CN1074240C - Corn harvester, its front harvesting bench and its machine set for joint job of harvest and cultivation - Google Patents
Corn harvester, its front harvesting bench and its machine set for joint job of harvest and cultivationInfo
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- CN1074240C CN1074240C CN99109288A CN99109288A CN1074240C CN 1074240 C CN1074240 C CN 1074240C CN 99109288 A CN99109288 A CN 99109288A CN 99109288 A CN99109288 A CN 99109288A CN 1074240 C CN1074240 C CN 1074240C
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Abstract
一种玉米收获机及其前置式割台与收获耕作联合作业机组,属于收获机械。割台分禾器的后端喉部装有立轴拨禾器和横向立式集禾输送机构。玉米收获机主机前悬挂横向立式集禾式割台,侧面为侧向立式输送提升机构,其后的机架上安装果穗和秸秆处理装置。可安装在整秆放铺或秸秆粉碎还田或回收或青贮玉米加工状态。适应行距的变化,一套摘穗机构处理多行,可减少损失,提高可靠性,结构简单,重量轻,减少动力消耗,解决了平衡问题,不须开道。
The utility model relates to a corn harvester and its front-mounted header and harvesting and farming combined operation unit, belonging to harvesting machinery. The rear throat of the harvester is equipped with a vertical shaft reel and a horizontal vertical grain collection conveying mechanism. The main machine of the corn harvester is hung with a horizontal vertical grain-collecting header in front, and a lateral vertical conveying and lifting mechanism on the side, and ear and straw processing devices are installed on the frame behind it. It can be installed in the state of whole stalk laying or straw crushing and returning to the field or recycling or silage corn processing. To adapt to the change of row spacing, a set of ear picking mechanism handles multiple rows, which can reduce losses and improve reliability. It has a simple structure, light weight, reduces power consumption, and solves the balance problem without clearing the way.
Description
本发明涉及玉米收获装置,特别是前置式割台及玉米收获机及其收获耕作联合作业机组,属于收获机械。The invention relates to a corn harvesting device, in particular to a front-mounted header, a corn harvester and a combined harvesting and farming operation unit thereof, belonging to harvesting machinery.
我国玉米播种面积很大,仅次于小麦,在世界上居第二位。随着农业机械化进程的加快,玉米收获问题日益迫切。由于玉米收获具有高大作物沿前进方向纵向进入机器的立体空间状态的特点给机器设计的总体布置带来许多困难。几乎国内外所有样机均是采用先摘穗后输送处理原理和每行配置一套摘穗装置及传动齿轮箱的,造成机器机构复杂、重量大、重心靠前以及难于解决的机组平衡问题。先摘穗后集中、输送、提升造成果穗运行行程长,状态复杂,受到的机械碰撞、剪切、挤压和摩擦难以避免,是造成机械损失的根本原因。并因此牵制机器作业速度的提高。整个玉米收获机的大部分结构都是围绕如何处理摘下的果穗服务的,因此,也是造成整机传动链长,故障多和可靠性差的原因。其次,近些年秸秆还田的要求日益迫切。国内的一些样机也增加了秸秆还田装置。但是,许多样机特别是多行机是采用另外加挂秸秆还田机来解决的。这样,增加了机组的重量和动力消耗。本来大型拖拉机单独带动二行以上玉米收获机或是秸秆还田机都是接近满负荷工作的,在收获同时还要加秸秆还田就显得动力不足。由于自然条件、气候、土壤墒情、种植习惯的不同,造成南北、省与省之间、省内不同地区,甚至相邻地块的行距都有不同。有的地区实行间作套种,所谓几密几稀,大小垅,各行间的行距都不同。面对这一现实现有玉米收获机均束手无策,无法作业,被人们称为“致命的障碍”。再有,作物茬根一直是影响耕作质量的老大难问题,也应最好在作物收获的同时加以解决。还有,在使用中对秸秆的处理有不同的要求,除秸秆切碎还田以外,还有的秸秆切碎后要回收作饲料,或者秸秆不需切碎,要就地放铺,以及不摘穗,整株切碎做青贮等。现有样机无法由一台机器通过更换部件满足不同的要求。my country's maize planting area is very large, second only to wheat, ranking second in the world. With the acceleration of agricultural mechanization, the problem of corn harvest is becoming more and more urgent. Because corn harvesting has the characteristics of the three-dimensional space state that tall crops enter the machine longitudinally along the advancing direction, it brings many difficulties to the general arrangement of machine design. Almost all the prototypes at home and abroad adopt the principle of picking ear first and then conveying, and each row is equipped with a set of ear picking device and transmission gearbox, resulting in complex machine structure, heavy weight, forward center of gravity and difficult to solve unit balance problems. Picking ears first and then concentrating, conveying, and lifting result in long running distance and complex state of ears, and mechanical collision, shearing, extrusion and friction are inevitable, which are the root causes of mechanical losses. And therefore contain the raising of machine operating speed. Most of the structure of the whole corn harvester revolves around how to handle the plucked ears. Therefore, it is also the reason for the long transmission chain of the whole machine, many failures and poor reliability. Secondly, in recent years, the demand for returning straw to the field has become increasingly urgent. Some domestic prototypes have also added straw returning devices. However, many prototypes, especially multi-row machines, are solved by adding additional straw returning machines. Like this, increased the weight of unit and power consumption. Originally, a large tractor alone drives more than two rows of corn harvesters or straw returning machines to work at close to full load. It seems insufficient power to add straw to the field at the same time as harvesting. Due to differences in natural conditions, climate, soil moisture, and planting habits, the row spacing is different between the north and the south, between provinces, in different regions within the province, and even in adjacent plots. In some areas, intercropping and interplanting are practiced, so-called dense and sparse, large and small ridges, and the row spacing between rows is different. Facing this reality, existing corn harvesters are all helpless and unable to work, which is called "fatal obstacle" by people. Have again, crop stubble root is the perennial difficult problem that influences cultivation quality always, also should preferably be solved while crops are harvested. In addition, there are different requirements for the treatment of straw in use. In addition to chopping straw and returning it to the field, some straw must be recycled as feed after chopping, or the straw does not need to be chopped, but should be laid on the spot, and Pick ears, chop the whole plant for silage, etc. Existing prototypes cannot be made from one machine to meet different requirements by replacing parts.
本发明的目的是针对现有技术所存在的不足提供一种缩短机器纵向长度,简化结构,不须开道的玉米收获机的前置式割台。The purpose of the present invention is to provide a kind of front type header of the corn harvester that shortens the longitudinal length of the machine, simplifies the structure, and does not need to clear the way for the deficiencies in the prior art.
本发明的目的还要在该部件上述结构的基础上提供适应行距变化的玉米收获机的前置式割台。The object of the present invention is also to provide a front-mounted header of a corn harvester that adapts to row spacing changes on the basis of the above-mentioned structure of the component.
本发明的目的还要在该部件上述结构的基础上提供可以灭茬的玉米收获机的前置式割台。The object of the present invention is also to provide the front header of the corn harvester that can remove stubble on the basis of the above-mentioned structure of the part.
本发明的目的是提供一种采用前置式割台的,先割秆后输送同时提升的,由一套果穗处理装置和秸秆处理装置完成多行玉米收获作业的玉米收获机产品。The purpose of the present invention is to provide a corn harvester product that adopts a front-mounted header, cuts the stalks first and then transports them at the same time, and completes multi-row corn harvesting operations by a set of ear processing device and straw processing device.
本发明的目的还要在该机上述结构的基础上提供摘穗后入果穗箱翻斗装车或摘穗、剥皮后入果穗箱翻斗装车或摘穗、脱粒和清选入仓状态的玉米收获机。The purpose of the present invention also provides on the basis of the above-mentioned structure of the machine the harvesting of corn in the state of dumping into the ear box after picking ears or picking ears, peeling and entering the ear box tipping buckets or picking ears, threshing and cleaning and entering the warehouse. machine.
本发明的目的还要在该机上述结构的基础上提供保留秸秆就地放铺的或秸秆粉碎还田或可将切碎秸秆收集利用或将切碎秸秆掩埋状态的玉米收获机产品。The purpose of the present invention is also to provide a corn harvester product in the state of keeping the straw and laying it on the spot or crushing the straw and returning it to the field or collecting and utilizing the chopped straw or burying the chopped straw.
本发明的目的还要在该机上述结构的基础上提供适用于青贮玉米收获加工状态的玉米收获机产品。The object of the present invention is also to provide a corn harvester product suitable for silage corn harvesting and processing on the basis of the above-mentioned structure of the machine.
本发明的目的在于提供收获耕地整地联合作业机组。The object of the present invention is to provide a combination operation unit for harvesting and cultivating land.
本发明的目的是通过以下措施实现的:The object of the present invention is achieved by the following measures:
玉米收获机前置式割台,包括主梁、分禾器、切割装置、立轴拨禾器和横向立式集禾输送机构,相邻两分禾器的后部为切割装置和装有拨盘或拨齿的立轴拨禾器,其后为横向立式集禾输送机构,横向立式集禾输送机构包括上拨禾输送链及前侧对应的挡禾件或分段链、下拨禾输送链及前侧对应的挡禾件或分段链和下部的与切割装置平齐的挡板,所说的拨禾输送链可以在背部安装托板和施加夹紧力的弹簧。切割装置可为圆盘式、双盘式、剪式、往复式、带锯式或链锯式。分禾器、切割装置、立轴拨禾器和横向立式集禾输送机构安装在主梁上。Corn harvester front-mounted header, including main beam, grain divider, cutting device, vertical shaft reel and horizontal vertical grain collection conveying mechanism, the rear of two adjacent grain dividers is a cutting device and is equipped with a dial or The vertical shaft reel with teeth is followed by a horizontal vertical grain collection conveying mechanism. The horizontal vertical grain collection conveying mechanism includes the upper grain conveying chain and the corresponding grain retaining parts or segmented chains on the front side, and the lower grain conveying chain. And the baffle plate corresponding to the front side corresponding grain retaining piece or segmented chain and the lower part which is flush with the cutting device, the said reeling conveyor chain can be equipped with a supporting plate and a spring for applying a clamping force at the back. The cutting device can be disc, double disc, scissors, reciprocating, band saw or chain saw. Grain divider, cutting device, vertical shaft reel and horizontal vertical grain collecting conveying mechanism are installed on the main beam.
为了适应行距的变化,相邻两分禾器在切割处的宽度大于15厘米,本身行距为40厘米以下,相应增加本身行数。也可以在立轴拨禾器由卡子固定在主梁上,并对其固定位置作有级、无级调节,或在行间装有行距调节机构,行距调节机构为液压缸或齿轮齿条或丝杠螺母。In order to adapt to the change of row spacing, the width of two adjacent grain dividers at the cutting place is greater than 15 cm, and the row spacing is less than 40 cm, so the number of rows should be increased accordingly. The vertical shaft reel can also be fixed on the main beam by clips, and its fixed position can be adjusted step by step or steplessly, or a row spacing adjustment mechanism can be installed between the rows, and the row spacing adjustment mechanism can be a hydraulic cylinder or a rack and pinion or a wire. Bar nut.
为解决除茬问题,在立轴拨禾器的下端延长轴上装有立铣式灭茬部件,该灭茬部包括灭茬刀座和灭茬刀,在轴端安装灭茬刀座,灭茬刀座上安装灭茬刀。In order to solve the problem of stubble removal, a vertical milling stubble removal part is installed on the extension shaft at the lower end of the vertical shaft reel. The stubble removal part includes a stubble removal knife holder and a stubble removal knife.
先割秆后输送由一套果穗处理和秸秆处理机构完成多行玉米收获的玉米收获机包括主机、前置式割台、侧向立式输送提升装置、果穗处理装置、秸秆处理装置和机架,主机前侧悬挂包括横向立式集禾输送机构的前置式割台,前置式割台可以直接与果穗处理装置和秸秆处理装置相衔接,侧向立式输送提升装置可以很短,即果穗处理装置和秸秆处理装置安装在前置式割台的侧面或后面,侧向立式输送提升装置前面与割台的横向立式集禾输送机构相衔接或是横向立式集禾输送机构的延续,经过主机侧面,与悬挂在主机的后面的机架上固定的果穗处理装置和秸秆处理装置相衔接。侧向立式输送提升装置呈前低后高状包括侧向下拨禾链、侧向上拨禾链及与侧向上、下拨禾链相对的侧向挡禾件、弹簧和滑板组成,上述拨禾链、挡禾件中至少有一件的背面装有施加夹紧力的弹簧或在下部装有滑板。配套主机可为各种拖拉机或自走式谷物联合收获机底盘,也可以设计成自走式玉米联合收获机。The corn harvester that cuts the stalk first and then conveys the multi-row corn harvesting is completed by a set of ear processing and straw processing mechanism, including the main machine, the front header, the lateral vertical conveying and lifting device, the ear processing device, the straw processing device and the frame , the front side of the host hangs a front-mounted header including a horizontal vertical grain-collecting conveying mechanism. The front-mounted header can be directly connected with the ear processing device and the straw processing device, and the lateral vertical conveying and lifting device can be very short, that is, The ear processing device and straw processing device are installed on the side or back of the front-mounted harvesting platform, and the front of the lateral vertical conveying and lifting device is connected with the horizontal and vertical grain-collecting conveying mechanism of the header or the horizontal vertical grain-collecting conveying mechanism. Continuing, passing through the side of the main machine, it is connected with the ear processing device and the straw processing device fixed on the frame suspended at the back of the main machine. The lateral vertical conveying and lifting device is low in the front and high in the rear, including the side down reel chain, the side up reel chain, and the lateral grain retaining parts, springs and slide plates opposite to the side up and down reel chains. The back of at least one of the grain chain and the grain retaining piece is provided with a spring for exerting a clamping force or a slide plate is provided at the bottom. The supporting host can be various tractors or self-propelled grain combine harvester chassis, and can also be designed as a self-propelled corn combine harvester.
几种不同果穗处理方式的玉米收获机的果穗处理装置为固定在机架上的摘穗机构,下面设有果穗箱或摘穗机构下接剥皮机构和果穗箱,或摘穗机构下接脱粒机构清选机构及谷仓。果穗箱上装有翻斗装置,翻斗装置包括导轨、果穗箱附架、液压缸,导轨固定在机架上,果穗箱附架上装有滚轮,滚轮在导轨的槽内滚动,果穗箱外边缘上有转轴与果穗箱附架铰联,果穗箱上有偏心铰联点,果穗箱附架的弯臂的端部与液压缸的一端铰联,液压缸的另一端与果穗箱偏心铰联点铰接。The ear processing device of several corn harvesters with different ear handling methods is the ear picking mechanism fixed on the frame, and the ear box or the ear picking mechanism is connected to the peeling mechanism and the ear box below, or the ear picking mechanism is connected to the threshing mechanism. Cleaning agencies and barns. The ear box is equipped with a tipping device. The tipping device includes a guide rail, an ear box attachment frame, and a hydraulic cylinder. The guide rail is fixed on the frame. The ear box attachment frame is equipped with rollers. The rollers roll in the groove of the guide rail. There is a rotating shaft on the outer edge of the ear box It is hinged with the attached frame of the ear box, and there is an eccentric hinge point on the ear box, and the end of the curved arm of the attached frame of the ear box is hinged with one end of the hydraulic cylinder, and the other end of the hydraulic cylinder is hinged with the eccentric hinge point of the ear box.
适合整秆放铺的玉米收获机的秸秆处理装置为在摘穗机构的下后方安装秸秆放铺机构,该秸秆放铺机包括前端装有转轴的放铺槽、挡禾板、回位弹簧和有斜面的可控制的限位销,挡禾板、转轴、限位销和回位弹簧的一端装在机架的延伸物上,挡禾板装在放铺槽的后侧,回位弹簧的另一端作用在放铺槽上,限位销可阻挡放铺槽向下的运动,当限位销受到控制时阻挡解除。The straw processing device of the corn harvester suitable for laying the whole stalks is to install the straw laying mechanism at the bottom and rear of the ear picking mechanism. There is a controllable limit pin with a slope, one end of the grain retaining plate, the rotating shaft, the limit pin and the return spring is installed on the extension of the frame, the grain retaining plate is installed on the rear side of the laying trough, and the end of the return spring The other end acts on the laying groove, and the limit pin can stop the downward movement of the laying groove, and when the limit pin is controlled, the block is released.
适合秸秆还田和回收利用的玉米收获机的秸秆处理装置为在摘穗机构的下方装有秸秆粉碎机构,该秸秆粉碎机构包括固定在机架延伸物上的定刀和滚筒式切刀或采用轮刀式或滚刀式切刀,也可以在秸秆粉碎机构下后方安装粉碎秸秆仓。The straw processing device of the corn harvester suitable for straw returning to the field and recycling is equipped with a straw crushing mechanism under the ear picking mechanism. The straw crushing mechanism includes a fixed knife and a drum cutter fixed on the frame extension or adopts Wheel-type or hob-type cutters can also be installed behind the straw crushing mechanism to crush the straw bin.
适合秸秆粉碎后掩埋还田的的玉米收获机的秸秆处理装置为在秸秆粉碎机构下方装有秸秆掩埋装置,该装置包括粉碎秸秆均布溜板,在机架上安装小架,在小架上安装开沟器、排肥器、复土器,秸秆均布溜板的各出口和排肥器的排肥口对着开沟器敞开的上口,开沟器的后面装有复土器。The straw processing device of the corn harvester, which is suitable for burying and returning to the field after straw crushing, is equipped with a straw burying device under the straw crushing mechanism. Install a ditch opener, a fertilizer discharger, and a resoiler. The outlets of the straw evenly distributed slides and the fertilizer outlet of the fertilizer discharger face the open upper opening of the ditch opener, and a resoiler is installed behind the ditch opener.
适用于青贮玉米收获加工的玉米收获机在机架的摘穗机构的位置上安装喂入机构在该机构的下方安装青贮切碎机构及料仓。The corn harvester suitable for silage corn harvesting and processing is equipped with a feeding mechanism at the position of the ear picking mechanism of the frame, and a silage chopping mechanism and a silo are installed under the mechanism.
收获耕地整地联合作业机组是在主机的前面悬挂本发明的玉米收获机,在主机后面玉米收获机机架下面还悬挂耕地整地机械,该耕地整地机械可以是旋耕机或犁。The corn harvester of the present invention is hung in front of the host machine for harvesting, plowing and land preparation combined operation unit, and the plowing land preparation machine is hung under the corn harvester frame behind the main machine, and the plowing land preparation machine can be a rotary tiller or a plow.
本发明的玉米收获机前置式割台,采取横向立式集禾割台,割台由立体空间结构变为立面结构,缩短割台纵向长度,前悬挂部分只有主梁、分禾器、割刀、拨禾器、横向集禾输送及传动系统,作物切割后直接进入立式横向集禾割台,笨重的摘穗辊及传动齿轮箱移到后面,省去纵向导禾链、夹持链及其链轮、托链板和立体机架,使纵向长度缩短,重量减轻,重心后移,使机组平衡不再成为问题。使机组配置趋于合理,作业不须开道,作业机动灵活。对于被人们称为“致命的障碍”的行距问题,改变已有技术的机器本身行距和行数与田间作业对象的行距和行数相对应的思考方法,通过大比例地减小机器本身行距,相应增加本身行数,增加每行的有效切割宽度就可以覆盖目前的几种主要种植形式。其中在华北地区占有相当大的面积的所谓“二密一稀”的套种玉米,原有机械毫无办法,本发明的小行距割台正合适。也可以通过机械调行机构解决。玉米收割后留下的茬根将周围的土壤固定成为“坷垃”,二、三年烂不掉,影响下季播种和中耕,成为老大难问题。本发明是在拨禾器的延长轴轴端安装灭茬装置,利用立铣原理破坏茬根主根系,达到灭茬的目的。The front-mounted header of the corn harvester of the present invention adopts a horizontal vertical grain-collecting header, the header changes from a three-dimensional space structure to a facade structure, shortens the longitudinal length of the header, and the front suspension part only has the main beam, the grain divider, Knife, reel, horizontal grain collection conveying and transmission system, crops directly enter the vertical horizontal grain harvesting table after cutting, and the bulky ear picking roller and transmission gearbox are moved to the back, eliminating the need for longitudinal grain guide chains and clamping The chain and its sprocket, the chain support plate and the three-dimensional frame shorten the longitudinal length, reduce the weight, and move the center of gravity backward, so that the balance of the unit is no longer a problem. The configuration of the unit tends to be reasonable, the operation does not need to clear the way, and the operation is flexible. For the line spacing problem known as "fatal obstacle", change the thinking method of the existing technology that the line spacing and number of lines of the machine itself correspond to the line spacing and number of lines of the field operation object, and reduce the line spacing of the machine itself by a large proportion. Correspondingly increase the number of rows and increase the effective cutting width of each row to cover several main planting forms at present. Wherein the so-called interplanting corn of so-called " two dense one thin " that occupies sizable area in North China, original machinery has no way, and the small row spacing header of the present invention is just suitable. It can also be solved by mechanical adjustment mechanism. The stubble roots left after the harvest of corn fix the surrounding soil into "keba", which will not rot in two or three years, affecting the next season's sowing and intertillage, which has become a long-standing problem. The invention installs a stubble removal device at the end of the extended shaft of the reel, and utilizes the principle of vertical milling to destroy the main root system of the stubble root to achieve the purpose of stubble removal.
先割秆后输送处理的玉米收获机前面的立面结构的前置式割台延续为也是立面结构的侧向立式输送提升装置。割后的植株绕到动力后面完成摘穗、放铺或秸秆还田。植株完成横向集禾以后,在侧向输送提升过程中没有摘下的果穗仍包裹在茎叶中,基本不会受到机械碰撞、剪切、挤压和摩擦。因此减少了造成损失和故障的因素。从理论上分析,摘穗辊的摘穗能力是很大的。摘穗辊的最大扭矩是在摘穗的瞬间,多行玉米排成一行,排列间隙减小,出现最大扭矩的时间间隔缩短,而最大扭矩值并不增加。通过必要的试验也证明一套摘穗机构摘三行玉米时摘穗能力没有问题,较摘单行其动力消耗并不增大,而且摘辊扭矩趋于均衡平稳。由于摘穗时玉米排列间隙减小,玉米叶起到保护作用,可减少果穗被啃伤。因节省较大比例的摘穗机构及传动装置,动力消耗大幅度降低。The front-mounted header of the facade structure in front of the corn harvester that cuts the stalk first and then transports it continues to be a lateral vertical conveying and lifting device that is also a facade structure. The cut plants go around to the back of the power to complete ear picking, laying or returning straw to the field. After the plants complete the horizontal grain collection, the ears that have not been picked during the lateral conveying and lifting process are still wrapped in the stems and leaves, and basically will not be subject to mechanical collision, shearing, extrusion and friction. Factors causing damage and failure are thus reduced. Theoretically, the ear-picking ability of the ear-picking roller is very large. The maximum torque of the ear picking roller is at the moment of ear picking, multiple rows of corn are lined up, the arrangement gap is reduced, the time interval of the maximum torque is shortened, and the maximum torque value does not increase. The necessary tests have also proved that there is no problem with the ear picking ability of a set of ear picking mechanism when picking three rows of corn, and its power consumption is not increased compared with single row picking, and the picking roller torque tends to be balanced and stable. Since the gap between the corn arrangement is reduced when the ear is picked, the corn leaves play a protective role, which can reduce the ear from being bitten. Power consumption is greatly reduced due to saving a large proportion of ear picking mechanism and transmission device.
本发明利用摘穗辊相对秸秆粉碎机构又是喂入辊的这一特点,强制秸秆进入有定刀滚筒式的秸秆粉碎机构。这样秸秆切断彻底、整齐,不会出现丝缕状物。同时秸秆粉碎机构宽度减小,体积减小。有定刀切割比无支持切割或以松软土壤为支持物的锤击和砍切,其动力消耗要有较大的降低。加上前面因一套摘穗机构处理多行对动力的节省就可以实现三行玉米收获及秸秆还田作业由一台主机完成的目标。The present invention utilizes the feature that the fringe-picking roller is a feeding roller relative to the straw crushing mechanism, and forces the straw to enter the straw crushing mechanism with a fixed knife drum. In this way, the stalks are cut thoroughly and neatly, and there will be no strands. Simultaneously, the width and volume of the straw crushing mechanism are reduced. Compared with unsupported cutting or hammering and chopping with soft soil as support, the power consumption of fixed knife cutting should be greatly reduced. In addition to the saving of power due to the fact that a set of ear picking mechanism handles multiple rows, the goal of three rows of corn harvesting and straw returning operations can be completed by one host.
对于秸秆处理的不同要求,除秸秆切碎还田以外,还有的秸秆切碎后要回收作饲料,秸秆不需切碎,要就地放铺,以及不摘穗,整株切碎作青贮等,均可由一台机器通过更换部件满足不同的要求。适合机械设计的通用化、标准化和一机多用设计原则。Regarding the different requirements for straw treatment, in addition to chopping straw and returning it to the field, there are some straws that need to be recycled as feed after being chopped. Etc., all can meet different requirements by one machine by replacing parts. Generalization, standardization and multi-purpose design principles suitable for mechanical design.
下面结合附图对本发明的几个实施例作具体描述和说明。Several embodiments of the present invention will be specifically described and illustrated below in conjunction with the accompanying drawings.
图1为前置式割台侧视图,显示横向立式集禾输送机构和灭茬机构;Fig. 1 is a side view of a front-mounted header, showing a horizontal vertical grain collecting conveying mechanism and a stubble removal mechanism;
图2为前悬挂玉米收获机机型俯视图,即无侧向输送装置的实施例;Fig. 2 is the top view of the front suspension corn harvester model, that is, the embodiment without lateral conveying device;
图3为安装前置式立式割台的全悬挂玉米收获机实施例的主视图;Fig. 3 is the front view of the fully suspended corn harvester embodiment of installing the front vertical header;
图4为安装前置式立式割台的全悬挂玉米收获机实施例的俯视图;Fig. 4 is the top view of the full suspension corn harvester embodiment of installing front type vertical header;
图5为侧向立式输送提升装置结构示意图;Fig. 5 is a schematic structural diagram of a lateral vertical conveying and lifting device;
图6显示调整为小行距割台状态的俯视图;Fig. 6 shows the top view adjusted to the state of small row spacing header;
图7为行距调节机构示意图;Fig. 7 is a schematic diagram of the line spacing adjustment mechanism;
图8显示玉米收获机安装剥皮机构或脱粒、清选机构及谷仓,后面安装放铺机构的作业状态;Fig. 8 shows that the corn harvester is equipped with a peeling mechanism or a threshing, cleaning mechanism and a barn, and the operating state of the laying mechanism is installed at the back;
图9图、10显示图2和图8的放铺机构的两个剖面视图。图9为a-a剖视图,图10为b-b剖视图;Fig. 9 and Fig. 10 show two sectional views of the laying mechanism of Fig. 2 and Fig. 8 . Fig. 9 is a sectional view of a-a, and Fig. 10 is a sectional view of b-b;
图11显示果穗箱的翻斗装置结构图;Fig. 11 shows the structure diagram of the tipping device of the ear box;
图12显示秸杆处理装置的秸杆粉碎和秸赶掩埋机构;Fig. 12 shows the stalk crushing and stalk burying mechanism of stalk processing device;
图13显示机器进行青贮加工作业的部件结构;Figure 13 shows the component structure of the machine for silage processing;
图14显示玉米收获耕地整地联合作业机组的机具配置;Figure 14 shows the equipment configuration of the corn harvesting and land preparation combined operation unit;
图15显示拨禾输送链的夹紧装置,即图1的A局部放大。Fig. 15 shows the clamping device of the reel conveying chain, that is, the partial enlargement of A in Fig. 1 .
图1显示前置式割台的横向立式集禾输送机构,玉米植株在分禾器22的后端喉部被切割器23割断。在同一立轴的上中下不同位置安装2至3个有拨盘或拨齿的立轴拨禾器25,在玉米植株被割断的同时被拨禾器25拨向横向通道即横向立式集禾输送机构。图15为可装托板247和弹簧245的分段的链243及与之同步运动的后侧的下拨禾输送链242夹持茎杆的下部,与上拨禾输送链241共同作用下作横向运动。分禾器的后背部244起到挡禾作用。也可以为其他形式的挡禾件。通道要装护板,通道护板要光滑,无逆向缝隙,以防挂住秸秆和杂草。弹簧245也可以装在后侧下拨禾输送链242的背部。下链的夹持功能也可以通过在拨禾输送链下面设挡板246代替。在立轴的下方也可以安装灭茬机构,该灭茬机构与拨禾器25同轴,在轴端安装灭茬刀座261,灭茬刀262安装在灭茬刀座上。灭茬刀贴近玉米的主根系,入土深度取决于主机动力的大小。Fig. 1 shows the horizontal vertical grain collection conveying mechanism of the front-mounted header, and the corn plant is cut off by the
图2显示无侧向输送装置的前悬挂玉米收获机机型的实施例,结构简单,适合为履带拖拉机或谷物联合收获机底盘配套。Fig. 2 shows an embodiment of a front-mounted corn harvester model without a lateral conveying device, which has a simple structure and is suitable for matching the chassis of a crawler tractor or a grain combine harvester.
图3图4为安装前置式立式割台的全悬挂玉米收获机,这是本发明玉米收获机的典型实施例。“开道”是玉米收获机作业中是个令人头痛的问题。一般侧牵引或侧悬挂机型进地都需开道2至3行,非常麻烦,尤其是地块小的情况下,影响作业效率。这也是一些厂家不惜以几倍的代价研制推广自走式机型的原因之一。本发明通过侧向输送提升装置将作物绕过主机1,被输送给主机后面的果穗处理装置4和秸秆处理装置5,即形成“前悬挂,后处理”,较好地解决了“开道”问题。本发明的设计出发点是“先切割后集中输送、摘穗处理”,不同于已有技术“先摘穗后输送提升”的设计原则。在切割之后的集禾、输送、提升整个过程中果穗在茎叶的包裹之中几乎不会发生撞击、剪切、挤压和磨擦,可以有效地减少和防止掉粒损失。果穗的尺寸比较大,只要护板的高度有与结穗位置相适应,就容易防止在输送过程中掉穗、丢穗损失。因此也使传动关系简化,提高可靠性。Fig. 3 Fig. 4 is the full suspension corn harvester that installs front vertical header, which is a typical embodiment of the corn harvester of the present invention. "Clearing the way" is a headache in the operation of corn harvesters. Generally, side-traction or side-suspension models need to clear 2 to 3 lines to enter the ground, which is very troublesome, especially in the case of small plots, which affects operating efficiency. This is also one of the reasons why some manufacturers do not hesitate to develop and promote self-propelled models at several times the cost. The present invention bypasses the main machine 1 through the lateral conveying lifting device, and is transported to the
各行带穗的玉米完成横向集禾,转向后,进入侧向立式输送提升机构。见图5,玉米植株的下部被有压力弹簧34作用的侧向下拨禾链31及与之相对的侧向挡禾件33夹持,下部可设防止植株下落的滑板35,与茎杆的上部的侧向上拨禾链32及侧向挡禾件33共同约束着运动并同时被提升,为在后面的摘穗机构、剥皮机构、果穗箱及秸秆处理装置的设置创造必要的高度和空间。侧向立式输送提升机构3位于主机1的侧面,其前端与割台2联结,后端与安装工作装置的机架6联结。侧向立式输送提升机构是立面结构,节省设计空间,结构好布置。The corn with ears in each row completes the horizontal grain collection, and after turning, it enters the lateral vertical conveying and lifting mechanism. See Fig. 5, the bottom of corn plant is clamped by the side downward reel chain 31 that has pressure spring 34 effect and the lateral grain retaining member 33 opposite to it, and the slide plate 35 that prevents plant from falling can be established at the bottom, and the stem bar The upper lateral reel chain 32 and the lateral grain retaining member 33 jointly constrain the movement and are simultaneously lifted to create necessary height and space for the setting of the ear picking mechanism, peeling mechanism, fruit ear box and straw processing device in the back. Lateral vertical conveying and lifting mechanism 3 is positioned at the side of main engine 1, and its front end is connected with
图6的小行距割台,这时把中间二个大分禾器换成三个小分禾器,增加一套切割拨禾装置,把本机行距调整为40厘米,四行,实际作业时只用三行。这时有效切割宽度为20厘米,所谓有效切割宽度是指在切割时茎杆保持直立状态的切割宽度,极限状态时秸秆的最大偏斜量为10厘米。也就是假定在玉米种植是完全无序的情况下,作业可能产生的最大偏斜量为10厘米。这种情况不超过现有机器正常作业的偏斜量,不会发生堵塞,可以彻底解决行距问题。驾驶员在作业时还有个“对行”操作,各种行距基本可以覆盖适应。特别是华北地区套种玉米,所谓的“大小垅”种植形式,大行80厘米,小行40厘米,目前所有样机均无法适应。这种小行距割台恰为合适。图7为调行机构,立轴拨禾器25在主梁21上的固定位置可以通过卡子27调节,或由液压机构或齿轮齿条或丝杠罗母进行调节,就可以适应某地的主要行距。For the small row spacing header in Figure 6, replace the two large grain dividers in the middle with three small grain dividers, add a set of cutting and reeling devices, and adjust the row spacing of the machine to 40 cm, four rows. Use three lines. At this moment, the effective cutting width is 20 centimeters. The so-called effective cutting width refers to the cutting width that the stalk remains upright when cutting, and the maximum deflection of the stalk is 10 centimeters during the limit state. That is, assuming that the corn planting is completely disordered, the maximum possible deviation of the operation is 10 cm. This situation does not exceed the deflection amount of the normal operation of the existing machine, no blockage will occur, and the line spacing problem can be completely solved. The driver also has a "line-to-line" operation when working, and various line distances can basically be covered and adapted. Especially the interplanting corn in North China, the so-called "big and small ridges" planting form, the large row is 80 cm, and the small row is 40 cm. At present, all prototypes cannot adapt. This small row spacing header is just right. Fig. 7 is the adjustment mechanism, the fixed position of the
见图8,割幅内各行割下的整株玉米经过集禾、输送、提升后被送到果穗处理装置4强迫进入摘穗机构41。摘穗机构41可以是立式或卧式摘穗辊也可以是摘穗板加拉茎辊。摘下的果穗掉入果穗箱42。图11为果穗箱翻斗装置。当果穗箱装满需要装车时,可推动果穗箱42,果穗箱附架422上的滚轮424在轨道421上滚动到轨道的外边缘,液压缸423开始工作,它的一端与附架弯臂的端部427铰接,并以此为支点推动果穗箱的偏心铰链点426,使果穗箱绕着果穗箱外缘的转轴425转动,实现果穗箱翻扣,将果穗倒在侧面的担当运输任务的车厢中,完成卸载任务。See Fig. 8, the whole plant corn that each row cuts off in the cutting width is sent to
如果需要剥皮,可以如图8,果穗经过摘穗机构41摘穗后,经过侧下方的剥皮机构43,然后落入果穗箱42。也可以经过脱粒机构44和清选机构45之后进入谷仓46。作业行数和所需完成的作业,即要不要灭茬、要不要剥皮,要不要直接脱粒要根据当地的作业习惯和配套动力的大小和来决定。果穗的处理要考虑收获时玉米籽粒的含水量,如果含水量大,剥皮或脱粒会因破碎率高和烘干设备不配套而无法进行。If peeling is required, as shown in Figure 8, after the ears are picked by the
秸秆处理要考虑各地不同的方式和要求。为适合仍将秸秆作为生活燃料地区的需要可以将秸秆就地放铺。见图8,在摘穗机构41的下面安装放铺机构51。秸秆由摘穗辊摘穗后被抛射碰到挡板513上,落到放铺槽512内。再参照图9、10,当秸秆达到一定数量时,通过控制安装存机架6延伸物上的限位销515,限位销失去对放铺槽512的限位作用,放铺槽绕前面的转轴511转动倾斜,秸秆铺滑向地面并在其与地面的摩擦力的作用下整铺秸秆落地。放铺槽失去秸秆的重量后,在回位弹簧514的作用下复位,碰到限位销515的斜面,使限位销缩回后又被限位销挡住。限位销515可以由电磁、油压、间歇机构或手动控制。放铺机构51也可以设计成翻板式或侧耙式。Straw treatment should consider the different methods and requirements of different regions. Straws can be laid on the spot for the needs of areas where straws are still used as living fuels. See Fig. 8, install laying
图12为适合玉米收获同时粉碎秸秆的秸秆粉碎装置。在摘穗机构41摘穗辊的下方安装秸秆粉碎机构52,该秸秆粉碎机构包括固定在机架6延伸物上的定刀521和滚筒式522切刀或采用轮刀式或滚刀式切刀。由于多行植株被送到摘穗机构已经集中排成一行,为设计有定刀的秸秆粉碎机构创造了条件。摘穗辊对于秸秆粉碎机来讲就是喂入辊,这时完成有定刀切割所消耗的动力要小,而且切割质量好。切碎秸秆可以直接抛洒到田里,也可以通过主机后面挂接的耕整机械部件所耕起的土垡的空隙直接掩埋。为对切碎秸秆实施掩埋,粉碎秸秆经过均布溜板541,排肥器543提供必要的氮肥,同时施氮肥由复土器544复土。秸秆腐烂过程要吸收土壤中的氮,施氮肥可以加速秸秆腐解,防止与麦苗争氮。均布溜板和排肥器的出口对正机架下面挂接的开沟部件542所耕起的土垡的空隙直接掩埋。这种方式处理秸秆,迅速增加土壤有机质,地面整洁干净,有利于消除病虫害,为播种创造良好条件。如需要将切碎秸秆加以收集,见图3,在秸秆粉碎机构52的后面安装粉碎秸秆仓53即可。Fig. 12 is a straw crushing device suitable for crushing straw while harvesting corn. The
图13为青贮玉米收获机的实施例。只要在原来安装摘穗辊的位置换上加大间隙的喂入机构41A,在其下面安装青贮粉碎装置52A,其后面为料仓53A,即在原机型上稍加改装即可以加工青贮玉米。Figure 13 is an embodiment of a silage corn harvester. As long as the feeding mechanism 41A that enlarges the gap is replaced at the position where the ear picking rollers are installed, the
图14为玉米收获耕地整地联合作业机组实施例。主机悬挂本的玉米收获机,机架下面悬挂耕整地机械,形成作业机组。华北可以悬挂旋耕机或浅耕犁和耙。东北地区可以悬挂垄翻犁32,为第二年春播创造良好条件。Fig. 14 is an embodiment of the combined operation unit for corn harvesting and land preparation. The main machine hangs the original corn harvester, and the tillage machinery is hung under the frame to form a working unit. North China can be hung with a rotary tiller or a shallow plow and harrow. Northeast China can hang the ridge plow 32 to create good conditions for spring sowing in the second year.
Claims (16)
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| CN99109288A CN1074240C (en) | 1998-11-10 | 1999-06-25 | Corn harvester, its front harvesting bench and its machine set for joint job of harvest and cultivation |
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| CN98124708.3 | 1998-11-10 | ||
| CN98124708 | 1998-11-10 | ||
| CN99109288A CN1074240C (en) | 1998-11-10 | 1999-06-25 | Corn harvester, its front harvesting bench and its machine set for joint job of harvest and cultivation |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101779545A (en) * | 2009-11-10 | 2010-07-21 | 董长安 | Design method of self-propelled harvester with corn silage, stalk-ear reaping and stalk returning |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100382669C (en) * | 2003-06-18 | 2008-04-23 | 郭玉富 | Combine for tillage seeding machine and corn harvesting seeding machine |
| CN104221590A (en) * | 2013-06-09 | 2014-12-24 | 平舆县东亚机械有限公司 | Corn harvester |
| WO2016019558A1 (en) * | 2014-08-08 | 2016-02-11 | 佳木斯大学 | Combined machine for harvesting stubbles and preparing soil |
| CN105993382A (en) * | 2016-05-31 | 2016-10-12 | 张岭 | Corn harvester |
| CN108934430B (en) * | 2018-07-09 | 2023-05-26 | 山东农业大学 | Sunflower harvester with forced pull-down function |
| CN110278773A (en) * | 2019-05-20 | 2019-09-27 | 兰州工业学院 | A kind of maize harvesting machine |
| CN112840837B (en) * | 2020-12-31 | 2022-02-08 | 安徽工程大学 | Use method of agricultural harvester |
| CN112715128A (en) * | 2021-02-01 | 2021-04-30 | 海南大学 | Irrigation system is cultivateed to agricultural crop |
| CN115250732B (en) * | 2022-08-08 | 2025-10-17 | 潍柴雷沃智慧农业科技股份有限公司 | Corn harvester capable of harvesting ears and stems |
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| FR2485871A1 (en) * | 1980-07-01 | 1982-01-08 | Mezoegepfejlesztoe Intezet | ACCESSORY FOR CUTTING AND COATING CORN STEPS AND SEPARATING THE CORN |
| CN2114282U (en) * | 1992-01-01 | 1992-09-02 | 烟台市农业机械管理局 | Wheel type multi-function maize harvester mounted on front of tractor |
| CN2142636Y (en) * | 1992-09-21 | 1993-09-29 | 杨长易 | Harvester for maize |
| CN2254264Y (en) * | 1996-08-30 | 1997-05-21 | 石家庄市农业机械厂 | Combined harvesting machine for maize |
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|---|---|---|---|---|
| FR2485871A1 (en) * | 1980-07-01 | 1982-01-08 | Mezoegepfejlesztoe Intezet | ACCESSORY FOR CUTTING AND COATING CORN STEPS AND SEPARATING THE CORN |
| CN2114282U (en) * | 1992-01-01 | 1992-09-02 | 烟台市农业机械管理局 | Wheel type multi-function maize harvester mounted on front of tractor |
| CN2142636Y (en) * | 1992-09-21 | 1993-09-29 | 杨长易 | Harvester for maize |
| CN2254264Y (en) * | 1996-08-30 | 1997-05-21 | 石家庄市农业机械厂 | Combined harvesting machine for maize |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101779545A (en) * | 2009-11-10 | 2010-07-21 | 董长安 | Design method of self-propelled harvester with corn silage, stalk-ear reaping and stalk returning |
| CN101779545B (en) * | 2009-11-10 | 2012-07-25 | 董长安 | Design method of self-propelled harvester with corn silage, stalk-ear reaping and stalk returning |
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| CN1252928A (en) | 2000-05-17 |
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