CN107406792A - grease composition - Google Patents
grease composition Download PDFInfo
- Publication number
- CN107406792A CN107406792A CN201680018638.5A CN201680018638A CN107406792A CN 107406792 A CN107406792 A CN 107406792A CN 201680018638 A CN201680018638 A CN 201680018638A CN 107406792 A CN107406792 A CN 107406792A
- Authority
- CN
- China
- Prior art keywords
- acid
- thickener
- base oil
- grease composition
- polyamide resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/02—Mixtures of base-materials and thickeners
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M117/00—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof
- C10M117/02—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M117/00—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof
- C10M117/02—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen
- C10M117/04—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen containing hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M117/00—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof
- C10M117/06—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having more than one carboxyl group bound to an acyclic carbon atom or cycloaliphatic carbon atom
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M117/00—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof
- C10M117/08—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to a carbon atom of a six-membered aromatic ring
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/022—Ethene
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/106—Carboxylix acids; Neutral salts thereof used as thickening agents
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/1256—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids used as thickening agent
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/127—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic
- C10M2207/1276—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic used as thickening agent
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/128—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof
- C10M2207/1285—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof used as thickening agents
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
- C10M2215/064—Di- and triaryl amines
- C10M2215/065—Phenyl-Naphthyl amines
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/02—Groups 1 or 11
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/02—Bearings
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Form in which the lubricant is applied to the material being lubricated semi-solid; greasy
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Abstract
Description
技术领域technical field
本发明涉及在具有滑动部的聚酰胺树脂部件的至少滑动部的表面作为润滑剂而被供给使用的聚酰胺树脂部件用润滑脂组合物,所述滑动部例如供树脂部件或由金属材料构成的其他部件滑动、或者在其他部件上滑动。The present invention relates to a grease composition for polyamide resin parts that is supplied and used as a lubricant on at least the surface of a sliding part of a polyamide resin part having a sliding part, such as a resin part or a metal material. Other parts slide, or slide on other parts.
背景技术Background technique
以往,润滑脂在钢铁、汽车、一般机械、精密机械等各种产业领域中作为润滑剂组合物而被使用。近年来,对于汽车零部件等的滑动部等部件,除了轻量化、低成本化以外,从在高温环境下使用的方面考虑,为了提高耐热性大多使用聚酰胺树脂。Conventionally, greases have been used as lubricant compositions in various industrial fields such as iron and steel, automobiles, general machinery, and precision machinery. In recent years, polyamide resins are often used to improve heat resistance in parts such as sliding parts of automobile parts, in addition to weight reduction and cost reduction, as well as use in high-temperature environments.
对于在聚酰胺树脂部件的滑动部所使用的润滑脂而言,除了润滑性、低温性以及耐热性以外,还需要具备不会使聚酰胺树脂部件劣化(脆化)的特性。但是,在作为聚酰胺树脂部件用润滑脂而采用一般所使用的锂基润滑脂(lithium soap grease)、尿素润滑脂的情况下,存在产生如下问题的倾向:对于在高温(例如150℃)环境下使用的聚酰胺树脂部件显现出攻击性,使聚酰胺树脂部件劣化,从而导致聚酰胺树脂制机械零部件的性能受损。即,锂基润滑脂存在因氧化而导致聚酰胺树脂部件劣化的倾向,另外,就尿素润滑脂而言,虽然尿素润滑脂本身的耐热性较高,但若在上述的高温环境下进行树脂浸渍,则存在如下倾向:尿素中的胺的一部分会游离,游离后的胺对聚酰胺树脂部件显现出攻击性,从而导致聚酰胺树脂劣化。Grease used for sliding parts of polyamide resin components needs to have properties not to degrade (brittle) the polyamide resin components in addition to lubricity, low-temperature properties, and heat resistance. However, when the commonly used lithium soap grease or urea grease is used as the grease for polyamide resin parts, there is a tendency to cause the following problems: The aggressiveness of the polyamide resin parts used under this condition will degrade the polyamide resin parts, resulting in impaired performance of polyamide resin machine parts. That is, lithium-based grease tends to deteriorate polyamide resin parts due to oxidation. In addition, as for urea grease, although urea grease itself has high heat resistance, if the resin is processed under the above-mentioned high-temperature environment When dipping, there is a tendency that a part of the amine in the urea is released, and the released amine exhibits aggressiveness to the polyamide resin part, thereby deteriorating the polyamide resin.
例如,专利文献1中记载有如下润滑剂组合物:为了在高温(实施例中为140℃)环境下抑制聚酰胺树脂部件的劣化,含有合成烃油、尿素系增稠剂以及硬脂酸锌,还含有选自偏苯三酸酯、芳香族磺酰胺、邻苯二甲酸酯以及受阻酚的至少1种化合物。For example, Patent Document 1 describes a lubricant composition containing synthetic hydrocarbon oil, a urea-based thickener, and zinc stearate in order to suppress deterioration of polyamide resin parts in a high-temperature (140°C in Example) environment. , further containing at least one compound selected from the group consisting of trimellitate, aromatic sulfonamide, phthalate and hindered phenol.
但是,对于专利文献1中记载的含有尿素系增稠剂的润滑剂组合物而言,存在如下问题:如上所述,在高温环境下对于聚酰胺树脂部件显现出攻击性而导致聚酰胺树脂部件劣化,从而使聚酰胺树脂制的机械零部件的性能、特别是断裂伸长率下降。However, the lubricant composition containing a urea-based thickener described in Patent Document 1 has a problem that, as described above, it exhibits aggressiveness against polyamide resin parts in a high-temperature environment and causes polyamide resin parts to Deterioration, thereby reducing the performance of mechanical parts made of polyamide resin, especially the elongation at break.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开2012-102191号公报Patent Document 1: Japanese Patent Laid-Open No. 2012-102191
发明内容Contents of the invention
发明要解决的课题The problem to be solved by the invention
因此,本发明的目的在于提供一种聚酰胺树脂部件用润滑脂组合物,其通过实现基础油和增稠剂的适当化而具有良好的低温特性,且能够抑制特别是高温使用环境下的聚酰胺树脂部件的劣化,几乎不会使断裂伸长率降低且能够将其维持在较高水平。Therefore, an object of the present invention is to provide a grease composition for polyamide resin parts, which has good low-temperature characteristics by optimizing the base oil and thickener, and can suppress polyamide resin grease composition especially in high-temperature use environments. Deterioration of amide resin parts hardly lowers the elongation at break and can maintain it at a high level.
用于解决课题的手段means to solve the problem
为了解决上述的课题,本发明的主要构成如下。In order to solve the above-mentioned problems, the main configuration of the present invention is as follows.
(1)一种聚酰胺树脂部件用润滑脂组合物,其在具有与其他部件滑动的滑动部的聚酰胺树脂部件的至少上述滑动部的表面作为润滑剂而被供给使用,其特征在于,含有:基础油和增稠剂,该基础油为合成烃油,该增稠剂为钡复合皂和锂复合皂中的至少一者金属复合皂,上述基础油在40℃时的运动粘度为30~200mm2/s的范围,上述增稠剂的滴点为270℃以上。(1) A grease composition for polyamide resin parts, which is supplied and used as a lubricant on at least the surface of the sliding part of a polyamide resin part having a sliding part that slides with other parts, characterized in that it contains : Base oil and thickener, the base oil is a synthetic hydrocarbon oil, the thickener is at least one metal complex soap in barium complex soap and lithium complex soap, and the kinematic viscosity of the above-mentioned base oil at 40°C is 30~ In the range of 200mm 2 /s, the dropping point of the thickener is 270°C or higher.
(2)上述(1)所述的聚酰胺树脂部件用润滑脂组合物,其中,上述基础油为聚-α-烯烃的单一油、或者该聚-α-烯烃与乙烯-α-烯烃共聚物的混合油。(2) The grease composition for polyamide resin parts according to (1) above, wherein the base oil is a single oil of poly-α-olefin, or a copolymer of poly-α-olefin and ethylene-α-olefin of mixed oils.
(3)上述(1)或(2)所述的聚酰胺树脂部件用润滑脂组合物,其中,上述其他部件为金属部件。(3) The grease composition for polyamide resin parts according to (1) or (2) above, wherein the other part is a metal part.
发明的效果The effect of the invention
根据本发明,能够提供如下聚酰胺树脂部件用润滑脂组合物,其含有基础油和增稠剂,该基础油为合成烃油,该增稠剂为钡复合皂和锂复合皂中的至少一者金属复合皂,并且使基础油在40℃时的运动粘度为30~200mm2/s的范围、增稠剂的滴点达到270℃以上,从而,该聚酰胺树脂部件用润滑脂组合物具有良好的低温特性,能够抑制特别是高温使用环境下的聚酰胺树脂部件的劣化,几乎不会使断裂伸长率降低且能够将其维持在较高水平。According to the present invention, the following grease composition for polyamide resin parts can be provided, which contains a base oil and a thickener, the base oil is a synthetic hydrocarbon oil, and the thickener is at least one of barium complex soap and lithium complex soap or metal complex soap, and the kinematic viscosity of the base oil at 40°C is in the range of 30 to 200mm 2 /s, and the dropping point of the thickener is 270°C or higher, so that the grease composition for polyamide resin parts has Good low-temperature properties can suppress the deterioration of polyamide resin parts especially in high-temperature use environments, and can hardly reduce the elongation at break and can maintain it at a high level.
具体实施方式detailed description
接下来,以下对本发明的实施方式进行说明。Next, embodiments of the present invention will be described below.
本发明的聚酰胺树脂部件用润滑脂组合物在具有与其他部件滑动的滑动部的聚酰胺树脂部件的至少上述滑动部的表面作为润滑剂而被供给使用,兼具良好的低温特性以及特别是高温使用环境下的优异的机械特性(特别是断裂伸长率)这两者。The grease composition for polyamide resin parts of the present invention is supplied and used as a lubricant on at least the surface of the sliding part of a polyamide resin part having a sliding part that slides with other parts, and has both good low-temperature properties and particularly Both excellent mechanical properties (particularly elongation at break) in a high-temperature use environment.
作为其他部件,例如可举出树脂材料或金属材料。树脂材料可以是与聚酰胺树脂部件的组成相同的树脂材料,另外,也可以是与其组成不同的树脂材料。需要说明的是,在其他部件为金属部件的情况下,在聚酰胺树脂部件的表面作为润滑剂而使用本发明的润滑脂组合物因实现特别显著的效果而优选。As another member, a resin material or a metal material is mentioned, for example. The resin material may be a resin material having the same composition as that of the polyamide resin component, or may be a resin material having a composition different therefrom. In addition, when other parts are metal parts, it is preferable to use the grease composition of this invention as a lubricant on the surface of a polyamide resin part, since a particularly remarkable effect is achieved.
此处,“高温(使用)环境”是指气氛温度在130~150℃的范围的环境。Here, the "high temperature (use) environment" refers to an environment in which the atmospheric temperature is in the range of 130 to 150°C.
本发明的润滑脂组合物含有基础油和增稠剂。The grease composition of the present invention contains a base oil and a thickener.
(基础油)(base oil)
本发明中,基础油为合成烃油,且基础油在40℃时的运动粘度为30~200mm2/s的范围是必需的。这是因为,如果合成烃油在40℃时的运动粘度低于30mm2/s,则会促进聚酰胺树脂部件的劣化,另外,如果高于200mm2/s,则低温时的转矩(低温转矩)升高。需要说明的是,对于基础油而言,在使用合成烃油以外的物质、例如酯系合成油、醚系合成油的情况下,有可能对树脂部件造成不良影响,因此优选仅由合成烃油构成基础油。作为合成烃油,可举出聚-α-烯烃、乙烯-α-烯烃共聚物、聚丁烯。作为由合成烃油构成基础油的具体例,特别优选举出将由聚-α-烯烃构成的单一油作为基础油的情形、或者将聚-α-烯烃与乙烯-α-烯烃共聚物的混合油作为基础油的情形。In the present invention, the base oil is a synthetic hydrocarbon oil, and it is essential that the kinematic viscosity of the base oil at 40° C. is in the range of 30 to 200 mm 2 /s. This is because if the kinematic viscosity of synthetic hydrocarbon oil at 40°C is lower than 30 mm 2 /s, the deterioration of polyamide resin parts will be accelerated, and if it is higher than 200 mm 2 /s, the torque at low temperature (low temperature torque) increases. In addition, when using a base oil other than a synthetic hydrocarbon oil, such as an ester-based synthetic oil or an ether-based synthetic oil, since it may adversely affect resin parts, it is preferable to use only a synthetic hydrocarbon oil. Make up base oil. Examples of synthetic hydrocarbon oils include poly-α-olefins, ethylene-α-olefin copolymers, and polybutene. As a specific example of the base oil composed of synthetic hydrocarbon oil, the case where a single oil composed of poly-α-olefin is used as the base oil, or a mixed oil of poly-α-olefin and ethylene-α-olefin copolymer is particularly preferably mentioned. As a base oil situation.
本发明中,聚-α-烯烃是指:使由具有3个以上碳原子的α-烯烃的一种或二种以上构成的单体进行均聚或共聚而形成的聚合物。In the present invention, poly-α-olefin refers to a polymer formed by homopolymerizing or copolymerizing monomers composed of one or two or more α-olefins having 3 or more carbon atoms.
在此,作为α-烯烃,并未特别限制,优选举出碳数为3~30的直链状末端烯烃,更优选举出碳数为4~20的直链状末端烯烃,进一步优选举出碳数为6~16的直链状末端烯烃。更具体而言,可举出丙烯、1-丁烯、1-戊烯、1-己烯等。Here, the α-olefin is not particularly limited, but preferably a linear terminal olefin having 3 to 30 carbons, more preferably a linear terminal olefin having 4 to 20 carbons, and still more preferably A linear terminal olefin with a carbon number of 6 to 16. More specifically, propylene, 1-butene, 1-pentene, 1-hexene, etc. are mentioned.
优选聚-α-烯烃相对于润滑脂组合物整体的配比在67~91质量%的范围。另外,在合成烃油为聚-α-烯烃与乙烯-α-烯烃共聚物的混合油的情况下,优选聚-α-烯烃相对于润滑脂组合物整体的配比在69~86质量%的范围。The compounding ratio of poly-α-olefin to the whole grease composition is preferably in the range of 67 to 91% by mass. In addition, when the synthetic hydrocarbon oil is a mixed oil of poly-α-olefin and ethylene-α-olefin copolymer, it is preferable that the proportion of poly-α-olefin relative to the entire grease composition is 69 to 86% by mass. scope.
此外,对于聚-α-烯烃的聚合度并未特别限制,还包括通常被称为低聚物的物质。另外,可以单独使用1种聚-α-烯烃,也可以混合使用2种以上的聚-α-烯烃。In addition, the degree of polymerization of the poly-α-olefin is not particularly limited, and what is generally called an oligomer is also included. In addition, one type of poly-α-olefin may be used alone, or two or more types of poly-α-olefin may be used in combination.
本发明中,乙烯-α-烯烃共聚物是指以乙烯和碳数为3以上的一种或二种以上的α-烯烃作为构成单体的共聚物。In the present invention, the ethylene-α-olefin copolymer refers to a copolymer comprising ethylene and one or two or more α-olefins having 3 or more carbon atoms as constituent monomers.
此处,作为乙烯-α-烯烃共聚物中的α-烯烃,并未特别限制,优选举出碳数为3~30的直链状末端烯烃,更优选举出碳数为4~20的直链状末端烯烃,进一步优选举出碳数为6~16的直链状末端烯烃。更具体而言,可举出丙烯、1-丁烯、1-戊烯、1-己烯等。此外,可以单独使用1种聚-α-烯烃,也可以使用2种以上的聚-α-烯烃。此外,乙烯-α-烯烃共聚物可以具有无规共聚物、交替共聚物、周期性共聚物、嵌段共聚物中的任一种结构。Here, the α-olefin in the ethylene-α-olefin copolymer is not particularly limited, but linear terminal olefins having 3 to 30 carbon atoms are preferred, and linear terminal olefins having 4 to 20 carbon atoms are more preferred. The chain terminal olefin is more preferably a linear terminal olefin having 6 to 16 carbon atoms. More specifically, propylene, 1-butene, 1-pentene, 1-hexene, etc. are mentioned. In addition, one type of poly-α-olefin may be used alone, or two or more types of poly-α-olefin may be used. In addition, the ethylene-α-olefin copolymer may have any structure of a random copolymer, an alternating copolymer, a periodic copolymer, and a block copolymer.
乙烯-α-烯烃共聚物的数均分子量在40,000~200,000的范围,重均分子量在40,000~200,000的范围。The number average molecular weight of the ethylene-α-olefin copolymer is in the range of 40,000 to 200,000, and the weight average molecular weight is in the range of 40,000 to 200,000.
在合成烃油为聚-α-烯烃与乙烯-α-烯烃共聚物的混合油的情况下,优选乙烯-α-烯烃共聚物相对于润滑脂组合物整体的配比在1.5~3.5质量%的范围。如果乙烯-α-烯烃共聚物的配比不足1.5质量%,则有时无法将基础油粘度在适当范围内提高到所需的数值,另外,如果大于3.5质量%,则有时基础油粘度与适当范围相比变得过高。When the synthetic hydrocarbon oil is a mixed oil of poly-α-olefin and ethylene-α-olefin copolymer, it is preferable that the ratio of ethylene-α-olefin copolymer to the whole grease composition is 1.5 to 3.5% by mass. scope. If the proportion of the ethylene-α-olefin copolymer is less than 1.5% by mass, the base oil viscosity may not be raised to a desired value within the appropriate range, and if it exceeds 3.5% by mass, the base oil viscosity may not be within the appropriate range. become too high in comparison.
(增稠剂)(thickener)
从耐热性高、且不会使聚酰胺树脂劣化的方面考虑,本发明的润滑脂组合物中,需要将增稠剂限定为锂复合皂和钡复合皂中的至少一者金属复合皂。并且,从抑制润滑脂组合物在高温环境下(高温耐久时)对聚酰胺树脂部件的劣化、且使聚酰胺树脂部件维持较高的断裂伸长率的方面考虑,需要将增稠剂的滴点限定为270℃以上。在增稠剂的滴点不足270℃的情况下,润滑脂组合物有可能在高温耐久时攻击聚酰胺树脂部件而导致其劣化。In the grease composition of the present invention, the thickener needs to be limited to at least one metal complex soap of lithium complex soap and barium complex soap from the viewpoint of high heat resistance and not deteriorating the polyamide resin. In addition, from the viewpoint of suppressing the deterioration of the polyamide resin parts of the grease composition in a high-temperature environment (during high-temperature durability) and maintaining a high elongation at break of the polyamide resin parts, it is necessary to add drops of the thickener to The point limit is above 270°C. When the dropping point of the thickener is less than 270° C., the grease composition may attack polyamide resin components during high-temperature durability, thereby deteriorating them.
此处,锂复合皂是指利用锂氢氧化物使多种羧酸或酯皂化而得到的皂。另外,钡复合皂是利用钡氢氧化物使多种羧酸或酯皂化而得到的皂。Here, lithium complex soap refers to a soap obtained by saponifying various carboxylic acids or esters with lithium hydroxide. In addition, barium complex soap is a soap obtained by saponifying various carboxylic acids or esters with barium hydroxide.
作为锂复合皂或钡复合皂的具体例,可举出通过使硬脂酸、油酸、棕榈酸等脂肪酸和/或在分子中具有1个以上羟基的碳数为12~24的羟基脂肪酸、和选自芳香族羧酸、碳数为2~20(更优选碳数为4~12)的脂肪族二羧酸以及羧酸单酰胺中的至少一种与例如氢氧化锂等锂化合物或氢氧化钡等钡化合物反应而得到的物质。Specific examples of lithium complex soaps or barium complex soaps include fatty acids such as stearic acid, oleic acid, and palmitic acid and/or hydroxy fatty acids with 12 to 24 carbon atoms having one or more hydroxyl groups in the molecule, and at least one selected from aromatic carboxylic acids, aliphatic dicarboxylic acids with a carbon number of 2 to 20 (more preferably, a carbon number of 4 to 12), and carboxylic acid monoamides with lithium compounds such as lithium hydroxide or hydrogen A substance obtained by reacting a barium compound such as barium oxide.
作为上述碳数为12~24的羟基脂肪酸,并未特别限制,例如可举出12-羟基硬脂酸、12-羟基月桂酸、16-羟基棕榈酸等,在上述这些物质中,特别优选12-羟基硬脂酸。The above-mentioned hydroxy fatty acid having 12 to 24 carbon atoms is not particularly limited, and examples thereof include 12-hydroxystearic acid, 12-hydroxylauric acid, and 16-hydroxypalmitic acid. - Hydroxystearic acid.
作为芳香族羧酸,可列举出苯甲酸、邻苯二甲酸、间苯二甲酸、对苯二甲酸、偏苯三酸、均苯四甲酸、水杨酸、对-羟基苯甲酸等。Examples of the aromatic carboxylic acid include benzoic acid, phthalic acid, isophthalic acid, terephthalic acid, trimellitic acid, pyromellitic acid, salicylic acid, and p-hydroxybenzoic acid.
另外,作为上述碳数为2~20的脂肪族二羧酸,并未特别限制,例如可举出草酸、丙二酸、琥珀酸、甲基琥珀酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、壬烷二羧酸、癸烷二羧酸、十一烷二羧酸、十二烷二羧酸、十三烷二羧酸、十四烷二羧酸、十五烷二羧酸、十六烷二羧酸、十七烷二羧酸、十八烷二羧酸等,优选使用己二酸、庚二酸、辛二酸、壬二酸、癸二酸、壬烷二羧酸、癸烷二羧酸、十一烷二羧酸、十二烷二羧酸、十三烷二羧酸、十四烷二羧酸、十五烷二羧酸、十六烷二羧酸、十七烷二羧酸、十八烷二羧酸等。上述这些物质中,优选壬二酸、癸二酸。In addition, the above-mentioned aliphatic dicarboxylic acid having 2 to 20 carbon atoms is not particularly limited, and examples thereof include oxalic acid, malonic acid, succinic acid, methylsuccinic acid, glutaric acid, adipic acid, pimelic acid, and Acid, Suberic Acid, Azelaic Acid, Sebacic Acid, Nonanedicarboxylic Acid, Decanedicarboxylic Acid, Undecanedicarboxylic Acid, Dodecanedicarboxylic Acid, Tridecanedicarboxylic Acid, Tetradecane Dicarboxylic acid, pentadecanedicarboxylic acid, hexadecanedicarboxylic acid, heptadecanedicarboxylic acid, octadecanedicarboxylic acid, etc., preferably adipic acid, pimelic acid, suberic acid, azelaic acid , sebacic acid, nonane dicarboxylic acid, decane dicarboxylic acid, undecane dicarboxylic acid, dodecane dicarboxylic acid, tridecane dicarboxylic acid, tetradecane dicarboxylic acid, pentadecane dicarboxylic acid acid, hexadecane dicarboxylic acid, heptadecane dicarboxylic acid, octadecane dicarboxylic acid, etc. Among the above-mentioned substances, azelaic acid and sebacic acid are preferable.
并且,作为羧酸单酰胺,可举出上述二羧酸的一个羧基被酰胺化后的物质。作为优选的羧酸单酰胺,可举出壬二酸或癸二酸的一个羧基被酰胺化后的物质。In addition, examples of the carboxylic acid monoamide include amidated one carboxyl group of the dicarboxylic acid described above. Preferable carboxylic acid monoamides include those obtained by amidating one carboxyl group of azelaic acid or sebacic acid.
作为被酰胺化的胺,例如可举出丁胺、戊胺、己胺、庚胺、辛胺、壬胺、癸胺、十二胺、十四胺、十六胺、十八胺、二十二胺等脂肪族伯胺;二丙胺、二异丙胺、二丁胺、二戊胺、二月桂基胺、单甲基月桂基胺、二硬脂基胺、单甲基硬脂基胺、二肉豆蔻基胺、二棕榈基胺等脂肪族仲胺;烯丙胺、二烯丙基胺、油胺、二油基胺等脂肪族不饱和胺;环丙胺、环丁胺、环戊胺、环己胺等脂环式胺;苯胺、甲基苯胺、乙基苯胺、苄胺、二苄基胺、二苯基胺、α-萘基胺等芳香族胺等,优选使用己胺、庚胺、辛胺、壬胺、癸胺、十二胺、十四胺、十六胺、十八胺、二十二胺、二丁胺、二戊胺、单甲基十二烷基胺、单甲基十八烷基胺、油胺等。Examples of amidated amines include butylamine, pentylamine, hexylamine, heptylamine, octylamine, nonylamine, decylamine, dodecylamine, tetradecylamine, hexadecylamine, octadecylamine, eicosylamine, Aliphatic primary amines such as diamine; dipropylamine, diisopropylamine, dibutylamine, diamylamine, dilaurylamine, monomethyllaurylamine, distearylamine, monomethylstearylamine, Aliphatic secondary amines such as myristylamine and dipalmitylamine; aliphatic unsaturated amines such as allylamine, diallylamine, oleylamine, and dioleylamine; cyclopropylamine, cyclobutylamine, cyclopentylamine, cyclopentylamine, etc. Alicyclic amines such as hexylamine; aromatic amines such as aniline, methylaniline, ethylaniline, benzylamine, dibenzylamine, diphenylamine, α-naphthylamine, etc., preferably hexylamine, heptylamine, Octylamine, nonylamine, decylamine, dodecylamine, tetradecylamine, hexadecylamine, octadecylamine, behenylamine, dibutylamine, dipentylamine, monomethyldodecylamine, monomethyl Octadecylamine, oleylamine, etc.
当配合锂复合皂或钡复合皂时,可以通过将羧酸和/或其酯以及上述金属氢氧化物投入基础油中,并在基础油中使其皂化而配合。When compounding a lithium complex soap or a barium complex soap, it can be compounded by adding a carboxylic acid and/or its ester and the above-mentioned metal hydroxide to a base oil and saponifying them in the base oil.
当通过在基础油中进行皂化反应而制备锂复合皂或钡复合皂时,例如,作为羧酸,优选采用硬脂酸和/或12-羟基硬脂酸与壬二酸或癸二酸的组合等。When preparing lithium complex soap or barium complex soap by saponification in base oil, for example, as carboxylic acid, stearic acid and/or 12-hydroxystearic acid in combination with azelaic acid or sebacic acid is preferably used Wait.
需要说明的是,当在基础油中进行皂化反应时,可以使多种羧酸和/或其酯、酸酰胺同时进行皂化,也可以使它们逐次进行皂化。In addition, when carrying out saponification reaction in a base oil, multiple types of carboxylic acids and/or their esters, and acid amides may be saponified simultaneously, or they may be saponified sequentially.
在增稠剂为锂复合皂的情况下,优选相对于润滑脂组合物整体的配比为8~18质量%。如果配合量不足8质量%,则离油度有可能增大而导致润滑脂组合物的贮存稳定性降低,另外,如果大于18质量%,则低温时的低温转矩有可能增大。When the thickener is a lithium complex soap, the compounding ratio is preferably 8 to 18% by mass relative to the entire grease composition. If the compounding amount is less than 8% by mass, the oil release degree may increase to reduce the storage stability of the grease composition, and if it exceeds 18% by mass, the low-temperature torque at low temperature may increase.
在增稠剂为钡复合皂的情况下,优选相对于润滑脂组合物整体的配比为27~33质量%。如果配合量不足27质量%,则油离度有可能增大而导致润滑脂组合物的贮存稳定性降低,另外,如果大于33质量%,则低温时的低温转矩有可能降低。When the thickener is barium complex soap, it is preferable that the compounding ratio with respect to the whole grease composition is 27-33 mass %. If the compounding amount is less than 27% by mass, the oil separation degree may increase to reduce the storage stability of the grease composition, and if it exceeds 33% by mass, the low temperature torque at low temperature may decrease.
(其他)(other)
在润滑脂组合物中,在不会对本发明的效果造成影响的范围内,还可以根据需要而进一步添加以往在润滑脂中所添加的抗氧化剂、防锈剂、极压剂、油性剂、粘度指数提高剂等其他添加剂。In the grease composition, antioxidants, antirust agents, extreme pressure agents, oiliness agents, viscosity agents, and Index enhancer and other additives.
作为抗氧化剂,例如可举出2,6-二叔丁基-4-甲基苯酚、4,4′-亚甲基双(2,6-二叔丁基苯酚)等酚系的抗氧化剂;烷基二苯基胺、三苯基胺、苯基-α-萘基胺、吩噻嗪、烷基化苯基-α-萘基胺、烷基化吩噻嗪等胺系的抗氧化剂等。此外,也使用磷系抗氧化剂、硫系抗氧化剂等。Examples of antioxidants include phenolic antioxidants such as 2,6-di-tert-butyl-4-methylphenol and 4,4'-methylene bis(2,6-di-tert-butylphenol); Amine-based antioxidants such as alkyldiphenylamine, triphenylamine, phenyl-α-naphthylamine, phenothiazine, alkylated phenyl-α-naphthylamine, alkylated phenothiazine, etc. . In addition, phosphorus-based antioxidants, sulfur-based antioxidants, and the like are also used.
作为防锈剂,例如可举出芳香族磺酸或饱和脂肪族二羧酸的Ca盐或Na盐、脂肪酸、脂肪酸胺、烷基磺酸金属盐、烷基磺酸胺盐、氧化石蜡、聚氧烷基醚等。As the antirust agent, for example, Ca salt or Na salt of aromatic sulfonic acid or saturated aliphatic dicarboxylic acid, fatty acid, fatty acid amine, alkylsulfonic acid metal salt, alkylsulfonic acid amine salt, oxidized paraffin, poly Oxyalkyl ethers, etc.
作为极压剂,例如可举出磷酸酯、亚磷酸酯、磷酸酯胺盐等磷系化合物;硫醚类、二硫醚类等硫系化合物;二烷基二硫代磷酸金属盐(不包括锌盐)、二烷基二硫代氨基甲酸金属盐等硫系化合物金属盐;氯化石蜡、氯化联苯等氯系化合物、二烷基二硫代氨基甲酸钼(MoDTP)等有机金属化合物等。As extreme pressure agents, for example, phosphorous compounds such as phosphoric acid esters, phosphorous acid esters, and phosphoric acid ester amine salts; sulfur compounds such as sulfides and disulfides; dialkyl dithiophosphoric acid metal salts (excluding Zinc salt), metal salts of sulfur compounds such as dialkyl dithiocarbamate metal salts; chlorinated paraffin, chlorinated biphenyl and other chlorine compounds, molybdenum dialkyl dithiocarbamate (MoDTP) and other organic metal compounds Wait.
作为油性剂,例如可举出脂肪酸或其酯、高级醇、多元醇或其酯、脂肪族酯、脂肪族胺、甘油单脂肪酸酯、褐煤蜡、酰胺系蜡等。Examples of oily agents include fatty acids or esters thereof, higher alcohols, polyhydric alcohols or esters thereof, aliphatic esters, aliphatic amines, monoglycerin fatty acid esters, montan waxes, amide waxes, and the like.
作为粘度指数提高剂,例如可举出聚甲基丙烯酸酯、乙烯-丙烯共聚物、聚异丁烯、聚烷基苯乙烯、苯乙烯-异戊二烯氢化共聚物等。Examples of the viscosity index improver include polymethacrylate, ethylene-propylene copolymer, polyisobutylene, polyalkylstyrene, styrene-isoprene hydrogenated copolymer, and the like.
通过如下方法等制备组合物:添加规定量的上述各成分,利用三联辊或高压均化器对它们充分地进行混炼。The composition is prepared by a method such as adding predetermined amounts of the above-mentioned components and sufficiently kneading them with triple rolls or a high-pressure homogenizer.
实施例Example
以下基于实施例对本发明进行更详细的说明,但本发明并不限定于这些实施例。Hereinafter, although an Example demonstrates this invention in more detail, this invention is not limited to these Examples.
(实施例1~7和比较例1~6)(Examples 1-7 and Comparative Examples 1-6)
(1)润滑脂组合物的制备方法(1) Preparation method of grease composition
润滑脂组合物的制备方法通过以下方法进行。The preparation method of the grease composition was carried out by the following method.
(1-1)使用锂复合皂(Li-Comp)作为增稠剂的情形(1-1) When using lithium complex soap (Li-Comp) as a thickener
首先,在混合搅拌釜中配合规定量的基础油、12-羟基硬脂酸(增稠剂成分)以及氢氧化锂(增稠剂成分),在约80~130℃的温度下加热搅拌而进行皂化反应。进一步配合规定量的壬二酸(增稠剂成分)并在约80~200℃的温度下加热搅拌,向其中进一步加入氢氧化锂(增稠剂成分)而进行皂化反应,然后冷却而生成凝胶状物质。在该生成的凝胶状物质中加入各种添加剂并进行搅拌,然后使其从辊磨机或高压均化器中通过,由此制备出以表1和表2中所示的配合量(质量%)而含有以下所示的各成分的润滑脂组合物。对于皂化反应而言,对于配合有增稠剂A的润滑脂组合物设为1小时以上,对于配合有增稠剂E的润滑脂组合物设为不足30分钟。需要说明的是,对于配合的构成增稠剂A、E的各成分的量而言,相对于增稠剂的总量,12-羟基硬脂酸为63.5质量%、壬二酸为19质量%、氢氧化锂为17.5质量%。First, mix a predetermined amount of base oil, 12-hydroxystearic acid (thickener component) and lithium hydroxide (thickener component) in a mixing tank, and heat and stir at a temperature of about 80 to 130°C. saponification reaction. Further mix a specified amount of azelaic acid (thickener component) and heat and stir at a temperature of about 80-200°C, further add lithium hydroxide (thickener component) to it for saponification reaction, and then cool to form a condensate. gelatinous substance. Add various additives and stir in the gel-like substance of this generation, then make it pass through from roller mill or high-pressure homogenizer, thus prepare compounding amount (mass) shown in table 1 and table 2 %) and a grease composition containing the components shown below. For the saponification reaction, it was set to 1 hour or more for the grease composition containing thickener A, and less than 30 minutes for the grease composition containing thickener E. In addition, with respect to the amount of each component which comprises thickener A and E to mix, 12-hydroxystearic acid is 63.5 mass %, and azelaic acid is 19 mass % with respect to the total amount of thickener. , Lithium hydroxide was 17.5% by mass.
(1-2)使用钡复合皂(Ba-Comp)作为增稠剂的情形(1-2) When barium complex soap (Ba-Comp) is used as a thickener
首先,在混合搅拌釜中配合规定量的基础油、癸二酸(增稠剂成分)以及羧酸单硬脂酰胺(增稠剂成分),在约80~200℃的温度下加热搅拌,向其中加入氢氧化钡(增稠剂成分)而进行皂化反应,然后冷却而生成凝胶状物质。在该生成的凝胶状物质中加入各种添加剂并进行搅拌,然后使其从辊磨机或高压均化器中通过,由此制备出以表1和表2中所示的配合量(质量%)而含有以下所示的各成分的润滑脂组合物。对于皂化反应而言,对于配合有增稠剂B的润滑脂组合物设为30分钟以上,对于配合有增稠剂F的润滑脂组合物设为不足15分钟。需要说明的是,对于配合的构成增稠剂B、F的各成分的量而言,相对于增稠剂的总量,癸二酸为27.5质量%、羧酸单硬脂酰胺为41.5质量%、氢氧化钡为31质量%。First, mix a predetermined amount of base oil, sebacic acid (thickener component) and carboxylic acid monostearamide (thickener component) in a mixing tank, heat and stir at a temperature of about 80-200°C, and add Barium hydroxide (thickener component) was added to this to perform saponification reaction, and then cooled to produce a gel-like substance. Add various additives and stir in the gel-like substance of this generation, then make it pass through from roller mill or high-pressure homogenizer, thus prepare compounding amount (mass) shown in table 1 and table 2 %) and a grease composition containing the components shown below. The saponification reaction was set to 30 minutes or more for the grease composition containing the thickener B, and less than 15 minutes for the grease composition containing the thickener F. In addition, the amounts of the components constituting the thickeners B and F to be blended are 27.5% by mass of sebacic acid and 41.5% by mass of carboxylic acid monostearamide with respect to the total amount of the thickeners. , Barium hydroxide was 31% by mass.
(1-3)使用锂皂(Li-OHST)作为增稠剂的情形(1-3) When using lithium soap (Li-OHST) as a thickener
首先,在混合搅拌釜中配合规定量的基础油、12-羟基硬脂酸(增稠剂成分)以及氢氧化锂(增稠剂成分),在约80~130℃的温度下加热搅拌而进行皂化反应。进而,在加热搅拌到熔融温度之后进行冷却而生成凝胶状物质。在该生成的凝胶状物质中加入各种添加剂并进行搅拌,然后使其从辊磨机或高压均化器中通过,由此制备出以表2中所示的配合量(质量%)而含有以下所示的各成分的润滑脂组合物。需要说明的是,对于配合的构成增稠剂C的各成分的量而言,相对于增稠剂的总量,12-羟基硬脂酸为88质量%,氢氧化锂为12质量%。First, mix a predetermined amount of base oil, 12-hydroxystearic acid (thickener component) and lithium hydroxide (thickener component) in a mixing tank, and heat and stir at a temperature of about 80 to 130°C. saponification reaction. Furthermore, after heating and stirring to melting temperature, it cools and produces|generates a gel-like substance. Various additives were added to the resulting gel-like substance, stirred, and then passed through a roll mill or a high-pressure homogenizer, thereby preparing a compound with the compounding amount (mass %) shown in Table 2. A grease composition containing the components shown below. In addition, with respect to the amount of each component which comprises thickener C to mix|blend, 12-hydroxystearic acid was 88 mass %, and lithium hydroxide was 12 mass % with respect to the total amount of thickener.
(1-4)使用尿素(Urea)作为增稠剂的情形(1-4) When using urea (Urea) as a thickener
首先,在70~180℃的温度下加热搅拌基础油、二苯基甲烷二异氰酸酯(增稠剂成分)以及辛胺(增稠剂成分),使其反应,进行升温、冷却后生成了凝胶状物质。在该生成的凝胶状物质中加入各种添加剂并进行搅拌,然后使其从辊磨机或高压均化器中通过,由此制备出以表2中所示的配合量(质量%)而含有以下所示的各成分的润滑脂组合物。需要说明的是,对于配合的构成增稠剂D的各成分的量而言,相对于增稠剂的总量,二苯基甲烷二异氰酸酯为50质量%,辛胺为50质量%。First, the base oil, diphenylmethane diisocyanate (thickener component), and octylamine (thickener component) are heated and stirred at a temperature of 70 to 180°C to react, the temperature is raised, and the gel is formed after cooling shape substance. Various additives were added to the resulting gel-like substance, stirred, and then passed through a roll mill or a high-pressure homogenizer, thereby preparing a compound with the compounding amount (mass %) shown in Table 2. A grease composition containing the components shown below. In addition, with respect to the amount of each component which comprises the thickener D to mix|blend, diphenylmethane diisocyanate was 50 mass %, and octylamine was 50 mass % with respect to the total amount of thickener.
聚-α-烯烃A:40℃的运动粘度为30mm2/s(INEOS Oligomers Japan Company制DURASYN 166)Poly-α-olefin A: kinematic viscosity at 40°C is 30 mm 2 /s (DURASYN 166 manufactured by INEOS Oligomers Japan Company)
聚-α-烯烃B:40℃的运动粘度为46mm2/s(INEOS Oligomers Japan Company制DURASYN168)Poly-α-olefin B: kinematic viscosity at 40°C is 46 mm 2 /s (DURASYN168 manufactured by INEOS Oligomers Japan Company)
聚-α-烯烃C:40℃的运动粘度5mm2/s(INEOS Oligomers Japan Company制DURASYN162)Poly-α-olefin C: kinematic viscosity at 40°C 5 mm 2 /s (DURASYN162 manufactured by INEOS Oligomers Japan Company)
聚-α-烯烃D:40℃的运动粘度为400mm2/s(INEOS Oligomers Japan Company制DURASYN 174)Poly-α-olefin D: Kinematic viscosity at 40°C is 400 mm 2 /s (DURASYN 174 manufactured by INEOS Oligomers Japan Company)
乙烯-α-烯烃共聚物:数均分子量68000、重均分子量147000(Showa Varnish Co.,Ltd.制L6Z-25)Ethylene-α-olefin copolymer: number average molecular weight 68000, weight average molecular weight 147000 (L6Z-25 manufactured by Showa Varnish Co., Ltd.)
增稠剂A:滴点为280℃的Li-Comp(锂复合皂)Thickener A: Li-Comp (lithium complex soap) with a dropping point of 280°C
增稠剂B:滴点为270℃的Ba-Comp(钡复合皂)Thickener B: Ba-Comp (barium complex soap) with a dropping point of 270°C
增稠剂C:滴点为200℃的Li-OHST(锂皂)Thickener C: Li-OHST (lithium soap) with a dropping point of 200°C
增稠剂D:滴点为270℃的Urea(尿素)Thickener D: Urea (urea) with a dropping point of 270°C
增稠剂E:滴点为255℃的Li-Comp(锂复合皂)Thickener E: Li-Comp (lithium complex soap) with a dropping point of 255°C
增稠剂F:滴点为230℃的Ba-Comp(钡复合皂)Thickener F: Ba-Comp (barium complex soap) with a dropping point of 230°C
抗氧化剂:苯基萘基胺(三洋化成工业公司制VANLUBE 81)Antioxidant: phenylnaphthylamine (VANLUBE 81 manufactured by Sanyo Chemical Industry Co., Ltd.)
防锈剂:中性磺酸钙(KING Co.,Ltd.制NA SUL CA 1089)Antirust agent: neutral calcium sulfonate (NA SUL CA 1089 manufactured by KING Co., Ltd.)
(2)评价方法(2) Evaluation method
(2-1)基础油粘度(2-1) Base oil viscosity
基于JIS K2283:2000而测定了基础油粘度。The base oil viscosity was measured based on JIS K2283:2000.
(2-2)混合稠度(2-2) Mixed consistency
基于JIS K2220.7:2013而测定了混合稠度。The mixing consistency was measured based on JIS K2220.7:2013.
(2-3)滴点(2-3) Dropping point
基于JIS K2220.8:2013而测定了滴点。The dropping point was measured based on JIS K2220.8:2013.
(2-4)低温特性(低温转矩)(2-4) Low temperature characteristics (low temperature torque)
基于JIS K2220.18:2013测定-40℃时的、旋转起动时所获得的最大转矩(起动转矩)。在本发明中,将起动转矩的数值(指数)为27以下的情形设为合格水平,将超过27的情形设为不合格。Based on JIS K2220.18:2013, the maximum torque (starting torque) obtained at the time of cranking at -40°C was measured. In the present invention, when the numerical value (exponent) of the starting torque is 27 or less, it is regarded as a pass level, and when it exceeds 27, it is regarded as an unacceptable level.
(2-5)高温使用环境下的树脂与润滑脂组合物的相容性(断裂伸长率)(2-5) Compatibility of resin and grease composition (elongation at break) under high-temperature service environment
以尼龙66(注册商标)作为JIS K7162:1994中规定的试验片,在其表面以约1mm的厚度涂敷润滑脂,在将其放入150℃的恒温槽中静置500小时之后,将润滑剂擦除,进行JISK7162(塑料-拉伸特性的试验方法-第1部:通则)中规定的拉伸试验,测定断裂伸长率。在本发明中,将断裂伸长率为30%以上的情形设为合格水平,将不足30%的情形设为不合格。Use nylon 66 (registered trademark) as a test piece specified in JIS K7162:1994, apply grease to the surface with a thickness of about 1mm, put it in a constant temperature bath at 150°C and let it stand for 500 hours. After wiping off the agent, perform the tensile test specified in JIS K7162 (Plastic-Test methods for tensile properties-Part 1: General rules), and measure the elongation at break. In the present invention, a case where the elongation at break was 30% or more was set as a pass level, and a case where it was less than 30% was set as a failure.
(3)评价结果(3) Evaluation results
表1和表2中示出了有关将各润滑脂组合物涂敷于聚酰胺树脂部件时的低温特性(低温转矩)和高温特性(断裂伸长率)的评价结果。Tables 1 and 2 show the evaluation results of low-temperature characteristics (low-temperature torque) and high-temperature characteristics (elongation at break) of each grease composition applied to polyamide resin components.
表1Table 1
表2Table 2
(注)表2中带有下划线的数值表示在本发明的适当范围以外以及性能未达到合格水平。(Note) The underlined numerical values in Table 2 indicate that they are outside the proper range of the present invention and that the performance does not reach the acceptable level.
根据表1中所示的评价结果可知,在实施例1~7中,-40℃时的起动转矩为13~27,均维持在较低的状态,另外,断裂伸长率也高达30~43%,聚酰胺树脂部件与润滑脂组合物的相容性也良好。According to the evaluation results shown in Table 1, it can be seen that in Examples 1 to 7, the starting torque at -40°C is 13 to 27, which are all maintained in a relatively low state. In addition, the elongation at break is also as high as 30 to 27. 43%, the compatibility of polyamide resin parts and grease compositions is also good.
而根据表2中所示的评价结果可知,在比较例1~6中,-40℃时的起动转矩和断裂伸长率的数值的任一个未达到合格水平。On the other hand, from the evaluation results shown in Table 2, in Comparative Examples 1 to 6, none of the values of the starting torque at -40°C and the elongation at break was at the acceptable level.
产业上的可利用性Industrial availability
根据本发明,能够提供一种聚酰胺树脂部件用润滑脂组合物,其具有良好的低温特性,特别是能够抑制高温使用环境下的聚酰胺树脂部件的劣化,几乎不会使断裂伸长率降低而能够将其维持为较高水平。本发明的润滑脂组合物适合于在使用聚酰胺树脂等树脂材料的构成汽车、机械、电气电子设备等的各种机械零部件的滑动部中使用。具体而言,在汽车中,可举出电动散热器风扇马达、风扇耦合器、电子控制EGR、电子控制节流阀、交流发电机、电动动力转向装置等汽车配件的要求润滑性的滚动轴承、滑动轴承或齿轮部、凸轮部。According to the present invention, it is possible to provide a grease composition for polyamide resin parts, which has good low-temperature characteristics, can suppress deterioration of polyamide resin parts in a high-temperature use environment, and hardly lowers the elongation at break and be able to maintain it at a high level. The grease composition of the present invention is suitable for use in sliding parts constituting various mechanical parts such as automobiles, machinery, electrical and electronic equipment, etc., using resin materials such as polyamide resins. Specifically, in automobiles, rolling bearings and sliding bearings that require lubricity in automotive parts such as electric radiator fan motors, fan couplers, electronically controlled EGR, electronically controlled throttle valves, alternators, and electric power steering devices can be mentioned. Bearings, gears, and cams.
Claims (3)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015066850 | 2015-03-27 | ||
| JP2015-066850 | 2015-03-27 | ||
| PCT/JP2016/054892 WO2016158071A1 (en) | 2015-03-27 | 2016-02-19 | Lubricating grease composition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107406792A true CN107406792A (en) | 2017-11-28 |
| CN107406792B CN107406792B (en) | 2021-03-09 |
Family
ID=57005943
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201680018638.5A Active CN107406792B (en) | 2015-03-27 | 2016-02-19 | Grease composition |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20180016517A1 (en) |
| JP (1) | JP6683196B2 (en) |
| CN (1) | CN107406792B (en) |
| CA (1) | CA2980989C (en) |
| MX (1) | MX2017012178A (en) |
| WO (1) | WO2016158071A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109825348A (en) * | 2019-02-25 | 2019-05-31 | 江苏澳润新材料有限公司 | A kind of low temperature resistant lubricating grease and preparation method thereof |
| CN110023464A (en) * | 2016-12-01 | 2019-07-16 | 国际壳牌研究有限公司 | Grease composition |
| CN111684055A (en) * | 2018-12-20 | 2020-09-18 | Nok克鲁勃株式会社 | Grease composition |
| CN116904248A (en) * | 2022-04-18 | 2023-10-20 | Nok克鲁勃株式会社 | Grease composition |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6702761B2 (en) * | 2016-02-26 | 2020-06-03 | 協同油脂株式会社 | Grease composition for ball joints |
| FR3060605B1 (en) * | 2016-12-15 | 2021-05-28 | Skf Ab | GREASE COMPOSITIONS AND THEIR MANUFACTURING PROCESS |
| FR3060604B1 (en) | 2016-12-15 | 2021-05-28 | Skf Ab | GREASE COMPOSITIONS AND THEIR MANUFACTURING PROCESS |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090270290A1 (en) * | 2006-10-19 | 2009-10-29 | Nok Kluber Co., Ltd. | Grease composition |
| JP2011148908A (en) * | 2010-01-21 | 2011-08-04 | Nok Kluber Kk | Grease composition |
| US20110195880A1 (en) * | 2008-09-30 | 2011-08-11 | Yasushi Kawamura | Grease composition |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1602710B1 (en) * | 2003-03-11 | 2016-02-03 | NSK Ltd. | Grease composition for resin lubrication and electrically operated power steering unit |
| JP2008274141A (en) * | 2007-04-27 | 2008-11-13 | Nok Kluber Kk | Grease composition |
| JP5091579B2 (en) * | 2007-07-26 | 2012-12-05 | 矢崎総業株式会社 | Load control device |
| JP5476077B2 (en) * | 2008-09-30 | 2014-04-23 | 昭和シェル石油株式会社 | Grease composition for resin lubrication |
| JP5476076B2 (en) * | 2008-09-30 | 2014-04-23 | 昭和シェル石油株式会社 | Grease composition for resin lubrication |
| JP5444806B2 (en) * | 2009-04-20 | 2014-03-19 | 協同油脂株式会社 | Grease composition and machine parts |
| JP5913007B2 (en) * | 2012-08-31 | 2016-04-27 | Jxエネルギー株式会社 | Grease composition for electric power steering apparatus and electric power steering apparatus |
-
2016
- 2016-02-19 CA CA2980989A patent/CA2980989C/en active Active
- 2016-02-19 MX MX2017012178A patent/MX2017012178A/en unknown
- 2016-02-19 JP JP2017509372A patent/JP6683196B2/en active Active
- 2016-02-19 WO PCT/JP2016/054892 patent/WO2016158071A1/en not_active Ceased
- 2016-02-19 CN CN201680018638.5A patent/CN107406792B/en active Active
-
2017
- 2017-09-21 US US15/711,039 patent/US20180016517A1/en not_active Abandoned
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090270290A1 (en) * | 2006-10-19 | 2009-10-29 | Nok Kluber Co., Ltd. | Grease composition |
| US20110195880A1 (en) * | 2008-09-30 | 2011-08-11 | Yasushi Kawamura | Grease composition |
| JP2011148908A (en) * | 2010-01-21 | 2011-08-04 | Nok Kluber Kk | Grease composition |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110023464A (en) * | 2016-12-01 | 2019-07-16 | 国际壳牌研究有限公司 | Grease composition |
| CN110023464B (en) * | 2016-12-01 | 2022-02-08 | 国际壳牌研究有限公司 | Grease composition |
| CN111684055A (en) * | 2018-12-20 | 2020-09-18 | Nok克鲁勃株式会社 | Grease composition |
| US11414616B2 (en) | 2018-12-20 | 2022-08-16 | Nok Klueber Co., Ltd. | Lubricating grease composition |
| CN109825348A (en) * | 2019-02-25 | 2019-05-31 | 江苏澳润新材料有限公司 | A kind of low temperature resistant lubricating grease and preparation method thereof |
| CN116904248A (en) * | 2022-04-18 | 2023-10-20 | Nok克鲁勃株式会社 | Grease composition |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2980989C (en) | 2019-07-16 |
| CN107406792B (en) | 2021-03-09 |
| CA2980989A1 (en) | 2016-10-06 |
| US20180016517A1 (en) | 2018-01-18 |
| MX2017012178A (en) | 2018-07-06 |
| WO2016158071A1 (en) | 2016-10-06 |
| JPWO2016158071A1 (en) | 2018-01-18 |
| JP6683196B2 (en) | 2020-04-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107406792B (en) | Grease composition | |
| CN107429189B (en) | Lubricant composition | |
| JP6546727B2 (en) | Grease composition | |
| JP7105693B2 (en) | lubricating grease composition | |
| KR20210082522A (en) | Grease composition for conical roller bearings | |
| WO2013133149A1 (en) | Grease composition | |
| WO2014092201A1 (en) | Grease composition ameliorating low-temperature fretting | |
| WO2010079743A1 (en) | Lubricant composition and lubricating liquid composition | |
| CN103415603B (en) | Grease composition | |
| JP5516679B2 (en) | Lubricating oil composition | |
| CN114761523A (en) | Application of lubricating grease composition with high upper limit use temperature | |
| JP5141079B2 (en) | Lubricating oil composition | |
| JP2008031416A (en) | Grease composition for resin | |
| JP2024054559A (en) | Grease composition and additive for grease composition | |
| JP2008115304A (en) | Urea grease composition for resin | |
| JP5349246B2 (en) | Silicone grease composition | |
| JP2009046625A (en) | Grease composition | |
| JP6169987B2 (en) | Grease composition | |
| JP4937658B2 (en) | Grease composition for resin | |
| JP2011225781A (en) | Grease composition for resin | |
| JP5967563B1 (en) | Lubricating grease composition | |
| JP4800685B2 (en) | Grease composition | |
| JP2007277459A (en) | Flame retardant grease composition | |
| JP2023158326A (en) | grease composition | |
| JP2006242331A (en) | Robot rolling bearing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |