CN107731805A - Optical coupler and packaging method thereof - Google Patents
Optical coupler and packaging method thereof Download PDFInfo
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- CN107731805A CN107731805A CN201611032683.4A CN201611032683A CN107731805A CN 107731805 A CN107731805 A CN 107731805A CN 201611032683 A CN201611032683 A CN 201611032683A CN 107731805 A CN107731805 A CN 107731805A
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- 230000003287 optical effect Effects 0.000 title claims abstract description 88
- 238000000034 method Methods 0.000 title claims abstract description 47
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 32
- 238000007789 sealing Methods 0.000 claims abstract description 35
- 239000000565 sealant Substances 0.000 claims description 17
- 239000008393 encapsulating agent Substances 0.000 claims description 9
- 238000004088 simulation Methods 0.000 claims description 7
- 239000003292 glue Substances 0.000 claims description 6
- 229920001296 polysiloxane Polymers 0.000 claims description 5
- 239000012945 sealing adhesive Substances 0.000 claims 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 34
- 238000006243 chemical reaction Methods 0.000 abstract description 7
- 238000013041 optical simulation Methods 0.000 description 14
- 238000009434 installation Methods 0.000 description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- 239000000741 silica gel Substances 0.000 description 9
- 229910002027 silica gel Inorganic materials 0.000 description 9
- 239000004033 plastic Substances 0.000 description 8
- 239000003822 epoxy resin Substances 0.000 description 7
- 229920000647 polyepoxide Polymers 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 230000004907 flux Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 238000004364 calculation method Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of semiconductor or other solid state devices
- H01L25/16—Assemblies consisting of a plurality of semiconductor or other solid state devices the devices being of types provided for in two or more different subclasses of H10B, H10D, H10F, H10H, H10K or H10N, e.g. forming hybrid circuits
- H01L25/167—Assemblies consisting of a plurality of semiconductor or other solid state devices the devices being of types provided for in two or more different subclasses of H10B, H10D, H10F, H10H, H10K or H10N, e.g. forming hybrid circuits comprising optoelectronic devices, e.g. LED, photodiodes
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/40—Optical elements or arrangements
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/855—Optical field-shaping means, e.g. lenses
- H10H20/856—Reflecting means
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- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Abstract
本发明提供了一种光耦合器及其封装方法。其中,该光耦合器通过光学反射面的第一反射面和第二反射面,将直接发射自所述发光芯片的第一光线、直接发射自所述发光芯片的第二光线以及由直接发射自所述发光芯片再经所述第一反射面或所述第二反射面反射的第三光线反射至所述收光芯片。通过本发明,解决了平面二次封胶工艺封装的光耦合器收光效益差的问题,提高了平面二次封胶工艺封装的电流转换比。
The present invention provides an optical coupler and a packaging method thereof. The optical coupler reflects a first light directly emitted from the light-emitting chip, a second light directly emitted from the light-emitting chip, and a third light directly emitted from the light-emitting chip and then reflected by the first reflection surface or the second reflection surface to the light-receiving chip through a first reflection surface and a second reflection surface of an optical reflection surface. The present invention solves the problem of poor light-receiving efficiency of an optical coupler packaged by a planar secondary sealing process, and improves the current conversion ratio of a planar secondary sealing process package.
Description
技术领域technical field
本发明涉及光耦合器领域,具体而言,涉及一种光耦合器及其封装方法。The invention relates to the field of optical couplers, in particular to an optical coupler and a packaging method thereof.
背景技术Background technique
一般业界传统制造光耦合器的工艺分为:平面一次封胶工艺与上下嵌合二次封胶工艺两种。In general, the traditional manufacturing process of optocouplers in the industry is divided into two types: flat primary sealing process and upper and lower fitting secondary sealing process.
图1是根据相关技术的平面一次封胶工艺封装的光耦合器的剖面图,平面一次封胶工艺使用一对红外线LED与收光芯片组合置放于一平面式支架上,以一大体积透明硅胶完整包覆红外线LED、收光芯片与部分支架,硅胶在成型时会自然呈现蛋体形状(Dome),之后以具红外光反射性质的外塑封胶(一般为含TiO2白色环氧树脂)进行封装。Fig. 1 is a cross-sectional view of an optocoupler packaged according to a planar one-time sealing process of the related art. The planar one-time sealing process uses a pair of infrared LEDs and a light-receiving chip to be combined and placed on a planar support, with a large volume of transparent The silica gel completely covers the infrared LED, light-receiving chip, and part of the bracket. The silica gel will naturally present an egg shape (Dome) during molding, and then it is sealed with an outer plastic sealant (usually white epoxy resin containing TiO2) with infrared light reflection properties. encapsulation.
采用平面一次封胶工艺封装的光耦合器的优点为:平面式支架无发收光支架间互相覆盖,故共模拒斥现象(CMR,Common Mode Reject)较佳;该工艺封装的光耦合器常见问题为:硅胶与环氧树之间结合不佳,在光耦合器重要电性高压绝缘测试(Hi-Pot Test,在发光与收光端给予一高电压测量其漏电流,一般为3.75kV或5kV以上)上多有失效现象产生,目前业界多在硅胶表面采用电浆清洗以加强其结合性。The advantages of the optocoupler packaged by the planar one-time sealing process are: the planar support does not cover each other between the light-emitting and receiving supports, so the common mode rejection phenomenon (CMR, Common Mode Reject) is better; the optocoupler packaged by this process Common problems are: poor bonding between silica gel and epoxy resin, in the important electrical high-voltage insulation test (Hi-Pot Test) of optocouplers, a high voltage is applied to measure the leakage current at the light-emitting and light-receiving ends, generally 3.75kV or more than 5kV), there are many failures. At present, the industry usually uses plasma cleaning on the surface of silica gel to strengthen its bonding.
图2是根据相关技术的上下嵌合二次封胶工艺封装的光耦合器的剖面图,上下嵌合二次封胶工艺使用一对红外线LED与收光芯片组合分别置放于上下支架两端,以小体积硅胶仅包覆住红外线LED芯片与部分支架,先以具透光性内塑封胶进行封装包覆发光与收光两端,再以不具反射效果之外塑封胶(一般为含碳黑之黑色环氧树脂)进行封装。Figure 2 is a cross-sectional view of an optocoupler packaged according to the upper and lower fitting secondary sealing process of the related technology. The upper and lower fitting secondary sealing process uses a pair of infrared LEDs and light-receiving chips to be placed at both ends of the upper and lower brackets. , use small-volume silica gel to cover only the infrared LED chip and part of the bracket, first encapsulate the light-emitting and light-receiving ends with a light-transmitting inner plastic encapsulant, and then use a non-reflective plastic encapsulant (usually carbon-containing) Black black epoxy resin) for encapsulation.
采用上下嵌合二次封胶工艺封装的光耦合器因控制硅胶在发光端,故可有效解决硅胶与环氧树脂结合性不良造成高压测试失效问题,且由于发光芯片与收光芯片互相正对,故其容易满足电流转换比(CTR)的需求。该上下嵌合二次封胶工艺为现行亚洲光耦合器封装厂较普及的生产方式;其主要缺点为共模拒斥现象较为严重,在高速光耦(>1Mbit)的产品上无法满足电性需求。The optocoupler packaged by the upper and lower fitting secondary sealing process can effectively solve the problem of high-voltage test failure caused by the poor combination of silicone and epoxy resin because the silicone is controlled at the light-emitting end, and because the light-emitting chip and the light-receiving chip are facing each other , so it is easy to meet the current conversion ratio (CTR) requirements. This upper and lower embedding secondary sealing process is a more popular production method in the current Asian optocoupler packaging factories; its main disadvantage is that the common mode rejection phenomenon is relatively serious, and it cannot meet the electrical requirements for high-speed optocoupler (>1Mbit) products. need.
图3是根据相关技术的平面二次封胶工艺封装的光耦合器的剖面图,平面二次封胶工艺采用平面支架放置发光芯片和收光芯片,在发光芯片上包覆小体积硅胶,采用透光性内塑封胶包覆发光与收光两端,内塑封胶在成型过程中自然呈现蛋体形状,之后再以具有反射性质的外塑封胶包裹内塑封胶而完成封装。Figure 3 is a cross-sectional view of an optocoupler packaged according to the planar secondary sealing process of the related art. The planar secondary sealing process uses a planar bracket to place the light-emitting chip and the light-receiving chip, and coats the light-emitting chip with small-volume silica gel. The light-transmitting inner plastic encapsulant covers the light-emitting and light-receiving ends. The inner plastic encapsulant naturally assumes the shape of an egg during the molding process, and then the inner plastic encapsulant is wrapped with a reflective outer plastic encapsulant to complete the package.
平面二次封胶工艺封装的光耦合器的平面式支架无发收光支架间互相覆盖,因此共模拒斥现象较佳的优点;同时因控制硅胶在发光端,故可有效解决硅胶与环氧树脂结合性不良造成高压测试失效问题。可见,平面二次封胶工艺兼具平面一次封胶工艺和上下嵌合二次封胶工艺的优点。The planar support of the optocoupler packaged by the planar secondary sealing process does not cover each other between the emitting and receiving supports, so the common mode rejection phenomenon is better; at the same time, because the silicone is controlled at the light emitting end, it can effectively solve the problem of silicone and the ring. Poor bonding of epoxy resin causes high pressure test failure. It can be seen that the flat secondary sealing process has the advantages of the flat primary sealing process and the upper and lower fitting secondary sealing process.
但是,在研究过程中发现,平面二次封胶工艺封装的光耦合器由于没有采用上下嵌合二次封胶工艺的发光芯片和收光芯片上下对正的结构,因平面二次封胶工艺封装的光耦合器的收光效益差,进而影响到其电流转换比。However, during the research process, it was found that the optocoupler packaged by the planar secondary sealing process did not adopt the upper and lower alignment structure of the light-emitting chip and the light-receiving chip of the secondary sealing process. The light-receiving efficiency of the packaged optocoupler is poor, which in turn affects its current conversion ratio.
针对平面二次封胶工艺封装的光耦合器收光效益差的问题,目前尚未提出有效的解决方案。Aiming at the problem of poor light-receiving efficiency of the optical coupler packaged by the planar secondary sealing process, no effective solution has been proposed so far.
发明内容Contents of the invention
本发明提供了一种光耦合器及其封装方法,以至少解决平面二次封胶工艺封装的光耦合器收光效益差的问题。The invention provides an optical coupler and a packaging method thereof to at least solve the problem of poor light collection efficiency of the optical coupler packaged by a plane secondary sealing process.
根据本发明的一个方面,提供了一种光耦合器,包括:According to one aspect of the present invention, an optical coupler is provided, comprising:
发光芯片,用于发射光线;A light-emitting chip for emitting light;
第一支架,用于设置所述发光芯片;a first bracket, for setting the light-emitting chip;
收光芯片,用于接收光线;A light-receiving chip for receiving light;
第二支架,用于设置所述收光芯片;The second bracket is used to set the light-receiving chip;
透光封胶,包覆所述发光芯片;Light-transmitting sealing glue, covering the light-emitting chip;
透明内封装体,包覆所述透光封胶和所述收光芯片;A transparent inner package, covering the light-transmitting sealant and the light-receiving chip;
外封装体,包覆所述透明内封装体,所述外封装体具有与所述透明内封装体相接触的光学反射面;an outer package covering the transparent inner package, the outer package has an optical reflective surface in contact with the transparent inner package;
其中,所述第一支架和所述第二支架在同一平面相对设置,所述第一支架和所述第二支架分别自所述透明内封装体朝相反方向延伸出所述外封装体;Wherein, the first support and the second support are disposed opposite to each other on the same plane, and the first support and the second support respectively extend from the transparent inner package to the outer package in opposite directions;
所述发光芯片和所述收光芯片面向所述光学反射面设置;The light-emitting chip and the light-receiving chip are arranged facing the optical reflection surface;
所述光学反射面包括:第一反射面和第二反射面,所述第一反射面靠近所述发光芯片设置,所述第一反射面用于将直接发射自所述发光芯片的第一光线反射至所述收光芯片;所述第二反射面靠近所述收光芯片设置,所述第二反射面用于将直接发射自所述发光芯片的第二光线以及由直接发射自所述发光芯片再经所述第一反射面或所述第二反射面反射的第三光线反射至所述收光芯片。The optical reflective surface includes: a first reflective surface and a second reflective surface, the first reflective surface is arranged close to the light-emitting chip, and the first reflective surface is used to direct the first light emitted from the light-emitting chip reflected to the light-receiving chip; the second reflective surface is set close to the light-receiving chip, and the second reflective surface is used to reflect the second light directly emitted from the light-emitting chip and the second light directly emitted from the light-emitting chip The chip then reflects the third light reflected by the first reflective surface or the second reflective surface to the light-receiving chip.
可选地,所述第一支架包括第一安置支架和第一导线支架;其中,Optionally, the first bracket includes a first installation bracket and a first wire bracket; wherein,
所述发光芯片设置在所述第一安置支架上,且所述发光芯片的一根导线与所述第一安置支架电性连接,所述发光芯片的另一根导线自所述透光封胶引出至所述透明内封装体,并与所述第一导线支架电性连接;The light-emitting chip is arranged on the first installation bracket, and one wire of the light-emitting chip is electrically connected to the first installation bracket, and the other wire of the light-emitting chip is connected through the light-transmitting sealant leading out to the transparent inner package and electrically connected to the first lead bracket;
所述第一安置支架和所述第一导线支架分别自所述透明内封装体延伸出所述外封装体。The first installation bracket and the first wire bracket respectively extend from the transparent inner packaging body to the outer packaging body.
可选地,所述第二支架包括第二安置支架和第二导线支架;其中,Optionally, the second bracket includes a second installation bracket and a second wire bracket; wherein,
所述收光芯片设置在所述第二安置支架上,且所述收光芯片的一根导线与所述第二安置支架电性连接,所述收光芯片的另一根导线与所述第二导线支架电性连接;The light-receiving chip is arranged on the second installation bracket, and one wire of the light-receiving chip is electrically connected to the second installation bracket, and the other wire of the light-receiving chip is connected to the first installation bracket. Two wire brackets are electrically connected;
所述第二安置支架和所述第二导线支架分别自所述透明内封装体延伸出所述外封装体。The second mounting bracket and the second wire bracket respectively extend from the transparent inner packaging body to the outer packaging body.
可选地,所述透明内封装体还包括平檐部,所述平檐部设置在所述光学反射面之下。Optionally, the transparent inner package further includes a flat eaves portion, and the flat eaves portion is disposed under the optical reflection surface.
可选地,所述透光封胶呈半球状,所述透光封胶包括透明的硅胶。Optionally, the light-transmitting sealant is hemispherical, and the light-transmitting sealant includes transparent silica gel.
可选地,第一支架和所述第二支架之间的距离为0.4mm至3mm。Optionally, the distance between the first bracket and the second bracket is 0.4 mm to 3 mm.
可选地,所述光学反射面的是利用所述发光芯片进行收光效益模拟而得到的。Optionally, the optical reflective surface is obtained by using the light-emitting chip to perform light collection benefit simulation.
根据本发明的另一个方面,还提供了一种光耦合器封装方法,包括:According to another aspect of the present invention, an optical coupler packaging method is also provided, including:
将发光芯片和收光芯片分别安装在水平相对设置的第一支架和第二支架上;Installing the light-emitting chip and the light-receiving chip on the first support and the second support that are horizontally opposite to each other;
采用透光封胶包覆所述发光芯片;encapsulating the light-emitting chip with light-transmitting sealing glue;
设计光学反射面,其中,所述光学反射面包括:第一反射面和第二反射面,所述第一反射面靠近所述发光芯片设置,所述第一反射面用于将直接发射自所述发光芯片的第一光线反射至所述收光芯片;所述第二反射面靠近所述收光芯片设置,所述第二反射面用于将直接发射自所述发光芯片的第二光线以及由直接发射自所述发光芯片再经所述第一反射面或所述第二反射面反射的第三光线反射至所述收光芯片;Design an optical reflective surface, wherein the optical reflective surface includes: a first reflective surface and a second reflective surface, the first reflective surface is arranged close to the light-emitting chip, and the first reflective surface is used to directly emit light from the The first light from the light-emitting chip is reflected to the light-receiving chip; the second reflective surface is arranged close to the light-receiving chip, and the second reflective surface is used to directly emit the second light from the light-emitting chip and Reflecting to the light-receiving chip from the third light directly emitted from the light-emitting chip and then reflected by the first reflective surface or the second reflective surface;
采用透明内封装体包覆所述透光封胶和所述收光芯片,并使得所述透明内封胶的顶面呈现出于所述光学反射面相同的形状;Covering the light-transmitting sealant and the light-receiving chip with a transparent inner package, and making the top surface of the transparent inner sealant present the same shape as the optical reflection surface;
采用具有反光性质的外封装体包覆所述透明内封装体。The transparent inner packaging body is covered with an outer packaging body having a reflective property.
可选地,所述光学反射面的是利用所述发光芯片进行收光效益模拟而得到的。Optionally, the optical reflective surface is obtained by using the light-emitting chip to perform light collection benefit simulation.
通过本发明,采用的光耦合器及其封装方法,通过光学反射面的第一反射面和第二反射面,将直接发射自所述发光芯片的第一光线、直接发射自所述发光芯片的第二光线以及由直接发射自所述发光芯片再经所述第一反射面或所述第二反射面反射的第三光线反射至所述收光芯片的方式,解决了平面二次封胶工艺封装的光耦合器收光效益差的问题,提高了平面二次封胶工艺封装的电流转换比。According to the present invention, the optical coupler and its packaging method adopted, through the first reflective surface and the second reflective surface of the optical reflective surface, the first light directly emitted from the light-emitting chip, the light emitted directly from the light-emitting chip The second light and the third light that is directly emitted from the light-emitting chip and then reflected by the first reflective surface or the second reflective surface are reflected to the light-receiving chip, which solves the problem of the planar secondary sealing process The problem of poor light-receiving efficiency of the packaged optocoupler improves the current conversion ratio of the planar secondary sealing process.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:
图1是根据相关技术的平面一次封胶工艺封装的光耦合器的剖面图;Fig. 1 is a cross-sectional view of an optical coupler packaged according to a planar one-time sealing process of the related art;
图2是根据相关技术的上下嵌合二次封胶工艺封装的光耦合器的剖面图;Fig. 2 is a cross-sectional view of an optocoupler packaged according to the upper and lower fitting secondary sealing process of the related art;
图3是根据相关技术的平面二次封胶工艺封装的光耦合器的剖面图;3 is a cross-sectional view of an optical coupler packaged according to a planar secondary sealing process of the related art;
图4是根据本发明实施例的一种光耦合器的剖面图;4 is a cross-sectional view of an optical coupler according to an embodiment of the present invention;
图5是根据本发明实施例的一种光耦合器的透视图;5 is a perspective view of an optical coupler according to an embodiment of the present invention;
图6是根据本发明实施例的一种光耦合器的剖面图;6 is a cross-sectional view of an optical coupler according to an embodiment of the present invention;
图7是根据本发明实施例的一种光耦合器的剖面图之一;7 is one of the cross-sectional views of an optical coupler according to an embodiment of the present invention;
图8是根据本发明实施例的一种光耦合器的剖面图之二;Fig. 8 is a second cross-sectional view of an optical coupler according to an embodiment of the present invention;
图9是根据本发明实施例的光耦合器封装方法的流程图;9 is a flow chart of an optical coupler packaging method according to an embodiment of the present invention;
在图1至图3中,各标记表示下列含义:①透明硅胶;②发光芯片;③收光芯片;④导线;⑤具有反射性质的外塑封胶;⑥支架;⑦不透光的外塑封胶;⑧具有透光性内塑封胶。In Figures 1 to 3, the symbols represent the following meanings: ① transparent silica gel; ② light-emitting chip; ③ light-receiving chip; ④ wire; ; ⑧ has a light-transmitting inner plastic sealant.
具体实施方式detailed description
下文中将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。Hereinafter, the present invention will be described in detail with reference to the drawings and examples. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。It should be noted that the terms "first" and "second" in the description and claims of the present invention and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence.
在本实施例中提供了一种光耦合器,图4是根据本发明实施例的一种光耦合器的剖面图,如图4所示,该光耦合器包括:An optical coupler is provided in this embodiment. FIG. 4 is a cross-sectional view of an optical coupler according to an embodiment of the present invention. As shown in FIG. 4, the optical coupler includes:
发光芯片1,用于发射光线;A light-emitting chip 1 for emitting light;
第一支架2,用于设置发光芯片1;The first bracket 2 is used to set the light-emitting chip 1;
收光芯片3,用于接收光线;A light-receiving chip 3 for receiving light;
第二支架4,用于设置收光芯片3;The second bracket 4 is used to set the light-receiving chip 3;
透光封胶5,包覆发光芯片1;Light-transmitting sealing glue 5, covering the light-emitting chip 1;
透明内封装体6,包覆透光封胶5和收光芯片3;A transparent inner package body 6, covering the light-transmitting sealant 5 and the light-receiving chip 3;
外封装体7,包覆透明内封装体6,外封装体7具有与透明内封装体6相接触的光学反射面8;The outer package 7 covers the transparent inner package 6, and the outer package 7 has an optical reflective surface 8 in contact with the transparent inner package 6;
其中,第一支架2和第二支架4在同一平面相对设置,第一支架2和第二支架4分别自透明内封装体6朝相反方向延伸出外封装体7;Wherein, the first bracket 2 and the second bracket 4 are arranged opposite to each other on the same plane, and the first bracket 2 and the second bracket 4 respectively extend from the transparent inner package body 6 to the outer package body 7 in opposite directions;
发光芯片1和收光芯片3面向光学反射面8设置;The light-emitting chip 1 and the light-receiving chip 3 are arranged facing the optical reflection surface 8;
光学反射面8包括:第一反射面81和第二反射面82,第一反射81面靠近发光芯片1设置,第一反射面81用于将直接发射自发光芯片1的第一光线11反射至收光芯片3;第二反射面82靠近收光芯片3设置,第二反射面82用于将直接发射自发光芯片1的第二光线12以及由直接发射自发光芯片1再经第一反射面81或第二反射面82反射的第三光线13反射至收光芯片3。The optical reflective surface 8 includes: a first reflective surface 81 and a second reflective surface 82, the first reflective surface 81 is arranged close to the light-emitting chip 1, and the first reflective surface 81 is used to reflect the first light 11 directly emitted from the light-emitting chip 1 to The light-receiving chip 3; the second reflective surface 82 is arranged close to the light-receiving chip 3, and the second reflective surface 82 is used to direct the second light 12 emitted from the light-emitting chip 1 and the second light 12 directly emitted from the light-emitting chip 1 to pass through the first reflective surface 81 or the third light 13 reflected by the second reflective surface 82 is reflected to the light-receiving chip 3 .
本发明实施例的光学反射面8不同于蛋形光反射面。传统的平面二次封胶工艺的蛋形光反射面虽然可以利用光学模拟或者光学计算进行最佳化设计,但无法分别最佳化发光芯片端和收光芯片端的聚光效率。另外,蛋形光反射面对于沿收光芯片和发光芯片所在直线方向上的光线的聚光效果比较好,而对于另外一些角度的光线,例如垂直于收光芯片和发光芯片所在直线方向的光线,则难以将其汇聚至收光芯片接收。The optical reflection surface 8 of the embodiment of the present invention is different from the egg-shaped light reflection surface. Although the egg-shaped light reflective surface of the traditional planar secondary sealing process can be optimized by optical simulation or optical calculation, it is impossible to optimize the light-gathering efficiency of the light-emitting chip end and the light-receiving chip end respectively. In addition, the egg-shaped reflective surface has a better concentrating effect on the light along the straight line direction where the light-receiving chip and the light-emitting chip are located. , it is difficult to converge it to the receiving chip for reception.
本实施例提供的上述结构的光耦合器,其光学反射面8相较于传统的平面二次封胶工艺的蛋形光反射面而言,其靠近发光芯片1的经过优化的第一反射面81将直接发射自发光芯片1的第一光线11最佳化汇聚至收光芯片3;靠近收光芯片3的经过优化的第二反射面82将直接发射自发光芯片1的第二光线12以及由直接发射自发光芯片1再经第一反射面81或第二反射面82反射的第三光线13最佳化汇聚至收光芯片3,这样,即使对于蛋形光反射面聚光效果差的光线,通过第一反射面81和第二反射面82也能够实现较好的聚光效果;可见,本实施例提供的光耦合器能够增加收光效益,从而解决了平面二次封胶工艺封装的光耦合器收光效益差的问题,提高了平面二次封胶工艺封装的电流转换比。In the optical coupler with the above structure provided in this embodiment, its optical reflective surface 8 is closer to the optimized first reflective surface of the light-emitting chip 1 than the egg-shaped light reflective surface of the traditional planar secondary sealing process. 81 optimally converges the first light 11 directly emitted from the light-emitting chip 1 to the light-receiving chip 3; the optimized second reflective surface 82 close to the light-receiving chip 3 directs the second light 12 directly emitted from the light-emitting chip 1 and The third light 13 that is directly emitted from the light-emitting chip 1 and then reflected by the first reflective surface 81 or the second reflective surface 82 is optimally converged to the light-receiving chip 3. Light can also achieve a better light-gathering effect through the first reflective surface 81 and the second reflective surface 82; it can be seen that the optical coupler provided in this embodiment can increase the light-collecting benefit, thereby solving the problem of the planar secondary sealing process. The problem of poor light collection efficiency of the existing optocoupler improves the current conversion ratio of the planar secondary sealing process.
在上述实施例中,光耦合器的发光芯片1优选为红外线发光二极管,但在本发明中并不限于此。例如,发光芯片1还可以是可见光发光二极管、镭射发光二极管、电浆发光二极管,或者其他的发光组件。In the above embodiments, the light-emitting chip 1 of the optical coupler is preferably an infrared light-emitting diode, but it is not limited thereto in the present invention. For example, the light emitting chip 1 may also be a visible light emitting diode, a laser light emitting diode, a plasma light emitting diode, or other light emitting components.
上述实施例中,收光芯片3优选为可接收红外光的光敏晶体管,但在本发明中并不限于此。例如,收光芯片3还可以是光敏电阻、光电二极管、硅控整流器(silicon-controlledrectifier,SCR)或者其它能将光信号转换成电信号的感光组件。In the above embodiments, the light-receiving chip 3 is preferably a phototransistor capable of receiving infrared light, but it is not limited thereto in the present invention. For example, the light-receiving chip 3 may also be a photoresistor, a photodiode, a silicon-controlled rectifier (SCR), or other photosensitive components capable of converting light signals into electrical signals.
上述实施例中,透明内封装体6的材质优选为环氧树脂。当然,该透明内封装体6亦可为其它透明材质。该外封装体7的材质则包括环氧树脂及二氧化钛,以利用该光学反射面8为白色而反射光线。当然,外封装体7的材质不限于此,亦可选用其它能反射光线的材质。In the above embodiments, the material of the transparent inner package body 6 is preferably epoxy resin. Of course, the transparent inner packaging body 6 can also be made of other transparent materials. The material of the outer package 7 includes epoxy resin and titanium dioxide, so as to reflect light by utilizing the white color of the optical reflection surface 8 . Certainly, the material of the outer package body 7 is not limited thereto, and other materials capable of reflecting light can also be selected.
图5是根据本发明实施例的一种光耦合器的透视图,图5中为了便于描述透明内封装体6及其内部的结构,光耦合器的外封装体7未示出。如图5所示,可选地,上述的第一支架2优选为导电金属材质制成,第一支架2包括第一安置支架21和第一导线支架22;其中,发光芯片1设置在第一安置支架21上,且发光芯片1的一根导线焊接在第一安置支架21上实现电性连接,发光芯片1的另一根导线自透光封胶5引出至透明内封装体6,并焊接在第一导线支架22上实现电性连接;第一安置支架21和第一导线支架22分别自透明内封装体6延伸出外封装体7。FIG. 5 is a perspective view of an optical coupler according to an embodiment of the present invention. In FIG. 5 , for the convenience of describing the transparent inner package 6 and its internal structure, the outer package 7 of the optical coupler is not shown. As shown in Figure 5, optionally, the above-mentioned first support 2 is preferably made of conductive metal material, and the first support 2 includes a first installation support 21 and a first wire support 22; wherein, the light-emitting chip 1 is arranged on the first Placed on the bracket 21, and one wire of the light-emitting chip 1 is welded on the first mounting bracket 21 to realize electrical connection, and the other wire of the light-emitting chip 1 is led out from the light-transmitting sealant 5 to the transparent inner package body 6, and welded The electrical connection is realized on the first lead frame 22 ; the first installation frame 21 and the first lead frame 22 respectively extend from the transparent inner package body 6 out of the outer package body 7 .
继续参照图5,可选地,上述的第二支架4也优选为导电金属材质制成,第二支架4包括第二安置支架41和第二导线支架42;其中,Continuing to refer to FIG. 5 , optionally, the above-mentioned second bracket 4 is also preferably made of a conductive metal material, and the second bracket 4 includes a second installation bracket 41 and a second wire bracket 42; wherein,
收光芯片3设置在第二安置支架41上,且收光芯片3的一根导线焊接在第二安置支架41上实现电性连接,收光芯片3的另一根导线焊接在第二导线支架42上实现电性连接;第二安置支架41和第二导线支架42分别自透明内封装体6延伸出外封装体7。The light-receiving chip 3 is arranged on the second installation bracket 41, and one wire of the light-receiving chip 3 is welded on the second installation bracket 41 to realize electrical connection, and the other wire of the light-receiving chip 3 is welded on the second wire bracket 42 to realize electrical connection; the second mounting bracket 41 and the second wire bracket 42 respectively extend from the transparent inner packaging body 6 out of the outer packaging body 7 .
图6是根据本发明实施例的一种光耦合器的剖面图,图6中示出了第一反射面81和第二反射面82。FIG. 6 is a cross-sectional view of an optical coupler according to an embodiment of the present invention. FIG. 6 shows a first reflective surface 81 and a second reflective surface 82 .
可选地,透明内封装体6还包括平檐部61,平檐部61设置在光学反射面8之下。图7是根据本发明实施例的一种光耦合器的剖面图之一,如图7所示,透明内封装体6的上部凸状体的表面与光反射面8的形状一致,透明内封装体6的下部为平檐部61。图7中平檐部61位于第一支架2和第二支架4的下方,透明内封装体6上部的凸状体的底面位于平檐部61正上方,其凸状体的底面略小于或者等于平檐部61的顶面。Optionally, the transparent inner package 6 further includes a flat eaves portion 61 , and the flat eaves portion 61 is disposed under the optical reflection surface 8 . Fig. 7 is one of the sectional views of an optical coupler according to an embodiment of the present invention. As shown in Fig. 7, the surface of the upper convex body of the transparent inner package 6 is consistent with the shape of the light reflecting surface 8, and the transparent inner package The lower portion of the body 6 is a flat eaves portion 61 . In Fig. 7, the flat eaves 61 are located below the first bracket 2 and the second bracket 4, and the bottom surface of the convex body on the top of the transparent inner package 6 is located directly above the flat eaves 61, and the bottom surface of the convex body is slightly smaller than or equal to The top surface of the flat eaves portion 61 .
图8是根据本发明实施例的一种光耦合器的剖面图之二,如图8所示,第一支架2和第二支架4从平檐部61延伸出来,透明内封装体6上部的凸状体的底面位于平檐部61正上方,其凸状体的底面小于平檐部61的顶面。Fig. 8 is the second cross-sectional view of an optical coupler according to an embodiment of the present invention. As shown in Fig. 8, the first support 2 and the second support 4 extend from the flat eaves 61, and the upper part of the transparent inner package 6 The bottom surface of the convex body is located directly above the flat eaves portion 61 , and the bottom surface of the convex body is smaller than the top surface of the flat eaves portion 61 .
可选地,本实施例中透光封胶5优选呈半球状,透光封胶5优选为透明的硅胶。当然,本发明并不限于此,透光封胶5亦可由其它散热性良好的透光物质所取代。Optionally, in this embodiment, the light-transmitting sealant 5 is preferably hemispherical, and the light-transmitting sealant 5 is preferably transparent silica gel. Of course, the present invention is not limited thereto, and the light-transmitting sealant 5 can also be replaced by other light-transmitting substances with good heat dissipation.
可选地,第一支架2和第二支架4之间的距离为0.4mm至3mm。Optionally, the distance between the first bracket 2 and the second bracket 4 is 0.4 mm to 3 mm.
可选地,对于不同的发光芯片,有不同的光型分布,即不同发射角度具有的光强特性各不相同。但是对于同种发光芯片而言,其光型分布相同或几乎相同。因此,对于同一种发光芯片,可以通过收光效益模拟的方式,模拟出自然发光条件下收光效益较高或者最高的光学反射面的形状。模拟出来的收光效益较高或者最高的光学反射面即为本实施例中所称的光学反射面8。Optionally, for different light-emitting chips, there are different light distributions, that is, different emission angles have different light intensity characteristics. However, for the same kind of light-emitting chips, the distribution of light patterns is the same or almost the same. Therefore, for the same light-emitting chip, the shape of the optical reflection surface with higher or highest light-receiving efficiency under natural lighting conditions can be simulated by means of light-receiving effect simulation. The simulated optical reflective surface with higher or highest light collection efficiency is called the optical reflective surface 8 in this embodiment.
本发明实施例中优选采用Solidworks建立光学模拟模型,并配合使用Lighttools光学模拟软件进行分析。在建立的光学模拟模型中,采用固定的发光芯片和收光芯片的相对位置,以及发光芯片的发光光型(包括发光角度和各个发光角度上的光强)、反射面的反射条件等。同时,也建立蛋形光反射面的光学模拟模型,该模型除了光学反射面为蛋形光反射面之外,其他条件与本发明实施例光学模拟模型保持一致,以进行对照。In the embodiment of the present invention, Solidworks is preferably used to establish an optical simulation model, and Lighttools optical simulation software is used for analysis. In the established optical simulation model, the relative positions of the fixed light-emitting chip and the light-receiving chip, the light-emitting pattern of the light-emitting chip (including the light-emitting angle and the light intensity at each light-emitting angle), and the reflection conditions of the reflective surface are used. At the same time, an optical simulation model of the egg-shaped light reflecting surface is also established. Except that the optical reflecting surface is an egg-shaped light reflecting surface, other conditions of the model are consistent with the optical simulation model of the embodiment of the present invention for comparison.
在一次模拟结果中表明,蛋形光反射面的光学模拟模型的收光芯片每接收到4.6单位的光通量,收光光束共14753条,而通过模拟得到的具有两个反射面的光学反射面8的光学模拟模型的收光芯片最高可以接收6.3单位的光通量,收光光束17409条。A simulation result shows that the light-receiving chip of the optical simulation model of the egg-shaped light reflecting surface receives 4.6 units of luminous flux, and there are 14,753 light beams in total, while the optical reflecting surface with two reflecting surfaces obtained through simulation is 8 The light-receiving chip of the optical simulation model can receive up to 6.3 units of luminous flux, and there are 17409 light-receiving beams.
具有光学反射面8的光学模拟模型收光光束条数比蛋形光反射面的光学模拟模型多2656条。由于每条光线强度皆不相同,单纯比较收光光束条数意义可能不大。因此,以光通量代表收光效率对传统的蛋形光反射面的光学模拟模型和具有光学反射面8的光学模拟模型进行比较,发现具有光学反射面8的光学模拟模型可以增加约35%的收光量。可见,采用本发明实施例的光学反射面8可以大幅提升收光效率。The optical simulation model with the optical reflection surface 8 has 2656 more light beams than the optical simulation model with the egg-shaped light reflection surface. Since the intensity of each light beam is different, it may not be meaningful to simply compare the number of light beams. Therefore, comparing the optical simulation model of the traditional egg-shaped light reflection surface with the optical simulation model with the optical reflection surface 8 by representing the light collection efficiency with the luminous flux, it is found that the optical simulation model with the optical reflection surface 8 can increase the collection efficiency by about 35%. amount of light. It can be seen that the light collection efficiency can be greatly improved by using the optical reflection surface 8 of the embodiment of the present invention.
此外,由于对光学反射面8的设计,可以改变发光芯片1所发射的光反射到收光芯片3上的光通量,因此,在发光芯片1的发光强度和发光光型相同的情况下,通过设计不同的光学反射面8,也可以控制光耦合器的电流转换比。In addition, due to the design of the optical reflection surface 8, the luminous flux emitted by the light-emitting chip 1 and reflected on the light-receiving chip 3 can be changed. Different optical reflection surfaces 8 can also control the current conversion ratio of the optical coupler.
在本实施例中,还提供了一种光耦合器封装方法。图9是根据本发明实施例的光耦合器封装方法的流程图,如图9所示,该流程包括如下步骤:In this embodiment, an optical coupler packaging method is also provided. Fig. 9 is a flowchart of an optical coupler packaging method according to an embodiment of the present invention. As shown in Fig. 9, the process includes the following steps:
步骤S901,将发光芯片和收光芯片分别安装在水平相对设置的第一支架和第二支架上;Step S901, installing the light-emitting chip and the light-receiving chip on the first support and the second support that are horizontally opposite to each other;
步骤S902,采用透光封胶包覆发光芯片;Step S902, encapsulating the light-emitting chip with a light-transmitting sealant;
步骤S903,设计光学反射面,其中,光学反射面包括:第一反射面和第二反射面,第一反射面靠近发光芯片设置,第一反射面用于将直接发射自发光芯片的第一光线反射至收光芯片;第二反射面靠近收光芯片设置,第二反射面用于将直接发射自发光芯片的第二光线以及由直接发射自发光芯片再经第一反射面或第二反射面反射的第三光线反射至收光芯片;Step S903, designing an optical reflective surface, wherein the optical reflective surface includes: a first reflective surface and a second reflective surface, the first reflective surface is set close to the light-emitting chip, and the first reflective surface is used to direct the first light emitted from the light-emitting chip Reflected to the light-receiving chip; the second reflective surface is set close to the light-receiving chip, and the second reflective surface is used to direct the second light emitted from the light-emitting chip and the second light directly emitted from the light-emitting chip through the first reflective surface or the second reflective surface The reflected third light is reflected to the light-receiving chip;
步骤S904,采用透明内封装体包覆透光封胶和收光芯片,并使得透明内封胶的顶面呈现出于光学反射面相同的形状;Step S904, using a transparent inner package to cover the light-transmitting sealant and the light-receiving chip, and making the top surface of the transparent inner sealant present the same shape as the optical reflection surface;
步骤S905,采用具有反光性质的外封装体包覆透明内封装体。Step S905, covering the transparent inner package with the reflective outer package.
可选地,上述的光学反射面8的是利用发光芯片进行收光效益模拟而得到的收光效率高于蛋形光反射面的反射面。Optionally, the above-mentioned optical reflection surface 8 is a reflection surface whose light collection efficiency is higher than that of the egg-shaped light reflection surface obtained by using light-emitting chips to simulate light collection efficiency.
本发明实施例提供的光耦合器在收光芯片端和发光芯片端分别采用不用曲率的两种反射面,因此,又称为双曲率光耦合器。相较于相关技术,双曲率光耦合器采用的经光学模拟、计算后的光学反射面方式,发光芯片端反射面配合发光芯片发光的角度与光型进行聚光动作,将发光芯片所发出的光线聚焦于收光芯片感应区;收光芯片端反射面有效捕捉散失的光线并重新聚焦回收光芯片感应区。双曲率光耦合器优点在于平面式支架无发收光支架间互相覆盖,故共模拒斥现象较佳;且硅胶仅于发光芯片端,无高压失效问题;加以经光学模拟、计算后光学反射面的设计可有效集中光束并反射于定面积的收光芯片上,能够有效控制产品电流转换比的范围。The optical coupler provided by the embodiment of the present invention adopts two kinds of reflective surfaces with no curvature at the end of the light-receiving chip and the end of the light-emitting chip, so it is also called a double-curvature optical coupler. Compared with the related technology, the double curvature optical coupler adopts the optical reflection surface method after optical simulation and calculation. The reflective surface of the light-emitting chip cooperates with the light-emitting angle and light pattern of the light-emitting chip to perform light-condensing action, and the light emitted by the light-emitting chip The light is focused on the sensing area of the light-receiving chip; the reflective surface at the end of the light-receiving chip effectively captures the lost light and refocuses the sensing area of the light-receiving chip. The advantage of the double-curvature optical coupler is that the planar support does not cover each other between the light-emitting and receiving supports, so the common-mode rejection phenomenon is better; and the silicone is only on the light-emitting chip end, and there is no high-voltage failure problem; after optical simulation and calculation, the optical reflection The design of the surface can effectively concentrate the light beam and reflect it on the light-receiving chip with a fixed area, and can effectively control the range of the current conversion ratio of the product.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (9)
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