and the recovery rate of the tapioca starch polysaccharide iron complex is high, which can reach 99% % or more, the removal rate of sodium chloride is more than 98%.
上述超滤膜为无机陶瓷膜和有机聚合物膜,膜材料包括但不局限于氧化铝、氧化钛、氧化锆、醋酸纤维素、磺化聚砜、聚醚砜、磺化聚醚砜、聚酰胺、聚酰亚胺、聚哌嗪和聚乙烯醇 ;超滤膜的组件为管式、卷式或中空纤维式,超滤膜截留分子量为2.5K~200KDa;The above-mentioned ultrafiltration membranes are inorganic ceramic membranes and organic polymer membranes, and the membrane materials include but are not limited to aluminum oxide, titanium oxide, zirconium oxide, cellulose acetate, sulfonated polysulfone, polyethersulfone, sulfonated polyethersulfone, polyethersulfone, etc. Amide, polyimide, polypiperazine and polyvinyl alcohol; the components of the ultrafiltration membrane are tubular, coiled or hollow fiber type, and the molecular weight cut off of the ultrafiltration membrane is 2.5K ~ 200KDa;
上述纳滤膜为有机复合膜,膜材料为醋酸纤维素、磺化聚砜、聚酰胺、聚醚砜、磺化聚醚砜、聚哌嗪或聚乙烯醇;纳滤膜组件为卷式或管式,纳滤膜截留分子量为200~800Da;The above nanofiltration membrane is an organic composite membrane, and the membrane material is cellulose acetate, sulfonated polysulfone, polyamide, polyethersulfone, sulfonated polyethersulfone, polypiperazine or polyvinyl alcohol; Tubular type, the molecular weight cut-off of nanofiltration membrane is 200~800Da;
其中超滤和纳滤可以采用错流过滤模式。Among them, ultrafiltration and nanofiltration can adopt cross-flow filtration mode.
本发明的突出的实质性特点和显著的进步:Outstanding substantive features and significant advancements of the present invention:
1. 本发明去除木薯淀粉多糖铁复合物液体中氯化钠的方法操作工艺简单安全、节能环保、条件温和、易于连续生产。制得的木薯多糖铁可以作为养殖业例如牛、羊、猪或者家禽的补铁剂,可以是注射用的针剂,或者是作为饲料添加剂作为牛、羊、猪的口服液,或者添加到饲料中,促进家禽家畜的铁元素来源,安全可靠,没有任何副作用。1. The method for removing sodium chloride in the tapioca starch polysaccharide iron complex liquid of the present invention has simple and safe operation process, energy saving and environmental protection, mild conditions and easy continuous production. The prepared cassava polysaccharide iron can be used as an iron supplement for aquaculture such as cattle, sheep, pigs or poultry, as an injection for injection, or as a feed additive as an oral liquid for cattle, sheep, and pigs, or added to the feed. , to promote the source of iron for poultry and livestock, safe and reliable, without any side effects.
2. 本发明能够降低木薯淀粉多糖铁复合物液体中的氯化钠浓度,提高木薯淀粉多糖铁复合物的浓度,木薯淀粉多糖铁复合物总回收率大于99%,氯化钠的去除率大于98%,纳滤透过液中COD总量少,浓度低,可以直接排放,不会污染环境。2. The present invention can reduce the sodium chloride concentration in the tapioca starch polysaccharide iron complex liquid, improve the concentration of the tapioca starch polysaccharide iron complex, the total recovery rate of the tapioca starch polysaccharide iron complex is greater than 99%, and the removal rate of sodium chloride is greater than 99%. 98%, the total amount of COD in the nanofiltration permeate is small, the concentration is low, and it can be directly discharged without polluting the environment.
3、本发明人经研究,木薯淀粉的化学性质淀粉属于碳水化合物,也可以把它看成是葡萄糖的缩聚物,是由α-D葡萄糖通过α-1,4和α-1,6-苷健连接成的高分子化合物。淀粉的主要结构特征是葡萄糖单位之间具有1.4-苷健,几乎每一个葡萄糖单位都有C6伯羟基和C2、C3两个仲羟基。木薯淀粉分子含有大量的羟基,其化学性质活泼,所以采用酸解或酶解不容易得到重均分子量为4000—27000Da的适用低聚糖;所以应用超滤和纳滤膜组合技术除去木薯多糖铁溶液中的氯化钠,取代此前的乙醇或甲醇溶剂法除去氯化钠,避免使用乙醇或甲醇这些易燃易爆物品,消除了生产安全隐患。3. The inventors have studied that the chemical properties of tapioca starch belong to carbohydrates, and it can also be regarded as a condensation polymer of glucose. linked polymer compounds. The main structural feature of starch is that there are 1.4-glycosides between glucose units, and almost every glucose unit has C6 primary hydroxyl group and C2, C3 two secondary hydroxyl groups. The cassava starch molecule contains a large number of hydroxyl groups, and its chemical properties are active, so it is not easy to obtain suitable oligosaccharides with a weight average molecular weight of 4000-27000 Da by acid hydrolysis or enzymatic hydrolysis; therefore, the combination of ultrafiltration and nanofiltration membrane technology is used to remove cassava polysaccharide iron. The sodium chloride in the solution replaces the previous ethanol or methanol solvent method to remove sodium chloride, avoids the use of ethanol or methanol such as flammable and explosive materials, and eliminates hidden dangers in production safety.
4、利用了南方可以大量种植的木薯,资源丰富,开发出新的产品,提高了木薯的综合利用的能力。4. Utilizing the cassava that can be planted in large quantities in the south, with abundant resources, new products have been developed and the ability of comprehensive utilization of cassava has been improved.
附图说明Description of drawings
图 1 是应用超滤和纳滤组合对木薯淀粉多糖铁复合物液体进行脱除氯化钠和浓缩的工艺流程示意图。1.料液槽, 2.进料阀A, 3.进料泵A, 4. 超滤膜组件, 5.止回阀A,6. 料液槽, 7.进料阀B, 8.进料泵B, 9.纳滤膜组件,10.止回阀B。Figure 1 is a schematic diagram of the process flow for removing sodium chloride and concentrating the tapioca starch polysaccharide iron complex liquid using the combination of ultrafiltration and nanofiltration. 1. Feed tank, 2. Feed valve A, 3. Feed pump A, 4. Ultrafiltration membrane module, 5. Check valve A, 6. Feed tank, 7. Feed valve B, 8. Feed Feed pump B, 9. Nanofiltration membrane module, 10. Check valve B.
具体实施方式Detailed ways
下面结合实施例对本发明做进一步说明,本发明所涉及的主题保护范围并非仅限于这些实施例。The present invention will be further described below with reference to the embodiments, and the protection scope of the subject matter involved in the present invention is not limited to these embodiments.
附图实施说明:Description of the accompanying drawings:
将木薯淀粉多糖铁复合物合成反应完成液放到料液罐1,料液罐1下方出口有进料阀2A,并与进料泵3A连接,进料泵3A将木薯淀粉多糖铁复合物合成反应完成液打进超滤膜组件4进行超滤,超滤液进入超滤料液罐6,超滤料液罐6下方有进料阀7B,接进料泵8B,打到纳滤膜组件9,超滤膜组件4上方设有回流阀5A,将超滤水打回料液罐1;纳滤膜组件9的上方也有回流阀10B将纳滤水打回超滤料液罐6。The tapioca starch polysaccharide iron complex synthesis reaction completion liquid is put into the feed liquid tank 1, and there is a feed valve 2A at the outlet below the feed liquid tank 1, and is connected with the feed pump 3A, and the feed pump 3A synthesizes the tapioca starch polysaccharide iron complex. The reaction completion liquid is injected into the
实施例1Example 1
在搪瓷反应釜中,开动搅拌,分别加入750千克水和220千克木薯淀粉,加热升温到60℃,加入27.5%的过氧化氢溶液75千克,再升温到60℃,保持恒温,进行氧化反应60分钟,加入29%的氢氧化钠调料液PH值为7.6,即得重均分子量为3K—27KDa的木薯淀粉多糖溶液,继续加热升温到90℃,保持恒温,在3小时内同时加入39.0%三氯化铁溶液520升和29.0%氢氧化钠溶液560升,加料毕,用20%的盐酸调节络合反应液的pH值为7.3,得到木薯淀粉多糖铁复合物合成反应完成液。In the enamel reaction kettle, start stirring, add 750 kg of water and 220 kg of tapioca starch respectively, heat up to 60 ° C, add 75 kg of 27.5% hydrogen peroxide solution, then heat up to 60 ° C, maintain a constant temperature, and carry out oxidation reaction for 60 minutes, adding 29% sodium hydroxide seasoning solution with a pH value of 7.6 to obtain a tapioca starch polysaccharide solution with a weight-average molecular weight of 3K-27KDa, continue heating to 90°C, maintain a constant temperature, and simultaneously add 39.0% trisodium glutamate within 3 hours. 520 liters of ferric chloride solution and 560 liters of 29.0% sodium hydroxide solution were added, and the pH value of the complex reaction solution was adjusted to 7.3 with 20% hydrochloric acid to obtain a complete solution of the synthesis reaction of tapioca starch polysaccharide iron complex.
在搪瓷反应釜中,开动搅拌,分别加入水、木薯淀粉和过氧化氢溶液,升温到60℃,保持恒温反应一段时间,得重均分子量为3K—27KDa的木薯淀粉多糖溶液,继续保温,同时加入三氯化铁溶液和氢氧化钠溶液进行反应,得到木薯淀粉多糖铁复合物合成反应完成液。In the enamel reaction kettle, start stirring, add water, tapioca starch and hydrogen peroxide solution respectively, raise the temperature to 60°C, keep the constant temperature for reaction for a period of time, and obtain a tapioca starch polysaccharide solution with a weight average molecular weight of 3K-27KDa, continue to keep warm, and at the same time The ferric chloride solution and the sodium hydroxide solution are added for reaction to obtain the completion liquid of the synthesis reaction of the tapioca starch polysaccharide iron complex.
采用图1所示的装置处理木薯木薯淀粉多糖铁复合物液体,装置上安装的超滤膜组件为多通道管式陶瓷超滤膜组件,膜支撑层材料为氧化铝,膜层材料为氧化锆,膜截留分子量为2500Da,操作方式为错流过滤。将合成反应完成液1000kg(氯化钠含量15.0%wt,铁含量45.0mg/ml,溶液密度1.21g/ ml)在45℃、0.40MPa压力下进行超滤操作,当透过液达到500kg时,往浓缩液中加入500 kg去离子水,继续进行超滤,当透过液达到1000 kg时,持续向料液罐中加入去离子水,控制加水速率与超滤透过液量相等,直至透过液达到4000kg,停止超滤操作。得超滤截流液(浓缩液)500 kg(溶液密度1.17g/ ml),其中氯化钠浓度为0.25wt%,铁含量为78.30mg/ml,铁回收率为89.90%。透过液颜色为深棕色,铁含量1.10mg/ml ,氯化钠含量 3.72 wt %,COD浓度25500 mg/kg。The cassava tapioca starch polysaccharide iron complex liquid is treated with the device shown in Figure 1, the ultrafiltration membrane module installed on the device is a multi-channel tubular ceramic ultrafiltration membrane module, the membrane support layer material is alumina, and the membrane layer material is zirconia , the molecular weight cut off of the membrane is 2500Da, and the operation mode is cross-flow filtration. 1000kg of the synthetic reaction completion liquid (sodium chloride content of 15.0%wt, iron content of 45.0mg/ml, solution density of 1.21g/ml) was subjected to an ultrafiltration operation at 45°C and a pressure of 0.40MPa, and when the permeate reached 500kg, Add 500 kg of deionized water to the concentrated solution, and continue to carry out ultrafiltration. When the permeate reaches 1000 kg, continue to add deionized water to the feed tank, and control the rate of water addition to be equal to the amount of ultrafiltration permeate until the permeate reaches 1000 kg. When the filtered liquid reaches 4000kg, the ultrafiltration operation is stopped. 500 kg of ultrafiltration intercepted liquid (concentrated liquid) (solution density 1.17g/ml) was obtained, wherein the sodium chloride concentration was 0.25wt%, the iron content was 78.30mg/ml, and the iron recovery rate was 89.90%. The color of the permeate is dark brown, the iron content is 1.10 mg/ml, the sodium chloride content is 3.72 wt %, and the COD concentration is 25500 mg/kg.
将上述含氯化钠和小分子木薯淀粉多糖铁复合物的超滤透过液4000 kg置于如图1 所示的纳滤膜装置中进行纳滤操作,纳滤膜截留分子量为200Da,纳滤膜组件为卷式、纳滤膜材料为磺化聚醚砜,温度控制不高于50℃,操作压力控制不大于2.0MPa,当透过液达到3500kg时,往料液罐中加入去离子水3500kg,继续纳滤操作,当透过液总量达到7150kg时,停止纳滤。得到纳滤截留浓缩液50 kg(溶液密度1.17g/ml),其中铁含量为87.20mg/ml,氯化钠浓度为0.046 wt%,超滤和纳滤截留浓缩液合计木薯淀粉多糖铁复合物回收率99.9%,氯化钠去除率99.0%。透过液中检测铁含量为零,COD浓度60 mg/kg,可直接排放。The above-mentioned ultrafiltration permeate containing 4000 kg of sodium chloride and small molecule tapioca starch polysaccharide iron complex was placed in the nanofiltration membrane device shown in Figure 1 for nanofiltration operation. The filter membrane module is roll type, the nanofiltration membrane material is sulfonated polyethersulfone, the temperature is controlled not to be higher than 50℃, and the operating pressure is controlled to be not higher than 2.0MPa. When the permeate reaches 3500kg, add deionized water to the feed tank. Water 3500kg, continue nanofiltration operation, when the total amount of permeate reaches 7150kg, stop nanofiltration. 50 kg of nanofiltration interception concentrate (solution density 1.17g/ml) was obtained, in which the iron content was 87.20 mg/ml, and the sodium chloride concentration was 0.046 wt%. The ultrafiltration and nanofiltration interception concentrates totaled tapioca starch polysaccharide iron complexes The recovery rate was 99.9%, and the sodium chloride removal rate was 99.0%. The iron content in the permeate is zero and the COD concentration is 60 mg/kg, which can be directly discharged.
实施例2—实施例9,除了工艺步骤与实施例1相同。在保持木薯淀粉多糖铁复合物合成反应完成液中氯化钠含量15.0 wt%,超滤膜组件和纳滤膜组件与实施例1相同的条件下,改变处理液的温度和操作压力,得到的数据如下: Example 2-Example 9, except the process steps are the same as Example 1. Keeping the sodium chloride content 15.0 wt% in the completion liquid of the tapioca starch polysaccharide iron complex synthesis reaction, the ultrafiltration membrane module and the nanofiltration membrane module are under the same conditions as Example 1, change the temperature and the operating pressure of the treatment solution, and obtain Data are as follows:
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