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CN107457970A - A kind of full motor injection device of motor-direct-drive type of four leading screw four - Google Patents

A kind of full motor injection device of motor-direct-drive type of four leading screw four Download PDF

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Publication number
CN107457970A
CN107457970A CN201710611851.3A CN201710611851A CN107457970A CN 107457970 A CN107457970 A CN 107457970A CN 201710611851 A CN201710611851 A CN 201710611851A CN 107457970 A CN107457970 A CN 107457970A
Authority
CN
China
Prior art keywords
injection
leading screw
motor
screw
direct
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710611851.3A
Other languages
Chinese (zh)
Inventor
傅南红
郭未已
徐柯
陈邦锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Zhafir Plastics Machinery Co ltd
Original Assignee
Ningbo Zhafir Plastics Machinery Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningbo Zhafir Plastics Machinery Co ltd filed Critical Ningbo Zhafir Plastics Machinery Co ltd
Priority to CN201710611851.3A priority Critical patent/CN107457970A/en
Publication of CN107457970A publication Critical patent/CN107457970A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/47Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
    • B29C45/50Axially movable screw
    • B29C45/5008Drive means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/47Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
    • B29C45/50Axially movable screw
    • B29C45/5008Drive means therefor
    • B29C2045/5028Drive means therefor screws axially driven by the coaxial rotor of an electric motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/47Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
    • B29C45/50Axially movable screw
    • B29C45/5008Drive means therefor
    • B29C2045/504Drive means therefor electric motors for rotary and axial movement of the screw being coaxial with the screw

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention discloses a kind of full motor injection device of motor-direct-drive type of four leading screw four, and it includes injecting frame, lead screw assembly and Power Component;The injector, which is set up, injection foreboard, injection back plate, the machine barrel and preformed seat being connected with injection foreboard;The lead screw assembly passes through the preformed seat, and the rear end of leading screw is fixed in the injection back plate in lead screw assembly;Servomotor in Power Component is equipped with connecting key or shaft coupling, and the Power Component is fixed on injection foreboard, and each servomotor in the Power Component is connected with each leading screw in the lead screw assembly respectively by key or shaft coupling.The present invention is to drive leading screw by servomotor, and leading screw has the accurate amount of feeding of high speed, improves transmission accuracy and response speed, reduces the time of installation and debugging, can bear larger loading force.

Description

A kind of full motor injection device of motor-direct-drive type of four leading screw four
Technical field
The present invention relates to injection moulding device therefor technical field, more particularly to a kind of motor-direct-drive type of four leading screw four are entirely electric Machine injection device.
Background technology
The injection structure of traditional electric injection molding machine mostly uses single screw or double lead-screw drive form, the all-electric note of ultra-large type The required injection force of forming machine is penetrated more than 2,500,000 Ns, the scheme of single screw or double lead-screw driving proposes pole to ball-screw High requirement, almost no leading screw can meet its requirement to load, life-span and reliability.
Existing Chinese patent notification number is a kind of A of CN 105538589 all-electric injection of double lead-screw double-motor driving type Device, it includes:Inject frame, it is described injection frame include penetrate platform back plate, penetrate platform foreboard, preformed seat, connection penetrate platform back plate and The injection pull bar of platform foreboard is penetrated, the preformed seat, which is slidably installed in, to be penetrated on platform pull bar;Lead screw assembly, the lead screw assembly be provided with two groups and It is symmetrically mounted in injection frame, the lead screw assembly drives the movement of preformed seat;Power Component, the Power Component are provided with two groups And installed in penetrating in platform back plate, the Power Component is corresponding with lead screw assembly to be connected;Adjusting means, the adjusting means are arranged on Penetrate in platform back plate, the adjusting means is tensioned two lead screw assemblies and makes lead screw assembly synchronous axial system.Described double lead-screw bi-motor The all-electric injection device of drive-type, it is synchronously driven in multi-filament thick stick using belt transmissioning mode, is unfavorable for controlling in this case System starts acceleration and deceleration, and the precision of transmission is not good enough, when required injection force is more than 2,500,000 Ns, utilizes the bi-motor of belt transmission Double lead-screw can not be realized, relatively slow, it is necessary to more installation and debug time using the response speed of belt transmission.
The content of the invention
The technical problems to be solved by the invention are, for the above-mentioned deficiency of prior art, propose a kind of four leading screws four The full motor injection device of motor-direct-drive type.
It is a kind of full motor injection of motor-direct-drive type of four leading screw four that the present invention, which solves the technical scheme that its technical problem uses, Device, it includes:
Inject frame;It is provided with injection foreboard, injection back plate, the machine barrel and preformed seat being connected with injection foreboard;
Lead screw assembly, it includes two groups of leading screw groups, has two leading screws in every group of leading screw group, two groups of leading screw groups are worn Cross the preformed seat, the rear end of leading screw is fixed in the injection back plate in two groups of leading screw groups;
Power Component, it includes two groups of servomotor groups, has two servomotors in every group of servomotor group, each watch Take motor and be equipped with connecting key or shaft coupling, two groups of servomotor groups are fixed on injection foreboard, in the Power Component Each servomotor be connected respectively with each leading screw in the lead screw assembly by key or shaft coupling.
Further, the every leading screw is equipped with screw, and each screw is arranged in preformed seat, the preformed Seat is provided with pressure sensor, and the pressure sensor is connected with the screw.
Further, the injection frame is additionally provided with bearing, the seat supports injection foreboard and injection back plate.
Further, the bearing is provided with guide rail, and the preformed seat is using the guide rail as tracks.
Further, two cushion cylinders are symmetrically arranged with the preformed seat, the cushion cylinder includes cylinder body and set Put the two-way ram in cylinder body.
Further, the two-way ram is provided with piston rod, and the piston rod stretches out from the cylinder body both ends, the work One end of stopper rod is fixed on injection foreboard, and the other end is fixed in injection back plate.
Further, the injection foreboard is provided with tightly female for the machine barrel of fixing machine barrel.
Further, injection screw is provided with the machine barrel, the injection screw passes through injection foreboard and the preformed seat It is fixedly linked.
Further, self-aligning thrust roller bearing and taper roll bearing, the injection foreboard are installed on the leading screw On bearing block is installed, self-aligning thrust roller bearing and the taper roll bearing close-fitting is arranged on the both ends of bearing block, described The leading screw axial force that self-aligning thrust roller bearing and taper roll bearing are born it is in opposite direction.
Further, in addition to reduction box, the reduction box are enclosed in the leading screw group.
The invention has the advantages that:
1st, the accurate amount of feeding of high speed is provided using the leading screw driving energy of four servomotor four, while high note can be also provided Power is penetrated, the loading force born is big.
2nd, transmission accuracy and response speed are dramatically improved using direct drive structure, and reduces the work of installation and debugging Amount.
The 3rd, two symmetrically arranged cushion cylinders are installed on preformed seat, oil can be realized under conditions of servo power is out of control Pressure intervention, protects mechanical system from big load rigid impact.Certain hydraulic lock is provided under long-time pressurize feeding state Clamp force, the stall torque demand to servo power is reduced, protect servo power to perplex from heating.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention;
Fig. 2 is the sectional view that the servomotor of the present invention is connected with leading screw.
Embodiment
It is the specific embodiment of the present invention and with reference to accompanying drawing below, technical scheme is further described, But the present invention is not limited to these embodiments.
Fig. 1-Fig. 2 is refer to, the full motor injection device of present invention one kind motor-direct-drive type of four leading screw four, it includes injector Frame 100, lead screw assembly 200 and Power Component 300.
The lead screw assembly 200 and Power Component 300 are arranged in the injection frame 100.
Embodiment one
Inject frame 100;It is provided with injection foreboard 110, injection back plate 120, the machine barrel 130 being connected with injection foreboard 110 With preformed seat 140.
Lead screw assembly 200, it includes two groups of leading screw groups, has two leading screws 210, two groups of leading screws in every group of leading screw group Group both passes through the preformed seat 140, and the rear end of leading screw is fixed in the injection back plate 120 in two groups of leading screw groups;Described two groups Leading screw group is symmetrical;The leading screw 210 is ball-screw 210.
Power Component 300, it includes two groups of servomotor groups, has two servomotors 310 in every group of servomotor group, Each servomotor 310 is equipped with connecting key or shaft coupling 311, and two groups of servomotor groups are fixed on injection foreboard 110, Each servomotor 310 in the Power Component 300 by key or shaft coupling 311 respectively with each in the lead screw assembly Leading screw 210 is connected.
In this implementation, the servomotor 310 is connected with the leading screw 210 by shaft joint.
Injection screw is provided with the machine barrel 130, the injection screw passes through injection foreboard 110 and the preformed seat 140 It is fixedly linked.
Four servomotors 310 drive four leading screws 210 to rotate respectively, and four leading screws 210 of rotation drive Axial direction of the preformed seat 140 along leading screw 210 moves.
Servomotor 310 can make control speed, and positional precision is very accurate, and voltage signal can be converted into torque and turned Speed is with drive control object.The rotor speed of servomotor 310 is controlled by input signal, and energy fast reaction, is automatically controlling , can be the electricity received as executive component, and with characteristics such as electromechanical time constant small, the linearity is high, pickup voltages in system Signal is converted into angular displacement or angular speed output on motor reel.
Servo-drive system is provided with each servomotor 310, four servomotors 310 of control are run simultaneously, and can pass through four Servo-drive system interactive information in servomotor 310 is realized.Can also peripheral hardware processor control four servomotors 310 in watching Dress system, so as to control servomotor 310 to run simultaneously.
Therefore, drive leading screw startup acceleration and deceleration more sensitive, accurate using servomotor 310.Utilize servomotor 310 When driving four leading screws 210 respectively, allow four servomotors 310 are synchronous to drive four leading screws 210, make four leading screws 210 Synchronous axial system, consequently, it is possible to which the leading screw 210 of synchronous axial system provides larger injection force when being injected for injection machine.
Injection screw is provided with the machine barrel 130, machine barrel 130 is stretched out in one end of the injection screw, and described in Injection foreboard 110 is connected with the preformed seat 140.The injection screw is driven by the preformed seat 140, the injection spiral shell Bar promotes the sizing material plastified in machine barrel 130 until the sizing material is projected outside injection seat.
Four leading screws 210 are driven using four servomotors 310, four leading screws driving preformed seat 140, can be using four leading screws 210 Injection machine provides more than 2,500,000 Ns of injection force, and the inner chamber of the machine barrel 130 and the injection screw should have preferable close Feng Xing.
The accurate amount of feeding of leading screw high speed can be improved by directly driving four leading screws 210 using four servomotors 310, improve biography Dynamic speed and response speed, reduce installation and debugging work load, meanwhile, high injection force can be also provided for injection device, For four leading screws 210 compared with double lead-screw, single screw, the loading force born is bigger.
Embodiment two
Compared to embodiment one, this embodiment has the description in terms of details.
The every leading screw is equipped with screw 211, and each screw 211 is arranged in preformed seat 140, the preformed Seat 140 is provided with pressure sensor, and the pressure sensor is connected with the screw 211.The pressure sensor is used to detect The pressure of screw 211, and servomotor 310 is sent to as electronic signals, servomotor 310 adjusts according to the electric signal The running status of itself.
The injection frame 100 is additionally provided with bearing 150, the support of the bearing 150 injection foreboard 110 and injection back plate 120. The bearing 150 is used for firm injection foreboard 110 and injection back plate 120, prevents servomotor 310 from causing to note when driving leading screw Penetrate foreboard 110 and injection back plate 120 is rocked.
The bearing 150 is provided with guide rail 151, and the preformed seat 140 is tracks with the guide rail 151, in this reality Apply in example, the track is strip, and preformed seat 140 moves along a straight line on the guide rail 151.
Two cushion cylinders 160 are symmetrically arranged with the preformed seat 140, the cushion cylinder 160 includes cylinder body and set Put the two-way ram in cylinder body.
The two-way ram is provided with piston rod 161, and the piston rod 161 stretches out from the cylinder body both ends, the piston One end of bar 161 is fixed on injection foreboard 110, and the other end is fixed in injection back plate 120, and the piston rod 161 can be used as pre- Mould the guide rod of seat 140.
When Power Component 300 is out of control, the machine such as hydraulic oil intervention, protection preformed seat 140, leading screw in cushion cylinder 160 Tool structure has the function of buffering, certain hydraulic lock is provided under long-time pressurize feeding state from big load rigid impact Clamp force, the stall torque demand to leading screw and servomotor is reduced, protect leading screw and servomotor to perplex from heating, prolong The working life of long lead screw and servomotor.
The injection foreboard 110 be provided with it is tightly female for the machine barrel 130 of fixing machine barrel 130, the inner chamber of machine barrel 130 with it is described Injection screw need to have higher axiality, pass through the position of firm machine barrel 130, it is ensured that machine barrel 130 and injection screw Service life, meanwhile, can allow injection device injecting plasticizing sizing material injection volume it is more accurate.
Self-aligning thrust roller bearing 212 and taper roll bearing 213, the injection foreboard are installed on the leading screw 210 Bearing block 111 is installed, self-aligning thrust roller bearing 212 and taper roll bearing 213 close-fitting is arranged on bearing block on 110 111 both ends, the direction phase for the axial force of leading screw 210 that the self-aligning thrust roller bearing 212 and taper roll bearing 213 are born Instead.
Also include reduction box 400, the reduction box 400 is enclosed in the leading screw group, and the leading screw group runs through the deceleration Case 400.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.

Claims (10)

  1. A kind of 1. full motor injection device of motor-direct-drive type of four leading screw four, it is characterised in that including:
    Inject frame;It is provided with injection foreboard, injection back plate, the machine barrel and preformed seat being connected with injection foreboard;
    Lead screw assembly, it includes two groups of leading screw groups, has two leading screws in every group of leading screw group, two groups of leading screw groups both pass through institute State preformed seat, the rear end of leading screw is fixed in the injection back plate in two groups of leading screw groups;
    Power Component, it includes two groups of servomotor groups, has two servomotors, each servo electricity in every group of servomotor group Machine is equipped with connecting key or shaft coupling, and two groups of servomotor groups are fixed on injection foreboard, each in the Power Component Individual servomotor is connected with each leading screw in the lead screw assembly respectively by key or shaft coupling.
  2. A kind of 2. full motor injection device of the motor-direct-drive type of four leading screw four according to claim 1, it is characterised in that:Every The leading screw is equipped with screw, and each screw is arranged in preformed seat, and the preformed seat is provided with pressure sensor, institute Pressure sensor is stated with the screw to be connected.
  3. A kind of 3. full motor injection device of the motor-direct-drive type of four leading screw four according to claim 1, it is characterised in that:It is described Injection frame is additionally provided with bearing, the seat supports injection foreboard and injection back plate.
  4. A kind of 4. full motor injection device of the motor-direct-drive type of four leading screw four according to claim 3, it is characterised in that:It is described Bearing is provided with guide rail, and the preformed seat is using the guide rail as tracks.
  5. A kind of 5. full motor injection device of the motor-direct-drive type of four leading screw four according to claim 1, it is characterised in that:It is described Two cushion cylinders are symmetrically arranged with preformed seat, the cushion cylinder includes cylinder body and the double acting being arranged in cylinder body is lived Plug.
  6. A kind of 6. full motor injection device of the motor-direct-drive type of four leading screw four according to claim 5, it is characterised in that:It is described Two-way ram is provided with piston rod, and the piston rod stretches out from the cylinder body both ends, and one end of the piston rod is fixed on injection On foreboard, the other end is fixed in injection back plate.
  7. A kind of 7. full motor injection device of the motor-direct-drive type of four leading screw four according to claim 1, it is characterised in that:It is described Injection foreboard is provided with tightly female for the machine barrel of fixing machine barrel.
  8. A kind of 8. full motor injection device of the motor-direct-drive type of four leading screw four according to claim 1, it is characterised in that:It is described Injection screw is provided with machine barrel, the injection screw is fixedly linked through injection foreboard with the preformed seat.
  9. A kind of 9. full motor injection device of the motor-direct-drive type of four leading screw four according to claim 1, it is characterised in that:It is described Self-aligning thrust roller bearing and taper roll bearing are installed on leading screw, bearing block is installed on the injection foreboard, it is described to push away Power self-aligning roller bearing and taper roll bearing close-fitting are arranged on the both ends of bearing block, the self-aligning thrust roller bearing and circular cone The leading screw axial force that roller bearing is born it is in opposite direction.
  10. A kind of 10. full motor injection device of the motor-direct-drive type of four leading screw four according to claim 1, it is characterised in that:Also Including reduction box, the reduction box is enclosed in the leading screw group.
CN201710611851.3A 2017-07-25 2017-07-25 A kind of full motor injection device of motor-direct-drive type of four leading screw four Pending CN107457970A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710611851.3A CN107457970A (en) 2017-07-25 2017-07-25 A kind of full motor injection device of motor-direct-drive type of four leading screw four

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710611851.3A CN107457970A (en) 2017-07-25 2017-07-25 A kind of full motor injection device of motor-direct-drive type of four leading screw four

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CN107457970A true CN107457970A (en) 2017-12-12

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109093961A (en) * 2018-07-27 2018-12-28 珠海格力智能装备有限公司 Penetrate and glue actuating mechanism
CN111376442A (en) * 2020-03-04 2020-07-07 宁波长飞亚塑料机械制造有限公司 Electric injection molding device for injection molding machine
CN115284564A (en) * 2022-08-04 2022-11-04 珠海格力智能装备有限公司 Injection origin calibration method, device and medium of injection molding machine and injection molding machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1498742A (en) * 2002-11-08 2004-05-26 ��ǿ�ʽ Metering method and control device for injection molding machine
JP2005088507A (en) * 2003-09-19 2005-04-07 Mitsubishi Heavy Ind Ltd Electromotive injection device
CN105538589A (en) * 2015-12-31 2016-05-04 宁波长飞亚塑料机械制造有限公司 Double-screw and double-motor driving full-electric injection device
CN207256796U (en) * 2017-07-25 2018-04-20 宁波长飞亚塑料机械制造有限公司 A kind of full motor injection device of four leading screws, four motor-direct-drive type

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1498742A (en) * 2002-11-08 2004-05-26 ��ǿ�ʽ Metering method and control device for injection molding machine
JP2005088507A (en) * 2003-09-19 2005-04-07 Mitsubishi Heavy Ind Ltd Electromotive injection device
CN105538589A (en) * 2015-12-31 2016-05-04 宁波长飞亚塑料机械制造有限公司 Double-screw and double-motor driving full-electric injection device
CN207256796U (en) * 2017-07-25 2018-04-20 宁波长飞亚塑料机械制造有限公司 A kind of full motor injection device of four leading screws, four motor-direct-drive type

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109093961A (en) * 2018-07-27 2018-12-28 珠海格力智能装备有限公司 Penetrate and glue actuating mechanism
CN111376442A (en) * 2020-03-04 2020-07-07 宁波长飞亚塑料机械制造有限公司 Electric injection molding device for injection molding machine
CN115284564A (en) * 2022-08-04 2022-11-04 珠海格力智能装备有限公司 Injection origin calibration method, device and medium of injection molding machine and injection molding machine
CN115284564B (en) * 2022-08-04 2024-10-01 珠海格力智能装备有限公司 Injection molding machine injection origin calibration method, device, medium and injection molding machine

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