CN107472815B - A vacuum adsorption conveying device - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/08—Adjustable and/or adaptable to the article size
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Abstract
Description
技术领域technical field
本发明涉及输送设备技术领域,特别涉及一种真空吸附输送装置。The invention relates to the technical field of conveying equipment, in particular to a vacuum adsorption conveying device.
背景技术Background technique
真空吸附输送机通过真空作用将工件吸附在输送带上,同时,输送带转动实现将工件输送至下一个工序。然而,待输送的工件尺寸不一,因此,现有技术中只能通过设计出不同型号、不同输送带宽度的真空吸附输送机来满足不同工件的输送。但是,这导致产品型号过多,且各个不同型号的真空吸附输送机的主要部件不具备互换性,增加了制作成本和管理成本。The vacuum suction conveyor absorbs the workpiece on the conveyor belt through vacuum, and at the same time, the conveyor belt rotates to transport the workpiece to the next process. However, the workpieces to be conveyed are of different sizes. Therefore, in the prior art, only vacuum suction conveyors of different models and different conveyor belt widths can be designed to meet the conveyance of different workpieces. However, this leads to too many product models, and the main components of different types of vacuum adsorption conveyors are not interchangeable, which increases the production cost and management cost.
可见,现有技术还有待改进和提高。It can be seen that the prior art still needs to be improved and enhanced.
发明内容Contents of the invention
鉴于上述现有技术的不足之处,本发明的目的在于提供一种真空吸附输送装置,旨在解决现有技术中同一台真空吸附输送机不能满足尺寸不同的工件的输送的技术问题。In view of the shortcomings of the above-mentioned prior art, the object of the present invention is to provide a vacuum adsorption conveying device, aiming at solving the technical problem in the prior art that the same vacuum adsorption conveyor cannot meet the conveyance of workpieces with different sizes.
为了达到上述目的,本发明采取了以下技术方案:In order to achieve the above object, the present invention has taken the following technical solutions:
一种真空吸附输送装置,包括底座,抽风机,驱动电机,以及与底座可滑动地连接的多个真空吸附输送单元;所述各个真空吸附输送单元分别包括顶部设有开口的壳体,分别铰接于壳体顶部两端的主动辊和从动辊,以及绕设于主动辊和从动辊上的输送带;输送带上开设有若干通孔用于连通壳体的内腔;所述驱动电机用于驱动各个真空吸附输送单元的主动辊同步转动;所述抽风机的进口端连通各个壳体的内腔。A vacuum adsorption conveying device, comprising a base, an exhaust fan, a driving motor, and a plurality of vacuum adsorption conveying units slidably connected to the base; The driving roller and the driven roller at both ends of the top of the housing, and the conveyor belt wound on the driving roller and the driven roller; the conveyor belt is provided with a number of through holes for communicating with the inner cavity of the housing; the drive motor is used The driving rollers of each vacuum adsorption conveying unit are driven to rotate synchronously; the inlet end of the exhaust fan communicates with the inner cavity of each shell.
所述的真空吸附输送装置中,底座的两侧分别设置有一根直线导轨,壳体的底部两端分别设置有一个支承座,各个支承座上分别设置有一个直线轴承,各个直线轴承与对应的直线导轨可滑动地连接;各个真空吸附输送单元中的一个支承座上设置有一个锁紧装置。In the vacuum adsorption conveying device, a linear guide rail is respectively provided on both sides of the base, a supporting seat is respectively provided at both ends of the bottom of the housing, and a linear bearing is respectively provided on each supporting seat, and each linear bearing is connected to a corresponding The linear guide rails are slidably connected; a locking device is arranged on a supporting seat in each vacuum adsorption conveying unit.
所述的真空吸附输送装置中,底座为中空且开口朝上的结构,各个壳体的底部设有开口用于连通底座的内腔,底座的内腔连通至抽风机的进口端,各个壳体内腔底部并列设置有两根第一调节辊,两根第一调节辊的上方设置有一根第二调节辊,各个调节辊分别与壳体铰接;在水平面上的投影中各个调节辊的长度方向分别与输送带平行;所述底座的顶部设置有一根皮带,该皮带从各个真空吸附输送单元的各个调节辊绕过,皮带的宽度大于底座顶部开口的宽度。In the vacuum adsorption conveying device, the base is hollow and has an opening facing upwards. The bottom of each shell is provided with an opening for communicating with the inner cavity of the base. The inner cavity of the base is connected to the inlet end of the exhaust fan. Two first adjusting rollers are arranged side by side at the bottom of the cavity, and one second adjusting roller is arranged above the two first adjusting rollers, and each adjusting roller is respectively hinged with the shell; in the projection on the horizontal plane, the length direction of each adjusting roller is respectively Parallel to the conveyor belt; a belt is provided on the top of the base, and the belt passes around each adjustment roller of each vacuum suction conveying unit, and the width of the belt is greater than the width of the opening at the top of the base.
所述的真空吸附输送装置中,各个壳体两侧对应三根调节辊处分别开设有一个视窗,各个视窗处分别可拆卸地设置有一块盖板。In the vacuum adsorption conveying device, a viewing window is respectively opened at the positions corresponding to the three regulating rollers on both sides of each housing, and a cover plate is detachably provided at each viewing window.
所述的真空吸附输送装置中,各个主动辊同轴地开设有一个轴向通孔;所述驱动电机连接有一根传动轴,该传动轴穿过各个主动辊的轴向通孔并进行键连接。In the vacuum adsorption conveying device, each driving roller is coaxially provided with an axial through hole; the driving motor is connected to a transmission shaft, and the transmission shaft passes through the axial through hole of each driving roller and is keyed. .
所述的真空吸附输送装置中,所述底座的两分端分别设置有一块侧板,两块侧板的顶端连接有一块横梁;所述驱动电机设置于横梁的一端,且通过带轮连接方式与传动轴连接。In the vacuum adsorption conveying device, a side plate is respectively provided at the two ends of the base, and a beam is connected to the top of the two side plates; Connect with drive shaft.
所述的真空吸附输送装置中,所述从动辊包括可拆卸地设置于壳体上的芯轴,套设于芯轴上的两个轴承,以及与两个轴承的外圈过盈配合的筒体,所述芯轴的两端分别设置有螺纹,壳体上对应芯轴两端处分别设有一个水平开口,芯轴的两端分别放入对应的水平开口中并通过螺母锁紧。In the vacuum suction conveying device, the driven roller includes a mandrel detachably arranged on the housing, two bearings sleeved on the mandrel, and an interference fit with the outer rings of the two bearings. The cylinder body is provided with threads at both ends of the mandrel, and a horizontal opening is respectively provided at the two ends of the mandrel on the shell, and the two ends of the mandrel are respectively put into the corresponding horizontal openings and locked by nuts.
所述的真空吸附输送装置中,各个壳体上对应各个安装板处分别设置有一个调节座,各个调节座上分别水平地开设有一个螺纹孔,各个调节座的螺纹孔中连接有一根调节螺栓,各个调节螺栓的端部分别与芯轴的端部相抵。In the vacuum adsorption conveying device, each housing is provided with an adjusting seat corresponding to each mounting plate, and each adjusting seat is provided with a threaded hole horizontally, and an adjusting bolt is connected to the threaded hole of each adjusting seat , the ends of the adjusting bolts respectively abut against the ends of the mandrel.
所述的真空吸附输送装置中,所述底座中间设置有一块隔板用于将底座的内腔分为两部分,隔板两侧分别设置有至少两个真空吸附输送单元;所述抽风机共设置有两个,各个抽风机进口端分别连通隔板两侧的底座内腔。In the vacuum adsorption conveying device, a partition is arranged in the middle of the base to divide the inner cavity of the base into two parts, and at least two vacuum adsorption conveying units are respectively arranged on both sides of the partition; There are two sets, and the inlet ends of each exhaust fan are respectively connected to the inner cavities of the base on both sides of the partition.
有益效果:Beneficial effect:
本发明提供了一种真空吸附输送装置,相比现有技术,通过设置底座,以及多个与底座可滑动地连接的真空吸附输送单元等部件,使用时移动各个真空吸附输送单元至合适的位置从而适配不同尺寸的工件的吸附输送,提高了真空吸附输送装置的适用性;此外,由于各个真空吸附输送单元结构相同,因此具有互换性,降低了制作成本也便于后期的维修工作。The present invention provides a vacuum adsorption conveying device. Compared with the prior art, by setting a base and a plurality of vacuum adsorption conveying units slidably connected to the base and other components, each vacuum absorbing conveying unit can be moved to a suitable position during use. Therefore, it is suitable for the adsorption transportation of workpieces of different sizes, and the applicability of the vacuum adsorption transportation device is improved; in addition, since each vacuum adsorption transportation unit has the same structure, it is interchangeable, which reduces the production cost and facilitates later maintenance work.
附图说明Description of drawings
图1为本发明提供的真空吸附输送装置自进料侧观察的立体图。Fig. 1 is a perspective view of the vacuum adsorption conveying device provided by the present invention viewed from the feed side.
图2为本发明提供的真空吸附输送装置自出料侧观察的立体图。Fig. 2 is a perspective view of the vacuum adsorption conveying device provided by the present invention viewed from the discharge side.
图3为本发明提供的真空吸附输送装置的右视图。Fig. 3 is a right side view of the vacuum suction conveying device provided by the present invention.
图4为图1中S1区域的局部放大图。FIG. 4 is a partially enlarged view of the S1 area in FIG. 1 .
图5为图3中A-A剖视图。Fig. 5 is a sectional view of A-A in Fig. 3 .
图6为图5中S2区域的局部放大图。FIG. 6 is a partially enlarged view of the area S2 in FIG. 5 .
图7为本发明提供的真空吸附输送装置中,斜向下观察的真空吸附输送单元的立体图。Fig. 7 is a perspective view of the vacuum suction conveying unit viewed obliquely downward in the vacuum suction conveying device provided by the present invention.
图8为本发明提供的真空吸附输送装置中,斜向上观察的真空吸附输送单元斜的立体图。Fig. 8 is an oblique perspective view of the vacuum adsorption conveying unit viewed obliquely upward in the vacuum adsorption conveying device provided by the present invention.
图9为图7中S3区域的局部放大图。FIG. 9 is a partially enlarged view of the area S3 in FIG. 7 .
具体实施方式Detailed ways
本发明提供一种真空吸附输送装置,为使本发明的目的、技术方案及效果更加清楚、明确,以下参照附图并举实施例对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。The present invention provides a vacuum adsorption conveying device. In order to make the purpose, technical solution and effect of the present invention clearer and clearer, the present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
请参阅图1至图9,本发明提供一种真空吸附输送装置。Please refer to FIG. 1 to FIG. 9 , the present invention provides a vacuum suction conveying device.
首先请参阅图1、图2、图3和图7,所述的真空吸附输送装置包括底座301,抽风机302,驱动电机20,以及与底座可滑动地连接的多个真空吸附输送单元4;所述各个真空吸附输送单元分别包括顶部设有开口的壳体41,分别铰接于壳体顶部两端的主动辊42和从动辊43,以及绕设于主动辊和从动辊上的输送带44;输送带上开设有若干通孔用于连通壳体的内腔;所述驱动电机20用于驱动各个真空吸附输送单元的主动辊同步转动;所述抽风机302的进口端连通各个壳体的内腔。附图中每个输送带上仅示意性画出了一列通孔,实际上可以设置多列通孔,各个通孔均匀地分布。First, please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 7, the vacuum adsorption conveying device includes a
工作时,抽风机用于将底座内腔和各个真空吸附输送单元壳体内腔抽成真空状态,由于输送带上开设有通孔,因此工件与输送带接触后会被吸附在输送带上。当驱动电机驱动各个主动辊转动后,工件被输送至下一个工序。由于各个真空吸附输送单元与底座可滑动地连接,因此通过将各个真空吸附单元移动至合适的位置以实现输送不同尺寸的工件,从而提高了该真空吸附输送装置的适用性,由于各个真空吸附输送单元结构相同,因此各个真空吸附输送单元的各个部件具有互换性,降低了制作成本,也便于后续的维修工作。When working, the exhaust fan is used to vacuum the inner cavity of the base and the inner cavity of each vacuum adsorption conveying unit housing. Since the conveyor belt is provided with through holes, the workpiece will be adsorbed on the conveyor belt after contacting it. After the driving motor drives each driving roller to rotate, the workpiece is transported to the next process. Since each vacuum adsorption conveying unit is slidably connected to the base, the workpieces of different sizes can be conveyed by moving each vacuum adsorption unit to a suitable position, thereby improving the applicability of the vacuum adsorption conveying device. The unit structure is the same, so each component of each vacuum adsorption conveying unit is interchangeable, which reduces the manufacturing cost and facilitates subsequent maintenance work.
上述各个真空吸附输送单元与底座可滑动地连接可以有多种实现方式,此处提供一种实现方式但不限于此:底座的两侧分别设置有一根直线导轨309(图1中仅观察到1根),壳体的底部两端分别设置有一个支承座45,各个支承座上分别设置有一个直线轴承46,各个直线轴承与对应的直线导轨可滑动地连接;各个真空吸附输送单元中的一个支承座上设置有一个锁紧装置48。通过直线导轨和直线轴承的配合,方便了真空吸附输送单元沿着直线导轨移动;当移动到合适位置后可通过锁紧装置将真空吸附输送单元锁紧在底座上,以稳定地输送工件。There are many ways to realize the slidable connection between each of the above-mentioned vacuum adsorption delivery units and the base. Here is a way to realize it, but it is not limited to this: a
请参阅图5、图6和图8,进一步地,底座为中空且开口朝上的结构,各个壳体的底部设有开口用于连通底座的内腔,底座的内腔连通至抽风机的进口端,各个壳体内腔底部并列设置有两根第一调节辊471,两根第一调节辊的上方设置有一根第二调节辊472,各个调节辊分别与壳体铰接;在水平面上的投影中各个调节辊的长度方向分别与输送带平行;所述底座的顶部设置有一根皮带32,该皮带从各个真空吸附输送单元的各个调节辊绕过,皮带的宽度大于底座顶部开口的宽度,底座顶部的开口沿底座的整个长度方向延伸(图中未示出底座顶部的开口)。图6示意出了皮带绕设方式,通过该设置,无论各个真空吸附输送单元在底座上移动到何处,各个真空吸附输送单元的底部开口与底座的内腔总是连通。此外,由于使用时皮带通过张紧装置张紧后紧贴底座的上部,因此对底座上部开口未对应真空吸附输送单元的地方起到密封的作用。本发明并不限定皮带两端具体如何张紧。图4示出了一种简易的皮带张紧方式,皮带32两端分别伸出侧板外侧并固定在一个固定块321上,各个固定块的两端分别螺纹连接有一个螺栓322,螺栓的端部与对应的侧板相抵,通过拧紧螺栓即可实现皮带的张紧。Please refer to Figure 5, Figure 6 and Figure 8, further, the base is a hollow structure with the opening facing upwards, the bottom of each shell is provided with an opening for communicating with the inner cavity of the base, and the inner cavity of the base is connected to the inlet of the exhaust fan At the bottom of each housing cavity, two
进一步地,各个壳体两侧对应三根调节辊处分别开设有一个视窗,各个视窗处分别可拆卸地设置有一块盖板411。当进行皮带绕设时,可先将两个盖板打开,便于操作;皮带绕设完成之后再将盖板关闭。优选地,各个盖板是透明的以便于后续观察皮带的松紧。Further, a viewing window is respectively opened at two sides of each housing corresponding to the three adjusting rollers, and a
进一步地,各个主动辊同轴地开设有一个轴向通孔;所述驱动电机连接有一根传动轴31,该传动轴穿过各个主动辊的轴向通孔并进行键连接。实际应用中,为了便于加工,可以在传动轴的侧壁上开设键槽,该键槽沿着传动轴整个长度方向移动,而各个主动辊的内壁分别固定有一个键,传动轴上的键槽与各个主动辊内的键为间隙配合,以保证各个真空吸附输送单元能够沿直线导轨直线移动,又能保证传动轴可以带动各个主动辊同步转动。Further, each driving roller is coaxially provided with an axial through hole; the driving motor is connected with a
进一步地,所述底座的两分端分别设置有一块侧板101,两块侧板的顶端连接有一块横梁102;所述驱动电机设置于横梁的一端,且通过带轮连接方式与传动轴连接。具体地,驱动电机的主轴套设有主动轮(图中未示出),主动轮通过同步带连接有一个从动轮(图中未示出),从动轮套设在一根输出轴209上,该输出轴与传动轴31同轴地固定连接连接。由通过该设置即使得整个装置更加稳固,同时使得驱动电机的设置更加紧凑。当然,当不考虑真空吸附输送装置的占地面积时,也可以在真空吸附输送装置的端部设置一个电机固定座(图中未示出),驱动电机连接减速器(图中未示出),减速器的输出轴再与上述传动头同轴地固定连接。由图1和图2可以观察到,每块侧板的底部分别连接有一个安装座103,各个安装座上开设有连接孔,便于真空吸附输送装置通过螺栓进行安装、固定。Further, two ends of the base are respectively provided with a
请参阅图9,进一步地,所述从动辊包括可拆卸地设置于壳体上的芯,431,套设于芯轴上的两个轴承图中未示出),以及与两个轴承的外圈过盈配合的筒体432,所述芯轴的两端分别设置有螺纹,壳体上对应芯轴两端处分别设有一个水平开口,芯轴的两端分别放入对应的水平开口中并通过螺母锁紧。该设置使得从动辊结构简单,便于拆装。Please refer to Figure 9, further, the driven roller includes a core 431 detachably arranged on the shell, two bearings sleeved on the core shaft (not shown in the figure), and the two bearings A
进一步地,各个壳体上对应各个安装板处分别设置有一个调节座481,各个调节座上分别水平地开设有一个螺纹孔,各个调节座的螺纹孔中连接有一根调节螺栓482,各个调节螺栓的端部分别与芯轴的端部相抵。通过拧紧调节螺栓即可张紧输送带,调节快速、方便。Further, each housing is provided with an adjusting
请参阅图5和图6,进一步地,所述底座中间设置有一块隔板3011用于将底座的内腔分为两部分,隔板两侧分别设置有至少两个真空吸附输送单元,图中示意性地画出了6个真空吸附输送单元,但并不限定于此;所述抽风机302共设置有两个,各个抽风机进口端分别连通隔板两侧的底座内腔。通过该设置,可以将真空吸附输送装置划分出两个工位,两个工位既可以单独工作,可以可以组合在一起一同工作,因此进一步提高了该真空吸附输送装置的适用性。Please refer to Fig. 5 and Fig. 6, further, a
由图3和图5可知,底座的上表面设置为斜面,各个壳体的底端也对应地设置为斜面,该设置主要是便于抽风机的安装的更加紧凑,可以将抽风机直接设置在底座较高的那个侧面上且不干涉各个真空吸附输送单元的移动。当然,如果抽风机并不直接安装在底座侧面时,也可以将底座的上表面设置为平面,相应地,各个壳体的底端也为设置为平面。It can be seen from Figure 3 and Figure 5 that the upper surface of the base is set as a slope, and the bottom of each shell is also set as a slope correspondingly. This setting is mainly to facilitate the installation of the exhaust fan more compactly, and the exhaust fan can be directly arranged on the base on the higher side without interfering with the movement of the individual vacuum suction conveying units. Of course, if the exhaust fan is not directly installed on the side of the base, the upper surface of the base can also be set as a plane, and correspondingly, the bottom ends of each housing are also set as a plane.
可以理解的是,对本领域普通技术人员来说,可以根据本发明的技术方案及其发明构思加以等同替换或改变,而所有这些改变或替换都应属于本发明所附的权利要求的保护范围。It can be understood that those skilled in the art can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention, and all these changes or replacements should belong to the protection scope of the appended claims of the present invention.
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| CN113955367B (en) | 2017-04-18 | 2023-09-12 | 伯克希尔格雷营业股份有限公司 | Systems and methods for processing objects including space-efficient distribution stations and automated output processing |
| US11416695B2 (en) | 2017-04-18 | 2022-08-16 | Berkshire Grey Operating Company, Inc. | Systems and methods for distributing induction of objects to a plurality of object processing systems |
| US11080496B2 (en) | 2017-04-18 | 2021-08-03 | Berkshire Grey, Inc. | Systems and methods for separating objects using vacuum diverts with one or more object processing systems |
| US11301654B2 (en) | 2017-04-18 | 2022-04-12 | Berkshire Grey Operating Company, Inc. | Systems and methods for limiting induction of objects to one or more object processing systems |
| US11055504B2 (en) | 2017-04-18 | 2021-07-06 | Berkshire Grey, Inc. | Systems and methods for separating objects using a vacuum roller with one or more object processing systems |
| US11205059B2 (en) | 2017-04-18 | 2021-12-21 | Berkshire Grey, Inc. | Systems and methods for separating objects using conveyor transfer with one or more object processing systems |
| CN108438734A (en) * | 2018-03-27 | 2018-08-24 | 广东顺德永强福泰智能木工机械有限公司 | A kind of wood processing machine vacuum suction batten input assembly |
| WO2020086748A1 (en) | 2018-10-23 | 2020-04-30 | Berkshire Grey, Inc. | Systems and methods for dynamic processing of objects with data verification |
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