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CN107700002B - Chemical fiber yarn elasticizer - Google Patents

Chemical fiber yarn elasticizer Download PDF

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Publication number
CN107700002B
CN107700002B CN201710915789.7A CN201710915789A CN107700002B CN 107700002 B CN107700002 B CN 107700002B CN 201710915789 A CN201710915789 A CN 201710915789A CN 107700002 B CN107700002 B CN 107700002B
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chemical fiber
wire
steam
pipe
fiber
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CN107700002A (en
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张金
陈丹青
张简宁
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Zhuji Zuyin Socks Co ltd
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Zhuji Zuyin Socks Co ltd
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/004Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by heating fibres, filaments, yarns or threads so as to create a temperature gradient across their diameter, thereby imparting them latent asymmetrical shrinkage properties
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J13/00Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明公开了一种化纤丝加弹机,属于纺织丝加弹设备领域,包括放线装置、加热装置和收线装置,所述放线装置放线架,所述收线装置包括收线架,化纤丝从放线架中的原丝卷筒中放出,穿过加热装置,并最终通过所述络筒单元将加热好的化纤丝绕卷到成品卷筒上,加热装置包括内部中空的走丝管,化纤丝穿过所述走丝管进行加热,加热装置还包括给所述走丝管加热用的电加热器,加热装置还包括蒸汽管道,所述化纤丝的走丝路径位于蒸汽管道与走丝管的内壁之间,蒸汽管道上沿化纤丝的走丝方向间隔设有蒸汽出口,蒸汽通入所述蒸汽管道并从所述蒸汽出口排出为所述化纤丝加热。本发明的优点在于使得化纤丝被加热的温度更加容易控制,加弹效果更好。

Figure 201710915789

The invention discloses a chemical fiber yarn texturing machine, which belongs to the field of textile yarn texturing equipment, and comprises a wire-releasing device, a heating device and a wire-receiving device. , the chemical fiber yarn is released from the raw silk reel in the pay-off frame, passes through the heating device, and finally winds the heated chemical fiber yarn on the finished product reel through the winding unit. The heating device includes a hollow wire feeding The chemical fiber thread is heated through the wire pipe. The heating device also includes an electric heater for heating the wire pipe. The heating device also includes a steam pipe. The wire path of the chemical fiber is located between the steam pipe and the Between the inner walls of the wire-feeding pipes, steam outlets are arranged at intervals along the wire-feeding direction of the chemical fiber on the steam pipe, and steam passes into the steam pipe and is discharged from the steam outlet to heat the chemical fiber. The invention has the advantages of making it easier to control the temperature at which the chemical fiber filaments are heated, and having a better elasticizing effect.

Figure 201710915789

Description

一种化纤丝加弹机A chemical fiber yarn texturing machine

【技术领域】【Technical field】

本发明涉及一种化纤丝加弹机,属于纺织丝加弹设备领域。The invention relates to a texturing machine for chemical fiber filaments, which belongs to the field of textile filament texturing equipment.

【背景技术】【Background technique】

纺织丝的加弹工艺,是利用加热、拉伸的方式来使得纺织丝具备一定的弹性,这种丝束比较常用在袜子等服装领域,而在加弹工艺中,加热部分是比较重要的环节,而加热过程中的温控和湿度控制也非常关键,温控和湿度控制控制不好的话,会极大影响到纺织丝的最终弹性度。The texturing process of textile silk is to use heating and stretching to make the textile silk have a certain degree of elasticity. This kind of tow is more commonly used in the field of socks and other clothing. In the texturing process, the heating part is a relatively important link. , and the temperature control and humidity control in the heating process are also very critical. If the temperature control and humidity control are not well controlled, it will greatly affect the final elasticity of the textile yarn.

而现有市面上的加弹机工艺,通常是采用电加热或者蒸汽加热两种方式,但是两种方式在实际生产也存在一定弊端,如果单纯采用电加热的方式,会导致湿度不够,处于一种“干”加热、“干”拉伸的状态,会最终导致纺织丝的弹性不佳,易拉断的问题,而且如果是电加热方式,需要严格控制温度,如果超过150°,会非常影响纺织丝的自身性能,温度过低,则达不到拉伸加弹的作用;而如果是单纯用蒸汽加热的方式,则会导致湿度过大,拉伸回缩后弹性量过大,弹性量过大则韧性不足。The existing texturing machine technology on the market usually adopts two methods of electric heating or steam heating, but the two methods also have certain disadvantages in actual production. If the method of electric heating is only used, the humidity will not be enough. This state of "dry" heating and "dry" stretching will eventually lead to the problem of poor elasticity of the textile yarn and easy to break, and if it is an electric heating method, the temperature needs to be strictly controlled. If it exceeds 150°, it will have a great impact The properties of textile yarn, if the temperature is too low, the effect of stretching and elastication will not be achieved; and if it is simply heated by steam, it will lead to excessive humidity, excessive elasticity after stretching and retraction, and excessive elasticity. If it is too large, the toughness will be insufficient.

【发明内容】【Content of invention】

本发明所要解决的技术问题在于克服现有技术的不足而提供一种化纤丝加弹机的加热装置,使得化纤丝被加热的温度更加容易控制,加弹效果更好。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a heating device for a chemical fiber texturing machine, so that the temperature at which the chemical fiber is heated is easier to control and the texturing effect is better.

解决上述技术问题,本发明采用如下技术方案:To solve the above technical problems, the present invention adopts the following technical solutions:

一种化纤丝加弹机,包括放线装置、加热装置和收线装置,所述放线装置包括用于放置多个原丝卷筒的放线架,所述收线装置包括设有多个络筒单元的收线架,化纤丝从放线架中的原丝卷筒中放出,穿过加热装置,并最终通过所述络筒单元将加热好的化纤丝绕卷到成品卷筒上,所述加热装置包括内部中空的走丝管,化纤丝穿过所述走丝管进行加热,所述加热装置包括给所述走丝管加热用的电加热器,所述加热装置还包括蒸汽管道,所述化纤丝的走丝路径位于蒸汽管道与走丝管的内壁之间,所述蒸汽管道上沿化纤丝的走丝方向间隔设有蒸汽出口,蒸汽通入所述蒸汽管道并从所述蒸汽出口排出为所述化纤丝加热。A chemical fiber yarn texturing machine, comprising a pay-off device, a heating device and a take-up device, the pay-off device includes a pay-off frame for placing a plurality of raw silk reels, and the take-up device includes a plurality of The take-up frame of the winding unit, the chemical fiber filament is released from the raw silk reel in the pay-off frame, passes through the heating device, and finally winds the heated chemical fiber filament on the finished product reel through the winding unit. The heating device includes a hollow wire tube, through which the chemical fiber thread is heated, the heating device includes an electric heater for heating the wire tube, and the heating device also includes a steam pipe, The wire-traveling path of the chemical fiber is located between the steam pipe and the inner wall of the wire-feeding pipe, and steam outlets are arranged at intervals along the wire-traveling direction of the chemical fiber on the steam pipe, and the steam passes into the steam pipe and flows from the steam pipe The outlet is discharged to heat the chemical fiber filaments.

采用本发明的有益效果:Adopt beneficial effect of the present invention:

本发明中,加热装置包括了电加热和蒸汽加热两种方式,其中电加热器是给走丝管本身进行加热,而蒸汽加热主要是通过蒸汽管道内的蒸汽给化纤丝进行加热,这样具备了电加热的快速加热的优点,同时也解决了电加热湿度不够的问题,而且也解决了单独蒸汽加热时湿度过大的问题,可以让湿度达到一个较为合适的范围内,从而使得化纤丝的弹性适中。In the present invention, the heating device includes two methods of electric heating and steam heating, wherein the electric heater heats the wire feeding pipe itself, and the steam heating mainly heats the chemical fiber through the steam in the steam pipe, thus having The advantage of rapid heating by electric heating also solves the problem of insufficient humidity of electric heating, and also solves the problem of excessive humidity when steam heating alone, so that the humidity can reach a more suitable range, so that the elasticity of chemical fiber filaments can be improved. Moderate.

另外,本发明中电加热和蒸汽加热在结构上进行优化,首先,电加热器是直接给走丝管加热,而化纤丝是直接设置在走丝管内,即电加热器加热的产生的热量基本是直接传递到化纤丝,中间除了蒸汽外没有阻隔,热量损失是比较小的;In addition, the structure of electric heating and steam heating in the present invention is optimized. First, the electric heater directly heats the wire feeding tube, while the chemical fiber is directly arranged in the wire feeding tube, that is, the heat generated by the electric heater heating is basically It is directly transmitted to the chemical fiber filaments, there is no barrier in the middle except steam, and the heat loss is relatively small;

而对于蒸汽加热,由于是蒸汽管道内直接通入蒸汽,并直接从蒸汽出口处排出为化纤丝加热,中间也没有阻隔,即蒸汽从通入蒸汽管道后到排出到化纤丝中间,热量损失也较小,而且蒸汽管道本身就处于走丝管内部,本身就具备保温效果,所以蒸汽在蒸汽管道内基本不会发生热量散失;For steam heating, since the steam is directly fed into the steam pipe and discharged directly from the steam outlet to heat the chemical fiber filaments, there is no barrier in the middle, that is, the heat loss from the steam entering the steam pipe to the middle of the chemical fiber filaments is also small. Smaller, and the steam pipe itself is inside the wire-feeding pipe, which has the effect of heat preservation, so the steam will basically not lose heat in the steam pipe;

故本发明中这种结构设计,使得电加热器设置的温度与化纤丝处实际的温度,温差较小,同时通入的蒸汽从蒸汽管道内到实际到达化纤丝处,温差也基本不变,也就是说,电加热器设置的温度与化纤丝在走丝管内的实际温度更加接近,故温度就更加容易掌控,而蒸汽加热部分,由于热量损失小,故通入的蒸汽量变得更可控,对化纤丝的湿度也更加容易掌控。Therefore, this structural design in the present invention makes the temperature difference between the temperature set by the electric heater and the actual temperature of the chemical fiber filament place smaller, and the temperature difference between the steam introduced from the steam pipe and actually reaching the chemical fiber filament place is basically unchanged. That is to say, the temperature set by the electric heater is closer to the actual temperature of the chemical fiber in the wire tube, so the temperature is easier to control, and the steam heating part, due to the small heat loss, the amount of steam introduced becomes more controllable , It is also easier to control the humidity of chemical fiber filaments.

此外,本发明中的加弹机还设置了放线装置和收线装置,从而让整个加弹机在结构上更加紧凑,不会占用很大空间。In addition, the texturing machine in the present invention is also provided with a wire-feeding device and a wire-receiving device, so that the entire texturing machine is more compact in structure and does not take up a lot of space.

作为优选,所述走丝管内安装有内支架,所述蒸汽管道安装在所述内支架上,所述内支架包括过线板,所述过线板上设有供所述化纤丝穿过的过线孔。As a preference, an inner bracket is installed in the wire-running tube, the steam pipeline is installed on the inner bracket, the inner bracket includes a wire-passing plate, and the wire-passing plate is provided with a hole for the chemical fiber to pass through Cable hole.

作为优选,所述蒸汽管道与过线板固定连接,所述过线板、蒸汽管道组成整体并插装在所述走丝管内。Preferably, the steam pipe is fixedly connected to the wire-passing board, and the wire-passing board and the steam pipe are integrated and inserted into the wire-running tube.

作为优选,所述加热装置在走丝管端部设有稳定空腔,所述稳定空腔内设有隔板,所述隔板将稳定空腔分隔为上空腔和下空腔,所述化纤丝穿过所述上空腔,所述下空腔其中一侧用于通入蒸汽,另一侧与蒸汽管道相通。As a preference, the heating device is provided with a stable cavity at the end of the wire feeding tube, and a partition is arranged in the stable cavity, and the partition divides the stable cavity into an upper cavity and a lower cavity, and the chemical fiber The wire passes through the upper cavity, one side of the lower cavity is used for passing steam, and the other side is communicated with the steam pipe.

作为优选,电加热器为加热丝,所述加热丝周向间隔分布在走丝管的外壁上或绕卷在走丝管的外壁上;或,所述电加热器为电加热管,所述电加热管插装在走丝管内,所述蒸汽管道内置在电加热管内。Preferably, the electric heater is a heating wire, and the heating wire is circumferentially distributed on the outer wall of the wire tube or wound on the outer wall of the wire tube; or, the electric heater is an electric heating tube, and the The electric heating tube is inserted in the wire-feeding tube, and the steam pipe is built in the electric heating tube.

作为优选,所述放线架还包括多个转动安装在放线架上的活动挂钩,每个活动挂钩连接有复位弹簧,原丝卷筒上的原丝绕过并挂置在活动挂钩上,所述活动挂钩连接有第一拉力传感器,所述第一拉力传感器连接有控制开关,所述控制开关控制所述牵引辊轮运行和停止。Preferably, the pay-off frame also includes a plurality of movable hooks rotatably installed on the pay-off frame, each movable hook is connected with a return spring, the raw silk on the raw silk reel is bypassed and hung on the movable hook, The movable hook is connected with a first tension sensor, and the first tension sensor is connected with a control switch, and the control switch controls the running and stopping of the traction roller.

作为优选,所述放线架上设有多个挂杆,所述原丝卷筒可转动地挂置在所述挂杆上,所述放线架在每个挂杆附近设置有第二拉力传感器,所述第二拉力传感器感应从原丝卷筒中引出的原丝的拉力。Preferably, the pay-off frame is provided with a plurality of hanging rods, the raw silk reel is rotatably hung on the hanging rods, and the pay-off frame is provided with a second pulling force near each hanging rod sensor, the second tension sensor senses the tension of the raw silk drawn from the raw silk reel.

作为优选,所述收线架上设有整丝板,所述整丝板上设有多个整丝孔,多根化纤丝分别穿过每个整丝孔并被分配到所述络筒单元上,所述整丝板与每个络筒单元之间设有调节化纤丝张力的张力调节器。As a preference, the wire take-up frame is provided with a straightening board, and the straightening board is provided with a plurality of straightening holes, and a plurality of chemical fiber filaments respectively pass through each straightening hole and are distributed to the winding unit Above, a tension regulator for adjusting the tension of chemical filaments is provided between the whole filament board and each winding unit.

作为优选,所述张力调节器包括固定座,所述固定座上滑动安装有多个滑块,每个滑块上设有穿孔,所述化纤丝从所述整丝孔穿出后经过穿孔,再分配到所述络筒单元上。Preferably, the tension adjuster includes a fixing seat, on which a plurality of sliders are slidably installed, and each slider is provided with a perforation, and the chemical fiber thread passes through the hole after passing through the whole thread hole, Then distributed to the winding unit.

作为优选,所述化纤丝加弹机包括牵引化纤丝用的牵引辊轮,所述牵引辊轮包括固定底座,所述固定底座上安装有主动辊轮和用于贴紧在主动辊轮表面的压轮,固定底座上转动安装有第一转轴,所述主动辊轮安装在第一转轴上,所述牵引辊轮还包括第二转轴,所述第二转轴包括第一轴段和第二轴段,第二轴段的中轴线相对于第一轴段的中轴线径向偏移,第一轴段转动安装在固定底座上,所述压轮安装在第二轴段上,所述牵引辊轮还包括用于拨动所述压轮朝向主动辊轮偏心转动或远离所述主动辊轮偏心转动的拨杆。As a preference, the chemical fiber texturizing machine includes traction rollers for drawing chemical fiber filaments, the traction rollers include a fixed base, and the fixed base is equipped with driving rollers and rollers that are used to be attached to the surface of the driving rollers. The pressure roller is equipped with a first rotating shaft rotating on the fixed base, the driving roller is installed on the first rotating shaft, the traction roller also includes a second rotating shaft, and the second rotating shaft includes a first shaft segment and a second shaft segment, the central axis of the second shaft segment is radially offset relative to the central axis of the first shaft segment, the first shaft segment is rotatably mounted on a fixed base, the pressure roller is mounted on the second shaft segment, and the traction roller The wheel also includes a lever for eccentrically rotating the pressure wheel toward the driving roller or away from the driving roller.

本发明的其他特点和优点将会在下面的具体实施方式、附图中详细的揭露。Other features and advantages of the present invention will be disclosed in detail in the following specific embodiments and drawings.

【附图说明】【Description of drawings】

下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:

图1为本发明化纤丝加弹机优选实施例的整体结构示意图一;Fig. 1 is the overall structural schematic diagram 1 of the preferred embodiment of the chemical fiber filament texturing machine of the present invention;

图2为本发明化纤丝加弹机优选实施例的整体结构示意图二;Fig. 2 is the overall structural schematic diagram II of the preferred embodiment of the chemical fiber texturizing machine of the present invention;

图3为本发明化纤丝加弹机优选实施例中张力调节器的结构示意图;Fig. 3 is a schematic structural view of the tension regulator in the preferred embodiment of the chemical fiber texturizing machine of the present invention;

图4为本发明化纤丝加弹机优选实施例中化纤丝的走丝示意图;Fig. 4 is the schematic diagram of the wire movement of the chemical fiber yarn in the preferred embodiment of the chemical fiber yarn texturing machine of the present invention;

图5为本发明化纤丝加弹机优选实施例中加热装置的结构示意图;Fig. 5 is a schematic structural view of the heating device in the preferred embodiment of the chemical fiber texturing machine of the present invention;

图6为本发明化纤丝加弹机优选实施例中加热装置的分解示意图;Fig. 6 is an exploded schematic view of the heating device in the preferred embodiment of the chemical fiber texturing machine of the present invention;

图7为本发明化纤丝加弹机优选实施例中加热装置的截面示意图;Fig. 7 is a schematic cross-sectional view of the heating device in the preferred embodiment of the chemical fiber texturing machine of the present invention;

图8为本发明化纤丝加弹机优选实施例中牵引辊轮的结构示意图;Fig. 8 is a schematic structural view of the traction roller in the preferred embodiment of the chemical fiber texturing machine of the present invention;

图9为本发明化纤丝加弹机优选实施例中牵引辊轮的正向示意图;Fig. 9 is a front schematic view of the traction roller in the preferred embodiment of the chemical fiber texturizing machine of the present invention;

图10为图9中A-A向的中剖面示意图。Fig. 10 is a schematic cross-sectional view along A-A in Fig. 9 .

【具体实施方式】【Detailed ways】

下面结合本发明实施例的附图对本发明实施例的技术方案进行解释和说明,但下述实施例仅为本发明的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其他实施例,都属于本发明的保护范围。The technical solutions of the embodiments of the present invention will be explained and described below in conjunction with the accompanying drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention, not all of them. Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present invention.

在下文描述中,出现诸如术语“内”、“外”、“上”、“下”、“左”、“右”等指示方位或者位置关系的为基于附图所示的方位或位置关系,仅是为了方便描述实施例和简化描述,而不是指示或暗示所指的装置或者元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the following description, terms such as "inner", "outer", "upper", "lower", "left", "right", etc. that indicate orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, It is only for the convenience of describing the embodiment and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

如图1至图7所示,本实施例的化纤丝加弹机,主要包括三大部分,放线装置1、加热装置2以及收线装置3,以图1为例,位于左侧部分为放线装置1,位于图中右侧部分为收线装置3,而加热装置2则位于放线装置1和收线装置3中间,所述放线装置1包括用于放置多个原丝卷筒12的放线架11,所述收线装置3包括设有多个络筒单元30的收线架31,化纤丝40从放线架11中的原丝卷筒12中放出,穿过加热装置2,并最终通过所述络筒单元30将加热好的化纤丝40绕卷到成品卷筒上,络筒单元30是络筒机上常用的结构,本文不作过多赘述。As shown in Figures 1 to 7, the chemical fiber yarn texturing machine of this embodiment mainly includes three parts, a wire-releasing device 1, a heating device 2 and a wire-receiving device 3, taking Figure 1 as an example, the part on the left side is The pay-off device 1, the part on the right side of the figure is the take-up device 3, and the heating device 2 is located between the pay-off device 1 and the take-up device 3, the pay-off device 1 includes a plurality of raw silk reels for placing 12 of the pay-off frame 11, the take-up device 3 includes a take-up frame 31 provided with a plurality of winding units 30, the chemical fiber filament 40 is released from the raw silk reel 12 in the pay-off frame 11, and passes through the heating device 2. Finally, the heated chemical fiber yarn 40 is wound onto the finished reel through the winding unit 30. The winding unit 30 is a commonly used structure on a winding machine, and will not be described in detail herein.

具体结构如下:The specific structure is as follows:

放线装置1:Pay-off device 1:

如图1和图2所示,所述放线架11还包括多个转动安装在放线架11上的活动挂钩13,每个活动挂钩13连接有复位弹簧,复位弹簧在图1和图2中未示出,原丝从原丝卷筒12上被牵引辊轮牵引出来后,放线装置1中的牵引辊轮为第一牵引辊轮501,原丝或化纤丝绕过并挂置在活动挂钩13上,所述活动挂钩13连接有第一拉力传感器,所述第一拉力传感器连接有控制开关,所述控制开关控制所述第一牵引辊轮501运行和停止。As shown in Figures 1 and 2, the pay-off frame 11 also includes a plurality of movable hooks 13 that are rotatably mounted on the pay-off frame 11, and each movable hook 13 is connected with a back-moving spring, and the back-moving spring is shown in Fig. 1 and Fig. 2 Not shown in the figure, after the raw silk is pulled out by the traction roller from the raw silk reel 12, the traction roller in the pay-off device 1 is the first traction roller 501, and the raw silk or chemical fiber silk is bypassed and hung on the On the movable hook 13 , the movable hook 13 is connected with a first tension sensor, and the first tension sensor is connected with a control switch, and the control switch controls the operation and stop of the first traction roller 501 .

活动挂钩13安装在一个感应器挂架131上,该感应器挂架131位于放线架11的上方,所述活动挂钩13设置在感应器挂架131上,具体而言是活动挂钩13、复位弹簧、第一拉力传感器是集成在一个传感器盒132内,该传感器盒132固定安装在感应器挂架131上,所述感应器挂架131包括立柱133,所述放线架11上设有与所述立柱133套装连接的套管134,立柱133和套管134套装连接,从而可以实现升降效果,需要时感应器挂架131可以实现高度调节。Movable hook 13 is installed on an inductor hanger 131, and this inductor hanger 131 is positioned at the top of pay-off rack 11, and described movable hook 13 is arranged on the inductor hanger 131, is specifically movable hook 13, resets Spring, the first tension sensor are integrated in a sensor box 132, and this sensor box 132 is fixedly installed on the sensor hanger 131, and described sensor hanger 131 comprises column 133, and described pay-off rack 11 is provided with The column 133 is sleeved and connected with the sleeve 134, and the column 133 and the sleeve 134 are sleeved and connected so as to achieve a lifting effect, and the sensor hanger 131 can be adjusted in height when necessary.

本实施例中的活动挂钩13是一个通过复位弹簧可自动复位的转动件,而原丝是绕过该活动挂钩13并挂置在上面,原丝在被牵引过程中会对活动挂钩13产生一个作用力,从而让活动挂钩13产生一定转动角度,而活动挂钩13转动后会被第一拉力传感器感应到,当原丝在正常牵引状态下,第一拉力传感器感受到活动挂钩13的所受到的作用力是处于一个正常的预设范围内,而当原丝被拉断或被拉死的状态下,活动挂钩13会复位到最初状态,或被拉动到较大角度处,这两个状态都会导致第一拉力传感器所感应的拉力值超出了其预设的正常范围内,此时第一拉力传感器会控制与其相连的控制开关,让控制开关来关闭第一牵引辊轮501,从而让放线装置1处于停止运行的状态,减少了不必要的能耗损失。The movable hook 13 in this embodiment is a rotating part that can be reset automatically by a back-moving spring, and the raw silk is to walk around the movable hook 13 and hang on it. Active force, so that the movable hook 13 produces a certain rotation angle, and the movable hook 13 will be sensed by the first tension sensor after the rotation. The active force is within a normal preset range, and when the original wire is broken or pulled to death, the movable hook 13 will reset to the original state, or be pulled to a larger angle, and both states will be As a result, the tension value sensed by the first tension sensor exceeds its preset normal range. At this time, the first tension sensor will control the control switch connected to it, and let the control switch close the first traction roller 501, so that the pay-off The device 1 is in the state of stopping operation, which reduces unnecessary energy consumption loss.

此外,由于原丝都是绕卷在原丝卷筒12上,而原丝卷筒12是转动挂置在放线架11的挂杆111上,第一牵引辊轮501拉出原丝时,有一定几率发生拉死现象,为了能够第一时间检测到原丝是否处于拉死状态,所述放线架11在每个挂杆111附近设置有第二拉力传感器14,所述第二拉力传感器14感应从原丝卷筒12中引出的原丝的拉力。本实施例中第一拉力传感器比较靠近加热装置2,而设置第二拉力传感器14,有助于提高感应灵敏度,因为第二拉力传感器14是设置在挂杆111附近,原丝从原丝卷筒12中拉出时发生拉死现象,第二拉力传感器14能够立刻感知到,会在第一拉力传感器感知前就提前感知。In addition, since the raw silk is all wound on the raw silk drum 12, and the raw silk drum 12 is rotated and hung on the hanging rod 111 of the pay-off frame 11, when the first traction roller 501 pulls out the raw silk, there is There is a certain probability that the phenomenon of pulling dead occurs. In order to be able to detect whether the original silk is in a dead state at the first time, the pay-off frame 11 is provided with a second tension sensor 14 near each hanging rod 111. The second tension sensor 14 Sensing the pulling force of the raw silk drawn from the raw silk reel 12 . In the present embodiment, the first tension sensor is closer to the heating device 2, and the second tension sensor 14 is arranged, which helps to improve the sensitivity of the induction, because the second tension sensor 14 is arranged near the hanging rod 111, and the raw silk is drawn from the raw silk reel. Pull dead phenomenon occurs when pulling out in 12, and the second tension sensor 14 can be sensed immediately, and can be sensed in advance before the first tension sensor senses.

为了让化纤丝40在放线过程中互不干扰,所述放线架11上设置有分丝排架15,所述分丝排架15位于活动挂钩13与原丝卷筒12之间,所述分丝排架15上设有多个供原丝穿过的分丝孔151。从每个原丝卷筒12中拉出的原丝或化纤丝40都单独对应一个分丝孔151,从而让原丝到活动挂钩13这段路径上不会相互缠绕。In order to allow the chemical fiber filaments 40 not to interfere with each other during the pay-off process, the pay-off frame 11 is provided with a sub-filament rack 15, and the sub-filament rack 15 is located between the movable hook 13 and the raw silk reel 12, so The wire splitting rack 15 is provided with a plurality of splitting holes 151 for the raw wires to pass through. The raw silk or chemical fiber filament 40 pulled out from each raw silk reel 12 all corresponds to a separate thread hole 151, so that the path from the raw silk to the movable hook 13 will not be entangled with each other.

为了让从活动挂钩13处的原丝集中回收,所述放线架11还设置有收丝板16,所述收丝板16设在所述活动挂钩13与第一牵引辊轮501之间,所述收丝板16上设有多个沿水平方向横向并列设置的收丝孔161,相邻收丝孔161之间的水平孔距在1mm~15mm之间,原丝经过收丝板16后,能够更加整齐地进入第一牵引辊轮501。In order to collect the raw silk from the movable hook 13, the pay-off frame 11 is also provided with a collection plate 16, and the collection plate 16 is arranged between the movable hook 13 and the first traction roller 501, The receiving plate 16 is provided with a plurality of receiving holes 161 horizontally arranged side by side in the horizontal direction, and the horizontal hole distance between adjacent receiving holes 161 is between 1 mm and 15 mm. , can enter the first traction roller 501 more neatly.

本实施例中所述收丝板16与第一牵引辊轮501之间设有罗拉,其中,所述放线装置1中的罗拉包括第一罗拉61和第二罗拉62,所述第一罗拉61至少部分浸没于第一液体槽171内,所述第一液体槽171内放置有柔软剂,这样原丝绕经第一罗拉61时,原丝表面就附着有柔软剂了;而所述第二罗拉62至少部分浸没于第二液体槽172内,所述第二液体槽172内放置有润滑剂,这样原丝绕经第二罗拉62时,原丝表面就附着有润滑剂了。In this embodiment, rollers are arranged between the receiving plate 16 and the first traction roller 501, wherein the rollers in the pay-off device 1 include a first roller 61 and a second roller 62, and the first roller 61 is at least partly submerged in the first liquid tank 171, and a softening agent is placed in the first liquid tank 171, so that when the precursor is wound around the first roller 61, the softening agent is attached to the surface of the precursor; The second roller 62 is at least partly submerged in the second liquid tank 172, and a lubricant is placed in the second liquid tank 172, so that when the precursor is wound around the second roller 62, the lubricant is attached to the surface of the precursor.

所述罗拉与第一牵引辊轮501之间设有可上下升降调节的压丝板18,压丝板18在放线装置1中主要起到调节张力的作用,压丝板18可以上下升降,压丝板18主要包括基板和插板,基板上设有插槽,插板插装在插槽内,而原丝则穿过基板与插板之间的间隙进入到牵引辊轮中,具体可参见图2。Between the roller and the first traction roller 501, there is a wire pressing plate 18 that can be adjusted up and down. The wire pressing plate 18 mainly plays the role of adjusting the tension in the pay-off device 1. The wire pressing plate 18 mainly includes a base plate and a plug board, the base board is provided with a slot, the plug board is inserted in the slot, and the raw silk enters the traction roller through the gap between the base board and the plug board, specifically, See Figure 2.

加热装置2:Heating device 2:

如图5至图7所示,本实施例中加热装置2包括内部中空的走丝管21,化纤丝40或原丝穿过所述走丝管21进行加热,走丝管21内可以穿过一根化纤丝40,也可以是同时穿过多根化纤丝,本实施例中优选是在一个走丝管21内穿过多根化纤丝,所述加热装置2包括给所述走丝管21加热用的电加热器22,所述加热装置2还包括蒸汽管道23,所述化纤丝40位于蒸汽管道23与走丝管21的内壁之间,所述蒸汽管道23上沿化纤丝40的走丝方向间隔设有蒸汽出口231,蒸汽通入所述蒸汽管道23并从所述蒸汽出口231排出为所述化纤丝40加热。As shown in Figures 5 to 7, in this embodiment, the heating device 2 includes a hollow wire tube 21, through which the chemical fiber filament 40 or precursor passes through the wire tube 21 for heating, and the inside of the wire tube 21 can pass through One chemical fiber filament 40 can also pass through multiple chemical filaments at the same time. In this embodiment, it is preferred to pass through multiple chemical filaments in a wire feeding tube 21, and the heating device 2 includes feeding tube 21 An electric heater 22 for heating, the heating device 2 also includes a steam pipeline 23, the chemical fiber yarn 40 is located between the steam pipeline 23 and the inner wall of the wire feeding pipe 21, and the steam pipeline 23 runs along the chemical fiber yarn 40 Steam outlets 231 are arranged at intervals in the filament direction, and steam is passed into the steam pipe 23 and discharged from the steam outlet 231 to heat the chemical fiber filaments 40 .

本实施例中的加热装置2包括了电加热和蒸汽加热两种方式,其中电加热器22是给走丝管21本身进行加热,而蒸汽加热主要是通过蒸汽管道23内的蒸汽给化纤丝40进行加热,这样具备了电加热的快速加热的优点,同时也解决了电加热湿度不够的问题,而且也解决了单独蒸汽加热时湿度过大的问题,可以让湿度达到一个较为合适的范围内,从而使得化纤丝40的弹性适中。The heating device 2 in this embodiment includes two methods of electric heating and steam heating, wherein the electric heater 22 heats the wire feeding tube 21 itself, and the steam heating mainly uses the steam in the steam pipe 23 to give the chemical fiber 40 Heating, which has the advantages of rapid heating of electric heating, and also solves the problem of insufficient humidity of electric heating, and also solves the problem of excessive humidity when steam heating alone, allowing the humidity to reach a more suitable range. Therefore, the elasticity of the chemical fiber filament 40 is moderate.

另外,本实施例中电加热和蒸汽加热在结构上进行优化,首先,电加热器22是直接给走丝管21加热,而化纤丝40是直接设置在走丝管21内,即电加热器22加热的产生的热量基本是直接传递到化纤丝40,中间除了蒸汽外没有阻隔,热量损失是比较小的;In addition, in this embodiment, electric heating and steam heating are structurally optimized. First, the electric heater 22 directly heats the wire feeding pipe 21, while the chemical fiber filament 40 is directly arranged in the wire feeding pipe 21, that is, the electric heater The heat generated by 22 heating is basically directly transferred to the chemical fiber filament 40, there is no barrier in the middle except steam, and the heat loss is relatively small;

而对于蒸汽加热,由于是蒸汽管道23内直接通入蒸汽,并直接从蒸汽出口231处排出为化纤丝40加热,中间也没有阻隔,即蒸汽从通入蒸汽管道23后到排出到化纤丝40中间,热量损失也较小,而且蒸汽管道23本身就处于走丝管21内部,走丝管内本身就具备保温效果,所以蒸汽在蒸汽管道23内基本不会发生热量散失;For steam heating, since steam is directly passed into the steam pipe 23 and directly discharged from the steam outlet 231 to heat the chemical fiber filament 40, there is no barrier in the middle, that is, the steam is discharged to the chemical fiber filament 40 from the steam pipe 23. In the middle, the heat loss is also small, and the steam pipe 23 itself is inside the wire pipe 21, and the wire pipe itself has a thermal insulation effect, so the steam basically does not lose heat in the steam pipe 23;

故本实施例中这种结构设计,使得电加热器22设置的温度与化纤丝40处实际的温度,温差较小,同时通入的蒸汽从蒸汽管道23内到实际到达化纤丝40处,温差也基本不变,也就是说,电加热器22设置的温度与化纤丝40在走丝管21内的实际温度更加接近,故温度就更加容易掌控,而蒸汽加热部分,由于热量损失小,故通入的蒸汽量变得更可控,对化纤丝40的湿度也更加容易掌控。Therefore, this structural design in the present embodiment makes the temperature that the electric heater 22 is set and the actual temperature at the chemical fiber filament 40, the temperature difference is small, and the steam that passes into simultaneously arrives at the chemical fiber filament 40 in the steam pipe 23, and the temperature difference is relatively small. It is also basically unchanged, that is to say, the temperature set by the electric heater 22 is closer to the actual temperature of the chemical fiber yarn 40 in the wire feeding tube 21, so the temperature is easier to control, and the steam heating part, because the heat loss is small, so The amount of steam introduced becomes more controllable, and the humidity of the chemical fiber yarn 40 is also easier to control.

本实施例中所述电加热器22的加热温度为110℃~130℃,优选是120℃,所述蒸汽管道23内的蒸汽温度为95℃~110℃,优选为102℃,在该参数条件下,化纤丝40的湿度、软化温度刚好,弹性量较为合适。In this embodiment, the heating temperature of the electric heater 22 is 110°C to 130°C, preferably 120°C, and the temperature of the steam in the steam pipeline 23 is 95°C to 110°C, preferably 102°C. Under the above conditions, the humidity and softening temperature of the chemical fiber yarn 40 are just right, and the amount of elasticity is more appropriate.

具体结构而言,所述走丝管21内安装有内支架20,所述蒸汽管道23安装在所述内支架20上。该内支架20包括过线板24,本实施例中作为优选,过线板24设置有多个,所述过线板24上设有供所述化纤丝40穿过的过线孔241,本实施例中的过线孔241呈长方形状,因为本实施例中多根化纤丝40是一起穿过同个走丝管21内,故过线孔241设置成长方形,让多根化纤丝40可以并列平行通过,因为本实施例中走丝管21长度较长,故设置多个过线板24,用于支撑化纤丝40,防止其在走丝管21内下垂,如果走丝管21长度较短,可不设置过线板24或设置一个过线板24,均是可以。In terms of specific structure, an inner bracket 20 is installed inside the wire-running tube 21 , and the steam pipeline 23 is installed on the inner bracket 20 . The inner bracket 20 includes a wire-passing board 24. In this embodiment, as a preference, a plurality of wire-passing boards 24 are provided, and the wire-passing board 24 is provided with a wire-passing hole 241 for the chemical fiber filament 40 to pass through. The wire passing hole 241 in the embodiment is in the shape of a rectangle, because a plurality of chemical fiber filaments 40 pass through the same wire tube 21 together in the present embodiment, so the wire passing hole 241 is arranged as a rectangle, so that the plurality of chemical fiber filaments 40 can Parallel and parallel passage, because the length of the wire feeding tube 21 is longer in the present embodiment, so a plurality of wire passing boards 24 are arranged to support the chemical fiber yarn 40 and prevent it from sagging in the wire feeding tube 21. If the wire feeding tube 21 is longer in length Short, can not be provided with the wire passing board 24 or a wire passing board 24 is set, all can.

本实施例中多个过线板将所述走丝管21的内腔分隔为一个以上的小加热室,每个小加热室内设有所述蒸汽出口231,每个小加热室是一个加热单元,相当于每个加热单元都单独设置蒸汽出口231,从而让每个加热单元的蒸汽量都相对均匀,湿度上更加平均。In this embodiment, a plurality of wire passing boards divide the inner cavity of the wire feeding tube 21 into more than one small heating chamber, each small heating chamber is provided with the steam outlet 231, and each small heating chamber is a heating unit , which means that each heating unit is provided with a separate steam outlet 231, so that the steam volume of each heating unit is relatively uniform, and the humidity is more even.

本实施例所述蒸汽管道23与过线板24固定连接,所述过线板24、蒸汽管道23组成整体并插装在所述走丝管21内,即过线板24、蒸汽管道23是一个整体的模块,在需要安装、清洗、维修时,整体进行拆除非常方便,同时本实施例中过线板24的外形呈圆形,刚好与走丝管21的内壁相匹配,故把蒸汽管道23与过线板24设置成整体,相当于过线板24起到了定位好蒸汽管道23的作用。The steam pipeline 23 described in this embodiment is fixedly connected with the wire-passing plate 24, and the wire-passing plate 24 and the steam pipeline 23 form a whole and are inserted into the wire-feeding tube 21, that is, the wire-passing plate 24 and the steam pipeline 23 are An integral module is very convenient to remove as a whole when it needs to be installed, cleaned, and maintained. At the same time, the shape of the wire passing plate 24 in this embodiment is circular, which just matches the inner wall of the wire tube 21. Therefore, the steam pipe 23 and the wire-passing plate 24 are arranged as a whole, which is equivalent to the effect that the wire-passing plate 24 has played a role in positioning the steam pipe 23.

本实施例中蒸汽出口231的形状也进行优选设置,由于本实施例中一个走丝管21内穿过多根化纤丝40,故在蒸汽管道23上设有一个条形状的切口以形成所述蒸汽出口231,蒸汽从切口处喷出时形成扇形喷射区,所述多根化纤丝40位于所述扇形喷射区内,具体可参见图7中所示,位于最底部的蒸汽管道23,蒸汽从切口处喷出大致呈扇形喷射区,这样可以覆盖到过线孔241内的所有化纤丝40。In this embodiment, the shape of the steam outlet 231 is also preferably set. Since a plurality of chemical fiber filaments 40 are passed through in a wire feeding tube 21 in this embodiment, a strip-shaped slit is provided on the steam pipe 23 to form the The steam outlet 231 forms a fan-shaped injection area when the steam is ejected from the slit, and the plurality of chemical fiber filaments 40 are located in the fan-shaped injection area. Specifically, it can be seen from the steam pipe 23 located at the bottom, as shown in FIG. The spray area from the cutout is roughly fan-shaped, so that all the chemical fiber filaments 40 in the thread passing hole 241 can be covered.

本实施例作为优选,走丝管21内还额外设置了两根蒸汽管道23,与位于最底部的蒸汽管道23形成一个三角形结构,不但增加了蒸汽出量,而且还有助于提高内支架20的稳定性。In this embodiment, as a preference, two steam pipes 23 are additionally arranged in the wire feeding pipe 21, forming a triangular structure with the steam pipe 23 at the bottom, which not only increases the steam output, but also helps to improve the internal support 20. stability.

化纤丝40从走丝管21端部进入的时候,容易被蒸汽排出的气流形成干扰,从而造成化纤丝40跳动过大,为了解决这个问题,所述加热装置2在走丝管21端部设有稳定空腔201,具体而言该稳定空腔201设置在内支架20的端部,所述稳定空腔201上设有过线孔241,所述稳定空腔201沿走丝方向的两个端壁之间的间隙小于50mm,本实施例中稳定空腔201具体由两片过线板24组装形成,两片过线板24轴向之间的间隙小于50mm。两片过线板24上均有过线孔241,化纤丝40在过线孔241不会发生过大的上下跳动,从而起到稳定作用。When the chemical fiber yarn 40 enters from the end of the wire feeding tube 21, it is easily disturbed by the airflow discharged from the steam, thus causing the chemical fiber yarn 40 to jump too much. In order to solve this problem, the heating device 2 is installed at the end of the wire feeding tube 21. There is a stable cavity 201, specifically, the stable cavity 201 is arranged at the end of the inner bracket 20, and the stable cavity 201 is provided with a wire passing hole 241, and the two sides of the stable cavity 201 along the wire walking direction The gap between the end walls is less than 50 mm. In this embodiment, the stable cavity 201 is formed by assembling two wire passing plates 24 , and the axial gap between the two wire passing plates 24 is less than 50 mm. There are thread passing holes 241 on the two thread passing plates 24, and the chemical fiber filament 40 will not jump up and down excessively in the thread passing holes 241, thereby playing a stabilizing effect.

为了进一步提高稳定效果,所述稳定空腔201内设有隔板25,所述隔板25将稳定空腔201分隔为上空腔202和下空腔203,所述化纤丝40穿过所述上空腔202,所述下空腔203一侧用于通入蒸汽,另一侧与蒸汽管道23相通,通入蒸汽的一侧设置有蒸汽入口2031,上空腔202和下空腔203相互分隔,上空腔202内不会受到蒸汽气流的影响,而下空腔203,优选是一个密闭的空间,一侧通入蒸汽,蒸汽在下空腔203内临时存储后进入蒸汽管道23,设置一个密闭的下空腔203的效果,是让下空腔203成为一个稳压用的空间,能蒸汽能够持续稳定的输入蒸汽管道23,而不会时断时续。In order to further improve the stabilizing effect, a partition 25 is arranged inside the stable cavity 201, and the partition 25 divides the stable cavity 201 into an upper cavity 202 and a lower cavity 203, and the chemical fiber filament 40 passes through the upper cavity Cavity 202, one side of the lower cavity 203 is used to feed steam, and the other side communicates with the steam pipe 23, the side where the steam is fed is provided with a steam inlet 2031, the upper cavity 202 and the lower cavity 203 are separated from each other, and the upper cavity The cavity 202 will not be affected by the steam flow, and the lower cavity 203 is preferably a closed space, one side of which is fed with steam, and the steam enters the steam pipe 23 after being temporarily stored in the lower cavity 203, and an airtight lower space is set. The effect of the cavity 203 is to make the lower cavity 203 a space for stabilizing the pressure, so that the steam can be continuously and stably input into the steam pipeline 23 without interruption.

对于电加热器22而言,可以有多种实施方式,比如电加热器22可以是单独的加热丝221,所述加热丝221直接周向间隔分布在走丝管21的外壁上或绕卷在走丝管21的外壁上,对走丝管21进行直接加热;或者,所述电加热器22为电加热管,当然电加热管上也设置了相应的加热丝221,所述电加热管插装在走丝管21内,所述蒸汽管道23内置在所述电加热管内,本实施例采用的是后者,采用后者的优点在于电加热管也是可拆的形式,维修、清洗较为方便。For the electric heater 22, there can be multiple implementations. For example, the electric heater 22 can be a separate heating wire 221, and the heating wire 221 is directly distributed on the outer wall of the wire feeding tube 21 at intervals in the circumferential direction or wound around it. On the outer wall of the wire pipe 21, the wire pipe 21 is directly heated; or, the electric heater 22 is an electric heating tube, and of course a corresponding heating wire 221 is also arranged on the electric heating tube, and the electric heating tube is inserted Installed in the wire feeding tube 21, the steam pipe 23 is built in the electric heating tube, the latter is used in this embodiment, and the advantage of using the latter is that the electric heating tube is also detachable, which is more convenient for maintenance and cleaning .

本实施例中,每根走丝管21之间设置有也设置了罗拉,如图4所示,本实施例中加热装置2包括三根走丝管21,其中间设置两个罗拉,分别为第三罗拉63和第四罗拉64,第三罗拉63和第四罗拉64在加热装置2中主要起到提高张力的效果,让化纤丝40在加热装置2中不过于松弛,以提高后期的回缩量,本实施例中三根走丝管21,大致设置成梯形状,当然本领域技术人员也可以设置成“W形”、“Z形”等。In this embodiment, rollers are also arranged between each wire feeding pipe 21. As shown in FIG. The third roller 63 and the fourth roller 64, the third roller 63 and the fourth roller 64 mainly play the role of increasing the tension in the heating device 2, so that the chemical fiber yarn 40 is not too loose in the heating device 2, so as to improve the retraction in the later stage In this embodiment, the three wire tubes 21 are roughly arranged in a trapezoidal shape, and of course those skilled in the art can also be arranged in a "W shape", "Z shape" and the like.

收线装置3:Take-up device 3:

本实施例中的收线装置3,包括收线架31以及牵引化纤丝40用的牵引辊轮,收线装置3中牵引辊轮有三个,即第二牵引辊轮502、第三牵引辊轮503、第四牵引辊轮504,第二牵引辊轮502位于加热装置2的出口处,在收线架31的顶部,用于将加热装置2中出来的化纤丝40牵引出来,第三牵引辊轮503位于收线架31的底部,第二牵引辊轮502和第三牵引辊轮503之间路线较长,用于提高化纤丝40的冷却效果,而第四牵引辊轮504也位于收线架31的顶部。The take-up device 3 in the present embodiment comprises the take-up frame 31 and the traction rollers used for drawing the chemical fiber filament 40. There are three traction rollers in the take-up device 3, namely the second traction roller 502, the third traction roller 503, the fourth traction roller 504, the second traction roller 502 is located at the outlet of the heating device 2, on the top of the take-up frame 31, for pulling out the chemical fiber filament 40 coming out of the heating device 2, the third traction roller The wheel 503 is positioned at the bottom of the take-up frame 31, and the route between the second traction roller 502 and the third traction roller 503 is longer for improving the cooling effect of the chemical fiber filament 40, and the fourth traction roller 504 is also located at the take-up roller. the top of rack 31.

所述收线架31上设有整丝板32,所述整丝板32上设有多个整丝孔321,从加热装置2内输出的多根化纤丝40分别穿过每个整丝孔321并被分配到每个络筒单元30上,从而让每根化纤丝40不发生相互缠绕。The wire take-up frame 31 is provided with a thread-rectifying plate 32, and the thread-rectifying plate 32 is provided with a plurality of thread-rectifying holes 321, and a plurality of chemical fiber filaments 40 output from the heating device 2 pass through each thread-rectifying hole respectively. 321 and distributed to each winding unit 30, so that each chemical fiber filament 40 does not entangle with each other.

本实施例中络筒单元30是层叠式设计,所述收线架31包括多层横架311,每层横架311上设有1个或多个所述络筒单元30。由于每个络筒单元30的位置都略有不同,故从整丝板32出去后的化纤丝40到每个络筒单元30之间的走丝线路和走丝距离都不一样,较长路线的化纤丝40则容易产生松弛问题,导致路线较长的络筒单元30绕卷出来的成品卷筒,与路线较短的络筒单元30绕卷处理的成品卷筒,其化纤丝40的绕卷松紧度有差异,故为了解决这个问题,整丝板32与每个络筒单元30之间设有调节化纤丝40张力的张力调节器33,利用张力调节器33可以对每根化纤丝40的松紧度进行调整,以保证每个成品卷筒的绕卷程度接近统一。In this embodiment, the winding unit 30 is a stacked design, and the take-up frame 31 includes a multi-layer horizontal frame 311 , and one or more winding units 30 are provided on each horizontal frame 311 . Since the positions of each winding unit 30 are slightly different, the wire routing and wire distance between the chemical fiber yarn 40 going out from the whole yarn plate 32 and each winding unit 30 are different, and the longer route The chemical fiber filament 40 is prone to slack problems, resulting in the finished product reel wound by the winding unit 30 with a longer route, and the finished product reel processed by the winding unit 30 with a shorter route. The winding of the chemical fiber filament 40 There are differences in the tightness of the rolls, so in order to solve this problem, a tension regulator 33 for adjusting the tension of the chemical fiber filaments 40 is provided between the whole yarn plate 32 and each winding unit 30, and each chemical fiber filament 40 can be adjusted by using the tension regulator 33. Adjust the tightness of each finished roll to ensure that the winding degree of each finished roll is close to uniform.

张力调节器33的具体结构,可参见图3中所示,所述张力调节器33包括固定座331,所述固定座331上滑动安装有多个滑块332,每个滑块332上设有穿孔,所述化纤丝40从所述整丝孔321穿出后经过穿孔,再分配到所述络筒单元30上,滑块332的滑动距离,可以用来调整每根化纤丝40到络筒单元30之间的张力。The specific structure of the tension adjuster 33 can be referred to as shown in Fig. 3 , the tension adjuster 33 includes a fixed base 331, and a plurality of sliders 332 are slidably installed on the fixed base 331, and each slider 332 is provided with perforation, the chemical fiber filaments 40 pass through the whole filament hole 321 and are then distributed to the winding unit 30. The sliding distance of the slider 332 can be used to adjust each chemical fiber filament 40 to the winding Tension between units 30.

由于加热后的化纤丝40,其表面附着有水分或者其他添加剂,如果不进行分丝,相互之间容易相互吸引缠绕,整丝板32虽然已经有一定的分丝作用,但是其孔距之间相对较小,为了提高分丝效果,所述收线装置3还包括分丝板34,化纤丝40在进入整丝板32之前,会先经过分丝板34,该分丝板34所述分丝板34上设有多个分丝通孔341,相邻分丝通孔341之间的间距大于相邻整丝孔321之间的间距,具体可参见图2和图3中所示。Since the heated chemical fiber filament 40 has moisture or other additives attached to its surface, if it is not separated, it is easy to attract and entangle with each other. Although the whole filament plate 32 has a certain separation effect, the distance between the holes Relatively small, in order to improve the splitting effect, the take-up device 3 also includes a splitting plate 34, the chemical fiber 40 will pass through the splitting plate 34 before entering the finishing plate 32, and the splitting plate 34 will pass through the splitting plate 34. The thread plate 34 is provided with a plurality of thread-dividing through-holes 341 , and the distance between adjacent thread-dividing through-holes 341 is greater than the distance between adjacent whole-filament holes 321 , as shown in FIG. 2 and FIG. 3 .

所述收线装置3还包括梳丝板35,所述化纤丝40依次穿过梳丝板35、分丝板34,所述梳丝板35上设有多个梳丝槽351,梳丝板35其实一个粗分丝的过程,本实施例中梳丝板35、分丝板34、整丝板32这样组合布局,实际上实现的是化纤丝40从聚拢到分开,再聚拢的走丝过程,这样的走丝过程,让化纤丝40不会发生松弛,每根化纤丝40更加紧绷,从而不会过度收缩,影响其弹性量。The take-up device 3 also includes a carding board 35, and the chemical fiber yarn 40 passes through the carding board 35 and the dividing board 34 in turn, and the combing board 35 is provided with a plurality of combing grooves 351, and the combing board 35 35 is actually a coarse separation process. In this embodiment, the combined layout of the comb board 35, the separation board 34, and the whole board 32 actually realizes the process of the chemical fiber yarn 40 from gathering to separating and then gathering. , such a wire-running process prevents the chemical fiber filaments 40 from slack, and each chemical fiber filament 40 is more tense, so that it will not shrink excessively and affect its elasticity.

本文中的牵引辊轮,即第一牵引辊轮501、第二牵引辊轮502、第三牵引辊轮503、第四牵引辊轮504,都是相同的结构。The traction rollers herein, that is, the first traction roller 501, the second traction roller 502, the third traction roller 503, and the fourth traction roller 504, all have the same structure.

其结构如图8至图10所示,包括固定底座51,所述固定底座51上安装有主动辊轮52和用于贴紧在主动辊轮52表面的压轮53,固定底座51上转动安装有第一转轴54,所述主动辊轮52安装在第一转轴54上,所述牵引辊轮还包括第二转轴55,所述第二转轴55包括第一轴段551和第二轴段552,第二轴段552的中轴线相对于第一轴段551的中轴线径向偏移,第一轴段551转动安装在固定底座51上,所述压轮53安装在第二轴段552上,所述牵引辊轮还包括用于拨动所述压轮53朝向主动辊轮52偏心转动或远离所述主动辊轮52偏心转动的拨杆56。Its structure is shown in Fig. 8 to Fig. 10, comprises fixed base 51, and described fixed base 51 is installed with driving roller 52 and is used for being close to the pressing wheel 53 on the surface of driving roller 52, and the fixed base 51 is rotatably installed There is a first rotating shaft 54, on which the driving roller 52 is installed, and the traction roller also includes a second rotating shaft 55, and the second rotating shaft 55 includes a first shaft segment 551 and a second shaft segment 552 , the central axis of the second shaft section 552 is radially offset relative to the central axis of the first shaft section 551, the first shaft section 551 is rotatably mounted on the fixed base 51, and the pressure roller 53 is mounted on the second shaft section 552 , the traction roller further includes a driving lever 56 for driving the pressure roller 53 to rotate eccentrically toward the driving roller 52 or away from the driving roller 52 eccentrically.

本实施例中,第二转轴55的第一轴段551和第二轴段552的转动中心不在同一直线上,相当于第一轴段551和第二轴段552两者是偏心设置,而压轮53是安装在第二轴段552上,故当第一轴段551发生转动时,压轮53与主动辊轮52之间的距离会发生变化,利用这个距离的变化,即可实现压轮53与主动辊轮52之间的压紧或松开,即利用偏心的原理来实现压轮53和主动辊轮52之间的压紧或松开,在实际操作时,只需要拨动拨杆56,就能快速实现调节,操作起来非常方便,而且整个牵引辊轮结构也较为简单。In this embodiment, the rotation centers of the first shaft section 551 and the second shaft section 552 of the second shaft 55 are not on the same straight line, which means that both the first shaft section 551 and the second shaft section 552 are eccentrically arranged, and The wheel 53 is installed on the second shaft section 552, so when the first shaft section 551 rotates, the distance between the pressing wheel 53 and the driving roller 52 will change, and the pressing wheel can be realized by using the change of this distance. 53 and the driving roller 52 are pressed or loosened, that is, the principle of eccentricity is used to realize the pressing or loosened between the pressure roller 53 and the driving roller 52. In actual operation, it is only necessary to toggle the lever 56, the adjustment can be realized quickly, the operation is very convenient, and the structure of the whole traction roller is relatively simple.

如图10所示,本实施例中所述第一轴段551包括偏心套筒,所述偏心套筒内设有偏心轴孔,偏心轴孔的中轴线和偏心套筒自身的转动中轴线,不在同一直线上,所述第二轴段552插装在所述偏心轴孔内,故相当于第二轴段552的转动中轴线与偏心套筒的转动中轴线不在同一直线上,所述拨杆56连接在所述偏心套筒上,拨动拨杆56,则拨动偏心套筒转动,偏心套筒转动时,则带动第二轴段552上的压轮53产生靠近或远离主动辊轮52的运动。As shown in Figure 10, the first shaft section 551 in this embodiment includes an eccentric sleeve, and the eccentric sleeve is provided with an eccentric shaft hole, the central axis of the eccentric shaft hole and the rotational central axis of the eccentric sleeve itself, Not on the same straight line, the second shaft section 552 is inserted into the eccentric shaft hole, so it is equivalent to that the rotation center axis of the second shaft section 552 is not on the same line as the rotation center axis of the eccentric sleeve, the dial The rod 56 is connected to the eccentric sleeve. When the lever 56 is moved, the eccentric sleeve rotates. When the eccentric sleeve rotates, the pressure roller 53 on the second shaft section 552 is driven to approach or move away from the driving roller. 52 movements.

为让压轮53在正常工作状态下始终与主动辊轮52贴紧,所述固定座331上连接有拉簧57,所述拉簧57连接至所述拨杆56,所述拉簧57对拨杆56产生拉力,以使所述压轮53朝向主动辊轮52偏心转动。In order to allow the pressure roller 53 to be in close contact with the driving roller 52 under normal working conditions, an extension spring 57 is connected to the fixed seat 331, and the extension spring 57 is connected to the driving rod 56, and the extension spring 57 is connected to The driving lever 56 generates a pulling force, so that the pressure roller 53 rotates eccentrically toward the driving roller 52 .

为了减少偏心套筒的转动摩擦,所述固定底座51上设有第二安装孔,所述偏心套筒安装在第二安装孔内,偏心套筒与第二安装孔的内壁之间设有轴套511,设置轴套511后,可以减少偏心套筒的外壁与第二安装孔之间的摩擦力。In order to reduce the rotational friction of the eccentric sleeve, the fixed base 51 is provided with a second installation hole, the eccentric sleeve is installed in the second installation hole, and a shaft is arranged between the eccentric sleeve and the inner wall of the second installation hole. The sleeve 511, after the shaft sleeve 511 is provided, the frictional force between the outer wall of the eccentric sleeve and the second installation hole can be reduced.

为了防止第二轴段552与偏心套管134之间发生相对转动,所述偏心套筒上设有固定孔5511,所述固定孔从偏心套筒的外壁连通至所述偏心轴孔,固定孔5511上穿有固定所述第二轴段552的紧固螺钉,为了让紧固螺钉能更好的固定,所述第二轴段552上设有压紧平面。In order to prevent relative rotation between the second shaft section 552 and the eccentric sleeve 134, the eccentric sleeve is provided with a fixing hole 5511, and the fixing hole communicates with the eccentric shaft hole from the outer wall of the eccentric sleeve, and the fixing hole 5511 is threaded with fastening screws for fixing the second shaft section 552. In order to better fix the fastening screws, the second shaft section 552 is provided with a pressing plane.

本实施例中,拨杆56的转动方向有第一方向S1和与其相反的第二方向S2,所述拨杆56朝第一方向S1转动时,压轮53朝向主动辊轮52偏心转动,拨杆56朝第二方向S2转动时,压轮53远离主动辊轮52偏心转动。故当用户需要松开压轮53时,需要拨动拨杆56朝第二方向S2转动,用户松开拨杆56时,拨杆56在拉簧57的作用下,朝第一方向S1回位。In this embodiment, the rotation direction of the driving lever 56 has a first direction S1 and a second direction S2 opposite to it. When the driving lever 56 rotates in the first direction S1, the pressing wheel 53 rotates eccentrically toward the driving roller 52, and the driving roller 53 rotates eccentrically. When the rod 56 rotates in the second direction S2, the pressure roller 53 rotates eccentrically away from the driving roller 52 . Therefore, when the user needs to release the pressing wheel 53, the lever 56 needs to be turned toward the second direction S2, and when the user releases the lever 56, the lever 56 returns to the first direction S1 under the action of the tension spring 57. .

为了让用户在松手状态下,也能让压轮53与主动辊轮52保持分离状态,本实施例中设置了一个限位块58,即当拨杆56沿第二方向S2转动到一定角度,当拨杆56与拉簧57呈一直线这一临界点时,如果拨杆56继续朝第二方向S2转动,此时的放开拨杆56,拨杆56不会往第一方向S1回位,而是会继续往第二方向S2转动直至与主动滚动再次贴紧,而限位块58则设置在该临界点与拨杆56朝第二方向S2转动时重新回转位置的范围之间,具体可参见图9,将限位块58设置在该位置处,拨杆56会停靠在限位块58上,不会朝第一方向S1转动,也不会朝第二方向S2转动,从而实现在松开拨杆56的前提下,也能保证压轮53与主动辊轮52之间相互分离。In order to allow the user to keep the pressure roller 53 and the driving roller 52 in a separated state even when the user is letting go, a limit block 58 is provided in this embodiment, that is, when the driving lever 56 rotates to a certain angle along the second direction S2, When the driving rod 56 and the extension spring 57 are in a straight line, if the driving rod 56 continues to rotate toward the second direction S2, and the driving rod 56 is released at this time, the driving rod 56 will not return to the first direction S1 , but will continue to rotate in the second direction S2 until it is in close contact with the active rolling again, and the limit block 58 is set between the critical point and the range of the re-rotation position when the lever 56 rotates in the second direction S2, specifically As can be seen in FIG. 9 , when the limit block 58 is set at this position, the lever 56 will stop on the limit block 58 and will neither rotate in the first direction S1 nor in the second direction S2, so as to achieve Under the premise of loosening the driving lever 56, it can also ensure that the pressure roller 53 and the driving roller 52 are separated from each other.

由于压轮53贴紧主动辊轮52时,压轮53自身也在发生转动,为了减少压轮53与第二轴段552之间的摩擦,所述压轮53与第二转轴55之间设有轴承531,所述压轮53的两端至少一端设有轴承槽,所述轴承安装在所述轴承槽内,设置轴承后,可以有效减少压轮53与第二轴段552之间的摩擦。此外,为了减少压轮53的自身重量,所述压轮53上设有多个偷料孔。Since the pressure roller 53 is close to the driving roller 52, the pressure roller 53 itself is also rotating, in order to reduce the friction between the pressure roller 53 and the second shaft section 552, a set There is a bearing 531, at least one of the two ends of the pressure roller 53 is provided with a bearing groove, and the bearing is installed in the bearing groove. After the bearing is installed, the friction between the pressure roller 53 and the second shaft section 552 can be effectively reduced . In addition, in order to reduce the weight of the pressing wheel 53 itself, the pressing wheel 53 is provided with a plurality of stealing holes.

化纤丝加弹的整个工艺流程:先从原丝卷筒12中拉出,经过第二拉力传感器14、穿过分丝排架15上的分丝孔151、再依次经过活动挂钩13、收丝板16、第一罗拉61、第二罗拉62、压丝板18、第一牵引辊轮501,接下来是经过加热装置,主要是穿过三根走丝管21,穿过三根走丝管21后,再依次经过第二牵引辊轮502、第三牵引辊轮503、梳丝板35、分丝板34、整丝板32、第四牵引辊轮504、张力调节器33,最终分配到络筒单元30。The whole technological process of chemical fiber filament texturization: first pull out from the original silk reel 12, pass through the second tension sensor 14, pass through the thread separation hole 151 on the thread separation rack 15, and then pass through the movable hook 13 and the collection plate in sequence 16. The first roller 61, the second roller 62, the wire pressing plate 18, the first traction roller 501, and then through the heating device, mainly passing through the three wire feeding tubes 21, after passing through the three wire feeding tubes 21, Then pass through the second traction roller 502, the third traction roller 503, the comb plate 35, the splitter plate 34, the whole filament plate 32, the fourth traction roller 504, the tension regulator 33, and finally distribute to the winding unit 30.

以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,熟悉该本领域的技术人员应该明白本发明包括但不限于附图和上面具体实施方式中描述的内容。任何不偏离本发明的功能和结构原理的修改都将包括在权利要求书的范围中。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and those skilled in the art should understand that the present invention includes but is not limited to the accompanying drawings and the description in the above specific embodiments content. Any modifications that do not depart from the functional and structural principles of the present invention will be included in the scope of the claims.

Claims (8)

1. A chemical fiber elasticizer comprises a pay-off device, a heating device and a take-up device, wherein the pay-off device comprises a pay-off rack for placing a plurality of precursor reels, the take-up device comprises a take-up rack provided with a plurality of spooling units, chemical fiber is discharged from the precursor reels in the pay-off rack, passes through the heating device, and finally is wound on a finished product reel through the spooling units, the heating device comprises a hollow fiber running pipe, the chemical fiber passes through the fiber running pipe to be heated, the chemical fiber elasticizer is characterized in that the heating device further comprises an electric heater and a steam pipeline for heating the fiber running pipe, a fiber running path of the chemical fiber is positioned between the steam pipeline and the inner wall of the fiber running pipe, steam outlets are arranged on the steam pipeline at intervals along the fiber running direction of the chemical fiber, and steam is introduced into the steam pipeline and discharged from the steam outlets to heat the chemical fiber; the heating device is characterized in that a stable cavity is arranged at the end part of the filament conveying pipe, a partition plate is arranged in the stable cavity, the stable cavity is divided into an upper cavity and a lower cavity by the partition plate, the lower cavity is a closed space, the chemical fiber filaments penetrate through the upper cavity, one side of the lower cavity is used for introducing steam, and the other side of the lower cavity is communicated with a steam pipeline; the internal support is installed in the wire feeding pipe, the steam pipeline is installed on the internal support, the internal support comprises a plurality of wire passing plates which are arranged at intervals along the wire feeding direction, wire passing holes for the chemical fiber wires to pass through are formed in the wire passing plates, a plurality of chemical fiber wires simultaneously pass through the wire feeding pipe, and the plurality of chemical fiber wires simultaneously pass through the wire passing holes.
2. The chemical fiber texturing machine according to claim 1, wherein the steam duct is fixedly connected with a wire passing plate, and the wire passing plate and the steam duct are integrated and inserted into the wire feeding pipe.
3. The chemical fiber texturing machine according to claim 1, wherein the electric heater is heating wires which are circumferentially distributed on the outer wall of the wire feeding pipe at intervals or wound on the outer wall of the wire feeding pipe; or the electric heater is an electric heating pipe, the electric heating pipe is inserted in the wire moving pipe, and the steam pipeline is arranged in the electric heating pipe.
4. The chemical fiber elasticizer of claim 1, wherein the pay-off rack further comprises a plurality of movable hooks rotatably mounted on the pay-off rack and a first traction roller for drawing the chemical fiber from the raw fiber reel, each movable hook is connected with a return spring, the raw fiber on the raw fiber reel bypasses and is hung on the movable hook, the movable hook is connected with a first tension sensor, the first tension sensor is connected with a control switch, and the control switch controls the first traction roller to run and stop.
5. The chemical fiber elasticizer of claim 4, wherein the payoff stand is provided with a plurality of hanging rods on which the precursor reels are rotatably hung, and wherein the payoff stand is provided with a second tension sensor near each hanging rod, the second tension sensor sensing tension of the precursor drawn from the precursor reel.
6. The chemical fiber elasticizer according to claim 1, wherein a filament arranging plate is provided on the take-up frame, a plurality of filament arranging holes are provided on the filament arranging plate, a plurality of chemical fibers pass through each filament arranging hole respectively and are distributed to the winding units, and a tension adjuster for adjusting tension of the chemical fibers is provided between the filament arranging plate and each winding unit.
7. The chemical fiber elasticizer of claim 6, wherein the tension adjuster comprises a fixed seat, a plurality of sliding blocks are slidably mounted on the fixed seat, each sliding block is provided with a through hole, and the chemical fiber passes through the through holes after passing through the whole fiber hole and is redistributed to the spooling unit.
8. The chemical fiber elasticizer according to claim 4, wherein the first traction roller comprises a fixed base, the fixed base is provided with a driving roller and a pressing wheel for being attached to the surface of the driving roller, the fixed base is rotatably provided with a first rotating shaft, the driving roller is arranged on the first rotating shaft, the first traction roller further comprises a second rotating shaft, the second rotating shaft comprises a first shaft section and a second shaft section, the central axis of the second shaft section is radially offset relative to the central axis of the first shaft section, the first shaft section is rotatably arranged on the fixed base, the pressing wheel is arranged on the second shaft section, and the first traction roller further comprises a shifting lever for shifting the pressing wheel to eccentrically rotate towards the driving roller or to be away from the eccentrically rotate of the driving roller.
CN201710915789.7A 2017-09-30 2017-09-30 Chemical fiber yarn elasticizer Expired - Fee Related CN107700002B (en)

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