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CN107401108A - Two-component striping machine - Google Patents

Two-component striping machine Download PDF

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Publication number
CN107401108A
CN107401108A CN201710676731.1A CN201710676731A CN107401108A CN 107401108 A CN107401108 A CN 107401108A CN 201710676731 A CN201710676731 A CN 201710676731A CN 107401108 A CN107401108 A CN 107401108A
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China
Prior art keywords
frame
shift fork
wheel
installation
transmission shaft
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CN201710676731.1A
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CN107401108B (en
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王树文
王鹏
于崇
李彩霞
王洋洋
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Nantong Well Road Special Vehicle Co Ltd
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Nantong Well Road Special Vehicle Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/16Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings
    • E01C23/20Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings for forming markings in situ
    • E01C23/22Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings for forming markings in situ by spraying

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Repair (AREA)
  • Nozzles (AREA)

Abstract

双组份标线机,包括机架,机架底部设有转向轮和两个前车轮,其中转向轮转动连接在机架底部后侧,机架底部的前侧沿左右方向转动连接有车轴,两个前车轮并排固定在车轴的左端和右端,其中一个前车轮上装配有制动器,机架上设有用于控制制动器的制动手柄,机架的后侧设有推柄,机架上设有发动机、无级变速器、玻璃珠撒播系统以及甩涂标线系统,发动机与无级变速器传动连接;综上所述,使用该机施工有效解决了标线施工中靠人力推动标线机的烦恼,且克服了国内某些产品在划线机之外另配设备辅助驱动的弊端。驱动系统减少了标线施工时的人力投入和劳动强度,极大地提高了标线施工的效率。

Two-component marking machine, including a frame, with a steering wheel and two front wheels at the bottom of the frame, wherein the steering wheel is connected to the rear side of the bottom of the frame for rotation, and the front side of the bottom of the frame is rotated in the left and right direction and connected to the axle. The two front wheels are fixed side by side on the left and right ends of the axle, one of the front wheels is equipped with a brake, the frame is provided with a brake handle for controlling the brake, the rear side of the frame is provided with a push handle, and the frame is equipped with Engine, continuously variable transmission, glass bead spreading system and coating marking system, the engine is connected to the continuously variable transmission; in summary, the use of this machine effectively solves the trouble of relying on human power to drive the marking machine in the marking construction. And it overcomes the disadvantages of some domestic products that are equipped with equipment auxiliary drives in addition to the marking machine. The driving system reduces the manpower input and labor intensity during marking construction, and greatly improves the efficiency of marking construction.

Description

双组份标线机Two-component marking machine

技术领域technical field

本发明属于标线施工设备技术领域,具体涉及一种双组份标线机。The invention belongs to the technical field of marking construction equipment, and in particular relates to a two-component marking machine.

背景技术Background technique

传统标线使用的涂料有两种即热熔和常温涂料,热熔涂料耐磨性好,但是需要加热,施工成本高;常温涂料,虽然无需加热,但是该涂料耐磨性差,且使用寿命短。现行两种类型涂料受其成份限制都存在着环境污染大和疏水性不好的缺点。双组份涂料因其具有良好的耐磨性、超高的粘接性和环保性。在欧美国家逐渐被推广使用,但整个行业内适用双组份涂料的标线设备基本上处于起步阶段,急需与之相配的标线设备。There are two kinds of coatings used in traditional markings, hot-melt coatings and normal temperature coatings. Hot-melt coatings have good wear resistance, but they need to be heated and the construction cost is high. Normal temperature coatings, although no heating is required, have poor wear resistance and short service life. . The current two types of coatings have the disadvantages of large environmental pollution and poor hydrophobicity due to the limitation of their components. The two-component coating has good wear resistance, super high adhesion and environmental protection. It has been gradually promoted and used in European and American countries, but the marking equipment suitable for two-component coatings in the entire industry is basically in its infancy, and matching marking equipment is urgently needed.

传统标线机驱动系统采用开式液压系统,但是该液压系统的设备结构复杂、操作麻烦;开式液压系统驱动速度容易受外界因素影响,造成速度不恒稳而标线施工对速度稳定性要求很严格,如速度不稳定会造成标线厚度不均匀一致、边不齐等质量问题;为保证标线质量,需在增加一人控制标线统,这样就增加了标线成本。The drive system of the traditional marking machine adopts an open hydraulic system, but the equipment structure of the hydraulic system is complicated and the operation is troublesome; the driving speed of the open hydraulic system is easily affected by external factors, resulting in an unstable speed, and the marking construction requires speed stability. Very strict, if the speed is unstable, it will cause quality problems such as uneven thickness and uneven edges of the marking line; in order to ensure the quality of the marking line, it is necessary to add one person to control the marking line system, which will increase the marking line cost.

传统标线机撒播系统采用的是自重式,这样的撒播方式不仅容易受到外界原因干扰而漏料、阻塞、撒播不均且由于是靠是玻璃珠自重撒播所以和涂料的附着力不好而容易被风吹掉,达不到玻璃珠应有的效果。The traditional marking machine sowing system adopts the self-gravity type. This kind of sowing method is not only easy to be disturbed by external factors, resulting in material leakage, blockage, and uneven sowing. Blown off by the wind, the effect of glass beads cannot be achieved.

传统双组份标线施工,是在施工现场先根据涂料量计算好固化剂用量,然后称重后再缓慢加入到涂料桶内,并边加入边搅拌,搅拌均匀后加入到标线设备内,然后再标线。这样不仅施工效率低、人工成本大,而且在施工过程中必须计算好用量,否则根据双组份涂料的特性,超出量会很快固定化,而不能再适用,这样就很可能浪费涂料。In the traditional two-component marking construction, the amount of curing agent is first calculated according to the amount of paint on the construction site, and then slowly added to the paint bucket after weighing, and stirred while adding, and then added to the marking equipment after stirring evenly. Then remark. In this way, not only the construction efficiency is low and the labor cost is high, but also the dosage must be calculated during the construction process, otherwise, according to the characteristics of the two-component paint, the excess amount will be fixed quickly and can no longer be used, so the paint is likely to be wasted.

传统标线机所采用的撒播器的动力驱动为电机驱动,这种驱动方式需要额外增加设备和部件,无疑增加了标线机整体设备的重量和复杂的结构,如果可以将标线机的发动机的动力传输给撒播器,无疑是减少了整体设备的重量,而且精简了设备的结构。The power drive of the spreader used in the traditional marking machine is driven by a motor. This driving method requires additional equipment and components, which undoubtedly increases the weight and complex structure of the overall equipment of the marking machine. If the engine of the marking machine can be The power transmission to the spreader undoubtedly reduces the weight of the overall equipment and simplifies the structure of the equipment.

发明内容Contents of the invention

本发明为了解决现有技术中的不足之处,提供一种具有能适用于双组份标线涂料且操作简单、标线效率高、施工成本低并能极大的降低操作者劳动强度的双组份标线机。In order to solve the deficiencies in the prior art, the present invention provides a double-component paint that can be applied to two-component marking paint and has simple operation, high marking efficiency, low construction cost and can greatly reduce the labor intensity of the operator. Component marking machine.

为解决上述技术问题,本发明采用如下技术方案:双组份标线机,包括机架,机架底部设有转向轮和两个前车轮,其中转向轮转动连接在机架底部后侧,机架底部的前侧沿左右方向转动连接有车轴,两个前车轮并排固定在车轴的左端和右端,其中一个前车轮上装配有制动器,机架上设有用于控制制动器的制动手柄,机架的后侧设有推柄,机架上设有发动机、无级变速器、玻璃珠撒播系统以及甩涂标线系统,发动机与无级变速器传动连接,无级变速器分别与车轴和玻璃珠撒播系统传动连接;机架上还设有用于改变无级变速器转动方向的驱动手柄 ,机架的前侧固定有导向杆;In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: the two-component marking machine includes a frame, and the bottom of the frame is provided with a steering wheel and two front wheels, wherein the steering wheel is connected to the rear side of the bottom of the frame in rotation, and the machine The front side of the bottom of the frame rotates in the left and right direction and is connected with the axle, and the two front wheels are fixed side by side on the left and right ends of the axle, one of the front wheels is equipped with a brake, and the frame is provided with a brake handle for controlling the brake. There is a push handle on the rear side of the machine, and the frame is equipped with an engine, a continuously variable transmission, a glass bead spreading system and a coating marking system. The engine is connected to the continuously variable transmission, and the continuously variable transmission is respectively connected to the axle and the glass bead spreading system. connection; the frame is also equipped with a driving handle for changing the rotation direction of the continuously variable transmission, and a guide rod is fixed on the front side of the frame;

发动机的动力输出轴上设有第一皮带轮,无级变速器的动力输入轴上设有第二皮带轮,第一皮带轮通过第一传动带与第二皮带轮连接,无级变速器的动力输出轴上设有第一链轮,机架底部沿左右方向转动连接有传动轴,传动轴位于车轴的后侧,传动轴上设有第二链轮和第三链轮,车轴上设有第四链轮,第一链轮通过第一链条与第二链轮连接,第三链轮通过第二链条与第四链轮连接;The power output shaft of the engine is provided with a first pulley, the power input shaft of the continuously variable transmission is provided with a second pulley, the first pulley is connected with the second pulley through the first transmission belt, and the power output shaft of the continuously variable transmission is provided with a second A sprocket, the bottom of the frame rotates in the left and right direction and is connected with a transmission shaft, the transmission shaft is located on the rear side of the axle, the second sprocket and the third sprocket are arranged on the transmission shaft, the fourth sprocket is arranged on the axle, the first The sprocket is connected with the second sprocket through the first chain, and the third sprocket is connected with the fourth sprocket through the second chain;

玻璃珠撒播系统包括伸缩杆、玻璃珠箱和撒播器,玻璃珠箱通过玻璃珠管与撒播器连接,玻璃珠管上设有玻璃珠开关阀,车轴上设有第五链轮机架的底部设有按压式离合器,按压式离合器通过链条与第五链轮传动连接,机架的底部装配有伸缩杆,伸缩杆的一端通过万向接头与撒播器的动力输入轴连接,伸缩杆的另一端通过万向接头与按压式离合器传动连接。The glass bead spreading system includes a telescopic rod, a glass bead box and a spreader. The glass bead box is connected to the spreader through a glass bead tube. The glass bead tube is equipped with a glass bead switch valve, and the axle is equipped with a fifth sprocket at the bottom of the frame. There is a push-type clutch, which is connected to the fifth sprocket through a chain. The bottom of the frame is equipped with a telescopic rod. One end of the telescopic rod is connected to the power input shaft of the spreader through a universal joint. The other end of the telescopic rod It is connected with the press clutch transmission through the universal joint.

甩涂标线系统包括固化剂箱、涂料桶、混合料斗、甩涂料斗、搅拌驱动机构以及甩涂驱动机构,固化剂箱通过固化剂管与混合料斗连接,固化剂管上设有固化剂流量分配阀,涂料桶通过涂料管与混合料斗连接,涂料管上设有涂料流量分配阀,机架上还设有用过控制涂料管开合的涂料放料手柄,混合料斗的出料口与甩涂料斗的进料口连接,机架上设有用于控制混合料斗的出料口开合的混合放料手柄,甩涂料斗的底部设有出料口,机架上设有用于控制甩涂料斗的出料口开合的甩涂开合手柄;The spin coating marking system includes a curing agent box, a paint bucket, a mixing hopper, a coating bucket, a stirring drive mechanism, and a spin coating driving mechanism. The curing agent box is connected to the mixing hopper through a curing agent pipe, and the curing agent flow rate The distribution valve, the paint bucket is connected with the mixing hopper through the paint pipe, the paint flow distribution valve is set on the paint pipe, the paint discharge handle used to control the opening and closing of the paint pipe is also installed on the frame, the outlet of the mixing hopper is connected with the paint The feed port of the hopper is connected, the frame is provided with a mixing and discharging handle for controlling the opening and closing of the discharge port of the mixing hopper, the bottom of the paint hopper is provided with a discharge port, and the frame is equipped with Spin coating opening and closing handle for opening and closing the discharge port;

搅拌驱动机构包括搅拌电机和搅拌轴,搅拌电机垂直设置在机架上,搅拌电机的主轴与搅拌轴传动连接,搅拌轴的下端伸入到混合料斗内并连接有螺旋叶片;甩涂驱动机构包括甩涂电机和离心棒,甩涂电机水平设置在机架上,甩涂电机的主轴上设有第三皮带轮,离心棒转动连接在机架底部并且离心棒对应位于甩涂料斗的出料口处,离心棒的外表面设有若干狼牙齿,离心棒的端部设有第四皮带轮,第三皮带轮通过第二传动带与第四皮带轮连接。The stirring drive mechanism includes a stirring motor and a stirring shaft. The stirring motor is vertically arranged on the frame. The main shaft of the stirring motor is connected to the stirring shaft. The lower end of the stirring shaft extends into the mixing hopper and is connected with a spiral blade; The spin-coating motor and the centrifugal rod, the spin-coating motor is horizontally arranged on the frame, the main shaft of the spin-coating motor is provided with a third pulley, the centrifugal rod is rotatably connected to the bottom of the frame and the centrifugal rod is correspondingly located at the outlet of the paint-spinning hopper , the outer surface of the centrifugal rod is provided with a number of wolf teeth, the end of the centrifugal rod is provided with a fourth pulley, and the third pulley is connected with the fourth pulley through the second transmission belt.

机架上设有工具箱。There is a tool box on the rack.

按压式离合器,包括传动轴、拨叉轮、链轮和底座,底座包括水平设置的安装板,安装板的上表面固定有安装角钢,安装角钢上开设有安装孔,安装角钢固定在机架的底部,安装板的底部固定有两根安装套管和两组安装架,两组安装架上均装配有一个轴承座,两个轴承座并排设置,传动轴分别通过第一轴承和第二轴承转动连接在两个轴承座上,传动轴的中心线方向沿水平方向设置,以传动轴的一端为动力输出端,传动轴的另一端为动力输入端,则第二轴承装配在传动轴的动力输入端,两根安装套管均位于两组安装架之间,两根安装套管的中心线重合且水平设置,安装套管的轴线位于传动轴的轴线的上方且二者垂直设置;The push-type clutch includes a drive shaft, a fork wheel, a sprocket and a base. The base includes a horizontal installation plate. The upper surface of the installation plate is fixed with an installation angle steel. There are installation holes on the installation angle steel. The installation angle steel is fixed on the frame. Bottom, the bottom of the mounting plate is fixed with two installation sleeves and two sets of mounting brackets, and the two sets of mounting brackets are equipped with a bearing seat, and the two bearing seats are arranged side by side, and the transmission shaft rotates through the first bearing and the second bearing respectively Connected to two bearing housings, the centerline of the transmission shaft is set along the horizontal direction, with one end of the transmission shaft as the power output end and the other end of the transmission shaft as the power input end, then the second bearing is assembled on the power input end of the transmission shaft The two installation sleeves are located between the two sets of installation frames, the centerlines of the two installation sleeves coincide and are arranged horizontally, the axis of the installation sleeve is located above the axis of the transmission shaft and the two are vertically arranged;

链轮的中心孔处焊接有安装套,安装套通过第三轴承转动连接在传动轴上且位于两个轴承座之间,安装套上朝向传动轴动力输出端的一侧沿圆周方向固定有若干离合齿;拨叉轮包括安装轮,安装轮的外周开设有环形的卡槽,安装轮上朝向传动轴动力输入端的一侧沿圆周方向固定有若干拨叉齿,安装轮滑动装配在传动轴上,安装轮通过平键与传动轴传动连接,安装轮位于第一轴承和第三轴承之间,拨叉齿与离合齿相咬合;The center hole of the sprocket is welded with a mounting sleeve, which is rotatably connected to the transmission shaft through the third bearing and is located between the two bearing seats. A number of clutches are fixed on the side of the mounting sleeve facing the power output end of the transmission shaft along the circumferential direction. Teeth; the fork wheel includes a mounting wheel, the outer circumference of which is provided with an annular slot, and a number of fork teeth are fixed on the side of the mounting wheel facing the power input end of the transmission shaft along the circumferential direction, and the mounting wheel is slidably assembled on the transmission shaft. The installation wheel is connected to the transmission shaft through a flat key, the installation wheel is located between the first bearing and the third bearing, and the shift fork teeth are engaged with the clutch teeth;

底座上设有用于拨动拨叉轮的离合拨动机构;第五链轮与第六链轮通过第三链条连接,传动轴的动力输出端与伸缩杆通过万向接头连接。The base is provided with a clutch toggle mechanism for toggling the fork wheel; the fifth sprocket is connected to the sixth sprocket through a third chain, and the power output end of the drive shaft is connected to the telescopic rod through a universal joint.

离合拨动机构包括连杆、联轴套、拨叉、复位弹簧和拨叉轴,联轴套包括联轴套管和连接板,联轴套管上沿径向方向开设有两个第一螺纹孔,两个第一螺纹孔的中心线相互垂直,连接板固定在联轴套管外表面,联轴套管的中心线垂直于连接板所在的平面;拨叉包括拨叉套管和两块臂板,拨叉套管上沿径向方向开设有两个第二螺纹孔,两块臂板并排固定在拨叉套管的两端,拨叉套管的中心线垂直于臂板所在的平面,两块臂板上分别开设有第三螺纹孔;拨叉套管位于两根安装套管之间,联轴套管、拨叉套管以及安装套管具有同一条中心线,拨叉轴上开设有两个第四螺纹孔,拨叉轴穿设在安装套管、联轴套管和拨叉套管内,每个第一螺纹孔内均螺纹连接有一个顶紧螺栓,顶紧螺栓的内端顶压在拨叉轴上,两个第二螺纹孔和两个第四螺纹孔对应设置,每个第二螺纹孔和对应的第四螺纹孔内螺纹连接有一个连接螺栓,两块臂板位于安装轮外圆周的相对两侧,两个第三螺纹孔内均螺纹连接有一个卡接螺栓,卡接螺栓的内端伸入到卡槽内;复位弹簧的一端连接在臂板上,复位弹簧的另一端连接在安装板上;The clutch toggle mechanism includes a connecting rod, a coupling sleeve, a shift fork, a return spring and a shift fork shaft. The coupling sleeve includes a coupling sleeve and a connecting plate, and the coupling sleeve is provided with two first threads along the radial direction. Holes, the center lines of the two first threaded holes are perpendicular to each other, the connecting plate is fixed on the outer surface of the coupling sleeve, and the center line of the coupling sleeve is perpendicular to the plane where the connecting plate is located; the shift fork includes a shift fork sleeve and two The arm plate and the fork sleeve are provided with two second threaded holes in the radial direction, and the two arm plates are fixed side by side at both ends of the fork sleeve, and the center line of the fork sleeve is perpendicular to the plane where the arm plate is located , there are third threaded holes on the two arm plates respectively; the shift fork sleeve is located between the two installation sleeves, the coupling sleeve, shift fork sleeve and installation sleeve have the same center line, and the shift fork shaft There are two fourth threaded holes, and the shift fork shaft passes through the installation sleeve, the coupling sleeve and the shift fork sleeve. Each first threaded hole is threaded with a jacking bolt, and the inner of the jacking bolt The end is pressed on the shift fork shaft, two second threaded holes and two fourth threaded holes are set correspondingly, each second threaded hole and the corresponding fourth threaded hole are internally threaded with a connecting bolt, two arm plates Located on the opposite sides of the outer circumference of the mounting wheel, a clip bolt is threaded in the two third threaded holes, and the inner end of the clip bolt extends into the clip slot; one end of the return spring is connected to the arm plate, reset The other end of the spring is connected to the mounting plate;

连杆的一端固定有挂钩,连杆的另一端通过铰接螺栓与连接板铰接。One end of the connecting rod is fixed with a hook, and the other end of the connecting rod is hinged with the connecting plate through a hinge bolt.

采用上述技术方案,本发明的工作原理为:在使用本发明进行道路标线时,首先启动发动机,并松开制动手柄,操控驱动手柄,看机器行动是否灵活,接着打开撒播器,查看按压式离合器是否灵活,操作制动手柄,看看前车轮的制动器是否灵活;启动搅拌电机,检查搅拌轴是否转动运行正常;接着,加入玻璃珠:操纵制动手柄使得前车轮位于制动状态,关闭玻璃珠开关阀,打开玻璃珠箱的箱盖,将玻璃珠倒入玻璃珠箱内,待料加到玻璃珠箱的2/3处时停止;其次,加装固化剂和涂料:关闭固化剂流量分配阀,打开固化剂箱的箱盖,将固化剂倒入固化剂箱内,待料加到固化剂箱的2/3处时停止;关闭涂料流量分配阀,打开涂料桶的桶盖,将涂料倒入涂料桶内(用量根据工程量定),待料加到涂料桶的2/3处时停止;然后,推动推柄将设备行驶至预标线处,将导向杆指向基准线,打开玻璃珠开关阀,此时玻璃珠箱内的玻璃珠会通过玻璃珠管进入撒播器内等待标线;扳动固化剂流量分配阀、涂料流量分配阀以及涂料放料手柄,固化剂箱内的固化剂通过固化剂管流入混合料斗内,与此同时涂料桶内的涂料通过涂料管流入混合料斗内,启动搅拌电机,搅拌电机带动搅拌轴转动,搅拌轴上的螺旋叶片开始对混合料斗内的混料进行搅拌,待涂料与固化剂充分搅拌均匀后,打开混合放料手柄,混合好的料流入甩涂料斗内,此时甩涂料斗的出料口处于关闭状态;开始进行标线作业:启动发动机,发动机带动第一皮带轮转动,第一皮带轮通过第一皮带带动第二皮带轮转动,无级变速器开始运作,从而无级变速器的动力输出轴上的第一链轮转动,第一链轮通过第一链条带动第二链轮转动,由于第二链轮与第三链轮设置在传动轴上,所以第三链轮跟随转动,第三链轮通过第二链条带动车轴上的第四链轮转动,从而两个前车轮开始走动,整个设备开始行走;到标线位置时启动甩涂电机,甩涂电机带动第三皮带轮转动,第三皮带轮通过第二传动带带动第四皮带轮转动,从而离心棒开始转动,接着扳动甩涂开合手柄,甩涂料斗的出料口处于开合状态,在离心棒的作用下,混合的料被甩涂在路面,与此同时车轴转动带动第五链轮,第五链轮通过第三链条带动第六链轮转动,第六链轮带动安装套在传动轴上转动,由于离合齿与拨叉齿相咬合,所以安装套带动安装轮转动,安装轮通过平键装配在传动轴上,最终安装轮带动传动轴转动;传动轴转动通过万向接头带动伸缩杆转动,伸缩杆通过万向接头带动撒播器的动力输入轴转动,从而撒播器开始运作,玻璃珠开始从撒播器喷出,开始进行甩涂式标线;标线完成后,先关闭固化剂流量分配阀和涂料流量分配阀,扳动甩涂开合手柄,甩涂料斗的出料口关闭,再关闭撒播器,操作驱动手柄使机器停止,扳动制动手柄置于刹车位置,关闭发动机停止工作。另外可以操控连杆,使得按压式离合器处于“分离状态”,具体操作为,拉动连杆,连杆上的挂钩挂接在其他的部件上(如挂接在杆上),然后连杆绕中部的销轴转动,从而连杆另一端带动连接板转动一定角度,从而连接板带动联轴套管转动,由于联轴套管上设有顶紧螺栓,顶紧螺栓的内端顶压在拨叉轴上,所以联轴套管转动带动拨叉轴转动,拨叉套管通过连接螺栓与拨叉轴连接,所以拨叉轴转动带动拨叉套管转动一定角度,因此臂板跟随转动,从而臂板上的卡接螺栓拉动安装轮沿传动轴移动,安安装轮上的拨叉齿与安装套上的离合齿相分离,从而完成分离动作,链轮的转动动力并不能传递给传动轴,撒播器也停止运转,此时设备整体只能行驶。Adopting the above-mentioned technical scheme, the working principle of the present invention is: when using the present invention for road marking, first start the engine, release the brake handle, manipulate the drive handle to see if the machine moves flexibly, then turn on the spreader and check the pressing force. Whether the clutch is flexible, operate the brake handle to see if the brake of the front wheel is flexible; start the stirring motor, check whether the stirring shaft is running normally; then, add glass beads: operate the brake handle to make the front wheel in the braking state, turn off Glass bead switch valve, open the cover of the glass bead box, pour the glass beads into the glass bead box, and stop when the material reaches 2/3 of the glass bead box; secondly, add curing agent and paint: close the curing agent Flow distribution valve, open the lid of the curing agent box, pour the curing agent into the curing agent box, and stop when the material reaches 2/3 of the curing agent box; close the paint flow distribution valve, open the lid of the paint bucket, Pour the paint into the paint bucket (the amount is determined according to the engineering quantity), and stop when the material is added to 2/3 of the paint bucket; then, push the push handle to drive the equipment to the pre-marked line, point the guide rod to the reference line, Open the glass bead switch valve, at this time, the glass beads in the glass bead box will enter the spreader through the glass bead tube and wait for the marking line; turn the curing agent flow distribution valve, paint flow distribution valve and paint discharge handle, and the curing agent box will The curing agent flows into the mixing hopper through the curing agent pipe, and at the same time, the paint in the paint bucket flows into the mixing hopper through the paint pipe, and the stirring motor is started, and the stirring motor drives the stirring shaft to rotate, and the spiral blade on the stirring shaft begins to flow into the mixing hopper. Stir the mixed materials. After the paint and curing agent are fully stirred evenly, open the mixing and discharging handle, and the mixed material flows into the paint hopper. At this time, the outlet of the paint hopper is closed; start the marking work : Start the engine, the engine drives the first pulley to rotate, the first pulley drives the second pulley to rotate through the first belt, and the continuously variable transmission starts to operate, so that the first sprocket on the power output shaft of the continuously variable transmission rotates, the first sprocket The first chain drives the second sprocket to rotate. Since the second sprocket and the third sprocket are arranged on the drive shaft, the third sprocket rotates accordingly, and the third sprocket drives the fourth chain on the axle through the second chain. The wheel rotates, so that the two front wheels start to move, and the whole equipment starts to walk; when it reaches the marking line position, the spin-coating motor is started, and the spin-coating motor drives the third pulley to rotate, and the third pulley drives the fourth pulley to rotate through the second transmission belt, thereby centrifuging The rod starts to rotate, and then pulls the opening and closing handle of the paint hopper, and the outlet of the paint hopper is in an open and closed state. Under the action of the centrifugal rod, the mixed material is smeared on the road surface. The fifth sprocket drives the sixth sprocket to rotate through the third chain, and the sixth sprocket drives the installation sleeve to rotate on the transmission shaft. Since the clutch teeth and the fork teeth are engaged, the installation sleeve drives the installation wheel to rotate, and the installation sleeve Assembled on the transmission shaft through the flat key, the final installation wheel drives the transmission shaft to rotate; the rotation of the transmission shaft drives the telescopic rod to rotate through the universal joint, and the telescopic rod drives the power input shaft of the spreader to rotate through the universal joint, so that the spreader starts to operate. glass beads start Spray from the spreader, and start the spin coating marking; after the marking is completed, first close the curing agent flow distribution valve and the paint flow distribution valve, pull the opening and closing handle of the spin coating, close the outlet of the paint bucket, and then close the spreading Operate the drive handle to stop the machine, pull the brake handle to the brake position, and turn off the engine to stop working. In addition, the connecting rod can be manipulated so that the push clutch is in a "disengaged state". The specific operation is to pull the connecting rod, the hook on the connecting rod is hooked to other components (such as hooked to the rod), and then the connecting rod is wound around the middle The pin shaft of the connecting rod rotates, so that the other end of the connecting rod drives the connecting plate to rotate at a certain angle, so that the connecting plate drives the coupling sleeve to rotate. Since the coupling sleeve is provided with a jacking bolt, the inner end of the jacking bolt presses against the shift fork shaft, so the rotation of the coupling sleeve drives the shift fork shaft to rotate, and the shift fork sleeve is connected to the shift fork shaft through the connecting bolt, so the rotation of the shift fork shaft drives the shift fork sleeve to rotate at a certain angle, so the arm plate rotates accordingly, so that the arm The clamping bolts on the board pull the mounting wheel to move along the transmission shaft, and the shift fork teeth on the mounting wheel are separated from the clutch teeth on the mounting sleeve to complete the separation action. The rotational power of the sprocket cannot be transmitted to the transmission shaft, and the spreading The device also stops running, and the whole device can only travel at this time.

综上所述,本发明动力机选用日本罗宾原装机。发动机与驱动系统的传动连接采用全进口的原装组件,安装维修方便。本发明驱动系统采用了进口油压式无级变速器,该驱动系统采用原装进口的国际先进的油压式无级变速器,该变速器前进、后退、刹车操作方便,驱动系统控制自如。使用该机施工有效解决了标线施工中靠人力推动标线机的烦恼,且克服了国内某些产品在划线机之外另配设备辅助驱动的弊端。驱动系统减少了标线施工时的人力投入和劳动强度,极大地提高了标线施工的效率。In summary, the power machine of the present invention selects the Japanese Robin original machine for use. The transmission connection between the engine and the drive system adopts all imported original components, which are convenient for installation and maintenance. The driving system of the present invention adopts an imported hydraulic continuously variable transmission, and the driving system adopts an imported international advanced hydraulic continuously variable transmission. The use of this machine effectively solves the annoyance of relying on manpower to drive the marking machine in the marking construction, and overcomes the disadvantages of some domestic products that are equipped with auxiliary equipment in addition to the marking machine. The driving system reduces the manpower input and labor intensity during marking construction, and greatly improves the efficiency of marking construction.

本设备根据双组份涂涂料超强的粘贴性的特点,采用甩涂式标线方式,在保证其耐磨性、环保性的基础上增加其疏水性,从而增加了标线的使用寿命并节省涂料降低了施工成本。本机根据双组份涂涂料配方的不同,配用的固化剂量不相同和固剂流动性好的特点,在球阀的基础上改进成一个便于控制流量和方便操作的电动固化剂流量分配阀。解决了双组份标线施工时固定剂用量不控制的问题,从而达到使多少配多少,本机根据双组份涂涂料固化剂和涂料是分开的且固化时间短的特点,设计了一套电动动搅拌的混合料斗,搅拌采用螺旋叶片,使之反拱搅拌,这样搅拌均匀,从而增加标线的使用寿命。According to the characteristics of super stickiness of two-component coatings, this equipment adopts the method of spin-coating marking to increase its hydrophobicity on the basis of ensuring its wear resistance and environmental protection, thereby increasing the service life of marking lines and saving paint. Reduced construction costs. According to the different formulations of two-component coatings, different curing doses and good fluidity of the solid agent, this machine is improved on the basis of a ball valve into an electric curing agent flow distribution valve that is convenient for flow control and operation. It solves the problem that the amount of fixative is not controlled during the construction of two-component marking lines, so as to achieve how much to mix. This machine is designed according to the characteristics that the two-component coating curing agent and coating are separated and the curing time is short. The mixing hopper is powered by electric agitation, and the agitation uses spiral blades to make it reverse arch agitation, so that the agitation is even and the service life of the marking line is increased.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3是图1的左视图;Fig. 3 is the left view of Fig. 1;

图4是是按压式离合器的结构示意图;Fig. 4 is a structural schematic diagram of a push clutch;

图5是图4的左视图;Fig. 5 is the left view of Fig. 4;

图6是底座的结构示意图;Fig. 6 is a schematic structural view of the base;

图7是图6的仰视图;Fig. 7 is the bottom view of Fig. 6;

图8是图6的右视图;Fig. 8 is the right side view of Fig. 6;

图9是链轮与安装套的转配示意图;Figure 9 is a schematic diagram of the transfer between the sprocket and the mounting sleeve;

图10是拨叉轮的结构示意图;Fig. 10 is a structural schematic diagram of a fork wheel;

图11是联轴套的结构示意图;Figure 11 is a schematic structural view of the coupling sleeve;

图12是图11的俯视图;Figure 12 is a top view of Figure 11;

图13是拨叉的结构示意图;Fig. 13 is a structural schematic diagram of a shift fork;

图14是图13的仰视图;Figure 14 is a bottom view of Figure 13;

图15是拨叉轴的结构示意图。Fig. 15 is a structural schematic diagram of a shift fork shaft.

具体实施方式detailed description

如图1-3所示,本发明的双组份标线机,包括机架1,机架1底部设有转向轮2和两个前车轮3,其中转向轮2转动连接在机架1底部后侧,机架1底部的前侧沿左右方向转动连接有车轴,两个前车轮3并排固定在车轴的左端和右端,其中一个前车轮3上装配有制动器(制动器为现有常规技术,图中未示出),机架1上设有用于控制制动器的制动手柄4,机架1的后侧设有推柄5,机架1上设有发动机6、无级变速器7、玻璃珠撒播系统以及甩涂标线系统,发动机6与无级变速器7传动连接,无级变速器7分别与车轴和玻璃珠撒播系统传动连接;机架1上还设有用于改变无级变速器7转动方向的驱动手柄8 ,机架1的前侧固定有导向杆9。As shown in Figures 1-3, the two-component marking machine of the present invention includes a frame 1, and the bottom of the frame 1 is provided with a steering wheel 2 and two front wheels 3, wherein the steering wheel 2 is rotatably connected to the bottom of the frame 1 The rear side, the front side of the bottom of the frame 1 rotates along the left and right directions and is connected with an axle, and two front wheels 3 are fixed side by side on the left end and the right end of the axle, and a brake is equipped on one of the front wheels 3 (the brake is an existing conventional technology, Fig. not shown in), the frame 1 is provided with a brake handle 4 for controlling the brake, the rear side of the frame 1 is provided with a push handle 5, and the frame 1 is provided with an engine 6, a continuously variable transmission 7, glass bead spreading system and the coating marking system, the engine 6 is connected with the continuously variable transmission 7, and the continuously variable transmission 7 is respectively connected with the axle and the glass bead spreading system; the frame 1 is also provided with a drive for changing the rotation direction of the continuously variable transmission 7. Handle 8, the front side of frame 1 is fixed with guide bar 9.

发动机6的动力输出轴上设有第一皮带轮10,无级变速器7的动力输入轴上设有第二皮带轮11,第一皮带轮10通过第一传动带12与第二皮带轮11连接,无级变速器7的动力输出轴上设有第一链轮13,机架1底部沿左右方向转动连接有传动轴,传动轴位于车轴的后侧,传动轴上设有第二链轮14和第三链轮15,车轴上设有第四链轮16,第一链轮13通过第一链条17与第二链轮14连接,第三链轮15通过第二链条18与第四链轮16连接。The power output shaft of the engine 6 is provided with a first pulley 10, and the power input shaft of the continuously variable transmission 7 is provided with a second pulley 11. The first pulley 10 is connected with the second pulley 11 through a first transmission belt 12, and the continuously variable transmission 7 The first sprocket 13 is arranged on the power output shaft of the power output shaft, and the bottom of the frame 1 rotates along the left and right direction and is connected with a transmission shaft. , the axle shaft is provided with a fourth sprocket 16, the first sprocket 13 is connected with the second sprocket 14 through the first chain 17, and the third sprocket 15 is connected with the fourth sprocket 16 through the second chain 18.

玻璃珠撒播系统包括伸缩杆19、玻璃珠箱20和撒播器21,玻璃珠箱20通过玻璃珠管与撒播器21连接,玻璃珠管上设有玻璃珠开关阀22,车轴上设有第五链轮(图3中第五链轮未示出),机架1的底部设有按压式离合器27,按压式离合器27通过链条与第五链轮传动连接,机架1的底部装配有伸缩杆19,伸缩杆19的一端通过万向接头与撒播器21的动力输入轴连接,伸缩杆19的另一端通过万向接头与按压式离合器27传动连接。The glass bead spreading system includes a telescopic rod 19, a glass bead box 20 and a spreader 21. The glass bead box 20 is connected to the spreader 21 through a glass bead tube. The glass bead tube is provided with a glass bead switch valve 22. Sprocket (the fifth sprocket is not shown in Fig. 3), the bottom of the frame 1 is provided with a push-type clutch 27, the push-type clutch 27 is connected with the fifth sprocket through a chain, and the bottom of the frame 1 is equipped with a telescopic rod 19. One end of the telescopic rod 19 is connected to the power input shaft of the spreader 21 through a universal joint, and the other end of the telescopic rod 19 is connected to the push clutch 27 through a universal joint.

甩涂标线系统包括固化剂箱28、涂料桶29、混合料斗30、甩涂料斗31、搅拌驱动机构以及甩涂驱动机构,固化剂箱28通过固化剂管与混合料斗30连接,固化剂管上设有固化剂流量分配阀32,涂料桶29通过涂料管与混合料斗30连接,涂料管上设有涂料流量分配阀33,机架1上还设有用过控制涂料管开合的涂料放料手柄34,混合料斗30的出料口与甩涂料斗31的进料口连接,机架1上设有用于控制混合料斗30的出料口开合的混合放料手柄35,甩涂料斗31的底部设有出料口,机架1上设有用于控制甩涂料斗31的出料口开合的甩涂开合手柄36;Spin coating marking system comprises curing agent box 28, paint bucket 29, mixing hopper 30, throwing paint hopper 31, stirring drive mechanism and spin coating driving mechanism, curing agent box 28 is connected with mixing hopper 30 through curing agent pipe, and curing agent pipe The curing agent flow distribution valve 32 is arranged on the top, the paint bucket 29 is connected with the mixing hopper 30 through the paint pipe, the paint flow distribution valve 33 is arranged on the paint pipe, and the paint discharge valve for controlling the opening and closing of the paint pipe is also arranged on the frame 1 Handle 34, the discharge port of mixing hopper 30 is connected with the feed inlet of throwing paint hopper 31, and the frame 1 is provided with the mixing discharge handle 35 that is used to control the opening and closing of the discharge port of mixing hopper 30, gets rid of paint hopper 31 The bottom is provided with a discharge port, and the frame 1 is provided with a coating opening and closing handle 36 for controlling the opening and closing of the discharge port of the coating hopper 31;

搅拌驱动机构包括搅拌电机37和搅拌轴38,搅拌电机37垂直设置在机架1上,搅拌电机37的主轴与搅拌轴38传动连接,搅拌轴38的下端伸入到混合料斗30内并连接有螺旋叶片;甩涂驱动机构包括甩涂电机40和离心棒41,甩涂电机40水平设置在机架1上,甩涂电机40的主轴上设有第三皮带轮42,离心棒41转动连接在机架1底部并且离心棒41对应位于甩涂料斗31的出料口处,离心棒41的外表面设有若干狼牙齿,离心棒41的端部设有第四皮带轮43,第三皮带轮42通过第二传动带44与第四皮带轮43连接。Stirring drive mechanism comprises stirring motor 37 and stirring shaft 38, and stirring motor 37 is vertically arranged on the frame 1, and the main shaft of stirring motor 37 is connected with stirring shaft 38 transmission, and the lower end of stirring shaft 38 stretches in the mixing hopper 30 and is connected with Spiral blade; spin coating drive mechanism comprises spin coating motor 40 and centrifugal rod 41, and spin coating motor 40 is horizontally arranged on the frame 1, and the main shaft of spin coating motor 40 is provided with the 3rd belt pulley 42, and centrifugal rod 41 rotation is connected on machine The bottom of the frame 1 and the centrifugal rod 41 are correspondingly located at the discharge port of the paint hopper 31. The outer surface of the centrifugal rod 41 is provided with some wolf teeth, and the end of the centrifugal rod 41 is provided with a fourth pulley 43, and the third pulley 42 passes through the first pulley. The second transmission belt 44 is connected with the fourth pulley 43 .

机架1上设有工具箱45。A tool box 45 is provided on the frame 1 .

如图4-15所示,按压式离合器27,包括传动轴101、拨叉轮102、第六链轮103和底座104,底座104包括水平设置的安装板105,安装板105的上表面固定有安装角钢106,安装角钢106上开设有安装孔107,安装角钢106固定在机架1的底部,安装板105的底部固定有两根安装套管108和两组安装架109,两组安装架109上均装配有一个轴承座,两个轴承座并排设置,传动轴101分别通过第一轴承110和第二轴承111转动连接在两个轴承座上,传动轴101的中心线方向沿水平方向设置,以传动轴101的一端为动力输出端,传动轴101的另一端为动力输入端,则第二轴承111装配在传动轴101的动力输入端,两根安装套管108均位于两组安装架109之间,两根安装套管108的中心线重合且水平设置,安装套管108的轴线位于传动轴101的轴线的上方且二者垂直设置;As shown in Figures 4-15, the push-type clutch 27 includes a drive shaft 101, a fork wheel 102, a sixth sprocket 103, and a base 104. The base 104 includes a horizontally arranged mounting plate 105, and the upper surface of the mounting plate 105 is fixed with Angle steel 106 is installed, is provided with installation hole 107 on the installation angle steel 106, and installation angle steel 106 is fixed on the bottom of frame 1, and the bottom of mounting plate 105 is fixed with two installation sleeve pipes 108 and two groups of mounting frames 109, two groups of mounting frames 109 A bearing seat is installed on each of the two bearing seats, and the two bearing seats are arranged side by side. The transmission shaft 101 is respectively connected to the two bearing seats through the first bearing 110 and the second bearing 111. The centerline direction of the transmission shaft 101 is set along the horizontal direction. With one end of the transmission shaft 101 as the power output end and the other end of the transmission shaft 101 as the power input end, the second bearing 111 is assembled on the power input end of the transmission shaft 101, and the two installation sleeves 108 are located on the two sets of installation frames 109 Between them, the centerlines of the two installation sleeves 108 coincide and are arranged horizontally, the axis of the installation sleeve 108 is located above the axis of the drive shaft 101 and the two are vertically arranged;

第六链轮103的中心孔处焊接有安装套112,安装套112通过第三轴承113转动连接在传动轴101上且位于两个轴承座之间,安装套112上朝向传动轴101动力输出端的一侧沿圆周方向固定有若干离合齿114;拨叉轮102包括安装轮115,安装轮115的外周开设有环形的卡槽116,安装轮115上朝向传动轴101动力输入端的一侧沿圆周方向固定有若干拨叉齿117,安装轮115通过平键118连接在传动轴101上,安装轮115位于第一轴承110和第三轴承113之间,拨叉齿117与离合齿114相咬合;The center hole of the sixth sprocket 103 is welded with an installation sleeve 112, the installation sleeve 112 is rotatably connected to the transmission shaft 101 through the third bearing 113 and is located between the two bearing seats, the installation sleeve 112 faces the power output end of the transmission shaft 101 One side is fixed with several clutch teeth 114 along the circumferential direction; the fork wheel 102 includes a mounting wheel 115, and the outer circumference of the mounting wheel 115 is provided with an annular slot 116, and the side of the mounting wheel 115 facing the power input end of the transmission shaft 101 is along the circumferential direction. A number of shift fork teeth 117 are fixed, and the installation wheel 115 is connected to the transmission shaft 101 through a flat key 118. The installation wheel 115 is located between the first bearing 110 and the third bearing 113, and the shift fork teeth 117 are engaged with the clutch teeth 114;

底座104上设有用于拨动拨叉轮102的离合拨动机构,第五链轮与第六链轮103通过第三链条连接,传动轴101的动力输出端与伸缩杆19通过万向接头连接。The base 104 is provided with a clutch toggle mechanism for toggling the fork wheel 102, the fifth sprocket and the sixth sprocket 103 are connected by a third chain, and the power output end of the transmission shaft 101 is connected to the telescopic rod 19 by a universal joint .

离合拨动机构包括连杆119、联轴套120、拨叉121、复位弹簧122和拨叉轴123,联轴套120包括联轴套管124和连接板125,联轴套管124上沿径向方向开设有两个第一螺纹孔126,两个第一螺纹孔126的中心线相互垂直,连接板125固定在联轴套管124外表面,联轴套管124的中心线垂直于连接板125所在的平面;拨叉121包括拨叉套管127和两块臂板128,拨叉套管127上沿径向方向开设有两个第二螺纹孔129,两块臂板128并排固定在拨叉套管127的两端,拨叉套管127中心线垂直于臂板128所在的平面,两块臂板128上分别开设有第三螺纹孔130;拨叉套管127位于两根安装套管108之间,联轴套管124、拨叉套管127以及安装套管108具有同一条中心线,拨叉轴123上开设有两个第四螺纹孔131,拨叉轴123穿设在安装套管108、联轴套管124和拨叉套管127内,每个第一螺纹孔126内均螺纹连接有一个顶紧螺栓132,顶紧螺栓132的内端顶压在拨叉轴123上,两个第二螺纹孔129和两个第四螺纹孔131对应设置,每个第二螺纹孔129和对应的第四螺纹孔131内螺纹连接有一个连接螺栓133,两块臂板128位于安装轮115外圆周的相对两侧,两个第三螺纹孔130内均螺纹连接有一个卡接螺栓134,卡接螺栓134的内端伸入到卡槽116内;复位弹簧122的一端连接在臂板128上,复位弹簧122的另一端连接在安装板105上;Clutch toggling mechanism comprises connecting rod 119, shaft coupling sleeve 120, shift fork 121, back-moving spring 122 and shift fork shaft 123, and shaft coupling sleeve 120 comprises shaft coupling sleeve 124 and connecting plate 125, and the upper diameter of coupling sleeve 124 is There are two first threaded holes 126 in the direction, the centerlines of the two first threaded holes 126 are perpendicular to each other, the connecting plate 125 is fixed on the outer surface of the coupling sleeve 124, and the centerline of the coupling sleeve 124 is perpendicular to the connecting plate The plane where 125 is located; the shift fork 121 includes a shift fork sleeve 127 and two arm plates 128, two second threaded holes 129 are opened in the radial direction on the shift fork sleeve 127, and the two arm plates 128 are fixed side by side on the dial At both ends of the fork sleeve 127, the center line of the shift fork sleeve 127 is perpendicular to the plane where the arm plate 128 is located, and the third threaded holes 130 are respectively opened on the two arm plates 128; the shift fork sleeve 127 is located on the two installation sleeves 108, the coupling sleeve 124, the shift fork sleeve 127 and the installation sleeve 108 have the same center line, and the shift fork shaft 123 is provided with two fourth threaded holes 131, and the shift fork shaft 123 is installed on the installation sleeve In the pipe 108, the coupling sleeve 124 and the shift fork sleeve 127, each first threaded hole 126 is threaded with a jacking bolt 132, and the inner end of the jacking bolt 132 is pressed against the shifting fork shaft 123, Two second threaded holes 129 and two fourth threaded holes 131 are arranged correspondingly, and each second threaded hole 129 and the corresponding fourth threaded hole 131 are internally threaded with a connecting bolt 133, and the two arm plates 128 are located on the mounting wheel. On the opposite sides of the outer circumference of 115, two third threaded holes 130 are internally threaded with a clamping bolt 134, and the inner ends of the clamping bolts 134 extend into the clamping groove 116; one end of the return spring 122 is connected to the arm plate 128, the other end of back-moving spring 122 is connected on the mounting plate 105;

连杆119的一端固定有挂钩135,连杆119的另一端通过铰接螺栓136与连接板125铰接。One end of the connecting rod 119 is fixed with a hook 135 , and the other end of the connecting rod 119 is hinged to the connecting plate 125 through a hinge bolt 136 .

在使用本发明进行道路标线时,首先启动发动机6,并松开制动手柄4,操控驱动手柄8,看机器行动是否灵活,接着打开撒播器21,操作制动手柄4,看看前车轮3的制动器是否灵活;启动搅拌电机37,检查搅拌轴38是否转动运行正常;When using the present invention to mark roads, first start the engine 6, and release the brake handle 4, manipulate the drive handle 8 to see whether the machine is flexible, then open the spreader 21, operate the brake handle 4, and look at the front wheels 3. Whether the brake is flexible; start the stirring motor 37, and check whether the stirring shaft 38 is rotating and operating normally;

接着,加入玻璃珠:操纵制动手柄4使得前车轮3位于制动状态,关闭玻璃珠开关阀22,打开玻璃珠箱20的箱盖,将玻璃珠倒入玻璃珠箱20内,待料加到玻璃珠箱20的2/3处时停止;Then, add glass beads: manipulate the brake handle 4 so that the front wheel 3 is in the braking state, close the glass bead on-off valve 22, open the cover of the glass bead box 20, pour the glass beads into the glass bead box 20, and wait for the material to be added. Stop when arriving at the 2/3 place of glass bead box 20;

其次,加装固化剂和涂料:关闭固化剂流量分配阀32,打开固化剂箱28的箱盖,将固化剂倒入固化剂箱28内,待料加到固化剂箱28的2/3处时停止;关闭涂料流量分配阀33,打开涂料桶29的桶盖,将涂料倒入涂料桶29内(用量根据工程量定),待料加到涂料桶29的2/3处时停止;Next, add curing agent and paint: close the curing agent flow distribution valve 32, open the case cover of the curing agent box 28, pour the curing agent into the curing agent box 28, and add the material to 2/3 of the curing agent box 28 Stop when; close the paint flow distribution valve 33, open the bung of the paint bucket 29, paint is poured in the paint bucket 29 (consumption is determined according to the engineering quantity), and stop when the material is added to 2/3 of the paint bucket 29;

然后,推动推柄5将设备行驶至预标线处,将导向杆9指向基准线,打开玻璃珠开关阀22,此时玻璃珠箱20内的玻璃珠会通过玻璃珠管进入撒播器21内等待标线;扳动固化剂流量分配阀32、涂料流量分配阀33以及涂料放料手柄34,固化剂箱28内的固化剂通过固化剂管流入混合料斗30内,与此同时涂料桶29内的涂料通过涂料管流入混合料斗30内,启动搅拌电机37,搅拌电机37带动搅拌轴38转动,搅拌轴38上的螺旋叶片开始对混合料斗30内的混料进行搅拌,待涂料与固化剂充分搅拌均匀后,打开混合放料手柄35,混合好的料流入甩涂料斗31内,此时甩涂料斗31的出料口处于关闭状态;Then, push the push handle 5 to drive the device to the pre-marked line, point the guide rod 9 to the reference line, and open the glass bead switch valve 22. At this time, the glass beads in the glass bead box 20 will enter the spreader 21 through the glass bead tube. Wait for the marking line; pull the curing agent flow distribution valve 32, the paint flow distribution valve 33 and the paint discharge handle 34, the curing agent in the curing agent box 28 flows into the mixing hopper 30 through the curing agent pipe, and at the same time, the paint bucket 29 The paint flows into the mixing hopper 30 through the paint pipe, starts the stirring motor 37, and the stirring motor 37 drives the stirring shaft 38 to rotate, and the helical blade on the stirring shaft 38 starts to stir the mixed materials in the mixing hopper 30. After stirring evenly, open the mixing and discharging handle 35, and the mixed material flows into the paint hopper 31, and the discharge port of the paint hopper 31 is in a closed state at this moment;

开始进行标线作业:启动发动机6,发动机6带动第一皮带轮10转动,第一皮带轮10通过第一传动带12带动第二皮带轮11转动,无级变速器7开始运作,从而无级变速器7的动力输出轴上的第一链轮13转动,第一链轮13通过第一链条17带动第二链轮14转动,由于第二链轮14与第三链轮15设置在传动轴上,所以第三链轮15跟随转动,第三链轮15通过第二链条18带动车轴上的第四链轮16转动,从而两个前车轮3开始走动,整个设备开始行走;到标线位置时启动甩涂电机40,甩涂电机40带动第三皮带轮42转动,第三皮带轮42通过第二传动带44带动第四皮带轮43转动,从而离心棒41开始转动,接着扳动甩涂开合手柄36,甩涂料斗31的出料口处于开合状态,在离心棒41的作用下,混合的料被甩涂在路面,与此同时车轴转动带动第五链轮,第五链轮通过第三链条带动第六链轮103转动,第六链轮103带动安装套112在传动轴101上转动,由于离合齿114与拨叉齿117相咬合,所以安装套112带动安装轮115转动,安装轮115通过平键118装配在传动轴101上,最终安装轮115带动传动轴101转动;传动轴101转动通过万向接头带动伸缩杆19转动,伸缩杆19通过万向接头带动撒播器21的动力输入轴转动,从而撒播器开始运作,玻璃珠开始从撒播器21喷出,开始进行甩涂式标线;Start the marking operation: start the engine 6, the engine 6 drives the first pulley 10 to rotate, the first pulley 10 drives the second pulley 11 to rotate through the first transmission belt 12, and the continuously variable transmission 7 starts to operate, so that the power output of the continuously variable transmission 7 The first sprocket 13 on the shaft rotates, and the first sprocket 13 drives the second sprocket 14 to rotate through the first chain 17. Since the second sprocket 14 and the third sprocket 15 are arranged on the drive shaft, the third chain Wheel 15 follows and rotates, and the 3rd sprocket wheel 15 drives the 4th sprocket wheel 16 on the axle shaft to rotate by second chain 18, thereby two front wheels 3 begin to walk, and whole equipment begins to walk; , get rid of coating motor 40 and drive the 3rd pulley 42 to rotate, and the 3rd pulley 42 drives the 4th pulley 43 to rotate by the 2nd drive belt 44, thereby centrifugal rod 41 starts to rotate, then pulls and gets rid of and is coated with opening and closing handle 36, gets rid of paint hopper 31 The discharge port is in the opening and closing state, and under the action of the centrifugal rod 41, the mixed material is smeared on the road surface, and at the same time, the axle rotates to drive the fifth sprocket, and the fifth sprocket drives the sixth sprocket 103 through the third chain Rotate, the sixth sprocket 103 drives the installation sleeve 112 to rotate on the transmission shaft 101, because the clutch teeth 114 are engaged with the shift fork teeth 117, so the installation sleeve 112 drives the installation wheel 115 to rotate, and the installation wheel 115 is assembled on the transmission shaft through the flat key 118 On the shaft 101, the final installation wheel 115 drives the transmission shaft 101 to rotate; the rotation of the transmission shaft 101 drives the telescopic rod 19 to rotate through the universal joint, and the telescopic rod 19 drives the power input shaft of the spreader 21 to rotate through the universal joint, so that the spreader starts to operate , the glass beads start to spray out from the spreader 21, and the spin-coating marking begins;

标线完成后,先关闭固化剂流量分配阀32和涂料流量分配阀33,扳动甩涂开合手柄36,甩涂料斗31的出料口关闭,再关闭撒播器21,操作驱动手柄8使机器停止,扳动制动手柄4置于刹车位置,关闭发动机6停止工作。After the marking is completed, first close the curing agent flow distribution valve 32 and the paint flow distribution valve 33, pull the opening and closing handle 36 of the coating, the discharge port of the coating bucket 31 is closed, then close the spreader 21, and operate the driving handle 8 to Machine stops, pulls brake handle 4 and places brake position, closes engine 6 and stops working.

本实施例并非对本发明的形状、材料、结构等作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的保护范围。This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the present invention. All simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention belong to the protection of the technical solution of the present invention. scope.

Claims (5)

1. two-component striping machine, it is characterised in that:Including frame, bottom of the frame is provided with deflecting roller and two front vehicle wheels, its transfer It is rotatably connected on to wheel on rear side of bottom of the frame, the front side of bottom of the frame is rotatably connected to axletree, two front vehicle wheels in left-right direction The left end and right-hand member of axletree are fixed on side by side, brake is equipped with one of front vehicle wheel, and frame, which is provided with, to be used to control system The brake handle of dynamic device, the rear side of frame are provided with push handle, and frame is provided with engine, buncher, bead and broadcasts sowing system And spin coating graticule system, engine are connected with buncher, buncher broadcasts sowing with axletree and bead respectively Drive system connects;The driving handle for changing buncher rotation direction is additionally provided with frame, the front side of frame is fixed There is guide rod;
The power output shaft of engine is provided with the first belt pulley, and the power input shaft of buncher is provided with the second belt Wheel, the first belt pulley are connected by the first transmission belt with the second belt pulley, and the power output shaft of buncher is provided with first Sprocket wheel, bottom of the frame are rotatably connected to power transmission shaft in left-right direction, and power transmission shaft is located at the rear side of axletree, and power transmission shaft is provided with second Sprocket wheel and the 3rd sprocket wheel, axletree are provided with the 4th sprocket wheel, and the first sprocket wheel is connected by the first chain with the second sprocket wheel, the 3rd sprocket wheel It is connected by the second chain with the 4th sprocket wheel;
Bead, which broadcasts sowing system, includes expansion link, bead case and dispenser, and bead case is connected by bead pipe and dispenser Connect, bead pipe is provided with bead switch valve, and the bottom that axletree is provided with the 5th sprocket wheel frame is provided with push type clutch, pressed Pressure type clutch is connected by chain with the 5th chain gear transmission, and the bottom of frame is equipped with expansion link, and one end of expansion link passes through The power input shaft of universal joint and dispenser connects, and the other end of expansion link passes through universal joint and push type driven by clutches Connection.
2. two-component striping machine according to claim 1, it is characterised in that:Spinning coating graticule system includes curing agent case, applies Charging basket, mixed-hopper, spin coating hopper, stirring driving machine structure and spin coating drive mechanism, curing agent case is by curing agent pipe with mixing Hopper connection is closed, curing agent pipe is provided with curing agent flow divider valve, and paint can is connected by applying expects pipe with mixed-hopper, coating Pipe is provided with coating flow divider valve, and the coating blowing handle that used control applies expects pipe folding, mixed-hopper are additionally provided with frame Discharging opening be connected with spinning coating the charging aperture of hopper, frame is provided with for controlling the mixing of discharging opening folding of mixed-hopper to put Expect handle, the bottom for spinning coating hopper is provided with discharging opening, and frame is provided with the spin coating for the discharging opening folding for being used to control spin coating hopper Folding handle;
Stirring driving machine structure includes stirring motor and agitating shaft, and stirring motor is vertically set in frame, the main shaft of stirring motor It is connected with agitating shaft, the lower end of agitating shaft extend into mixed-hopper and is connected with helical blade;Spin coating drive mechanism bag Spin coating motor and centrifugation rod are included, spin coating motor is horizontally set in frame, and the main shaft for spinning coating motor is provided with the 3rd belt pulley, from Axle is rotatably connected on bottom of the frame and centrifuges the corresponding discharge outlet positioned at spin coating hopper of rod, and the outer surface for centrifuging rod is provided with Some wolf's fang teeth, the end for centrifuging rod are provided with the 4th belt pulley, and the 3rd belt pulley is connected by the second transmission belt and the 4th belt pulley Connect.
3. two-component striping machine according to claim 1, it is characterised in that:Frame is provided with tool box.
4. two-component striping machine according to claim 1, it is characterised in that:Push type clutch, including power transmission shaft, shift fork Wheel, sprocket wheel and base, base include horizontally disposed installing plate, and the upper surface of installing plate is fixed with installation angle steel, installs angle steel On offer mounting hole, installation angle steel is fixed on the bottom of frame, and the bottom of installing plate is fixed with two installation sleeve pipes and two groups Mounting bracket, a bearing block is each equipped with two groups of mounting brackets, two bearing blocks are arranged side by side, and power transmission shaft passes through first axle respectively Hold and be rotatably connected on second bearing on two bearing blocks, the centerline direction of power transmission shaft is horizontally disposed, with power transmission shaft One end be clutch end, the other end of power transmission shaft is power intake, then second bearing be assemblied in power transmission shaft power it is defeated Enter end, two installation sleeve pipes are respectively positioned between two groups of mounting brackets, and the center line of two installation sleeve pipes overlaps and horizontally disposed, installation The axis of sleeve pipe is located at the top of the axis of power transmission shaft and the two is vertically arranged;
The central hole of sprocket wheel is welded with installation set, and installation set is rotatably connected on power transmission shaft by 3rd bearing and positioned at two Between bearing block, some clutch tooths are along the circumferential direction fixed with towards the side of power transmission shaft clutch end in installation set;Shift fork Wheel includes installation wheel, and the periphery for installing wheel offers the neck of annular, installs on wheel towards the side of power transmission shaft power intake Some shift fork teeth are along the circumferential direction fixed with, installation slipping is assemblied on power transmission shaft, and installation wheel is passed by flat key and power transmission shaft Dynamic connection, between clutch shaft bearing and 3rd bearing, shift fork tooth is mutually engaged installation wheel with clutch tooth;
Base is provided with the clutch toggle mechanism for being used for stirring forked plectrum wheel;5th sprocket wheel and the 6th sprocket wheel are connected by the 3rd chain Connect, the clutch end of power transmission shaft is connected with expansion link by universal joint.
5. two-component striping machine according to claim 4, it is characterised in that:Clutch toggle mechanism include connecting rod, coupling band, Shift fork, back-moving spring and shift fork axle, coupling band include adapter(-tor) and connecting plate, two are radially offered on adapter(-tor) Individual first screwed hole, the center line of two the first screwed holes are mutually perpendicular to, and connecting plate is fixed on adapter(-tor) outer surface, coupling band The central axis of pipe is in the plane where connecting plate;Shift fork includes shift fork sleeve pipe and two blocks of arm plates, on shift fork sleeve pipe radially Direction offers two the second screwed holes, and two blocks of arm plates are fixed on the both ends of shift fork sleeve pipe side by side, and the center line of shift fork sleeve pipe hangs down Directly in offering the 3rd screwed hole respectively in the plane where arm plate, two blocks of arm plates;Shift fork sleeve pipe positioned at two installation sleeve pipes it Between, adapter(-tor), shift fork sleeve pipe and installation set pipe have same center line, and two the 4th screw threads are offered in shift fork axle Hole, shift fork axle are located in installation sleeve pipe, adapter(-tor) and shift fork sleeve pipe, and one is threaded with each first screwed hole Puller bolt, in shift fork axle, two the second screwed holes and two the 4th screwed holes are correspondingly arranged the inner top pressure of puller bolt, Each second screwed hole and corresponding 4th screwed hole internal thread are connected with a connecting bolt, and two blocks of arm plates are outer positioned at installation wheel The opposite sides of circumference, a clamping bolt is threaded with two the 3rd screwed holes, the inner of clamping bolt is extend into In neck;One end of back-moving spring is connected on arm plate, and the other end connection of back-moving spring is on a mounting board;
One end of connecting rod is fixed with hook, and the other end of connecting rod is hinged by link bolt and connecting plate.
CN201710676731.1A 2017-08-09 2017-08-09 Two-component graticule machine Expired - Fee Related CN107401108B (en)

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