CN107814256B - Underground wire pulling equipment and using method thereof - Google Patents
Underground wire pulling equipment and using method thereof Download PDFInfo
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- 238000000605 extraction Methods 0.000 claims description 3
- 238000005491 wire drawing Methods 0.000 claims 26
- 230000008569 process Effects 0.000 abstract description 3
- 238000002788 crimping Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/32—Optical fibres or optical cables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
本发明公开了线缆拉线设备领域,具体来说是一种井下拉线设备及其使用方法,所述拉线设备至少包括一个拉线装置,所述拉线装置包括安放底座,在安放底座侧面设有拉线轮,所述拉线轮上设有用于放置线缆的拉线槽,所述拉线轮连接有用于驱动拉线轮转动的驱动装置;所述拉线轮在安放底座上至少设有两个,并且各个拉线轮沿线缆排线方向分布。首先本发明通过拉线轮以及驱动装置的使用,使得线缆的拉动避免人力使用,减少操作者的劳动强度,同时拉线效率更高,并且本发明的使用改变传统的井上拉线,现在拉线装置中的下端放置在井面以下,改变传统井上拉线为井下拉线,使拉线过程更容易,对电线损伤也降到最低。
The invention discloses the field of cable pulling equipment, in particular to a well pulling equipment and a method for using the same. The pulling equipment includes at least one pulling device, the pulling device includes a placement base, and a pulling wheel is arranged on the side of the placement base , the wire pulley is provided with a wire groove for placing cables, and the wire pulley is connected with a driving device for driving the wire pulley to rotate; the wire pulley is provided with at least two on the placement base, and each wire pulley is arranged along the Distribution of cable routing directions. Firstly, through the use of the pulley and the driving device, the present invention avoids the use of manpower for the pulling of the cable, reduces the labor intensity of the operator, and at the same time, the efficiency of pulling the wire is higher, and the use of the present invention changes the traditional pulling wire in the well. The lower end is placed below the surface of the well, changing the traditional pull wire from the well to the pull wire in the well, which makes the pulling process easier and minimizes the damage to the wire.
Description
技术领域technical field
本发明公开了线缆拉线设备领域,具体来说是一种井下拉线设备及其使用方法。The invention discloses the field of cable pulling equipment, in particular to a well pulling equipment and a method for using the same.
背景技术Background technique
在工地施工作业中,通常需要人工把电缆、电线、光缆等穿入管道,并且人工拉线。在拉线过程中,因线缆很长,拉起来相当费力,需要多个人通力配合才能完成。因此,一种可以辅助布线的井下电动拉线设备是现在所需要的。During the construction work on the construction site, it is usually necessary to manually insert cables, wires, optical cables, etc. into the pipeline, and manually pull the wires. In the process of pulling the cable, because the cable is very long, it is quite laborious to pull it up, and it needs the cooperation of multiple people to complete it. Therefore, a kind of downhole electric backguy equipment that can assist wiring is needed now.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种解放人力使用的井下拉线设备。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a well-drawing equipment that liberates the use of manpower.
为了实现上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种井下拉线设备,所述拉线设备至少包括一个拉线装置,所述拉线装置包括安放底座,在安放底座侧面设有拉线轮,所述拉线轮上设有用于放置线缆的拉线槽,所述拉线轮连接有用于驱动拉线轮转动的驱动装置;所述拉线轮在安放底座上至少设有两个,并且各个拉线轮沿线缆排线方向分布。A well-drawn wire equipment, the wire pulling equipment includes at least one wire pulling device, the wire pulling device includes a placement base, a wire pulley is provided on the side of the placement base, and a pull wire groove for placing cables is provided on the wire pulley. The wire pulling wheel is connected with a driving device for driving the wire pulling wheel to rotate; there are at least two wire pulling wheels on the placement base, and each wire pulling wheel is distributed along the cable routing direction.
所述驱动装置包括驱动组件和传动组件,所述驱动组件通过传动组件与拉线轮相连接;所述传动组件包括用于与拉线轮相连接的第一传动组件,所述第一传动组件通过第二传动组件与驱动组件相连接。The drive device includes a drive assembly and a transmission assembly, the drive assembly is connected to the wire pulley through the transmission assembly; the transmission assembly includes a first transmission assembly for connecting with the wire pulley, and the first transmission assembly passes through the first The second transmission assembly is connected with the driving assembly.
所述第一传动组件包括第一传动部和第二传动部,所述第一传动部包括第一驱动轴,在第一驱动轴中心位置处设有第一驱动齿轮,在第一驱动轴上设有不少于拉线轮数量的第一传动齿轮,所述第一传动齿轮与第二传动部中的拉线轮锥齿轮相啮合;所述第二传动部包括与拉线轮相连接的拉线轮驱动轴,在拉线轮驱动轴上设有用于与第一传动齿轮相啮合的拉线轮锥齿轮;所述第二传动组件包括传动轴,在传动轴一端通过第一锥齿轮与第一驱动齿轮相连接,所述传动轴另一端连接有用于提供动力的驱动组件。The first transmission assembly includes a first transmission part and a second transmission part, the first transmission part includes a first drive shaft, a first drive gear is provided at the center of the first drive shaft, and on the first drive shaft The number of first transmission gears not less than the number of wire pulleys is provided, and the first transmission gear is meshed with the wire pulley bevel gear in the second transmission part; Shaft, on the driving shaft of the driving wheel, a bevel gear for meshing with the first transmission gear is provided; the second transmission assembly includes a transmission shaft, and one end of the transmission shaft is connected with the first driving gear through the first bevel gear , the other end of the transmission shaft is connected with a driving assembly for providing power.
所述驱动组件包括驱动电机,驱动电机通过联动部与传动轴相连接。The driving assembly includes a driving motor, which is connected with the transmission shaft through a linkage part.
所述联动部包括第二驱动轴,所述第二驱动轴上设有第二驱动齿轮,所述第二驱动齿轮与传动轴上设置的第二锥齿轮相啮合,所述第二锥齿轮设置在传动轴远离第一锥齿轮的一端,所述第二驱动轴端部连接有第一皮带轮,所述第一皮带轮通过皮带连接有第二皮带轮,所述第二皮带轮连接有驱动电机。The linkage part includes a second drive shaft, on which a second drive gear is arranged, and the second drive gear meshes with a second bevel gear arranged on the drive shaft, and the second bevel gear is set At the end of the transmission shaft away from the first bevel gear, the end of the second drive shaft is connected with a first pulley, the first pulley is connected with a second pulley through a belt, and the second pulley is connected with a driving motor.
所述安放底座上设有用于对放置在拉线槽上的线缆进行限位的限位组件,所述限位组件包括压线轮,压线轮端面与拉线轮端面相贴合,所述限位组件包括与拉线轮数量相同的压线轮,所述压线轮间通过压轮臂相连接。The placement base is provided with a limiter assembly for limiting the position of the cables placed on the cable groove, the limiter assembly includes a crimping wheel, the end face of the crimping wheel is attached to the end face of the cable pulley, and the limiter The bit assembly includes crimping wheels with the same number as the wire pulling wheels, and the crimping wheels are connected by pinching roller arms.
所述压轮臂上设有用于调节限位组件与拉线轮间压力的调节部,所述调节部包括设置在压轮臂上的第一调节孔,在第一调节孔内设有第一调节柱,所述第一调节柱与拉力弹簧的一端相连接,所述拉力弹簧另一端连接在安放底座上。The pressure roller arm is provided with an adjustment part for adjusting the pressure between the limit assembly and the pulley. The adjustment part includes a first adjustment hole arranged on the pressure roller arm, and a first adjustment hole is provided in the first adjustment hole. The first adjusting column is connected to one end of the tension spring, and the other end of the tension spring is connected to the placement base.
所述调节部还包括一端连接在安放底座上,另一端通过第二调节柱与压轮臂上第二调节孔相连接的调节臂。The adjustment part also includes an adjustment arm with one end connected to the placement base and the other end connected to the second adjustment hole on the pressure roller arm through the second adjustment post.
所述驱动组件设置在安放板上,安放板通过固定柱与安放底座相连接,所述固定柱与传动轴平行设置。The driving assembly is arranged on the mounting plate, and the mounting plate is connected with the mounting base through a fixed column, and the fixed column is arranged in parallel with the transmission shaft.
一种井下拉线设备的使用方法,所述使用方法包括如下步骤:A method for using a downhole pull-line device, the method comprising the steps of:
(1)首先调整整个机器,确定各个零部件能够正常工作;(1) First adjust the entire machine to make sure that each component can work normally;
(2)把需要拉动的线缆头部穿过其中一个拉线装置中的拉线轮,装配时通过转动调节臂,使得压轮臂抬起,进而在拉线轮上放上需要拉动线缆,再放下压轮臂,压线轮在弹簧的作用下自动压紧线缆;(2) Pass the head of the cable that needs to be pulled through the pulley in one of the pulleys. When assembling, turn the adjusting arm to lift the pressure roller arm, and then put the cable that needs to be pulled on the pulley, and then put it down. Pressing wheel arm, the pressing wheel automatically presses the cable under the action of the spring;
(3)把该拉线装置下端的拉线机构连同线缆放入需要穿线的井下;(3) Put the wire pulling mechanism at the lower end of the wire pulling device together with the cable into the well where the wire needs to be threaded;
(4)采用如步骤(2)-(3)的方法把多个拉线装置分别穿线,并分别布置在多个需要穿线缆的线管井中;(4) Adopt the method as step (2)-(3) to thread a plurality of puller devices respectively, and arrange in a plurality of wire pipe wells that need to be threaded respectively;
(5)待多个拉线装置都安装完毕,启动柴油机,柴油机发电带动电机,在电机的驱动下线缆在井下共同穿线工作;(5) After a plurality of wire pulling devices are installed, start the diesel engine, the diesel engine generates electricity to drive the motor, and the cables are threaded together in the underground under the drive of the motor;
(6)当需要穿接的线缆穿接完毕后,关闭采油机和电机,把多个拉线装置移出,收拾完毕即可,若需要重复拉线,重复以上步骤(1)-(5)即可。(6) After the cables that need to be threaded are threaded, turn off the oil extraction machine and the motor, remove the multiple cable devices, and clean up. If you need to repeat the cable, repeat the above steps (1)-(5). .
本发明的优点在于:The advantages of the present invention are:
首先本发明通过拉线轮以及驱动装置的使用,使得线缆的拉动避免人力使用,减少操作者的劳动强度,同时拉线效率更高,并且本发明的使用改变传统的井上拉线,现在拉线装置中的下端放置在井面以下,改变传统井上拉线为井下拉线,使拉线过程更容易,对电线损伤也降到最低。Firstly, through the use of the pulley and the driving device, the present invention avoids the use of manpower for the pulling of the cable, reduces the labor intensity of the operator, and at the same time, the efficiency of pulling the wire is higher, and the use of the present invention changes the traditional Inoue pulling wire. The lower end is placed below the surface of the well, changing the traditional pull wire in the well to the pull wire in the well, which makes the pulling process easier and minimizes the damage to the wire.
附图说明Description of drawings
下面对本发明说明书各幅附图表达的内容及图中的标记作简要说明:The content expressed in each accompanying drawing of the description of the present invention and the marks in the figure are briefly described below:
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明中拉线轮局部放大图。Fig. 2 is a partially enlarged view of the wire pulley in the present invention.
图3为本发明中驱动装置的内部结构图。Fig. 3 is an internal structure diagram of the driving device in the present invention.
上述图中的标记均为:The symbols in the above figures are:
1、安放底座,2、拉线轮,201、拉线槽,3、压线轮,4、第一传动轴,5、固定柱,6、花键联轴器,7、第二传动轴,8、安放板,9、电机,10、第一皮带轮,11、皮带,12、第二皮带轮,13、压轮臂,14、调节臂,15、第一调节孔,16、第一调节柱,17、第二调节孔,18、拉力弹簧,19、第二调节柱,20、拉线轮锥齿轮,21、第一驱动轴,22、第一驱动齿轮,23、第一锥齿轮,24、第一传动齿轮,25、第二锥齿轮,26、第二驱动齿轮,27、第二驱动轴。1. Place base, 2. Pull wheel, 201, Pull groove, 3. Crimping wheel, 4. First drive shaft, 5. Fixed column, 6. Spline coupling, 7. Second drive shaft, 8. Place plate, 9, motor, 10, first pulley, 11, belt, 12, second pulley, 13, pressure roller arm, 14, adjustment arm, 15, first adjustment hole, 16, first adjustment post, 17, Second adjustment hole, 18, tension spring, 19, second adjustment column, 20, pulley bevel gear, 21, first drive shaft, 22, first drive gear, 23, first bevel gear, 24, first transmission Gear, 25, the second bevel gear, 26, the second drive gear, 27, the second drive shaft.
具体实施方式Detailed ways
下面对照附图,通过对最优实施例的描述,对本发明的具体实施方式作进一步详细的说明。The specific implementation manner of the present invention will be described in further detail below by describing the best embodiment with reference to the accompanying drawings.
一种井下拉线设备,拉线设备至少包括一个拉线装置,拉线装置包括安放底座1,在安放底座1侧面设有拉线轮2,拉线轮2上设有用于放置线缆的拉线槽,拉线轮2连接有用于驱动拉线轮2转动的驱动装置;拉线轮2在安放底座1上至少设有两个,并且各个拉线轮2沿线缆排线方向分布;驱动装置包括驱动组件和传动组件,驱动组件通过传动组件与拉线轮2相连接;传动组件包括用于与拉线轮2相连接的第一传动组件,第一传动组件通过第二传动组件与驱动组件相连接;第一传动组件包括第一传动部和第二传动部,第一传动部包括第一驱动轴21,在第一驱动轴21中心位置处设有第一驱动齿轮22,在第一驱动轴21上设有不少于拉线轮2数量的第一传动齿轮24,第一传动齿轮24与第二传动部中的拉线轮锥齿轮20相啮合;第二传动部包括与拉线轮2相连接的拉线轮驱动轴28,在拉线轮驱动轴28上设有用于与第一传动齿轮24相啮合的拉线轮锥齿轮20;第二传动组件包括传动轴,在传动轴一端通过第一锥齿轮23与第一驱动齿轮22相连接,传动轴另一端连接有用于提供动力的驱动组件,首先本发明改变了传统线缆的拉线机构,本发明通过设置拉线轮2,并且拉线轮2上设有拉线槽,为了使得线缆能够被拉动,拉线槽宽度和线缆基本相同,同时为了避免线缆被损害,在拉线槽内壁设有橡胶垫,橡胶垫的使用能够保护线缆外表面,同时增加拉线轮2与线缆的之间的摩擦力,进而实现对线缆的拉动,使得拉线操作能够实现,同时拉线轮2设置在安放底座1上,本发明中安放底座1为拉线轮2提供了一个安放场所,同时作为优选的安放底座1为中空结构,用于存放第一传动组件,拉线轮2连接有驱动装置,驱动装置包括驱动组件和传动组件,本发明中每个拉线轮2侧面连接有拉线轮驱动轴28,拉线轮驱动轴28上设有一个拉线轮锥齿轮20,拉线锥齿轮啮合有第一传动齿轮24,第一传动齿轮24设置在第一驱动轴21上,第一驱动轴21中心位置处设有第一驱动齿轮22,上述第一传动齿轮24数量是根据拉线轮2的数量进行设置的,并且第一传动齿轮24根据需要是分布在第一驱动齿轮22的两侧,这样设置的目的是保证运动的平稳性,同时在本发明中第一驱动齿轮22与传动轴上的第一锥齿轮23相啮合,用来接收从传动轴上传递过来的驱动力,而传动轴的另一端连接有驱动组件,驱动组件是用来驱动传动轴进行转动的,继而实现对拉线轮2的转动;进而通过以上各结构的设置和组合,本发明提供了一个不需要人力,并且改变传统拉线方式的线缆拉线设备,有利于现实生活中提高现实生活中线缆布线效率。A well-drawn wire equipment, the wire pulling equipment includes at least one wire pulling device, the wire pulling device includes a
作为优选的,本发明中拉线轮2在安放底座1上至少设有两个,并且各个拉线轮2沿线缆排线方向分布,这样的设置,使得线缆走线更为平稳,作为更大的优选,本发明中拉线轮2除了第一个是固定设置在安放底座1上,其余的都可以采用活动连接,使其能够活动连接,这里活动连接的实现可以在安放底座1上开设多个位置的通孔,使得拉线轮驱动轴28通过轴承连接在通孔中,后期使用时可以根据需要选用不同位置的通孔,使得本发明中拉线方向可以根据需要进行改变,当然为了适用于生产,拉线轮2位置改变,为了驱动能够实现,与该拉线轮锥齿轮20相对应的第一传动齿轮24型号也要根据相应的要求改变,保证传动的顺利传递。As preferably, in the present invention, at least two pulling
作为优选的,本发明中驱动组件包括驱动电机9,驱动电机9通过联动部与传动轴相连接;联动部包括第二驱动轴27,第二驱动轴27上设有第二驱动齿轮26,第二驱动齿轮26与传动轴上设置的第二锥齿轮25相啮合,第二锥齿轮25设置在传动轴远离第一锥齿轮23的一端,第二驱动轴27端部连接有第一皮带轮10,第一皮带轮10通过皮带11连接有第二皮带轮12,第二皮带轮12连接有驱动电机9;通过联动部的使用,使得驱动电机9与传动轴的连接方式发生改变,使得驱动电机9位置可以根据需要进行改变,减少电机9安放难度,也就会减少整个装置的生产难度,同时本发明中通过联动部的设置,可以通过改变第二驱动齿轮26和第二锥齿轮25的传动比,实现整个装置的拉线的速度发生改变。As preferably, the drive assembly includes a
作为优选的,本发明中安放底座1上设有用于对放置在拉线槽上的线缆进行限位的限位组件,限位组件包括压线轮3,压线轮3端面与拉线轮2端面相贴合,限位组件包括与拉线轮2数量相同的压线轮3,压线轮3间通过压轮臂13相连接;本发明中通过设置压线轮3,并且通过拉线轮2与压线轮3的相互贴合,可以实现对线缆的一种挤压固定,进而实现对线缆的拉动,同时本发明中压线轮3的数量与拉线轮2数量相同或者压线轮3的数量大于拉线轮2的数量,并且每个拉线轮2上至少设有一个压线轮3,这样的设置能够更好的保证线缆的拉动;同时作为更好的优选,本发明中所述压轮臂13上设有用于调节限位组件与拉线轮2间压力的调节部,所述调节部包括设置在压轮臂13上的第一调节孔15,在第一调节孔15内设有第一调节柱16,所述第一调节柱16与拉力弹簧18的一端相连接,所述拉力弹簧18另一端连接在安放底座1上,拉力弹簧18的作用是通过拉动压轮臂13,带动设置在压轮臂13上的压线轮3对拉线轮2的挤压,保证拉线轮2和压线轮3对线缆的挤压固定,同时本发明中压线轮3是可以在压轮臂13上转动的,压线轮3和拉线轮2两者按相反的方向转动;本发明通过限位组件的设置可以更好地实现对线缆的拉动,保证本发明更好的使用效果。As a preference, in the present invention, the
作为优选的,本发明中所述调节部还包括一端连接在安放底座1上,另一端通过第二调节柱19与压轮臂13上第二调节孔17相连接的调节臂14;调节臂14的设置,通过拉动调节臂14,可以实现对整个限位装置的拉动,方便初步装线,在本发明中调节臂14与安放底座1是活动连接,两者可以通过柱销连接,也可以通过传动轴相连接,目的就是为了实现调节臂14能够与安放底座1发生转动,方便后期限位组件的抬起,方便装线。As preferably, the adjustment part in the present invention also includes an
作为优选的,本发明中本发明中传动轴包括第一传动轴4和第二传动轴7,所述第一传动轴4和第二传动轴7通过花键连轴器6相连接,这样的设置使得装置传动轴可以拆解,使得第一传动轴4和第二传动轴7生产更容易,也方便后期的装配,减少装配空间,可同时采用了花键传动轴把动力输送到井下,有利于井下空间的合理利用。As preferably, the transmission shaft in the present invention includes a
作为优选的,本发明中驱动组件设置在安放板8上,安放板8通过固定柱5与安放底座1相连接,固定柱5与传动轴平行设置;这样的设置,使得驱动组件和下端用于拉动线缆的一端分离,通过改变传动轴和固定柱5的长度,可以使得电机9放在井口外侧,避免井下恶劣环境对电机9的影响,同时固定柱5的设置,使得整个装置强度增加。As preferably, in the present invention, the drive assembly is arranged on the
一种井下拉线设备的使用方法,本发明中的使用方法包括如下步骤:A method for using a downhole pull-line device, the method for using in the present invention comprises the following steps:
(1)首先调整整个机器,确定各个零部件能够正常工作;(1) First adjust the entire machine to make sure that each component can work normally;
(2)把需要拉动的线缆头部穿过其中一个拉线装置中的拉线轮2,装配时通过转动调节臂14,使得压轮臂13抬起,进而在拉线轮2上放上需要拉动线缆,再放下压轮臂13,压线轮3在弹簧的作用下自动压紧线缆;(2) Pass the head of the cable that needs to be pulled through the
(3)把该拉线装置下端的拉线机构连同线缆放入需要穿线的井下;(3) Put the wire pulling mechanism at the lower end of the wire pulling device together with the cable into the well where the wire needs to be threaded;
(4)采用如步骤(2)-(3)的方法把多个拉线装置分别穿线,并分别布置在多个需要穿线缆的线管井中;(4) Adopt the method as step (2)-(3) to thread a plurality of puller devices respectively, and arrange in a plurality of wire pipe wells that need to be threaded respectively;
(5)待多个拉线装置都安装完毕,启动柴油机,柴油机发电带动电机9,在电机9的驱动下线缆在井下共同穿线工作;(5) After a plurality of pull wire devices are installed, start the diesel engine, and the diesel engine generates electricity to drive the
(6)当需要穿接的线缆穿接完毕后,关闭采油机和电机9,把多个拉线装置移出,收拾完毕即可,若需要重复拉线,重复以上步骤(1)-(5)即可。(6) After the cables that need to be threaded are threaded, turn off the oil extraction machine and the
显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种非实质性的改进,均在本发明的保护范围之内。Apparently, the specific implementation of the present invention is not limited by the above methods, as long as various insubstantial improvements are made by adopting the method concept and technical solutions of the present invention, they all fall within the protection scope of the present invention.
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