CN107814127A - Closed storage warehouse - Google Patents
Closed storage warehouse Download PDFInfo
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- CN107814127A CN107814127A CN201711203318.XA CN201711203318A CN107814127A CN 107814127 A CN107814127 A CN 107814127A CN 201711203318 A CN201711203318 A CN 201711203318A CN 107814127 A CN107814127 A CN 107814127A
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- 239000000463 material Substances 0.000 claims abstract description 121
- 238000005192 partition Methods 0.000 claims description 20
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 6
- 230000001629 suppression Effects 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000032258 transport Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000002528 anti-freeze Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G3/00—Storing bulk material or loose, i.e. disorderly, articles
- B65G3/04—Storing bulk material or loose, i.e. disorderly, articles in bunkers, hoppers, or like containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
- B65G41/02—Frames mounted on wheels for movement on rail tracks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/02—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
- B65G65/06—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with endless scraping or elevating pick-up conveyors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
本发明提供了一种封闭式储料库,其具有封闭的料库外壳,封闭式储料库为单跨料库或由多个单跨料库连接组成的多跨料库,每个单跨料库包括位于料库外壳内的料场、以及设于料场内的挡墙、物料输入系统和物料输出系统,挡墙立于料场的地面上;物料输入系统设于挡墙顶部,且包括进库带式输送机、卸料车行进轨道、以及设于卸料车行进轨道上并与进库带式输送机连接的卸料车;挡墙的至少一侧设有物料输出系统,物料输出系统与挡墙相互分离,且包括设于料场的地面上的取料机行进轨道、设于取料机行进轨道上的刮板取料机、以及设于料场的地面上并与刮板取料机连接的出库带式输送机。本发明能消除刮板取料机对挡墙变形量的要求,简化挡墙结构,降低建设成本。
The invention provides a closed storage warehouse, which has a closed warehouse shell. The closed storage warehouse is a single-span warehouse or a multi-span warehouse composed of multiple single-span warehouses. Each single-span The silo includes a stockyard located in the shell of the silo, and a retaining wall, a material input system and a material output system located in the stockyard. The retaining wall stands on the ground of the stockyard; the material input system is located on the top of the retaining wall, and Including the storage belt conveyor, the running track of the unloading vehicle, and the unloading vehicle installed on the running track of the unloading vehicle and connected to the storage belt conveyor; at least one side of the retaining wall is equipped with a material output system, and the material The output system is separated from the retaining wall, and includes the reclaimer travel track set on the ground of the stockyard, the scraper reclaimer set on the reclaimer track, and the scraper reclaimer set on the ground of the stockyard and connected to the scraper. Outbound belt conveyor connected to feeder. The invention can eliminate the requirement of the scraper reclaimer on the deformation amount of the retaining wall, simplify the structure of the retaining wall and reduce the construction cost.
Description
技术领域technical field
本发明涉及散状物料存储及输送领域,尤其是一种封闭式储料库。The invention relates to the field of storage and transportation of bulk materials, in particular to a closed storage warehouse.
背景技术Background technique
室外储料场的原料露天存储,造成原料中的颗粒四处飘散,堆取料机作业时产生的扬尘也影响工业场地的环境,特别是当原料场建在城市周围、江河湖边或海边时,如何解决原料储存对周边环境的污染,避免恶劣天气对储料场安全运行的影响,是原料场发展的瓶颈问题;随着钢铁厂、火电厂、化工厂等不断向大规模、高环保方向发展,而单位产量用地越来越小,如何提高原料场场地利用率、缩小占地面积、提高储存效率、节能降耗,也是原料场需要研究解决的问题。建立大容量封闭式储料库并采取科学的使用方法,可以给企业带来可观的经济效益、环保效益和社会效益。The raw materials in the outdoor storage yard are stored in the open air, causing the particles in the raw materials to scatter around, and the dust generated during the operation of the stacker and reclaimer also affects the environment of the industrial site, especially when the raw material yard is built around the city, by the rivers and lakes or by the sea. How to solve the pollution of raw material storage to the surrounding environment and avoid the impact of bad weather on the safe operation of the storage yard is the bottleneck of the development of the raw material yard; with the continuous development of large-scale and high-environmental protection in steel plants, thermal power plants, and chemical plants , and the land used per unit of output is getting smaller and smaller. How to improve the utilization rate of the raw material yard, reduce the occupied area, improve storage efficiency, save energy and reduce consumption is also a problem that the raw material yard needs to study and solve. Establishing a large-capacity closed storage warehouse and adopting scientific methods of use can bring considerable economic, environmental and social benefits to the enterprise.
带中间挡墙的库顶卸料车卸料和半门架式刮板取料机组合的封闭料库是近几年钢铁企业应用较多的料库封闭型式,其最大优点是储量大、占地少,品种多时容易分隔;但这种封闭料库局限性也是显而易见的,一方面,半门架刮板取料机的一根轨道需设置于挡墙上,由于取料机行走对轨道变形量的要求而使得对挡墙变形量要求很高,造成土建成本大大增加,再者,卸料车和进库带式输送机均布置在高处,若置于料库顶棚的屋面下,造成料库顶棚荷载加大,成本增加,若置于中间挡墙上,由于需躲避取料机行走机构和行走轨道,需要架空,土建投资也很大。The closed material warehouse combined with the unloading truck on the top of the warehouse with an intermediate retaining wall and the semi-gantry type scraper reclaimer is a closed type of material warehouse that has been widely used by iron and steel enterprises in recent years. Its biggest advantage is that it has a large reserve and occupies an area However, the limitations of this closed warehouse are also obvious. On the one hand, a track of the half-gantry scraper reclaimer needs to be set on the retaining wall. Due to the impact of the reclaimer on the deformation of the track Requirements make the deformation of the retaining wall very high, resulting in a significant increase in civil engineering costs. Furthermore, the unloading truck and the storage belt conveyor are arranged at a high place. If they are placed under the roof of the warehouse roof, it will cause The load on the ceiling increases, and the cost increases. If it is placed on the middle retaining wall, it needs to be overhead because it needs to avoid the reclaimer's walking mechanism and walking track, and the civil construction investment is also very large.
发明内容Contents of the invention
本发明的目的是提供一种封闭式储料库,以消除刮板取料机对挡墙变形量的要求,简化挡墙结构,降低建设成本、运行费用和维护费用。The purpose of the present invention is to provide a closed storage warehouse to eliminate the requirement of the scraper reclaimer for the deformation of the retaining wall, simplify the structure of the retaining wall, and reduce construction costs, operating costs and maintenance costs.
为达到上述目的,本发明提出一种封闭式储料库,其具有封闭的料库外壳,所述封闭式储料库为单跨料库或由多个所述单跨料库连接组成的多跨料库,每个所述单跨料库包括位于所述料库外壳内的料场、以及设于所述料场内的挡墙、物料输入系统和物料输出系统,所述挡墙立于所述料场的地面上;所述物料输入系统设于所述挡墙顶部,且包括与所述挡墙平行的进库带式输送机、与所述挡墙平行的卸料车行进轨道、以及设于所述卸料车行进轨道上并与所述进库带式输送机连接的卸料车;所述挡墙的至少一侧设有所述物料输出系统,所述物料输出系统与所述挡墙相互分离,且包括设于所述料场的地面上并与所述挡墙平行的取料机行进轨道、设于所述取料机行进轨道上的刮板取料机、以及设于所述料场的地面上并与所述挡墙平行的出库带式输送机,所述出库带式输送机与所述刮板取料机连接。In order to achieve the above object, the present invention proposes a closed storage warehouse, which has a closed warehouse shell, and the closed storage warehouse is a single-span storage warehouse or a multi-span storage warehouse composed of multiple single-span storage warehouses. Each of the single-span material warehouses includes a stockyard located in the shell of the warehouse, a retaining wall, a material input system, and a material output system located in the stockyard, and the retaining wall stands on the On the ground of the stockyard; the material input system is arranged on the top of the retaining wall, and includes a storage belt conveyor parallel to the retaining wall, an unloading vehicle traveling track parallel to the retaining wall, and an unloading vehicle which is arranged on the moving track of the unloading vehicle and connected with the belt conveyor entering the warehouse; at least one side of the retaining wall is provided with the material output system, and the material output system is connected to the The retaining walls are separated from each other, and include a reclaimer traveling track arranged on the ground of the stockyard and parallel to the retaining wall, a scraper reclaimer arranged on the traveling track of the reclaimer, and a reclaimer arranged on the An outbound belt conveyor on the ground of the stockyard parallel to the retaining wall, the outbound belt conveyor is connected to the scraper reclaimer.
如上所述的封闭式储料库,其中,所述挡墙与所述物料输出系统之间具有储料空间,所述卸料车能将所述进库带式输送机输送的物料卸至所述储料空间内形成料堆,所述刮板取料机能从所述料堆刮取物料,并将刮取的物料输送给所述出库带式输送机。The closed storage warehouse as described above, wherein there is a material storage space between the retaining wall and the material output system, and the unloading vehicle can unload the material transported by the belt conveyor into the warehouse. A stockpile is formed in the material storage space, and the scraper reclaimer can scrape materials from the stockpile, and transport the scraped materials to the outbound belt conveyor.
如上所述的封闭式储料库,其中,所述挡墙的两侧分别设有所述物料输出系统,所述卸料车为两台能分别向所述挡墙两侧的料场地面卸料的单侧卸料车,或为一台能同时向所述挡墙两侧的料场地面卸料的双侧卸料车。The above-mentioned closed storage warehouse, wherein, the two sides of the retaining wall are respectively provided with the material output system, and the two unloading trucks are capable of unloading to the ground of the material yard on both sides of the retaining wall. A single-side unloading vehicle for materials, or a double-side unloading vehicle that can simultaneously unload materials to the stockyard ground on both sides of the retaining wall.
如上所述的封闭式储料库,其中,所述刮板取料机为侧式悬臂刮板取料机。The above-mentioned closed storage warehouse, wherein, the scraper reclaimer is a side-type cantilever scraper reclaimer.
如上所述的封闭式储料库,其中,所述卸料车为双侧卸料双翼平衡式卸料车。The closed storage warehouse as described above, wherein, the unloading vehicle is a dual-side unloading and two-wing balanced unloading vehicle.
如上所述的封闭式储料库,其中,每个所述单跨料库还包括位于所述料场内的多个隔墙,多个所述隔墙设于所述挡墙的两侧,并与所述挡墙垂直,多个所述隔墙与所述挡墙围成网格状的多个料格。The closed storage warehouse as described above, wherein, each of the single-span warehouses further includes a plurality of partition walls located in the stockyard, and the plurality of partition walls are arranged on both sides of the retaining wall, And perpendicular to the retaining wall, a plurality of partition walls and the retaining wall enclose a plurality of grid-shaped material grids.
如上所述的封闭式储料库,其中,所述封闭式储料库为多跨料库,组成所述多跨料库的多个所述单跨料库的料场连通,且多个所述单跨料库的挡墙相互平行。The closed storage warehouse as described above, wherein, the closed storage warehouse is a multi-span warehouse, and the stockyards of the multiple single-span warehouses that make up the multi-span warehouse are connected, and the plurality of the single-span warehouses are connected. The retaining walls of the single-span material warehouse are parallel to each other.
如上所述的封闭式储料库,其中,所述料场为矩形料场,所述挡墙位于所述矩形料场的中部,且沿所述矩形料场的长度方向延伸。The closed storage warehouse as described above, wherein the stockyard is a rectangular stockyard, and the retaining wall is located in the middle of the rectangular stockyard and extends along the length direction of the rectangular stockyard.
如上所述的封闭式储料库,其中,所述料库外壳与所述挡墙、所述物料输入系统和所述物料输出系统中的任一个相互分离。The closed storage warehouse as described above, wherein, the outer shell of the warehouse is separated from any one of the retaining wall, the material input system and the material output system.
如上所述的封闭式储料库,其中,所述料库外壳包括围墙和设于所述围墙顶部的顶棚,所述顶棚为彩钢板、球面网壳结构或平面网架结构,所述围墙为实体墙结构或防风抑尘网结构。The closed storage silo as described above, wherein, the shell of the silo includes a wall and a ceiling on the top of the wall, the ceiling is a color steel plate, a spherical reticulated shell structure or a planar grid structure, and the wall is Solid wall structure or windproof and dust suppression net structure.
本发明的封闭式储料库的特点和优点是:The characteristics and advantages of the closed storage warehouse of the present invention are:
1、本发明的封闭式储料库,将取料机行进轨道设置在地面上,而非设置在挡墙上,使刮板取料机与挡墙相互分离,对挡墙变形量无要求,从而能大大简化挡墙结构,降低建设成本、运行费用和维护费用;1. In the closed storage warehouse of the present invention, the travel track of the reclaimer is arranged on the ground instead of on the retaining wall, so that the scraper reclaimer and the retaining wall are separated from each other, and there is no requirement for the deformation of the retaining wall, so that Can greatly simplify the retaining wall structure, reduce construction costs, operating costs and maintenance costs;
2、本发明的封闭式储料库,通过设置挡墙和隔墙,能存储多种不同种类的物料,通过将料场设置为矩形料场,与圆形封闭料库相比,料库储存量更大;2. The closed storage warehouse of the present invention can store a variety of different types of materials by setting retaining walls and partition walls. By setting the stock yard as a rectangular stock yard, compared with the circular closed warehouse, the warehouse stores more Larger volume;
3、本发明的封闭式储料库具有防风、防雨、防冻、防污染、节能降耗的功能,设备自动化程度高,易于实现整个料库控制的无人操作和智能化管理。3. The closed storage warehouse of the present invention has the functions of windproof, rainproof, antifreeze, pollution prevention, energy saving and consumption reduction. The equipment has a high degree of automation, and it is easy to realize unmanned operation and intelligent management of the entire warehouse control.
附图说明Description of drawings
以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:
图1是本发明的封闭式储料库的剖面图;Fig. 1 is the sectional view of closed storage warehouse of the present invention;
图2是本发明的封闭式储料库的平面布置图。Fig. 2 is a plane layout diagram of the closed storage warehouse of the present invention.
主要元件标号说明:Explanation of main component labels:
1、料库外壳;11、围墙;12、顶棚;2、料场;3、挡墙;4、物料输入系统;1. Housing shell; 11. Wall; 12. Ceiling; 2. Stock yard; 3. Retaining wall; 4. Material input system;
41、进库带式输送机;42、卸料车行进轨道;43、卸料车;5、物料输出系统;41. Storage belt conveyor; 42. Unloading vehicle travel track; 43. Unloading vehicle; 5. Material output system;
51、取料机行进轨道;52、刮板取料机;521、刮板链取料系统;522、刮板臂;51. Travel track of reclaimer; 52. Scraper reclaimer; 521. Scraper chain reclaiming system; 522. Scraper arm;
523、支撑杆;524、变幅钢丝绳;525配重;53、出库带式输送机;523. Support rod; 524. Luffing steel wire rope; 525 counterweight; 53. Outbound belt conveyor;
6、储料空间;7、隔墙;8、料堆。6. Storage space; 7. Partition wall; 8. Stockpile.
具体实施方式Detailed ways
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation manners of the present invention will now be described with reference to the accompanying drawings.
如图1、图2所示,本发明提供一种封闭式储料库,其具有封闭的料库外壳1(或称为料库外体),封闭式储料库为单跨料库或由多个单跨料库连接组成的多跨料库,每个单跨料库包括位于料库外壳1内的料场2、以及设于料场2内的挡墙3(或称为中间挡墙)、物料输入系统4和物料输出系统5,即挡墙3、物料输入系统4和物料输出系统5均设于料场2内;As shown in Fig. 1 and Fig. 2, the present invention provides a closed storage warehouse, which has a closed warehouse shell 1 (or called the outer body of the warehouse), and the closed storage warehouse is a single-span warehouse or consists of A multi-span material warehouse composed of multiple single-span material warehouses connected, each single-span material warehouse includes a material yard 2 located in the warehouse shell 1, and a retaining wall 3 (or called an intermediate retaining wall) located in the material yard 2 ), the material input system 4 and the material output system 5, that is, the retaining wall 3, the material input system 4 and the material output system 5 are all located in the stockyard 2;
挡墙3立于料场2的地面上,例如挡墙3为混凝土结构,其厚度和高度取决于物料的参数和料库储量等参数。The retaining wall 3 stands on the ground of the stockyard 2, for example, the retaining wall 3 is a concrete structure, and its thickness and height depend on the parameters of the material and the storage capacity of the stock.
物料输入系统4设于挡墙3顶部,且包括设于挡墙3顶面上且与挡墙3平行的进库带式输送机41、设于挡墙3顶面上且与挡墙3平行的卸料车行进轨道42、以及设于卸料车行进轨道42上并与进库带式输送机41连接的卸料车43,进库带式输送机41用于将外部的物料输送至储料库内,并输送给卸料车43,卸料车43用于将物料卸到料场2的地面上,以形成料堆8;The material input system 4 is arranged on the top of the retaining wall 3, and includes a storage belt conveyor 41 arranged on the top surface of the retaining wall 3 and parallel to the retaining wall 3, and a belt conveyor 41 arranged on the top surface of the retaining wall 3 and parallel to the retaining wall 3. The unloading car traveling track 42, and the unloading car 43 that is located on the unloading car traveling track 42 and is connected with the belt conveyor 41 in the warehouse, and the belt conveyor 41 in the warehouse is used to transport the external materials to the storage In the material warehouse, it is delivered to the unloading vehicle 43, and the unloading vehicle 43 is used to discharge the material onto the ground of the material yard 2 to form a material pile 8;
挡墙3的至少一侧设有物料输出系统5,物料输出系统5与挡墙3相互分离,且包括设于料场2的地面上并与挡墙3平行的取料机行进轨道51、设于取料机行进轨道51上的刮板取料机52、以及设于料场2的地面上并与挡墙3平行的出库带式输送机53,出库带式输送机53与刮板取料机连接,刮板取料机用于从料堆8上刮取物料,并将刮取的物料送到出库带式输送机53上,出库带式输送机53用于将物料输送至储料库外部。At least one side of the retaining wall 3 is provided with a material output system 5, the material output system 5 is separated from the retaining wall 3, and includes a reclaimer travel track 51 arranged on the ground of the stockyard 2 and parallel to the retaining wall 3, The scraper reclaimer 52 on the reclaimer travel track 51, and the outbound belt conveyor 53 that is located on the ground of the stockyard 2 and is parallel to the retaining wall 3, the outbound belt conveyor 53 and the scraper reclaimer machine connection, the scraper reclaimer is used to scrape materials from the pile 8, and send the scraped materials to the outbound belt conveyor 53, and the outbound belt conveyor 53 is used to transport the materials to the storage external to the library.
本发明的封闭式储料库,将取料机行进轨道设置在地面上,而非设置在挡墙上,使刮板取料机与挡墙相互分离,对挡墙变形量无要求,从而能大大简化挡墙结构,降低建设成本、运行费用和维护费用。In the closed storage warehouse of the present invention, the travel track of the reclaimer is set on the ground instead of on the retaining wall, so that the scraper reclaimer and the retaining wall are separated from each other, and there is no requirement for the deformation of the retaining wall, so that it can be greatly improved. Simplify the retaining wall structure, reduce construction costs, operating costs and maintenance costs.
进一步,卸料车行进轨道42设置在进库带式输送机41的两侧,并固定在挡墙3顶面上。Further, the unloading vehicle traveling track 42 is arranged on both sides of the belt conveyor 41 entering the warehouse, and is fixed on the top surface of the retaining wall 3 .
进一步,取料机行进轨道51为两条,且均固定在料场2的地面上,例如两条取料机行进轨道51均位于出库带式输送机53的远离挡墙3的一侧,两条取料机行进轨道51之间的轨距较小,一般为6m-8m。Further, there are two reclaimer travel tracks 51, and they are all fixed on the ground of the stockyard 2. For example, the two reclaimer travel tracks 51 are all located on the side away from the retaining wall 3 of the outbound belt conveyor 53, The gauge between the two reclaimer travel tracks 51 is relatively small, generally 6m-8m.
进一步,料场2为矩形料场,料库外壳1为矩形封闭体,挡墙3位于矩形料场2的中部,且沿矩形料场2的长度方向延伸,隔墙7沿矩形料场2的宽度方向延伸。Further, the stockyard 2 is a rectangular stockyard, the stockyard shell 1 is a rectangular closed body, the retaining wall 3 is located in the middle of the rectangular stockyard 2, and extends along the length direction of the rectangular stockyard 2, and the partition wall 7 extends along the length of the rectangular stockyard 2. Extends widthwise.
本发明中,进库带式输送机41与卸料车43的具体连接方式、进库带式输送机41将物料输送给卸料车43的工作过程、出库带式输送机53与刮板取料机52的具体连接方式、以及刮板取料机52将刮取的物料送到出库带式输送机53上的工作过程均可参见现有技术,容不赘述。In the present invention, the specific connection mode between the belt conveyor 41 and the unloading vehicle 43, the working process that the belt conveyor 41 transports materials to the unloading vehicle 43, the belt conveyor 53 and the scraper pick-up The specific connection mode of the feeder 52 and the working process in which the scraped material is sent to the delivery belt conveyor 53 by the scraper reclaimer 52 can be referred to the prior art, so no further description is required.
在一个具体实施例中,刮板取料机52为侧式悬臂刮板取料机,侧式悬臂刮板取料机也可以称为配重平衡式悬臂刮板取料机,其具体结构为现有技术。侧式悬臂刮板取料机占地小、储量大、布置紧凑、易于实现无人操作,与门架式刮板取料机相比,不设置门架结构,结构简单,重量轻,使挡墙3结构大大简化,降低建设费用、运行费用和维护费用。但本发明并不以此为限,刮板取料机还可以为其它类型的无需与挡墙3连接的取料机。In a specific embodiment, the scraper reclaimer 52 is a side-type cantilever scraper reclaimer, and the side-type cantilever scraper reclaimer can also be called a counterweight-balanced cantilever scraper reclaimer, and its specific structure is in the prior art. The side-type cantilever scraper reclaimer occupies a small area, has a large storage capacity, is compactly arranged, and is easy to realize unmanned operation. Compared with the gantry-type scraper reclaimer, it does not have a gantry structure. The structure is greatly simplified, reducing construction costs, operating costs and maintenance costs. But the present invention is not limited thereto, and the scraper reclaimer can also be other types of reclaimers that do not need to be connected with the retaining wall 3 .
为便于理解,以下结合侧式悬臂刮板取料机的结构,简单说明刮取物料的过程:For ease of understanding, the following is a brief description of the process of scraping materials combined with the structure of the side cantilever scraper reclaimer:
侧式悬臂刮板取料机(即配重平衡式刮板取料机)主要由刮板链取料系统、卷扬提升系统、机架部分、固定端梁、摆动端梁、轨道系统、导料槽、动力电缆卷盘、控制电缆卷盘等部分组成;支撑杆523支撑变幅钢丝绳524,变幅钢丝绳524连接刮板臂522,刮板链取料系统521安装在刮板臂522(即取料臂)上,刮板链取料系统521在刮板臂522的支承下,由电机带动减速机驱动链轮链条并带动刮板刮取物料,侧式悬臂刮板取料机的后部设有配重525,以使整机平衡;Side-type cantilever scraper reclaimer (that is, counterweight balanced scraper reclaimer) is mainly composed of scraper chain reclaiming system, winch lifting system, frame part, fixed end beam, swinging end beam, track system, and guide trough , power cable reel, control cable reel and other parts; the support rod 523 supports the luffing steel wire rope 524, the luffing steel wire rope 524 is connected to the scraper arm 522, and the scraper chain reclaiming system 521 is installed on the scraper arm 522 (that is, the reclaimer Arm), the scraper chain reclaiming system 521 is supported by the scraper arm 522, the motor drives the reducer to drive the sprocket chain and drives the scraper to scrape the material. The rear of the side cantilever scraper reclaimer is equipped with a Weight 525 to make the whole machine balanced;
取料时,将刮板臂522浮放在料堆8上,利用卷扬提升系统按预定吃料深度改变刮板臂522悬挂角度,达到按层刮取物料,实现预定的取料量,刮取的物料通过导料槽送到出库带式输送机53上运出,取料机通过行走端梁(或摆动端梁)纵向往复行走带动刮板臂522实现刮板横向按层刮取物料;When retrieving materials, float the scraper arm 522 on the material pile 8, and use the winch lifting system to change the suspension angle of the scraper arm 522 according to the predetermined feeding depth, so as to scrape the materials layer by layer and realize the predetermined amount of retrieving materials. The material taken is sent to the outbound belt conveyor 53 through the material guide groove, and the reclaimer drives the scraper arm 522 to reciprocate longitudinally through the traveling end beam (or swinging end beam) to realize the scraper horizontally scraping the material layer by layer. ;
刮板臂522每取完一层物料后,按预置的指令下降相应的高度(即相应的物料深度)并在相应的取料运行速度下,将料堆8逐层取出,直至该料仓的物料全部取净。After each layer of material is taken by the scraper arm 522, the corresponding height (that is, the corresponding material depth) is lowered according to the preset instruction, and the material pile 8 is taken out layer by layer at the corresponding retrieving speed until the material bin All materials are removed.
如图1所示,在一个优选的实施例中,挡墙3的两侧分别设有物料输出系统5,卸料车43为两台能分别向挡墙3两侧的料场2地面卸料的单侧卸料车,或卸料车43为一台能同时向挡墙3两侧的料场2地面卸料的双侧卸料车。As shown in Fig. 1, in a preferred embodiment, the both sides of retaining wall 3 are provided with material output system 5 respectively, and unloading truck 43 is two can respectively to the stockyard 2 ground unloading of retaining wall 3 both sides The single-side unloading truck, or unloading truck 43 is a double-sided unloading truck that can discharge materials to the stockyard 2 grounds on retaining wall 3 both sides simultaneously.
本实施例中,通过向挡墙3两侧分别卸料,并在挡墙3两侧分别取料,能提高作业效率,提高储料库的空间利用率,增加储料库的储料量。In this embodiment, by unloading materials on both sides of the retaining wall 3 and retrieving materials on both sides of the retaining wall 3 respectively, the operation efficiency can be improved, the space utilization rate of the storage warehouse can be improved, and the storage capacity of the storage warehouse can be increased.
进一步,卸料车43为双侧卸料双翼平衡式卸料车,即,一台双侧卸料双翼平衡式卸料车卸料搭配两台刮板取料机取料,实现1:2的堆取料设备搭配,避免设备浪费。其中双侧卸料双翼平衡式专用卸料车的具体结构可参见现有技术,容不赘述。Further, the unloading vehicle 43 is a dual-side unloading dual-wing balanced unloading vehicle, that is, a double-sided unloading dual-wing balanced unloading vehicle is unloaded and two scraper reclaimers are used to reclaim materials to achieve a 1:2 stacking ratio. The reclaiming equipment is matched to avoid equipment waste. Wherein, the specific structure of the double-side unloading dual-wing balanced type special unloading vehicle can be referred to the prior art, so it will not be described in detail.
进一步,挡墙3与物料输出系统5之间具有储料空间6,卸料车43能将进库带式输送机41输送的物料卸至储料空间6内形成料堆8,刮板取料机能从料堆8刮取物料,并将刮取的物料输送给出库带式输送机53。Further, there is a material storage space 6 between the retaining wall 3 and the material output system 5, and the unloading truck 43 can unload the material transported by the belt conveyor 41 into the storage space 6 to form a material pile 8, and the scraper reclaiming function Material is scraped from the stockpile 8 and conveyed out of the warehouse belt conveyor 53 .
本实施例中,挡墙3两侧均具有储料空间6,储料空间6为沿挡墙3延伸的条状堆料区,挡墙3两侧的储料空间6可以分别储存两种不同种类的物料,当储存同一种物料时,可以将挡墙3挖空,例如将挡墙3的下部区域挖空,或采用框架形挡墙3,使挡墙3两侧的储料空间6连通,以减少挡墙3的侧向压力,节省投资。In this embodiment, there are material storage spaces 6 on both sides of the retaining wall 3. The material storage space 6 is a strip-shaped material storage area extending along the retaining wall 3. The material storage spaces 6 on both sides of the retaining wall 3 can store two different When storing the same material, the retaining wall 3 can be hollowed out, for example, the lower area of the retaining wall 3 is hollowed out, or a frame-shaped retaining wall 3 is used to connect the storage space 6 on both sides of the retaining wall 3 , to reduce the lateral pressure of retaining wall 3 and save investment.
如图2所示,在另一个优选的实施例中,每个单跨料库还包括位于料场2内的多个隔墙7(或称为横隔墙),多个隔墙7设于挡墙3的两侧,并垂直于挡墙3,多个隔墙7与挡墙3围成网格状的多个料仓(或称为料格)。As shown in Figure 2, in another preferred embodiment, each single-span warehouse also includes a plurality of partition walls 7 (or called transverse partition walls) located in the stockyard 2, and a plurality of partition walls 7 are located at On both sides of the retaining wall 3, and perpendicular to the retaining wall 3, a plurality of partition walls 7 and the retaining wall 3 form a plurality of grid-like storage bins (or called material grids).
具体是,多个隔墙7分布在挡墙3的两侧,并竖立在料场2的地面上,位于挡墙3同一侧的隔墙7沿挡墙3延伸方向间隔排列,从而与挡墙3围成多个料仓。隔墙7的数量根据储料库的长度、土建结构和需要存储物料的种类综合确定。位于储料空间6端部的隔墙7与料库外壳1之间设有设备检修跨,用于检修刮板取料机和卸料车。Specifically, a plurality of partition walls 7 are distributed on both sides of the retaining wall 3, and are erected on the ground of the stockyard 2, and the partition walls 7 on the same side of the retaining wall 3 are arranged at intervals along the extending direction of the retaining wall 3, so as to be separated from the retaining wall. 3 surrounded by multiple silos. The quantity of the partition wall 7 is comprehensively determined according to the length of the warehouse, the civil structure and the types of materials to be stored. An equipment maintenance span is provided between the partition wall 7 at the end of the material storage space 6 and the material warehouse shell 1, which is used for maintenance of the scraper reclaimer and the unloading vehicle.
本实施例通过设置隔墙7,能将挡墙3两侧的储料空间6分隔为多个料格,从而能储存多种不同种类的物料,还能阻挡卸入储料空间6的物料的自然流动,改变料堆8的锥形,提高储料库的储料能力。In this embodiment, by setting the partition wall 7, the material storage space 6 on both sides of the retaining wall 3 can be divided into a plurality of material grids, so that various kinds of materials can be stored, and the discharge of materials into the material storage space 6 can also be blocked. It flows naturally, changes the conical shape of the stockpile 8, and improves the storage capacity of the stockhouse.
本实施例中,取料时操作人员按照中央控制室的指令将刮板取料机调车到指定的料仓内(注意刮板取料机不可与卸料车同时在一个料仓内工作),借助行走限位装置正确识别刮板取料机所处的料仓编号。In this embodiment, when retrieving materials, the operator shunts the scraper reclaimer to the designated hopper according to the instructions of the central control room (note that the scraper reclaimer cannot work in the same hopper with the unloading truck at the same time). The travel limit device correctly identifies the bin number where the scraper reclaimer is located.
当刮板取料机按指令调入即将取料的料仓时,便限定了刮板取料机在该料仓的左右两端的行走极限位置,刮板取料机将在该行走极限位置内按预定的程序做往复取料运行,安装在电动卷扬机上的编码器可以正确控制刮板臂522的下降角度,保证刮板取料机具有恒定的取料能力。When the scraper reclaimer is transferred to the hopper that is about to take material according to the command, the travel limit position of the scraper reclaimer at the left and right ends of the silo is limited, and the scraper reclaimer will move within the travel limit position according to the predetermined The program does reciprocating reclaiming operation, and the encoder installed on the electric winch can correctly control the descending angle of the scraper arm 522, ensuring that the scraper reclaimer has a constant reclaiming capacity.
在如图1所示的实施例中,料库外壳1与挡墙3、隔墙7、物料输入系统4和物料输出系统5中的任一个相互分离(即无连接关系),从而减小甚至消除了因料堆8不均匀沉降和各部分结构变形造成的各部分间的相互影响,最大限度的降低投资,增加储量。In the embodiment shown in Figure 1, the material warehouse shell 1 is separated from any one of the retaining wall 3, the partition wall 7, the material input system 4 and the material output system 5 (that is, there is no connection relationship), thereby reducing or even The mutual influence between various parts caused by the uneven settlement of the stockpile 8 and the structural deformation of each part is eliminated, the investment is reduced to the greatest extent, and the reserve is increased.
进一步,料库外壳1包括围墙11和设于围墙11顶部的顶棚12,顶棚12为彩钢板(例如轻钢网架结构彩钢板)、球面网壳结构或平面网架结构,或为双层轻钢网壳钢结构,围墙11为实体墙结构或防风抑尘网结构。Further, the warehouse shell 1 includes a wall 11 and a ceiling 12 located on the top of the wall 11, the ceiling 12 is a color steel plate (such as a light steel grid structure color steel plate), a spherical reticulated shell structure or a planar grid structure, or a double-layer light The steel reticulated shell structure, the enclosure wall 11 is a solid wall structure or a windproof and dust suppression net structure.
其中,料库外壳1的主要功能是防风防雨,减少物料损失,保护环境,根据消防、运输和检修的需要,可以在围墙11上设置供车辆和人员进出的若干个门。Among them, the main function of the warehouse shell 1 is to prevent wind and rain, reduce material loss, and protect the environment. According to the needs of fire protection, transportation and maintenance, several doors for vehicles and personnel to enter and exit can be set on the enclosure wall 11 .
进一步,料场2内还设有洒水抑尘系统、烟雾监测系统和消防灭火系统,例如洒水抑尘系统、烟雾监测系统和消防灭火系统设于挡墙3、隔墙7或顶棚12的网壳马道上。Further, sprinkler dust suppression system, smoke monitoring system and fire extinguishing system are also provided in stockyard 2, for example, sprinkler dust suppression system, smoke monitoring system and fire extinguishing system are arranged on the reticulated shell of retaining wall 3, partition wall 7 or ceiling 12 On the road.
在一个具体实施例中,封闭式储料库为多跨料库,组成多跨料库的多个单跨料库的料场2连通,且多个单跨料库的挡墙3相互平行,因此,组成多跨料库的多个单跨料库的卸料车行进轨道42、取料机行进轨道51、进库带式输送机41、出库带式输送机53均相互平行。In a specific embodiment, the closed storage warehouse is a multi-span warehouse, and the stockyards 2 of the multiple single-span warehouses forming the multi-span warehouse are connected, and the retaining walls 3 of the multiple single-span warehouses are parallel to each other. Therefore, the track 42 of the unloading vehicle, the track 51 of the reclaimer, the belt conveyor 41 entering the warehouse, and the belt conveyor 53 leaving the warehouse of multiple single-span warehouses are all parallel to each other.
具体是,相邻两个单跨料库之间设有构造柱,通过构造柱取代相邻两个单跨料库共用的侧墙,以使相邻两个单跨料库的料场2连通。Specifically, a structural column is provided between two adjacent single-span material silos, and the side walls shared by the adjacent two single-span material silos are replaced by structural columns, so that the stockyards 2 of the adjacent two single-span material silos are connected .
本发明的封闭式储料库可以在增加料库储量的同时,优化工艺布置、减轻设备重量、大幅度减少土建和设备投资,具有防风、防雨、防冻、防污染、节能降耗的功能,且本发明的封闭式储料库设备自动化程度高,易于实现整个料库控制的无人操作和智能化管理。The closed storage warehouse of the present invention can optimize process layout, reduce equipment weight, and greatly reduce civil engineering and equipment investment while increasing the storage volume of the storage warehouse, and has the functions of windproof, rainproof, antifreeze, pollution prevention, energy saving and consumption reduction, Moreover, the closed storage warehouse equipment of the present invention has a high degree of automation, and it is easy to realize unmanned operation and intelligent management of the entire warehouse control.
以上所述仅为本发明示意性的具体实施方式,并非用以限定本发明的范围。任何本领域的技术人员,在不脱离本发明的构思和原则的前提下所作的等同变化与修改,均应属于本发明保护的范围。而且需要说明的是,本发明的各组成部分并不仅限于上述整体应用,本发明的说明书中描述的各技术特征可以根据实际需要选择一项单独采用或选择多项组合起来使用,因此,本发明理所当然地涵盖了与本案发明点有关的其它组合及具体应用。The above descriptions are only illustrative specific implementations of the present invention, and are not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principle of the present invention shall fall within the protection scope of the present invention. And it should be noted that each component of the present invention is not limited to the above-mentioned overall application, and each technical feature described in the description of the present invention can be selected to be used alone or in combination according to actual needs. Therefore, the present invention Other combinations and specific applications related to the invention of this case are naturally covered.
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Cited By (8)
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| CN108360899A (en) * | 2018-04-23 | 2018-08-03 | 西安西热锅炉环保工程有限公司 | A kind of closing coal yard and its working method |
| CN109625752A (en) * | 2019-03-01 | 2019-04-16 | 中冶赛迪工程技术股份有限公司 | A kind of closing stock ground |
| CN111155802A (en) * | 2020-02-18 | 2020-05-15 | 北京市京科伦冷冻设备有限公司 | Elevated three-dimensional refrigeration house based on grid structure |
| CN112502511A (en) * | 2020-11-13 | 2021-03-16 | 大唐环境产业集团股份有限公司 | Carry out whole environmental protection confined material canopy to stock ground |
| CN113233208A (en) * | 2021-04-30 | 2021-08-10 | 中冶赛迪工程技术股份有限公司 | Closed stock yard for closed transformation of open stock yard shed and transformation process |
| WO2022089252A1 (en) * | 2020-10-27 | 2022-05-05 | 中冶南方工程技术有限公司 | Rectangular material storehouse for multi-channel feeding, full-plane discharging, and folding type scraping |
| CN114435979A (en) * | 2022-01-28 | 2022-05-06 | 山东泰尔重工有限公司 | Novel middle blanking side formula scraper blade reclaimer |
| CN115328134A (en) * | 2022-08-16 | 2022-11-11 | 中煤科工智能储装技术有限公司 | Cooperative operation positioning system and method for bulk material storage yard material taking carrier |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108360899A (en) * | 2018-04-23 | 2018-08-03 | 西安西热锅炉环保工程有限公司 | A kind of closing coal yard and its working method |
| CN109625752A (en) * | 2019-03-01 | 2019-04-16 | 中冶赛迪工程技术股份有限公司 | A kind of closing stock ground |
| WO2020177306A1 (en) * | 2019-03-01 | 2020-09-10 | 中冶赛迪工程技术股份有限公司 | Closed stock ground |
| CN109625752B (en) * | 2019-03-01 | 2024-02-23 | 中冶赛迪工程技术股份有限公司 | Closed stock ground |
| CN111155802A (en) * | 2020-02-18 | 2020-05-15 | 北京市京科伦冷冻设备有限公司 | Elevated three-dimensional refrigeration house based on grid structure |
| WO2022089252A1 (en) * | 2020-10-27 | 2022-05-05 | 中冶南方工程技术有限公司 | Rectangular material storehouse for multi-channel feeding, full-plane discharging, and folding type scraping |
| CN112502511A (en) * | 2020-11-13 | 2021-03-16 | 大唐环境产业集团股份有限公司 | Carry out whole environmental protection confined material canopy to stock ground |
| CN113233208A (en) * | 2021-04-30 | 2021-08-10 | 中冶赛迪工程技术股份有限公司 | Closed stock yard for closed transformation of open stock yard shed and transformation process |
| CN113233208B (en) * | 2021-04-30 | 2022-09-20 | 中冶赛迪工程技术股份有限公司 | A closed stock yard and its transformation method for the closed transformation of an open-air stock yard |
| CN114435979A (en) * | 2022-01-28 | 2022-05-06 | 山东泰尔重工有限公司 | Novel middle blanking side formula scraper blade reclaimer |
| CN115328134A (en) * | 2022-08-16 | 2022-11-11 | 中煤科工智能储装技术有限公司 | Cooperative operation positioning system and method for bulk material storage yard material taking carrier |
| CN115328134B (en) * | 2022-08-16 | 2024-11-05 | 中煤科工智能储装技术有限公司 | Bulk material storage yard material taking and transporting vehicle collaborative operation positioning system and method |
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