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CN107808824A - plasma etching method - Google Patents

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Publication number
CN107808824A
CN107808824A CN201710794831.4A CN201710794831A CN107808824A CN 107808824 A CN107808824 A CN 107808824A CN 201710794831 A CN201710794831 A CN 201710794831A CN 107808824 A CN107808824 A CN 107808824A
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gas
plasma
film
plasma etching
etching
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依田悠
神户乔史
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Tokyo Electron Ltd
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Tokyo Electron Ltd
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    • H10P50/71
    • H10P50/242
    • H10P50/267

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  • Engineering & Computer Science (AREA)
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  • Drying Of Semiconductors (AREA)
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  • Microelectronics & Electronic Packaging (AREA)
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  • Thin Film Transistor (AREA)
  • Chemical & Material Sciences (AREA)
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Abstract

The invention provides a plasma etching method, which can inhibit the consumption of aluminum-containing substances when a Ti/Al/Ti laminated film is subjected to plasma etching by using chlorine-containing gas in a processing container with the inner surface provided with the aluminum-containing substances. The plasma etching method of the present invention includes: a step of loading a substrate having a lower Ti film, a Ti/Al/Ti laminated film in which an Al film and an upper Ti film are laminated, and a patterned resist layer formed thereon, into a processing container having an aluminum-containing material on at least a part of an inner surface thereof; and an etching step of generating plasma containing an etching gas containing a chlorine-containing gas and a nitrogen gas, and plasma-etching the Ti/Al/Ti laminated film by the generated plasma using the resist layer as a mask.

Description

等离子体蚀刻方法plasma etching method

技术领域technical field

本发明涉及等离子体蚀刻方法The present invention relates to plasma etching method

背景技术Background technique

FPD(平板显示器,Flat Panel Display)所使用的薄膜晶体管(TFT:Thin FilmTransistor)通过在玻璃基板等基板上将栅极电极和栅极绝缘膜、半导体层等边图案化边依次叠层而形成。Thin Film Transistor (TFT: Thin Film Transistor) used in FPD (Flat Panel Display) is formed by sequentially laminating a gate electrode, a gate insulating film, a semiconductor layer, etc. while patterning on a substrate such as a glass substrate.

例如在制造通道蚀刻型的底栅侧构造的TFT时,在玻璃基板上依次形成栅极电极、栅极绝缘膜、氧化物半导体膜,之后在氧化物半导体膜之上形成金属膜,之后,对该金属膜进行等离子体蚀刻,由此形成源极电极和漏极电极。作为源极电极和漏极电极的金属膜大多使用Ti/Al/Ti叠层膜,在专利文献1中记载了使用Cl2气体和BCl3气体作为形成Ti/Al/Ti叠层膜时的蚀刻气体。For example, when manufacturing a channel-etched TFT with a bottom-gate structure, a gate electrode, a gate insulating film, and an oxide semiconductor film are sequentially formed on a glass substrate, and then a metal film is formed on the oxide semiconductor film. The metal film is subjected to plasma etching, thereby forming a source electrode and a drain electrode. Ti/Al/Ti laminated films are often used as metal films for source electrodes and drain electrodes, and Patent Document 1 describes the use of Cl 2 gas and BCl 3 gas as the etching method for forming Ti/Al/Ti laminated films. gas.

现有技术文献prior art literature

专利文献1:日本特开2000-235968号公报Patent Document 1: Japanese Patent Laid-Open No. 2000-235968

但是,在进行等离子体蚀刻的等离子体蚀刻装置中,作为进行处理的处理容器(腔室)使用内表面经过阳极氧化处理的铝,利用阳极氧化覆膜赋予耐腐蚀性,但是在使用专利文献1所示的Cl2气体和BCl3气体那样的含氯气体作为蚀刻气体时,腔室内壁的阳极氧化覆膜被蚀刻而消耗,可以判断若反复进行处理就会导致阳极氧化覆膜消失。However, in a plasma etching apparatus that performs plasma etching, aluminum whose inner surface is anodized is used as a processing container (chamber) for processing, and corrosion resistance is imparted by an anodized film. However, in Patent Document 1 When a chlorine-containing gas such as Cl 2 gas and BCl 3 gas is used as the etching gas, the anodic oxide film on the inner wall of the chamber is etched and consumed, and it can be judged that the anodic oxide film disappears when the treatment is repeated.

发明内容Contents of the invention

因此,本发明要解决的技术问题在于提供一种等离子体蚀刻方法,在内表面具有阳极氧化覆膜等含铝物的处理容器内,使用含氯气体对Ti/Al/Ti叠层膜进行等离子体蚀刻时,能够抑制含铝物的消耗。Therefore, the technical problem to be solved by the present invention is to provide a plasma etching method, in which a chlorine-containing gas is used to perform plasma etching on a Ti/Al/Ti laminated film in a processing container having an aluminum-containing substance such as an anodized film on the inner surface. During bulk etching, the consumption of aluminum-containing materials can be suppressed.

为了解决上述技术问题,本发明提供一种等离子体蚀刻方法,其包括:向内表面的至少一部分由含铝物形成的处理容器内搬入基板的工序,上述基板具有下层Ti膜、Al膜和上层Ti膜叠层而成的Ti/Al/Ti叠层膜,并且在其上形成有经图案化的抗蚀剂层;和蚀刻工序,生成包含含氯气体的蚀刻气体和氮气的等离子体,以上述抗蚀剂层为掩模,利用上述等离子体对上述Ti/Al/Ti叠层膜进行等离子体蚀刻。In order to solve the above-mentioned technical problems, the present invention provides a plasma etching method, which includes: a process of carrying a substrate into a processing container in which at least a part of the inner surface is formed of an aluminum-containing substance, and the above-mentioned substrate has a lower Ti film, an Al film and an upper layer. a Ti/Al/Ti laminated film in which a Ti film is laminated, and a patterned resist layer is formed thereon; and an etching process of generating plasma containing an etching gas containing chlorine gas and nitrogen gas to The above-mentioned resist layer is used as a mask, and the above-mentioned Ti/Al/Ti laminated film is plasma-etched using the above-mentioned plasma.

本发明中,可以将上述蚀刻气体和上述氮气供给到上述处理容器内,在上述处理容器内进行等离子体化。In the present invention, the above-mentioned etching gas and the above-mentioned nitrogen gas may be supplied into the above-mentioned processing container, and plasma formation may be performed in the above-mentioned processing container.

在上述蚀刻工序中,能够利用等离子体化的上述氮气,将上述处理容器的内表面的上述含铝物氮化。另外,在上述蚀刻工序中,能够使由上述氮气的等离子体灰化的上述抗蚀剂层的成分堆积在上述处理容器的内表面。In the above-mentioned etching step, the above-mentioned aluminum-containing substance on the inner surface of the above-mentioned processing container can be nitrided by using the above-mentioned nitrogen gas transformed into plasma. In addition, in the etching step, components of the resist layer ashed by the nitrogen plasma can be deposited on the inner surface of the processing container.

作为上述蚀刻气体,可以使用含氯气体和不活泼气体。另外,上述含氯气体可以包括氯气和三氯化硼气体。As the above-mentioned etching gas, chlorine-containing gas and inert gas can be used. In addition, the above-mentioned chlorine-containing gas may include chlorine gas and boron trichloride gas.

上述含氯气体的流量与上述氮气的流量比优选在6:1~10:1的范围。The ratio of the flow rate of the chlorine-containing gas to the flow rate of the nitrogen gas is preferably in the range of 6:1 to 10:1.

上述处理容器的内表面的含铝物可以是将铝阳极氧化而形成的阳极氧化覆膜。The aluminum-containing substance on the inner surface of the processing container may be an anodized film formed by anodizing aluminum.

发明的效果The effect of the invention

根据本发明,生成包含含氯气体的蚀刻气体和氮气的等离子体,以抗蚀剂层为掩模,利用生成的等离子体对Ti/Al/Ti叠层膜进行等离子体蚀刻,所以,能够利用氮气的等离子体的作用,抑制含铝物的消耗。According to the present invention, the plasma of etching gas containing chlorine gas and nitrogen gas is generated, and the Ti/Al/Ti laminated film is plasma etched using the generated plasma using the resist layer as a mask. Therefore, it is possible to utilize The action of nitrogen plasma suppresses the consumption of aluminum-containing substances.

附图说明Description of drawings

图1是表示用于实施本发明的实施方式所涉及的等离子体蚀刻方法的等离子体蚀刻装置的截面图。FIG. 1 is a cross-sectional view showing a plasma etching apparatus for carrying out a plasma etching method according to an embodiment of the present invention.

图2是表示由图1的等离子体蚀刻装置实施的本发明的实施方式所涉及的等离子体蚀刻方法的流程图。FIG. 2 is a flowchart illustrating a plasma etching method according to an embodiment of the present invention performed by the plasma etching apparatus of FIG. 1 .

图3是表示本发明的实施方式所涉及的等离子体蚀刻方法中使用的基板的构造的截面图。3 is a cross-sectional view showing the structure of a substrate used in the plasma etching method according to the embodiment of the present invention.

图4是表示在图3的构造的基板中对Ti/Al/Ti叠层膜进行蚀刻后的状态的截面图。4 is a cross-sectional view showing a state after etching a Ti/Al/Ti multilayer film on the substrate having the structure shown in FIG. 3 .

图5是用于说明利用N2气体的等离子体抑制阳极氧化覆膜的消耗的机理的图。FIG. 5 is a diagram for explaining a mechanism of suppressing consumption of an anodized film by plasma of N 2 gas.

图6是表示实验例1中的腔室壁部的Si芯片的粘贴位置的图。FIG. 6 is a diagram showing the bonding positions of Si chips on the chamber wall in Experimental Example 1. FIG.

图7是表示在实验例1中,不添加N2气体的情况和添加了N2气体的情况下进行了等离子体蚀刻时的图6的各位置的Si芯片的削除量的图。7 is a graph showing the removal amount of the Si chip at each position in FIG. 6 when plasma etching was performed in Experimental Example 1 without adding N 2 gas and in the case of adding N 2 gas.

图8是表示测定实验例2中的腔室壁部的阳极氧化覆膜的膜厚的位置的图。FIG. 8 is a view showing positions where the film thickness of the anodized film on the chamber wall portion was measured in Experimental Example 2. FIG.

图9是表示在实验例2中,不添加N2气体的情况和添加了N2气体的情况下进行了等离子体蚀刻时的图8的各位置的覆膜厚度的变化量的图。FIG. 9 is a graph showing the amount of change in film thickness at each position in FIG. 8 when plasma etching was performed without adding N 2 gas and with adding N 2 gas in Experimental Example 2. FIG.

附图标记说明Explanation of reference signs

1:主体容器;1a:阳极氧化覆膜;2:电介体壁;4:腔室(处理容器);11:喷淋框体;13:高频天线;15:高频电源;20:处理气体供给机构;30:基板载置台;32:静电吸盘;33:屏蔽环;60:排气机构;100:等离子体蚀刻装置;101:玻璃基体;102:栅极电极;103:栅极绝缘膜;104:半导体膜;105:Ti/Al/Ti叠层膜;105a:上层Ti膜;105b:Al膜;105c:下层Ti膜;106:光致抗蚀剂层;S:基板。1: main container; 1a: anodized film; 2: dielectric body wall; 4: chamber (processing container); 11: spray frame; 13: high-frequency antenna; 15: high-frequency power supply; 20: processing Gas supply mechanism; 30: substrate mounting table; 32: electrostatic chuck; 33: shielding ring; 60: exhaust mechanism; 100: plasma etching device; 101: glass substrate; 102: grid electrode; 103: grid insulating film 104: semiconductor film; 105: Ti/Al/Ti stacked film; 105a: upper Ti film; 105b: Al film; 105c: lower Ti film; 106: photoresist layer; S: substrate.

具体实施方式Detailed ways

以下,参照附图对本发明的实施方式进行说明。Hereinafter, embodiments of the present invention will be described with reference to the drawings.

<等离子体蚀刻装置><Plasma etching device>

图1是表示用于实施本发明的实施方式所涉及的等离子体蚀刻方法的等离子体蚀刻装置的截面图。FIG. 1 is a cross-sectional view showing a plasma etching apparatus for carrying out a plasma etching method according to an embodiment of the present invention.

等离子体蚀刻装置100用于对基板S的Ti/Al/Ti叠层膜进行蚀刻,具有例如内壁面经过阳极氧化处理的由铝形成的方筒形状的气密的主体容器1。在主体容器1的内表面形成有具有30~70μm左右的厚度的阳极氧化覆膜1a。形成阳极氧化覆膜1a的部分不限于主体容器1的整个内表面,可以仅为其一部分,例如可以仅为侧面。该主体容器1接地。主体容器1由电介体壁2上下划分,上侧成为划成天线室的天线容器3,下侧成为划成处理室的腔室(处理容器)4。电介体壁2构成腔室4的顶壁,由Al2O3等陶瓷、石英等构成。腔室4的水平截面呈矩形,具有长边和短边。The plasma etching apparatus 100 is used to etch the Ti/Al/Ti laminated film of the substrate S, and has, for example, an airtight main body container 1 in the shape of a square tube made of aluminum whose inner wall surface is anodized. An anodized film 1 a having a thickness of about 30 to 70 μm is formed on the inner surface of the main body container 1 . The portion where the anodized film 1a is formed is not limited to the entire inner surface of the main body container 1, but may be only a part thereof, for example, only the side surface. The main body container 1 is grounded. The main body container 1 is divided up and down by a dielectric body wall 2, and the upper side is an antenna container 3 defined as an antenna chamber, and the lower side is a chamber (processing container) 4 defined as a processing chamber. The dielectric wall 2 constitutes the ceiling wall of the chamber 4 and is made of ceramics such as Al 2 O 3 , quartz, or the like. The horizontal section of the chamber 4 is rectangular with long and short sides.

在主体容器1中的天线容器3的侧壁3a与腔室4的侧壁4a之间设置有向内侧突出的支承架5,电介体壁2载置在该支承架5之上。A support frame 5 protruding inward is provided between the side wall 3 a of the antenna container 3 and the side wall 4 a of the chamber 4 in the main body container 1 , and the dielectric body wall 2 is placed on the support frame 5 .

在电介体壁2的下侧部分嵌入处理气体供给用的喷淋框体11。喷淋框体11处于通过多根吊杆(未图示)而悬吊于主体容器1的顶部的状态。A shower frame 11 for supplying process gas is fitted in the lower portion of the dielectric wall 2 . The shower frame 11 is suspended from the ceiling of the main body container 1 by a plurality of suspension rods (not shown).

该喷淋框体11由导电性材料、例如其内表面或外表面经过阳极氧化处理的铝构成。该喷淋框体11形成有呈水平延伸的气体流路12,该气体流路12与向下方延伸的多个气体排出孔12a连通。The shower frame 11 is made of a conductive material, for example, aluminum whose inner surface or outer surface is anodized. The shower frame 11 is formed with a gas flow path 12 extending horizontally, and the gas flow path 12 communicates with a plurality of gas discharge holes 12a extending downward.

另一方面,在电介体壁2的上表面中央,以与该气体流路12连通的方式设置有气体供给管21。气体供给管21从主体容器1的顶部贯通到其外侧,分支为分支管21a、21b。供给含氯气体、例如氯气(Cl2气体)和三氯化硼气体(BCl3气体)的含氯气体供给源22与分支管21a连接。另外,供给氮气(N2气体)的N2气体供给源23与分支管21b连接。分支管21a、21b设置有质量流量控制器等流量控制器或阀门系统。On the other hand, a gas supply pipe 21 is provided at the center of the upper surface of the dielectric body wall 2 so as to communicate with the gas flow path 12 . The gas supply pipe 21 penetrates from the top of the main body container 1 to the outside thereof, and branches into branch pipes 21a and 21b. A chlorine-containing gas supply source 22 for supplying chlorine-containing gas such as chlorine gas (Cl 2 gas) and boron trichloride gas (BCl 3 gas) is connected to the branch pipe 21 a. In addition, a N 2 gas supply source 23 for supplying nitrogen gas (N 2 gas) is connected to the branch pipe 21b. The branch pipes 21a and 21b are provided with a flow controller such as a mass flow controller or a valve system.

气体供给管21、分支管21a、21b、含氯气体供给源22、N2气体供给源23、以及流量控制器和阀门系统构成处理气体供给机构20。The gas supply pipe 21 , the branch pipes 21 a, 21 b, the chlorine-containing gas supply source 22 , the N 2 gas supply source 23 , and the flow controller and valve system constitute the processing gas supply mechanism 20 .

其中,作为含氯气体,可以单独使用Cl2气体、单独使用BCl3气体,也可以将四氯化碳(CCl4)气体等其它气体用作含氯气体的一部分或者全部。Here, as the chlorine-containing gas, Cl 2 gas or BCl 3 gas may be used alone, or other gases such as carbon tetrachloride (CCl 4 ) gas may be used as part or all of the chlorine-containing gas.

在天线容器3内配置有高频(RF)天线13。高频天线13为将由铜或铝等导电性好的金属形成的天线线13a配置成环状或涡旋状等目前所使用的任意形状的结构。高频天线13可以为具有多个天线部的多重天线。高频天线13通过由绝缘部件形成的间隔物17从电介体壁2分离。A radio frequency (RF) antenna 13 is arranged inside the antenna case 3 . The high-frequency antenna 13 has a structure in which an antenna line 13a made of a highly conductive metal such as copper or aluminum is arranged in a conventionally used arbitrary shape such as a loop or a spiral. The high-frequency antenna 13 may be a multiple antenna having a plurality of antenna parts. The radio-frequency antenna 13 is separated from the dielectric body wall 2 by a spacer 17 formed of an insulating member.

向天线容器3的上方延伸的供电部件16与天线线13a的端子18连接。供电线19与供电部件16的上端连接,匹配器14和高频电源15与供电线19连接。于是,通过从高频电源15向高频天线13供给频率例如13.56MHz的高频电力,在腔室4内形成感应电场,利用该感应电场将从喷淋框体11供给的处理气体等离子体化,生成电感耦合等离子体。The feed member 16 extending upward from the antenna case 3 is connected to the terminal 18 of the antenna wire 13a. The power supply line 19 is connected to the upper end of the power supply unit 16 , and the matching unit 14 and the high-frequency power supply 15 are connected to the power supply line 19 . Then, by supplying high-frequency power with a frequency of, for example, 13.56 MHz from the high-frequency power supply 15 to the high-frequency antenna 13, an induced electric field is formed in the chamber 4, and the process gas supplied from the shower frame 11 is converted into plasma by the induced electric field. , generating an inductively coupled plasma.

在腔室4内的底壁隔着呈框缘状的由绝缘体形成的间隔物26设置有载置基板S的基板载置台30。基板载置台30包括:设置在上述间隔物26之上的基材31、设置在基材31之上的静电吸盘32、以及覆盖基材31和静电吸盘32的侧壁的由绝缘体形成的屏蔽环33。基材31和静电吸盘32呈与基板S的形状对应的矩形,基板载置台30整体形成为四边板状或者柱状。间隔物26和屏蔽环33由氧化铝等绝缘性陶瓷构成。A substrate mounting table 30 on which a substrate S is mounted is provided via a frame-shaped spacer 26 made of an insulator on the bottom wall of the chamber 4 . The substrate mounting table 30 includes: a substrate 31 disposed on the spacer 26, an electrostatic chuck 32 disposed on the substrate 31, and a shield ring formed of an insulator covering the side walls of the substrate 31 and the electrostatic chuck 32. 33. The substrate 31 and the electrostatic chuck 32 have a rectangular shape corresponding to the shape of the substrate S, and the substrate mounting table 30 is formed in a square plate shape or a column shape as a whole. The spacer 26 and the shield ring 33 are made of insulating ceramics such as alumina.

静电吸盘32包括:形成在基材31的表面的由陶瓷喷镀膜形成的电介体层45、和设置在电介体层45内部的吸附电极46。吸附电极46能够采用板状、膜状、格子状、网状等各种形态。吸附电极46经由供电线47与直流电源48连接,向吸附电极46施加直流电压。对吸附电极46的供电通过开关(未图示)导通和断开。通过对吸附电极46施加直流电压,产生库仑力或约翰逊-拉别克力等的静电吸附力而吸附基板S。作为静电吸盘32的电介体层45,能够使用氧化铝(Al2O3)或氧化钇(Y2O3)等陶瓷。The electrostatic chuck 32 includes a dielectric layer 45 formed of a ceramic sprayed film formed on the surface of the base material 31 , and an adsorption electrode 46 provided inside the dielectric layer 45 . The adsorption electrode 46 can take various forms such as a plate shape, a film shape, a lattice shape, and a mesh shape. The adsorption electrode 46 is connected to a DC power supply 48 via a power supply line 47 , and a DC voltage is applied to the adsorption electrode 46 . The power supply to the adsorption electrode 46 is turned on and off by a switch (not shown). By applying a DC voltage to the adsorption electrode 46 , an electrostatic adsorption force such as Coulomb force or Johnson-Rabeck force is generated, and the substrate S is adsorbed. Ceramics such as alumina (Al 2 O 3 ) or yttrium oxide (Y 2 O 3 ) can be used as the dielectric layer 45 of the electrostatic chuck 32 .

施加偏压用的高频电源53经由供电线51与基材31连接。另外,在供电线51的基材31与高频电源53之间设置有匹配器52。高频电源53用于对基材31上的基板S引入离子,能够使用50kHz~10MHz的范围的频率,例如3.2MHz。A high-frequency power source 53 for applying a bias voltage is connected to the base material 31 through a power supply line 51 . In addition, a matching unit 52 is provided between the base material 31 of the power supply line 51 and the high-frequency power source 53 . The high-frequency power supply 53 is used to introduce ions into the substrate S on the base material 31 , and can use a frequency in the range of 50 kHz to 10 MHz, for example, 3.2 MHz.

此外,在基板载置台30的基材31内设有用于控制基板S的温度的温度调节机构和温度传感器(均未图示)。另外,在基板载置台30上载置有基板S的状态下,在基板S和基板载置台30之间设有供给用于热传递的传热气体、例如He气体的传热气体供给机构(未图示)。并且,在基板载置台30,用于进行基板S的交接的多个升降销(未图示)以能够相对于静电吸盘32的上表面突出和没入的方式设置,基板S的交接对于从静电吸盘32的上表面向上方突出的状态的升降销进行。In addition, a temperature adjustment mechanism and a temperature sensor (both not shown) for controlling the temperature of the substrate S are provided in the base material 31 of the substrate mounting table 30 . In addition, in the state where the substrate S is placed on the substrate mounting table 30, a heat transfer gas supply mechanism (not shown) for supplying a heat transfer gas for heat transfer, such as He gas, is provided between the substrate S and the substrate mounting table 30. Show). In addition, on the substrate mounting table 30, a plurality of lift pins (not shown) for transferring the substrate S are provided so as to protrude and sink relative to the upper surface of the electrostatic chuck 32. 32 is carried out by the lift pin in the state where the upper surface protrudes upward.

在腔室的侧壁4a设有用于将基板S相对于腔室4搬入搬出的搬入搬出口55,搬入搬出口55能够通过闸阀56开闭。通过将闸阀56打开,能够从相邻设置的真空搬送室(未图示)内的搬送装置(未图示)经由搬入搬出口55实现基板S的搬入搬出。A loading and unloading port 55 for loading and unloading the substrate S into and out of the chamber 4 is provided on the side wall 4 a of the chamber, and the loading and unloading port 55 can be opened and closed by a gate valve 56 . By opening the gate valve 56 , the substrate S can be loaded and unloaded from a transfer device (not shown) in an adjacent vacuum transfer chamber (not shown) through the loading and unloading port 55 .

在腔室4的底壁的边缘部或者角部形成有多个排气口59(仅图示2个),在各排气口59设有排气机构60。排气机构60具有:与排气口59连接的排气配管61、通过调节排气配管61的开度来控制腔室4内的压力的自动压力控制阀(APC)62、和用于经由排气配管61对腔室4内进行排气的真空泵63。于是,通过真空泵63将腔室4内排气,在等离子体蚀刻处理中调节自动压力控制阀(APC)62的开度,从而将腔室4内设定、维持在规定的真空气氛。A plurality of exhaust ports 59 (only two are shown) are formed at the edge or corner of the bottom wall of the chamber 4 , and each exhaust port 59 is provided with an exhaust mechanism 60 . The exhaust mechanism 60 has: an exhaust pipe 61 connected to the exhaust port 59, an automatic pressure control valve (APC) 62 for controlling the pressure in the chamber 4 by adjusting the opening of the exhaust pipe 61, and a The gas piping 61 is a vacuum pump 63 for exhausting the inside of the chamber 4 . Then, the inside of the chamber 4 is evacuated by the vacuum pump 63, and the opening degree of the automatic pressure control valve (APC) 62 is adjusted during the plasma etching process to set and maintain a predetermined vacuum atmosphere in the chamber 4 .

等离子体蚀刻装置100还具有控制部70。控制部70由具备CPU和存储部的计算机构成,等离子体蚀刻装置100的各构成部(处理气体供给机构20的流量控制器和阀门系统、高频电源15、53、自动压力控制阀(APC)62、直流电源48等)进行控制以基于存储在存储部的处理方案(程序)进行规定的处理。处理方案被收纳于硬盘、光盘、半导体存储器等存储介质中。The plasma etching apparatus 100 further includes a control unit 70 . The control unit 70 is composed of a computer including a CPU and a storage unit, and each component of the plasma etching apparatus 100 (the flow controller and valve system of the processing gas supply mechanism 20, the high-frequency power supply 15, 53, the automatic pressure control valve (APC) 62, DC power supply 48, etc.) to perform control so as to perform predetermined processing based on the processing plan (program) stored in the storage unit. The solution is stored in a storage medium such as a hard disk, an optical disk, or a semiconductor memory.

<等离子体蚀刻方法><Plasma etching method>

下面,基于图2的流程图对于由以上的等离子体蚀刻装置100实施的发明的一个实施方式所涉及的等离子体蚀刻方法进行说明。Next, a plasma etching method according to an embodiment of the invention implemented by the above plasma etching apparatus 100 will be described based on the flowchart of FIG. 2 .

首先,打开闸阀56,由搬送装置(未图示)经由搬入搬出口55向内表面具有阳极氧化覆膜1a的由铝形成的腔室4内搬入图3所示的具有Ti/Al/Ti叠层膜并在其上形成有图案化的光致抗蚀剂层的基板S,载置在基板载置台30上(步骤1)。使搬送机构从腔室4退出后,关闭闸阀56。First, the gate valve 56 is opened, and the Ti/Al/Ti stack shown in FIG. A substrate S on which a film is deposited and a patterned photoresist layer is formed thereon is placed on the substrate stage 30 (step 1). After the transfer mechanism is withdrawn from the chamber 4, the gate valve 56 is closed.

基板S用于形成通道蚀刻型的底栅型构造的TFT,进一步详细而言,如图3所示,在玻璃基体101上形成有栅极电极102,在其上隔着栅极绝缘膜103形成有由IGZO等氧化物半导体形成的半导体膜104,在其上形成有成为源极电极和漏极电极的Ti/Al/Ti叠层膜105。Ti/Al/Ti叠层膜105具有上层Ti膜105a、下层Ti膜105c和设置在它们之间的Al膜105b。Al膜105b可以为Al单体,也可以为Al-Si等的Al合金。上层Ti膜105a和下层Ti膜105c的膜厚为30~100nm左右,Al膜105b的膜厚为300~1000nm左右。在Ti/Al/Ti叠层膜105之上形成有作为蚀刻掩模的图案化的光致抗蚀剂层106。The substrate S is used to form a channel-etched bottom-gate TFT. In more detail, as shown in FIG. There is a semiconductor film 104 formed of an oxide semiconductor such as IGZO, and a Ti/Al/Ti laminated film 105 serving as a source electrode and a drain electrode is formed thereon. The Ti/Al/Ti laminated film 105 has an upper Ti film 105a, a lower Ti film 105c, and an Al film 105b disposed therebetween. The Al film 105b may be Al alone or an Al alloy such as Al—Si. The film thickness of the upper layer Ti film 105a and the lower layer Ti film 105c is about 30 to 100 nm, and the film thickness of the Al film 105b is about 300 to 1000 nm. A patterned photoresist layer 106 as an etching mask is formed over the Ti/Al/Ti laminated film 105 .

在该状态下,利用自动压力控制阀(APC)62将腔室4内的压力调节为规定的真空度,并且,从处理气体供给机构20经由喷淋框体11向腔室内供给作为处理气体的、包含含氯气体的蚀刻气体(例如Cl2气体+BCl3气体)和N2气体,将上述气体等离子体化,对Ti/Al/Ti叠层膜105如图4所示进行等离子体蚀刻(步骤2)。In this state, the pressure in the chamber 4 is adjusted to a predetermined degree of vacuum by the automatic pressure control valve (APC) 62, and the processing gas is supplied from the processing gas supply mechanism 20 through the shower frame 11 into the chamber. , an etching gas (such as Cl 2 gas+BCl 3 gas) and N 2 gas containing chlorine gas, the above-mentioned gas is plasmaized, and the Ti/Al/Ti laminated film 105 is plasma etched as shown in FIG. 4 ( Step 2).

此时,基板S被静电吸盘32吸附,利用温度调节机构(未图示)进行温度调节。At this time, the substrate S is attracted by the electrostatic chuck 32, and the temperature is adjusted by a temperature adjustment mechanism (not shown).

在步骤2中,首先,作为处理气体,向腔室内供给包含含氯气体的蚀刻气体和N2气体。此时,作为构成蚀刻气体的含氯气体,例如可以使用Cl2气体和BCl3气体。此外,作为蚀刻气体,除了含氯气体之外,还可以供给Ar气体等不活泼气体。In Step 2, first, an etching gas containing chlorine gas and N 2 gas are supplied as process gases into the chamber. At this time, as the chlorine-containing gas constituting the etching gas, for example, Cl 2 gas and BCl 3 gas can be used. In addition, as the etching gas, inert gas such as Ar gas may be supplied in addition to chlorine-containing gas.

接着,在对处理气体进行等离子体化时,从高频电源15向高频天线13供给例如13.56MHz的高频,由此隔着电介体壁2在腔室4内形成均匀的感应电场。此时,从高频电源53对基材31供给例如3.2MHz的高频偏压,起到对基板S引入适当的离子的作用。Next, when the processing gas is converted into plasma, a high frequency of, for example, 13.56 MHz is supplied from the high frequency power supply 15 to the high frequency antenna 13 , thereby forming a uniform induced electric field in the chamber 4 via the dielectric wall 2 . At this time, a high-frequency bias voltage of, for example, 3.2 MHz is supplied to the base material 31 from the high-frequency power supply 53 , and it functions to introduce appropriate ions into the substrate S.

通过如上所述形成的感应电场,生成高密度的电感耦合等离子体,作为蚀刻气体供给的含氯气体Cl2气体和BCl3气体被等离子体化。此时,N2气体也同样被等离子体化。By the induced electric field formed as described above, high-density inductively coupled plasma is generated, and chlorine-containing gas Cl 2 gas and BCl 3 gas supplied as etching gas are turned into plasma. At this time, N 2 gas is also plasmaized.

于是,通过等离子体化的Cl2气体和BCl3气体对基板S的Ti/Al/Ti叠层膜105进行用于形成源极电极和漏极电极的等离子体蚀刻。Then, the Ti/Al/Ti laminated film 105 of the substrate S is subjected to plasma etching for forming the source electrode and the drain electrode by the plasmaized Cl 2 gas and BCl 3 gas.

此时,在所供给的处理气体仅为作为蚀刻气体的含氯气体时,利用含氯气体的等离子体,进行Ti/Al/Ti叠层膜105的蚀刻,并且,存在于腔室4的内表面的由Al2O3形成的阳极氧化覆膜1a被溅射而消耗。特别是通过使用本例的Cl2气体和BCl3气体的混合气体那样的、含BCl3气体的气体作为含氯气体,利用B的还原作用使得阳极氧化覆膜1a的消耗变得剧烈。一旦如上所述阳极氧化覆膜1a消耗、最终阳极氧化覆膜1a消失,就无法确保腔室4内表面的耐蚀刻性。At this time, when the supplied processing gas is only a chlorine-containing gas as an etching gas, the Ti/Al/Ti multilayer film 105 is etched by the plasma of the chlorine-containing gas, and the Ti/Al/Ti multilayer film 105 is The anodized film 1a formed of Al 2 O 3 on the surface is consumed by sputtering. In particular, by using a gas containing BCl 3 gas such as the mixed gas of Cl 2 gas and BCl 3 gas in this example as the chlorine-containing gas, the consumption of the anodic oxide film 1a becomes severe due to the reducing action of B. Once the anodized film 1a is consumed as described above and eventually the anodized film 1a disappears, the etching resistance of the inner surface of the chamber 4 cannot be ensured.

所以,在本实施方式中,除了供给作为蚀刻气体的含氯气体之外,还供给N2气体,N2气体也进行等离子体化。虽然N2气体的等离子体几乎不参与Ti/Al/Ti叠层膜105的蚀刻,但是具有如下作用:如图5的(a)所示,将阳极氧化覆膜1a内的Al氮化,使耐等离子体性提高起到保护作用;如图5的(b)所示,使光致抗蚀剂层106灰化,使由此生成的C系和CH系的成分堆积在腔室4的阳极氧化覆膜1a的表面,起到保护阳极氧化覆膜1a的作用。Therefore, in the present embodiment, N 2 gas is supplied in addition to chlorine-containing gas as an etching gas, and N 2 gas is also converted into plasma. Although the plasma of N2 gas hardly participates in the etching of the Ti/Al/Ti laminated film 105, it has the effect of nitriding the Al in the anodized film 1a as shown in FIG. The improvement of plasma resistance plays a protective role; as shown in (b) of FIG. The surface of the oxide film 1a serves to protect the anodic oxide film 1a.

通过这2种作用,能够抑制腔室4内表面的阳极氧化覆膜1a的消耗。因此,能够防止阳极氧化覆膜1a消失而导致耐等离子体性降低。These two actions can suppress the consumption of the anodized film 1 a on the inner surface of the chamber 4 . Therefore, it is possible to prevent the decrease in plasma resistance caused by the disappearance of the anodized film 1a.

在这种情况下,含氯气体:N2气体(流量比)优选在6:1~10:1的范围。另外,在作为含氯气体使用Cl2气体和BCl3气体的情况下,优选Cl2气体:BCl3气体(流量比)在1.5:1~5:1的范围。另外,在作为蚀刻气体使用Ar气体等不活泼气体的情况下,优选含氯气体:不活泼气体(流量比)在1.5:1~5:1的范围。In this case, the chlorine-containing gas:N 2 gas (flow ratio) is preferably in the range of 6:1 to 10:1. In addition, when Cl 2 gas and BCl 3 gas are used as the chlorine-containing gas, it is preferable that Cl 2 gas:BCl 3 gas (flow ratio) is in the range of 1.5:1 to 5:1. In addition, when an inert gas such as Ar gas is used as the etching gas, it is preferable that the chlorine-containing gas:inert gas (flow ratio) is in the range of 1.5:1 to 5:1.

如本例所示,使用Cl2气体和BCl3气体作为蚀刻气体进行等离子体蚀刻时的优选条件为:As shown in this example, the preferred conditions for plasma etching using Cl2 gas and BCl3 gas as etching gas are:

腔室内的压力:1.33~2.66Pa(0.01~0.02Torr)Pressure in the chamber: 1.33~2.66Pa (0.01~0.02Torr)

Cl2气体的流量:600~1000mL/min(sccm)Cl 2 gas flow rate: 600~1000mL/min(sccm)

BCl3气体的流量:300~500mL/min(sccm)Flow rate of BCl 3 gas: 300~500mL/min(sccm)

N2气体的流量:100~200mL/min(sccm)Flow rate of N2 gas: 100~200mL/min(sccm)

电感耦合等离子体生成用的高频电源15的功率:2000~3000WPower of high-frequency power supply 15 for inductively coupled plasma generation: 2000-3000W

高频偏压用的高频电源53的功率:1000~2000W。The power of the high-frequency power supply 53 for high-frequency bias voltage: 1000-2000W.

在进行规定时间的上述等离子体蚀刻处理后,停止处理气体,通过真空泵63将腔室4内排气并利用适当的吹扫气体进行吹扫后,打开闸阀56,利用搬送机构(未图示)将处理后的基板S经由搬入搬出口55搬出(步骤3)。After performing the above-mentioned plasma etching process for a predetermined period of time, the process gas is stopped, the chamber 4 is evacuated by the vacuum pump 63 and purged with an appropriate purge gas, the gate valve 56 is opened, and a transfer mechanism (not shown) is used to remove the gas. The processed substrate S is unloaded through the loading/unloading port 55 (step 3).

<实验例><Experiment example>

[实验例1][Experimental example 1]

在实验例1中,在图1所示的装置的矩形的腔室的长边侧的壁部和短边侧的壁部的图6所示的多个位置粘贴Si芯片,作为蚀刻气体使用Cl2气体和BCl3气体,对于不添加N2气体生成电感耦合等离子体的情况和添加N2气体生成电感耦合等离子体的情况,研究Si芯片的削除量。In Experimental Example 1, Si chips were pasted at multiple positions shown in FIG. 6 on the long side walls and the short side walls of the rectangular chamber of the device shown in FIG. 1 , and Cl was used as the etching gas. 2 gas and BCl 3 gas, for the case of generating inductively coupled plasma without adding N 2 gas and the case of adding N 2 gas to generate inductively coupled plasma, the amount of removal of Si chips was studied.

本实验例中的Si芯片的粘贴位置是长边侧的壁部为No.1~No.5的位置、短边侧为No.6~No.10的位置。另外,条件为压力:15mTorr(2Pa)、气体流量:Cl2/BCl3/N2=630/315/0或100sccm、RF功率(源极/偏压):2900/1940W。The bonding positions of the Si chips in this experimental example are the positions of No. 1 to No. 5 on the long side walls, and the positions of No. 6 to No. 10 on the short side. In addition, the conditions are pressure: 15 mTorr (2 Pa), gas flow: Cl 2 /BCl 3 /N 2 =630/315/0 or 100 sccm, RF power (source/bias): 2900/1940W.

图7表示结果。如该图所示,在不供给N2气体的情况下,越靠近腔室的壁部的上部且越靠近中央,等离子体的溅射力越强,Si削除量非常多,但是通过供给100sccm的N2气体,Si削除量与腔室壁的位置无关地显著减少,可以确认通过使等离子体中含有N2,保护免受等离子体的溅射的影响的效果好。Figure 7 shows the results. As shown in the figure, when N2 gas is not supplied, the closer to the upper part of the wall of the chamber and the closer to the center, the stronger the sputtering force of the plasma, and the amount of Si removal is very large. However, by supplying 100 sccm In the N 2 gas, the amount of Si removal was significantly reduced regardless of the position of the chamber wall, and it was confirmed that the effect of protecting from the sputtering of the plasma was high by including N 2 in the plasma.

[实验例2][Experimental example 2]

在实验例2中,使用图1的装置,作为蚀刻气体使用Cl2气体和BCl3气体,对于不添加N2气体的情况和添加N2气体的情况,批量生产(等离子体蚀刻)10000个基板后,在腔室内壁的图8所示的多个位置,调査阳极氧化膜的膜厚。其中,Cl2气体的流量为400~1100sccm,BCl3气体的流量为200~600sccm,添加了N2气体的情况下流量为50~200sccm。In Experimental Example 2, using the apparatus of FIG. 1 , Cl2 gas and BCl3 gas were used as etching gas, and 10000 substrates were mass-produced (plasma etched) for the case where N2 gas was not added and the case where N2 gas was added Then, the film thickness of the anodized film was investigated at a plurality of positions shown in FIG. 8 on the inner wall of the chamber. Among them, the flow rate of Cl 2 gas is 400 to 1100 sccm, the flow rate of BCl 3 gas is 200 to 600 sccm, and when N 2 gas is added, the flow rate is 50 to 200 sccm.

阳极氧化膜的膜厚通过测定附着在铝的基底表面的覆膜的整体厚度的增减(变化量)来进行。图9是表示在不添加N2气体的情况和添加了N2气体的情况下,图8的各位置中的覆膜厚度的变化量(单位:μm)的图,用负的数值表示覆膜消失(减少)的情况,用正的数值表示增加的情况。如图9所示,在不添加N2的情况下,可见阳极氧化覆膜的消耗,在消耗最剧烈的长边侧壁部的上部中央,覆膜厚度大幅度消失达到-39μm;而在添加了N2的情况下,阳极氧化覆膜的消耗得到抑制,即使在长边侧壁部的上部中央也仅为-3μm。另外,其它的部分与初始的覆膜厚度相比反而增加。由此可以确认通过添加N2气体,能够保护阳极氧化覆膜,获得抑制阳极氧化覆膜的消耗的效果。The film thickness of the anodized film was determined by measuring the increase or decrease (change amount) of the overall thickness of the film adhering to the surface of the aluminum base. Fig. 9 is a graph showing the change amount (unit: μm) of the film thickness at each position in Fig. 8 when N 2 gas is not added and when N 2 gas is added, and the film is represented by a negative value In the case of disappearance (decrease), the case of increase is indicated by a positive numerical value. As shown in Figure 9, in the case of no addition of N 2 , the consumption of the anodic oxide film can be seen. In the upper center of the long side wall where the consumption is most severe, the thickness of the film disappears to -39 μm; In the case of N 2 , the consumption of the anodic oxide film is suppressed, and the upper center of the long side wall is only -3 μm. In addition, the other parts increased rather than the initial film thickness. From this, it was confirmed that the addition of N 2 gas can protect the anodic oxide film and obtain the effect of suppressing the consumption of the anodic oxide film.

[实验例3][Experimental example 3]

在实验例3中,确认添加N2气体对蚀刻处理的影响。In Experimental Example 3, the effect of adding N 2 gas on the etching process was confirmed.

在此,作为蚀刻气体使用Cl2气体,对于不添加N2气体的情况和添加了N2气体的情况,求出进行等离子体蚀刻时的、基板的中心(center)、中间(middle)、边缘(edge)处的Ti/Al/Ti叠层膜蚀刻部分的锥角。结果确认:在不添加N2气体的情况下,锥角为中心:82.1°、中间:74.4°、边缘:逆锥形(蚀刻部分侵入至抗蚀剂层之下方的过度切削);而在添加了N2气体的情况下,锥角为中心:84.6°、中间:80.7°、边缘:81.8°,不存在对蚀刻处理的不良影响,反而通过添加N2气体所带来的保护效果,中心与边缘的形状差减小。Here, Cl gas was used as an etching gas, and the center, middle, and edge of the substrate were obtained when plasma etching was performed for the case of not adding N gas and the case of adding N gas . The taper angle of the etched part of the Ti/Al/Ti stack film at (edge). The results confirm that: without adding N2 gas, the taper angle is the center: 82.1 °, the middle: 74.4 °, the edge: reverse taper (excessive cutting of the etched part intruded into the resist layer); In the case of N 2 gas, the cone angle is center: 84.6°, middle: 80.7°, edge: 81.8°, there is no adverse effect on the etching process, but the protective effect brought by adding N 2 gas, the center and The shape difference of the edge is reduced.

<其它的应用><Other applications>

此外,本发明不限于上述实施方式,能够在本发明的构思范围内进行各种变形。例如在上述实施方式中,例示了作为等离子体蚀刻装置使用电感耦合等离子体蚀刻装置的例子,但是不限于此,也可以为电容耦合等离子体蚀刻装置或微波等离子体蚀刻装置等其它的等离子体蚀刻装置。In addition, this invention is not limited to the said embodiment, Various deformation|transformation is possible within the scope of the idea of this invention. For example, in the above-mentioned embodiment, an example in which an inductively coupled plasma etching device is used as a plasma etching device is illustrated, but it is not limited to this, and other plasma etching devices such as a capacitively coupled plasma etching device or a microwave plasma etching device may be used. device.

另外,在上述实施方式中,例示了使用内表面具有铝的阳极氧化覆膜的腔室的情况,但是不限于此,本发明能够适用于腔室内表面的至少一部分是含铝物的情况。In addition, in the above-mentioned embodiment, the case of using a chamber having an aluminum anodized coating on the inner surface was exemplified, but the present invention is applicable to a case where at least a part of the inner surface of the chamber is an aluminum-containing substance.

Claims (8)

1.一种等离子体蚀刻方法,其特征在于,包括:1. A plasma etching method, characterized in that, comprising: 向内表面的至少一部分由含铝物形成的处理容器内搬入基板的工序,该基板具有下层Ti膜、Al膜和上层Ti膜叠层而成的Ti/Al/Ti叠层膜,并且在其上形成有图案化的抗蚀剂层;和A step of carrying a substrate having a Ti/Al/Ti laminated film in which a lower Ti film, an Al film, and an upper Ti film are laminated into a processing container in which at least a part of the inner surface is formed of an aluminum-containing substance. having a patterned resist layer formed thereon; and 蚀刻工序,生成包含含氯气体的蚀刻气体和氮气的等离子体,以所述抗蚀剂层为掩模,利用所述等离子体对所述Ti/Al/Ti叠层膜进行等离子体蚀刻。In the etching step, plasma of an etching gas containing chlorine gas and nitrogen gas is generated, and the Ti/Al/Ti laminated film is plasma-etched using the plasma using the resist layer as a mask. 2.如权利要求1所述的等离子体蚀刻方法,其特征在于:2. The plasma etching method according to claim 1, characterized in that: 将所述蚀刻气体和所述氮气供给到所述处理容器内,在所述处理容器内进行等离子体化。The etching gas and the nitrogen gas are supplied into the processing container, and plasma is formed in the processing container. 3.如权利要求1或2所述的等离子体蚀刻方法,其特征在于:3. The plasma etching method according to claim 1 or 2, characterized in that: 在所述蚀刻工序中,利用经等离子体化的所述氮气,将所述处理容器的内表面的所述含铝物氮化。In the etching step, the aluminum-containing substance on the inner surface of the processing container is nitrided by using the plasmaized nitrogen gas. 4.如权利要求1至3中任一项所述的等离子体蚀刻方法,其特征在于:4. The plasma etching method according to any one of claims 1 to 3, characterized in that: 在所述蚀刻工序中,使由所述氮气的等离子体灰化而得到的所述抗蚀剂层的成分堆积在所述处理容器的内表面。In the etching step, components of the resist layer obtained by plasma ashing of the nitrogen gas are deposited on the inner surface of the processing container. 5.如权利要求1至4中任一项所述的等离子体蚀刻方法,其特征在于:5. The plasma etching method according to any one of claims 1 to 4, characterized in that: 作为所述蚀刻气体使用含氯气体和不活泼气体。A chlorine-containing gas and an inert gas are used as the etching gas. 6.如权利要求1至5中任一项所述的等离子体蚀刻方法,其特征在于:6. The plasma etching method according to any one of claims 1 to 5, characterized in that: 所述含氯气体包括氯气和三氯化硼气体。The chlorine-containing gas includes chlorine gas and boron trichloride gas. 7.如权利要求1至6中任一项所述的等离子体蚀刻方法,其特征在于:7. The plasma etching method according to any one of claims 1 to 6, characterized in that: 所述含氯气体的流量与所述氮气的流量比在6:1~10:1的范围。The ratio of the flow rate of the chlorine-containing gas to the flow rate of the nitrogen gas is in the range of 6:1˜10:1. 8.如权利要求1至7中任一项所述的等离子体蚀刻方法,其特征在于:8. The plasma etching method according to any one of claims 1 to 7, characterized in that: 所述处理容器的内表面的含铝物是将铝阳极氧化而形成的阳极氧化覆膜。The aluminum-containing substance on the inner surface of the processing container is an anodized film formed by anodizing aluminum.
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