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CN107314818A - One kind is directed to turbo blade infra-red radiation optical acquisition device - Google Patents

One kind is directed to turbo blade infra-red radiation optical acquisition device Download PDF

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Publication number
CN107314818A
CN107314818A CN201710522155.5A CN201710522155A CN107314818A CN 107314818 A CN107314818 A CN 107314818A CN 201710522155 A CN201710522155 A CN 201710522155A CN 107314818 A CN107314818 A CN 107314818A
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China
Prior art keywords
collimation
guide rail
slider
speculum
turbo blade
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CN201710522155.5A
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Chinese (zh)
Inventor
王超
杨洋
姜晶
胡俊
张晨贵
王飞
段英
张泽展
苟学科
王跃明
耿慧远
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University of Electronic Science and Technology of China
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University of Electronic Science and Technology of China
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/0088Radiation pyrometry, e.g. infrared or optical thermometry in turbines
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/02Constructional details
    • G01J5/0205Mechanical elements; Supports for optical elements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/02Constructional details
    • G01J5/08Optical arrangements
    • G01J5/0806Focusing or collimating elements, e.g. lenses or concave mirrors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/02Constructional details
    • G01J5/08Optical arrangements
    • G01J5/084Adjustable or slidable
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/10Radiation pyrometry, e.g. infrared or optical thermometry using electric radiation detectors

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Radiation Pyrometers (AREA)

Abstract

该发明公开了一种针对涡轮叶片红外辐射光采集装置,属于机械结构领域,具体设计光线的调焦方法。通过反射镜采集涡轮叶片表面的红外辐射光,通过准直镜准直,再通过聚焦镜最后由接收器采集,准直镜设置于准直滑块上,准直滑块设置于准直导轨上,准直滑块和准直导轨之间采用刚性小球来实现滑动连接,通过齿轮和齿条的啮合实现准直滑块的精确移动,为了是准直滑块的移动距离更加精确,在准直导轨上设置位置检测点,用于准直滑块的位置检测和校正;从而本发明具有涡轮叶片红外辐射光线采集相应,聚焦精度高的优点。

The invention discloses an infrared radiation light collection device for turbine blades, belongs to the field of mechanical structures, and specifically designs a light focusing method. The infrared radiation on the surface of the turbine blade is collected by the reflector, collimated by the collimator, and finally collected by the receiver through the focusing mirror. The collimator is set on the collimation slider, and the collimation slider is set on the collimation rail. Rigid balls are used to realize the sliding connection between the collimation slider and the collimation guide rail, and the precise movement of the collimation slider is realized through the meshing of the gear and the rack. In order to make the moving distance of the collimation slider more accurate, the collimator Position detection points are set on the straight guide rail for position detection and correction of the collimation slider; thus, the present invention has the advantages of corresponding infrared radiation light collection of turbine blades and high focusing precision.

Description

一种针对涡轮叶片红外辐射光采集装置A device for collecting infrared radiation from turbine blades

技术领域technical field

本发明属于机械结构领域,具体设计光线的调焦方法。The invention belongs to the field of mechanical structures and specifically designs a focusing method for light.

背景技术Background technique

与一般测温技术相比,红外测温技术具有无需与被测物体接触,不会破坏被测物体的温度场,反应速度快,可在几毫秒内测出目标温度灵敏度高,可分辨从0.01℃的温度差,测温范围从-170℃到3200℃以上,操作简便,安全可靠,可实现实时观测等优点。因此,红外测温也被国内外企业广泛应用于工业、天文、气象、资源探测、科研、军事等领域。Compared with general temperature measurement technology, infrared temperature measurement technology does not need to be in contact with the measured object, will not destroy the temperature field of the measured object, has a fast response speed, and can measure the target temperature within a few milliseconds. °C temperature difference, the temperature measurement range is from -170 °C to over 3200 °C, easy to operate, safe and reliable, and can realize real-time observation and other advantages. Therefore, infrared temperature measurement is also widely used in industry, astronomy, meteorology, resource detection, scientific research, military and other fields by domestic and foreign enterprises.

红外测温系统由两大重要模块组成,分别是红外探测模块与光学模块,光学模块将被测物体表面辐射出的电磁波会聚到红外探测模块,红外探测模块再将接受到的能量转换成电信号,在通过放大电路,补偿电路以及线性处理后,在显示终端显示被测物体的温度。传统红外测温系统的光学模块由准直镜,被测物体的光辐射经准直镜聚焦并经调直盘调制后照射到红外探测模块上。The infrared temperature measurement system consists of two important modules, namely the infrared detection module and the optical module. The optical module converges the electromagnetic waves radiated from the surface of the measured object to the infrared detection module, and the infrared detection module converts the received energy into electrical signals. , after passing through the amplification circuit, compensation circuit and linear processing, the temperature of the measured object is displayed on the display terminal. The optical module of the traditional infrared temperature measurement system consists of a collimating mirror, and the optical radiation of the measured object is focused by the collimating mirror and modulated by the straightening disc before being irradiated onto the infrared detection module.

目前,我国航空发动机自主研发处于关键阶段,涡轮叶片温度的精确测量是制约高性能、高推重比发动机研发的一个技术瓶颈,解决发动机涡轮叶片温度的精确测量问题已成为当务之急。采用红外测温技术,可以实现对于发动机涡轮叶片温度的实时精确监测。在利用红外测温技术对涡轮叶片进行温度监测时,为了获得涡轮叶片整个区域的温度信息,需要对涡轮叶片上的不同区域进行逐点测量。因此,需要利用光学探头对涡轮叶片上的各点进行逐点扫描,通过改变反射镜的摆角,使得准直镜依次收集涡轮叶片上不同位置点的热辐射。在利用光学探头对涡轮叶片上各点进行逐点扫描的过程中,由于涡轮叶片的结构特点,使得涡轮叶片上不同位置的点相对于准直镜来说具有不同的物距,从而使得探测器上的像点产生离焦,进而影响辐射量的测量精度。At present, my country's independent research and development of aero-engines is at a critical stage. Accurate measurement of turbine blade temperature is a technical bottleneck restricting the development of high-performance, high-thrust-to-weight ratio engines. Solving the problem of accurate measurement of engine turbine blade temperature has become a top priority. Using infrared temperature measurement technology, real-time and accurate monitoring of engine turbine blade temperature can be realized. When using infrared temperature measurement technology to monitor the temperature of turbine blades, in order to obtain the temperature information of the entire area of the turbine blades, it is necessary to measure point by point on different areas of the turbine blades. Therefore, it is necessary to use the optical probe to scan each point on the turbine blade point by point, and by changing the swing angle of the mirror, the collimator mirror can sequentially collect the heat radiation at different points on the turbine blade. In the process of point-by-point scanning of each point on the turbine blade with the optical probe, due to the structural characteristics of the turbine blade, points at different positions on the turbine blade have different object distances relative to the collimating mirror, so that the detector The image points above will be defocused, which will affect the measurement accuracy of radiation.

传统的红外测温系统中,由于准直镜片是固定不动的,一旦被测物体物距变化,被测物体辐射出的红外光准确将无法聚焦到红外探测模块中,测温精度必将受到很大影响。因此对于涡轮发动机涡轮叶片表面测温而言,研究一种可变焦的红外测温光学模块是急需的。In the traditional infrared temperature measurement system, since the collimating lens is fixed, once the distance of the measured object changes, the infrared light radiated by the measured object will not be able to focus accurately on the infrared detection module, and the temperature measurement accuracy will be affected. big impact. Therefore, for the temperature measurement of the turbine blade surface of the turbine engine, it is urgent to study a variable-focus infrared temperature measurement optical module.

发明内容Contents of the invention

为了克服现有红外测温系统中存在的聚焦准直镜无法调焦的难题,本发明提供了一种应用于涡轮叶片表面温度测量的可调焦红外测温装置。In order to overcome the problem that the focusing and collimating mirror cannot be adjusted in the existing infrared temperature measuring system, the present invention provides an adjustable focus infrared temperature measuring device applied to the temperature measurement of the surface of the turbine blade.

本发明技术方案为一种针对涡轮叶片红外辐射光采集装置,该装置包括:反射镜及其基座、准直镜、准直导轨、准直滑块、聚焦镜及其基座、红外光接收器,所述反射镜用于将涡轮叶片辐射出的红外光反射到测温光路中,反射镜与基座之间可活动连接以便调节反射镜的反射角度;所述准直镜固定于准直滑块上,准直滑块位于准直导轨上;所述反射镜反射的红外光线依次通过准直镜、聚焦镜后由红外光接收器采集;其特征在于所述准直滑块沿准直导轨滑动方向的左右两侧,一侧设置动力装置及与准直导轨的啮合装置,另一侧设置承重;所述列啮合装置为准直滑块上动力装置的齿轮、准直导轨上的齿条;所述承重为刚性小球;所述准直导轨用于刚性小球滑动的一侧高度低于另一侧。The technical solution of the present invention is an infrared radiation light collection device for turbine blades, which includes: a reflector and its base, a collimating mirror, a collimating guide rail, a collimating slider, a focusing mirror and its base, an infrared light receiving The mirror is used to reflect the infrared light radiated by the turbine blades into the temperature measurement optical path, and the mirror and the base can be flexibly connected so as to adjust the reflection angle of the mirror; the collimator is fixed on the collimator On the slider, the collimating slider is located on the collimating guide rail; the infrared light reflected by the reflector passes through the collimating mirror and the focusing mirror in turn and is collected by the infrared light receiver; it is characterized in that the collimating slider is aligned along the On the left and right sides of the sliding direction of the guide rail, one side is equipped with a power device and an engaging device with the collimating guide rail, and the other side is provided with a load-bearing device; The load-bearing is a rigid ball; the height of one side of the collimation guide rail used for the sliding of the rigid ball is lower than that of the other side.

进一步的,所述准直导轨上设置有多个位置检测点,用于准直滑块的位置检测和校正。Further, a plurality of position detection points are set on the collimation guide rail for position detection and correction of the collimation slider.

进一步的,所述的反射镜由石英制成,反射面镀有金属铂,镜片直径为10mm;所述的准直镜由氟化钙材料制成,直径为30mm;所述的聚焦镜材料为硒化锌,直径为30mm;测量时反射镜与涡轮叶片距离为100mm。Further, the reflective mirror is made of quartz, the reflective surface is coated with metal platinum, and the diameter of the lens is 10mm; the collimator mirror is made of calcium fluoride material, and the diameter is 30mm; the material of the focusing mirror is Zinc selenide, the diameter is 30mm; the distance between the reflector and the turbine blade is 100mm when measuring.

本发明为一种针对涡轮叶片红外辐射光采集装置,通过反射镜采集涡轮叶片表面的红外辐射光,通过准直镜准直,再通过聚焦镜最后由接收器采集,准直镜设置于准直滑块上,准直滑块设置于准直导轨上,准直滑块和准直导轨之间采用刚性小球来实现滑动连接,通过齿轮和齿条的啮合实现准直滑块的精确移动,为了是准直滑块的移动距离更加精确,在准直导轨上设置位置检测点,用于准直滑块的位置检测和校正;从而本发明具有涡轮叶片红外辐射光线采集相应,聚焦精度高的优点。The invention is an infrared radiation collection device for turbine blades. The infrared radiation light on the surface of the turbine blades is collected through a reflector, collimated by a collimating mirror, and finally collected by a receiver through a focusing mirror. On the slider, the collimation slider is set on the collimation guide rail, and the rigid ball is used to realize the sliding connection between the collimation slider and the collimation guide rail, and the precise movement of the collimation slider is realized through the meshing of the gear and the rack. In order to make the moving distance of the collimation slider more accurate, position detection points are set on the collimation guide rail for position detection and correction of the collimation slider; thus the present invention has the characteristics of turbine blade infrared radiation light collection and high focusing accuracy advantage.

附图说明Description of drawings

图1为涡轮叶片测温系统可变焦光学模块示意图。Figure 1 is a schematic diagram of the variable focus optical module of the turbine blade temperature measurement system.

图2为可变焦红外测温光学模块的整体示意图。FIG. 2 is an overall schematic diagram of a variable-focus infrared temperature measurement optical module.

图3为准直镜导轨基座与准直镜移动滑块的示意图。Fig. 3 is a schematic diagram of the base of the collimating mirror guide rail and the moving slider of the collimating mirror.

图4为采用可变焦红外测温系统对涡轮叶片测温时的示意图。Fig. 4 is a schematic diagram of the temperature measurement of the turbine blade by the variable-focus infrared temperature measurement system.

图中:1.反射镜,2.测量基座,3.准直镜,4.准直镜导轨基座,5.准直镜移动滑块,6.聚焦镜,7.红外光接收器,8.位置检测点,9.动力装置。In the figure: 1. Reflector, 2. Measuring base, 3. Collimating mirror, 4. Collimating mirror rail base, 5. Collimating mirror moving slider, 6. Focusing mirror, 7. Infrared light receiver, 8. Position detection point, 9. Power unit.

具体实施方式detailed description

下面结合附图和实施例对本发明做进一步地介绍。The present invention will be further introduced below in conjunction with the accompanying drawings and embodiments.

所述的反射镜由石英制成,反射面镀有金属铂,镜片直径为10mm,由主控制中心调节偏转角度,用于将涡轮叶片辐射出的红外光反射到测温光路中。The reflector is made of quartz, the reflective surface is coated with metal platinum, and the diameter of the lens is 10mm. The deflection angle is adjusted by the main control center to reflect the infrared light radiated by the turbine blades into the temperature measurement optical path.

所述的测量基座用于对反射镜与红外光探测器的固定。The measuring base is used for fixing the reflecting mirror and the infrared light detector.

所述的准直镜由氟化钙材料制成,直径为30mm,用于对反射镜反射回来的红外光变为平行光,将涡轮叶片辐射出的红外光准确聚焦在红外探测器中。如图4所示,当反射镜偏转角度改变,涡轮叶片上不同位置的点辐射出的辐射能被反射到光路中,由于叶片上不同位置的点相对于准直镜来说具有不同的物距,而本发明中的像距保持不变,为了使反射镜偏转后所对应的测温点的辐射能能够被聚焦到红外探测器中,准直镜需要随着反射镜偏转移动相应距离以保证物距不变。本实施例涡轮叶片长为100mm,反射镜与涡轮叶片距离为100mm,反射镜垂直于涡轮叶片叶尖上方,当反射镜偏转,测温点从涡轮叶尖移动到叶根,物距变化42mm左右,为了保证物距不变,准直镜需要左移42mm,使得涡轮叶片叶根上的测温点发出的辐射能能够被聚焦到探测器中。The collimating mirror is made of calcium fluoride material and has a diameter of 30 mm. It is used to turn the infrared light reflected by the mirror into parallel light, and accurately focus the infrared light radiated by the turbine blades in the infrared detector. As shown in Figure 4, when the deflection angle of the reflector changes, the radiant energy radiated by points at different positions on the turbine blades is reflected into the optical path, because the points at different positions on the blades have different object distances relative to the collimating mirror , while the image distance in the present invention remains unchanged, in order to enable the radiation energy of the temperature measurement point corresponding to the deflection of the reflector to be focused into the infrared detector, the collimator needs to move a corresponding distance with the deflection of the reflector to ensure The object distance remains unchanged. In this embodiment, the length of the turbine blade is 100 mm, the distance between the reflector and the turbine blade is 100 mm, and the reflector is perpendicular to the top of the turbine blade tip. When the reflector deflects, the temperature measurement point moves from the turbine blade tip to the blade root, and the object distance changes by about 42 mm. , in order to keep the object distance constant, the collimating mirror needs to be moved to the left by 42mm, so that the radiation energy emitted by the temperature measurement point on the root of the turbine blade can be focused into the detector.

所述的准直镜导轨基座用于将准直镜固定在红外光通过光路中,并确定准直镜移动方向。The collimating mirror guide rail base is used to fix the collimating mirror in the infrared light path and determine the moving direction of the collimating mirror.

所述的准直镜移动滑块用于带动准直镜在准直镜导轨基座上移动以实现调焦。如图2所示,所述的准直镜移动滑块与准直镜导轨基座之间不用中间介质,而用更加适用与高速运动,摩擦系数小、灵敏度高的滚动钢球,准直镜移动滑块移动时,钢球就在准直镜移动滑块与准直镜导轨之间滚动,把导轨与滑块的磨损量分摊到各个钢球上,从而延长导轨与滑块的使用寿命。The moving slider of the collimating mirror is used to drive the collimating mirror to move on the base of the collimating mirror rail to realize focusing. As shown in Figure 2, no intermediate medium is used between the moving slider of the collimator mirror and the base of the guide rail of the collimator mirror. When the moving slider moves, the steel ball rolls between the moving slider of the collimating mirror and the guide rail of the collimating mirror, and the wear amount of the guide rail and the slider is distributed to each steel ball, thereby prolonging the service life of the guide rail and the slider.

所述的聚焦镜为硒化锌制成,直径为30mm,焦距为60mm,用于将通过准直镜的平行光聚焦到红外探测器中。The focusing mirror is made of zinc selenide, has a diameter of 30mm and a focal length of 60mm, and is used to focus the parallel light passing through the collimating mirror into the infrared detector.

所述的红外光探测器用于将涡轮叶片辐射出的红外光转化为电信号。The infrared light detector is used to convert the infrared light radiated by the turbine blades into electrical signals.

Claims (3)

1. one kind is directed to turbo blade infra-red radiation optical acquisition device, the device includes:Speculum and its pedestal, collimating mirror, standard Straight guide, alignment slides, focus lamp and its pedestal, infrared light receiver, the speculum are used for give off turbo blade Infrared light reflection is movable between speculum and pedestal to connect to adjust the reflection angle of speculum into thermometric light path;Institute State collimating mirror to be fixed in alignment slides, alignment slides are located on collimation guide rail;The infrared light of the speculum reflection is successively By being gathered after collimating mirror, focus lamp by infrared light receiver;It is characterized in that the alignment slides edge collimation guide rail slip side To the left and right sides, side set power set and with collimate guide rail geared assembly, opposite side set load-bearing;The row engagement Device is the gear of power set in alignment slides, the rack on collimation guide rail;The load-bearing is rigid bead;The collimation is led The side that rail is used for rigid bead slip is highly less than opposite side.
2. it is as claimed in claim 1 a kind of for turbo blade infra-red radiation optical acquisition device, it is characterised in that the collimation Multiple position detection points are provided with guide rail, position detection and correction for alignment slides.
3. it is as claimed in claim 1 a kind of for turbo blade infra-red radiation optical acquisition device, it is characterised in that described is anti- Penetrate mirror to be made up of quartz, reflecting surface is coated with metal platinum, optic diameter is 10mm;Described collimating mirror is made up of calcium fluoride material, A diameter of 30mm;Described focus lamp material is zinc selenide, a diameter of 30mm;Speculum is with turbo blade distance during measurement 100mm。
CN201710522155.5A 2017-06-30 2017-06-30 One kind is directed to turbo blade infra-red radiation optical acquisition device Pending CN107314818A (en)

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