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CN107814532A - A kind of polymer-modified cement mortar and its preparation technology - Google Patents

A kind of polymer-modified cement mortar and its preparation technology Download PDF

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Publication number
CN107814532A
CN107814532A CN201711098447.7A CN201711098447A CN107814532A CN 107814532 A CN107814532 A CN 107814532A CN 201711098447 A CN201711098447 A CN 201711098447A CN 107814532 A CN107814532 A CN 107814532A
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China
Prior art keywords
parts
polymer
mortar
cement mortar
added
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Pending
Application number
CN201711098447.7A
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Chinese (zh)
Inventor
谢万如
张玉
黄燕
沈周
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ANHUI BENJIAMIN PAINT Co Ltd
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ANHUI BENJIAMIN PAINT Co Ltd
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Priority to CN201711098447.7A priority Critical patent/CN107814532A/en
Publication of CN107814532A publication Critical patent/CN107814532A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of polymer-modified cement mortar and its preparation technology, modified mortar includes each component of following mass fraction:20 40 parts of portland cement, 45 60 parts of river sand, 0.7 1.3 parts of alkaline diatomite, 39 parts of polymer emulsion, 5 15 parts of flyash, 0.5 1.6 parts of cellulose ether, 6 10 parts of water, 0.21 0.34 parts of defoamer, 0.1 0.17 parts of water reducer, 0.1 0.3 parts of swelling agent, while mortar is prepared by being stirred.Polymer emulsion is added with the mortar of the present invention, with the progress of hydrated cementitious, polymer starts drying and dehydrating, assemble film forming, develop into sticky and successional microfibre film, calcium carbonate tack coat is formed around aggregate and thin polymer film integument, the film layer are filled in the space in hardened paste or mutually handed over slurry.Form flexible web frame, web frame is crossed-over, and is improved the structure inside mortar, is enhanced the deformability of mortar, formed it is hard and soft both with network structure, so as to improve the toughness of cement mortar.

Description

A kind of polymer-modified cement mortar and its preparation technology
Technical field
The invention belongs to mortar preparation field, is related to a kind of polymer-modified cement mortar and its preparation technology.
Background technology
Polymer cement mortar main species have neoprene amine breast, polyacrylate dispersion, ethene-vinegar on domestic market Acid, ethylene copolymer, polyurethane, epoxy emulsion etc..Wherein birdsed of the same feather flock together with water-base epoxy the mechanical property of compound cement mortar and putty The integrated performance indexs such as energy, chemical stability, dimensional stability are especially prominent, have been used for reinforcing and the benefit of building at present By force.But traditional waterborne epoxy modified cement mortar construction environment temperature conditionss are harsh;Extemporaneous preparation process is numerous and diverse, work effect Rate is low, and quality is difficult to ensure that.
Due to Presence of an interface area between the cement mortar and sand in concrete or mortar, by curved or tension load situation Under, material is in fragility destructible, and under acid and alkalescence condition due to mortar in main component be silica sand simultaneously Contain calcium carbonate in slurry, it is relatively low for alkalescence and acid tolerance, easily cause the corrosion of screed.
The content of the invention
It is an object of the invention to provide a kind of polymer-modified cement mortar and its preparation technology, contain alkali in the mortar Property diatomite, alkaline calcium hydroxide in diatomite can under sour environment in and acid, while the polymer emulsion in mortar With the progress of hydrated cementitious, polymer starts drying and dehydrating, assembles film forming, develops into sticky and successional microfibre Film, form calcium carbonate tack coat around aggregate and thin polymer film integument, the film layer are filled in hardened paste Mutually handed in space or with slurry.Flexible web frame is formed, web frame is crossed-over, and improves the knot inside mortar Structure, the deformability for enhancing mortar, formed it is hard and soft both with network structure, so as to improve the toughness of cement mortar.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of polymer-modified cement mortar, include each component of following mass fraction:
Portland cement 20-40 parts, river sand 45-60 parts, alkaline diatomite 0.7-1.3 parts, polymer emulsion 3-9 parts, powder Coal ash 5-15 parts, cellulose ether 0.5-1.6 parts, water 6-10 parts, defoamer 0.21-0.34 parts, water reducer 0.1-0.17 parts, expansion Agent 0.1-0.3 parts.
Further, the modulus of fineness of the river sand is 2.5-3.1.
Further, the cellulose ether includes one in methylcellulose, hydroxyethyl cellulose and carboxymethyl cellulose Kind is a variety of.
Further, the diatomaceous preparation method of alkalescence is:(1) by Muffle of the natural diatomaceous earth at 300-400 DEG C Kiln roasting 2-3h, then the diatomite after roasting is added to the water to the tripolite solution for being configured to that mass fraction is 12%;
(2) a certain amount of calcium chloride is added in the tripolite solution prepared to step 1, after being dispersed with stirring uniformly, to solution In the sodium hydroxide solution that weight fraction is 5% is slowly added dropwise, stir when being added dropwise, be added dropwise it is complete after be stirred for 5-10min mistakes It is filtered dry dry, obtains alkaline diatomite;
Further, 2-6mmol calcium chloride, while calcium chloride and hydrogen are added in the step 2 in every gram of tripolite solution The ratio between amount of material of sodium oxide molybdena is 1:1.2-1.5;
Further, the preparation method of the polymer emulsion is:Epoxy resin and solvent third are added in reaction vessel Glycol methyl ether, 20-30min is dissolved at 60 DEG C, then heats to 80 DEG C, be slowly added dropwise diethanol amine, after isothermal reaction 2-4h, subtract Pressure steams solvent, and glacial acetic acid reaction 30min is then added at 60 DEG C, deionized water is added, is dispersed with stirring uniformly, is gathered Compound emulsion.
Further, the fineness of the flyash is 400-420m2/ kg, loss on ignition 4.5%;
A kind of polymer-modified cement mortar preparation technology, is comprised the following steps that:
(1) raw material is weighed according to comparison each component, then polymer emulsion, cellulose ether, water are in agitated kettle In be stirred 5-10min, obtain slurry material;
(2) and then portland cement, river sand, alkaline diatomite, flyash are added in agitated kettle and is stirred 1-5min Afterwards, add water reducer and swelling agent mixes 5-10min and obtains slurry material;
(3) slurry material prepared by step 1 is slowly added in the slurry material of step 2, adds while stirring, be stirred 5- Defoamer stirring 20-30min is added after 10min and obtains modified cement mortar.
Beneficial effects of the present invention:
It is added with alkaline diatomite in the present invention, the main component in diatomite is silica, can not only improve sand The intensity of slurry simultaneously the alkaline calcium hydroxide in diatomite can under sour environment in and acid so that mortar has good resistance to Corrosivity.
Polymer emulsion is added with the mortar of the present invention, with the progress of hydrated cementitious, polymer starts drying and dehydrating, Assemble film forming, develop into sticky and successional microfibre film, calcium carbonate tack coat and polymerization are formed around aggregate Thing film integument, the film layer are filled in the space in hardened paste or mutually handed over slurry.Form flexible net knot Structure, web frame are crossed-over, and are improved the structure inside mortar, are enhanced the deformability of mortar, formed it is hard and soft both with Network structure, so as to improve the toughness of cement mortar.
The present invention is that cellulose ether is added with mortar, can form network structure, and polymer emulsion is filled in netted knot In structure, while mortar is bonded so that mortar is bonded in network structure, further strengthens the toughness and intensity of mortar.
Embodiment
Embodiment 1:
A kind of polymer-modified cement mortar, include each component of following mass fraction:
20 parts of portland cement, 45 parts of river sand, 0.7 part of alkaline diatomite, 3 parts of polymer emulsion, 5 parts of flyash, fine coal The fineness of ash is 400-420m2/ kg, loss on ignition 4.5%;0.5 part of methylcellulose, 6 parts of water, 0.21 part of defoamer, diminishing 0.1 part of agent, 0.1 part of swelling agent.
The wherein described diatomaceous preparation method of alkalescence is:(1) by Muffle kiln roasting of the natural diatomaceous earth at 300 DEG C 2h, then the diatomite after roasting is added to the water to the tripolite solution for being configured to that mass fraction is 12%;
(2) a certain amount of calcium chloride is added in the tripolite solution prepared to step 1, after being dispersed with stirring uniformly, to solution In the sodium hydroxide solution that weight fraction is 5% is slowly added dropwise, stir when being added dropwise, be added dropwise it is complete after be stirred for 5min and cross to be filtered dry It is dry, alkaline diatomite is obtained, wherein 2mmol calcium chloride is added in every gram of tripolite solution, while calcium chloride and sodium hydroxide The ratio between amount of material is 1:1.2;
The preparation method of the polymer emulsion is:Epoxy resin and solvent propylene glycol methyl ether are added in reaction vessel, 20min is dissolved at 60 DEG C, then heats to 80 DEG C, is slowly added dropwise diethanol amine, after isothermal reaction 2h, decompression steams solvent, so Glacial acetic acid reaction 30min is added at 60 DEG C afterwards, deionized water is added, is dispersed with stirring uniformly, obtains polymer emulsion.
A kind of polymer-modified cement mortar preparation technology, is comprised the following steps that:
(1) raw material is weighed according to comparison each component, then polymer emulsion, cellulose ether, water are in agitated kettle In be stirred 5min, obtain slurry material;
(2) and then by portland cement, river sand, alkaline diatomite, flyash add in agitated kettle after being stirred 1min, Add water reducer and swelling agent mixes 5min and obtains slurry material;
(3) slurry material prepared by step 1 is slowly added in the slurry material of step 2, adds, be stirred while stirring Defoamer stirring 20min is added after 5min and obtains modified cement mortar.
Embodiment 2:
A kind of polymer-modified cement mortar, include each component of following mass fraction:
28 parts of portland cement, 54 parts of river sand, 1.1 parts of alkaline diatomite, 6 parts of polymer emulsion, 8 parts of flyash, fine coal The fineness of ash is 400-420m2/ kg, loss on ignition 4.5%;, 1.3 parts of hydroxyethyl cellulose, 8 parts of water, 0.3 part of defoamer, subtract 0.14 part of aqua, 0.2 part of swelling agent.
The diatomaceous preparation method of alkalescence is:(1) by Muffle kiln roasting 2.5h of the natural diatomaceous earth at 350 DEG C, Then diatomite after roasting is added to the water to the tripolite solution for being configured to that mass fraction is 12%;
(2) a certain amount of calcium chloride is added in the tripolite solution prepared to step 1, after being dispersed with stirring uniformly, to solution In the sodium hydroxide solution that weight fraction is 5% is slowly added dropwise, 2-6mmol calcium chloride is added in every gram of tripolite solution, simultaneously The ratio between amount of material of calcium chloride and sodium hydroxide is 1:1.4;Stir when being added dropwise, be added dropwise it is complete after be stirred for 7min and cross to be filtered dry It is dry, obtain alkaline diatomite;
The preparation method of the polymer emulsion is:Epoxy resin and solvent propylene glycol methyl ether are added in reaction vessel, 25min is dissolved at 60 DEG C, then heats to 80 DEG C, is slowly added dropwise diethanol amine, after isothermal reaction 3h, decompression steams solvent, so Glacial acetic acid reaction 30min is added at 60 DEG C afterwards, deionized water is added, is dispersed with stirring uniformly, obtains polymer emulsion.
A kind of polymer-modified cement mortar preparation technology, is comprised the following steps that:
(1) raw material is weighed according to comparison each component, then polymer emulsion, cellulose ether, water are in agitated kettle In be stirred 7min, obtain slurry material;
(2) and then portland cement, river sand, alkaline diatomite, flyash are added in agitated kettle and is stirred 1-5min Afterwards, add water reducer and swelling agent mixes 8min and obtains slurry material;
(3) slurry material prepared by step 1 is slowly added in the slurry material of step 2, adds, be stirred while stirring Defoamer stirring 15min is added after 9min and obtains modified cement mortar.
Embodiment 3:
A kind of polymer-modified cement mortar, include each component of following mass fraction:
40 parts of portland cement, 60 parts of river sand, 1.3 parts of alkaline diatomite, 9 parts of polymer emulsion, 15 parts of flyash, fine coal The fineness of ash is 400-420m2/ kg, loss on ignition 4.5%, 1.6 parts of carboxymethyl cellulose, 10 parts of water, 0.34 part of defoamer, subtract 0.17 part of aqua, 0.3 part of swelling agent.
The diatomaceous preparation method of alkalescence is:(1) by Muffle kiln roasting 3h of the natural diatomaceous earth at 400 DEG C, so Diatomite after roasting is added to the water to the tripolite solution for being configured to that mass fraction is 12% afterwards;
(2) a certain amount of calcium chloride is added in the tripolite solution prepared to step 1, after being dispersed with stirring uniformly, to solution In be slowly added dropwise weight fraction be 5% sodium hydroxide solution, while be added dropwise while stir, add 6mmol in every gram of tripolite solution Calcium chloride, while the ratio between amount of material of calcium chloride and sodium hydroxide is 1:1.5, it is stirred for 10min and crosses to be filtered dry after being added dropwise completely It is dry, obtain alkaline diatomite;
The preparation method of the polymer emulsion is:Epoxy resin and solvent propylene glycol methyl ether are added in reaction vessel, 30min is dissolved at 60 DEG C, then heats to 80 DEG C, is slowly added dropwise diethanol amine, after isothermal reaction 4h, decompression steams solvent, so Glacial acetic acid reaction 30min is added at 60 DEG C afterwards, deionized water is added, is dispersed with stirring uniformly, obtains polymer emulsion.
A kind of polymer-modified cement mortar preparation technology, is comprised the following steps that:
(1) raw material is weighed according to comparison each component, then polymer emulsion, cellulose ether, water are in agitated kettle In be stirred 10min, obtain slurry material;
(2) and then by portland cement, river sand, alkaline diatomite, flyash add in agitated kettle after being stirred 5min, Add water reducer and swelling agent mixes 10min and obtains slurry material;
(3) slurry material prepared by step 1 is slowly added in the slurry material of step 2, adds, be stirred while stirring Defoamer stirring 30min is added after 10min and obtains modified cement mortar.
After mortar shaping prepared by embodiment 1-3, then surface was done using wet foster 7 days supports alternately maintenance in 21 days, rests Shield 28 days test specimen carry out it is anticorrosive experiment and anti-folding and anti-pressing experiment, wherein anticorrosive style be by test specimen respectively 5% salt Soaked 20 days in acid solution and the sodium chloride solution of saturation 20%, the front and rear fold resistance of measure immersion and crushing resistance, as a result such as table 1 It is shown;
The performance measurement result of the modified cement mortar of table 1:
After being soaked 20 days in 5% hydrochloric acid solution and 20% sodium chloride solution as can be seen from Table 1, the quality of test specimen Do not lose neither, and the rupture strength of test specimen and compression strength change are little, it can thus be appreciated that modified mortar is with higher Antiseptic power and higher intensity.
Present invention disclosed above preferred embodiment is only intended to help and illustrates the present invention.Preferred embodiment is not detailed All details are described, it is only described embodiment also not limit the invention.Obviously, according to the content of this specification, It can make many modifications and variations.This specification is chosen and specifically describes these embodiments, is to preferably explain the present invention Principle and practical application so that skilled artisan can be best understood by and utilize the present invention.The present invention is only Limited by claims and its four corner and equivalent.

Claims (6)

1. a kind of polymer-modified cement mortar, it is characterised in that include each component of following mass fraction:
Portland cement 20-40 parts, river sand 45-60 parts, alkaline diatomite 0.7-1.3 parts, polymer emulsion 3-9 parts, flyash 5-15 parts, cellulose ether 0.5-1.6 parts, water 6-10 parts, defoamer 0.21-0.34 parts, water reducer 0.1-0.17 parts, swelling agent 0.1-0.3 parts.
A kind of 2. polymer-modified cement mortar according to claim 1, it is characterised in that the diatomaceous system of alkalescence Preparation Method is:(1) then natural diatomaceous earth is added the diatomite after roasting at 300-400 DEG C of Muffle kiln roasting 2-3h Enter to be configured to the tripolite solution that mass fraction is 12% in water;
(2) a certain amount of calcium chloride is added in the tripolite solution prepared to step 1, after being dispersed with stirring uniformly, delayed into solution It is slow that the sodium hydroxide solution that weight fraction is 5% is added dropwise, stir when being added dropwise, be added dropwise it is complete after be stirred for 5-10min and cross to be filtered dry It is dry, obtain alkaline diatomite.
A kind of 3. polymer-modified cement mortar according to claim 2, it is characterised in that every gram of silicon in the step 2 2-6mmol calcium chloride is added in diatomaceous earth solution, while the ratio between amount of material of calcium chloride and sodium hydroxide is 1:1.2-1.5.
4. a kind of polymer-modified cement mortar according to claim 1, it is characterised in that the fineness of the flyash is 400-420m2/ kg, loss on ignition 4.5%.
5. a kind of polymer-modified cement mortar according to claim 1, it is characterised in that the cellulose ether includes first One or more in base cellulose, hydroxyethyl cellulose and carboxymethyl cellulose.
6. the polymer-modified cement mortar preparation technology described in a kind of claim 1, it is characterised in that comprise the following steps that:
(1) raw material is weighed according to comparison each component, then polymer emulsion, cellulose ether, water stir in agitated kettle Mixing 5-10min is mixed, obtains slurry material;
(2) and then by portland cement, river sand, alkaline diatomite, flyash add in agitated kettle after being stirred 1-5min, add Enter water reducer and swelling agent mixes 5-10min and obtains slurry material;
(3) slurry material prepared by step 1 is slowly added in the slurry material of step 2, adds while stirring, be stirred 5- Defoamer stirring 20-30min is added after 10min and obtains modified cement mortar.
CN201711098447.7A 2017-11-09 2017-11-09 A kind of polymer-modified cement mortar and its preparation technology Pending CN107814532A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109231936A (en) * 2018-10-18 2019-01-18 中国铁道科学研究院集团有限公司金属及化学研究所 A kind of Self-leveling waterproof mortar and its preparation method and application
CN110054446A (en) * 2019-05-07 2019-07-26 福建省昊立建设工程有限公司 A kind of cement mortar and preparation process thereof
CN114455916A (en) * 2022-02-25 2022-05-10 三棵树涂料股份有限公司 Mortar for polymer cement waterproof villa and preparation method thereof
CN115288473A (en) * 2022-08-16 2022-11-04 陕西迪卡特建筑工程有限公司 Brick column polymer mortar and steel-clad reinforcement method

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CN106957602A (en) * 2017-04-11 2017-07-18 邱子涵 A kind of Anion elastic wall finish

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109231936A (en) * 2018-10-18 2019-01-18 中国铁道科学研究院集团有限公司金属及化学研究所 A kind of Self-leveling waterproof mortar and its preparation method and application
CN110054446A (en) * 2019-05-07 2019-07-26 福建省昊立建设工程有限公司 A kind of cement mortar and preparation process thereof
CN110054446B (en) * 2019-05-07 2020-03-20 福建省昊立建设工程有限公司 Cement mortar and preparation process thereof
CN114455916A (en) * 2022-02-25 2022-05-10 三棵树涂料股份有限公司 Mortar for polymer cement waterproof villa and preparation method thereof
CN115288473A (en) * 2022-08-16 2022-11-04 陕西迪卡特建筑工程有限公司 Brick column polymer mortar and steel-clad reinforcement method

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Application publication date: 20180320