CN107303806A - power coupling device for hybrid electric vehicle - Google Patents
power coupling device for hybrid electric vehicle Download PDFInfo
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- CN107303806A CN107303806A CN201610247681.0A CN201610247681A CN107303806A CN 107303806 A CN107303806 A CN 107303806A CN 201610247681 A CN201610247681 A CN 201610247681A CN 107303806 A CN107303806 A CN 107303806A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/44—Series-parallel type
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/62—Hybrid vehicles
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Hybrid Electric Vehicles (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Mechanical Operated Clutches (AREA)
Abstract
一种用于混合动力汽车的动力耦合装置,包括:中央轴;套设在中央轴外的电机,电机包括抗扭连接的转子和转子支架,转子支架能绕中央轴旋转;沿轴向间隔地套设在中央轴上的第一、二单向离合器;第一单向离合器设置为:在中央轴的转速大于转子支架的转速时实现锁止,在中央轴的转速小于转子支架的转速时实现解锁;第二单向离合器设置为:在中央轴的转速小于转子支架的转速时实现锁止,在中央轴的转速大于转子支架的转速时实现解锁。与现有摩擦式离合器相比,本发明技术方案中第一单向离合器、第二单向离合器所占据的轴向空间减小,且能够传递多缸内燃机输出的大扭矩。
A power coupling device for a hybrid electric vehicle, comprising: a central shaft; a motor sleeved outside the central shaft, the motor includes a rotor and a rotor support connected in a torsion-resistant manner, and the rotor support can rotate around the central shaft; The first and second one-way clutches are sleeved on the central shaft; the first one-way clutch is set to: realize locking when the rotational speed of the central shaft is greater than the rotational speed of the rotor support, and realize locking when the rotational speed of the central shaft is lower than the rotational speed of the rotor support Unlocking; the second one-way clutch is set to: realize locking when the rotational speed of the central shaft is lower than the rotational speed of the rotor support, and realize unlocking when the rotational speed of the central shaft is greater than the rotational speed of the rotor support. Compared with the existing friction clutches, the axial space occupied by the first one-way clutch and the second one-way clutch in the technical solution of the present invention is reduced, and the large torque output by the multi-cylinder internal combustion engine can be transmitted.
Description
技术领域technical field
本发明涉及混合动力汽车技术领域,特别是涉及一种用于混合动力汽车的动力耦合装置。The invention relates to the technical field of hybrid electric vehicles, in particular to a power coupling device for hybrid electric vehicles.
背景技术Background technique
现有混合动力汽车包括内燃机、变速器以及设置在内燃机与变速器之间的动力耦合装置,其中,动力耦合装置不仅用来传递或切断内燃机与变速器之间的动力传递,还提供了另一驱动汽车行驶的动力源-电机,使得混合动力汽车至少具有三种工作模式,分别为纯内燃机模式、纯电动模式、混合动力模式。该动力耦合装置中设置有离合器,通过控制离合器接合或分离,混合动力汽车能够在上述三种工作模式之间切换。Existing hybrid vehicles include an internal combustion engine, a transmission, and a power coupling device arranged between the internal combustion engine and the transmission, wherein the power coupling device is not only used to transmit or cut off the power transmission between the internal combustion engine and the transmission, but also provides another drive to drive the vehicle. The power source-electric motor, makes the hybrid electric vehicle have at least three working modes, which are pure internal combustion engine mode, pure electric mode, and hybrid power mode. The power coupling device is provided with a clutch, and by controlling the clutch to engage or disengage, the hybrid vehicle can switch among the above three working modes.
然而,上述动力耦合装置存在下述不足:离合器为摩擦式离合器,其包括沿轴向依次设置的对压盘、离合器片、压盘、膜片弹簧、用于推动膜片弹簧移动地执行机构等多个部件,造成动力耦合装置占据了较大的轴向空间。另外,摩擦式离合器因受径向空间的限制而致扭矩容量(torque capactity)有限,无法用来传递多缸内燃机输出的大扭矩。However, the above-mentioned power coupling device has the following disadvantages: the clutch is a friction clutch, which includes a counter pressure plate, a clutch disc, a pressure plate, a diaphragm spring, an actuator for pushing the diaphragm spring to move, etc. Multiple components cause the power coupling device to occupy a large axial space. In addition, the torque capacity of the friction clutch is limited due to the limitation of the radial space, so it cannot be used to transmit the high torque output by the multi-cylinder internal combustion engine.
发明内容Contents of the invention
本发明要解决的问题是:现有混合动力汽车的动力耦合装置中离合器为摩擦式离合器,其占据了较大的轴向空间,且其扭矩容量有限,无法用来传递多缸内燃机输出的大扭矩。The problem to be solved by the present invention is: the clutch in the power coupling device of the existing hybrid electric vehicle is a friction clutch, which occupies a relatively large axial space, and its torque capacity is limited, so it cannot be used to transmit the large output of the multi-cylinder internal combustion engine. torque.
为解决上述问题,本发明提供了一种用于混合动力汽车的动力耦合装置,包括:中央轴;套设在所述中央轴外的电机,所述电机与所述中央轴在径向上存在间隔,所述电机包括抗扭连接的转子和转子支架,所述转子支架能绕所述中央轴旋转;沿轴向间隔地套设在所述中央轴上的第一、二单向离合器,所述第一、二单向离合器均位于所述间隔内,并均包括内圈和外圈,所述内圈与所述中央轴抗扭连接,所述外圈与所述转子支架抗扭连接;所述第一单向离合器设置为:在所述中央轴的转速大于所述转子支架的转速时实现锁止,在所述中央轴的转速小于所述转子支架的转速时实现解锁;所述第二单向离合器设置为:在所述中央轴的转速小于所述转子支架的转速时实现锁止,在所述中央轴的转速大于所述转子支架的转速时实现解锁;所述第二单向离合器的内圈与外圈能相对沿轴向往复移动以在原位、移出状态之间切换;所述中央轴的转速小于所述转子支架的转速时:当所述第二单向离合器的内圈或外圈处于所述原位状态,所述第二单向离合器能传递扭矩;当所述第二单向离合器的内圈或外圈处于所述移出状态,所述第二单向离合器不能传递扭矩。In order to solve the above problems, the present invention provides a power coupling device for a hybrid electric vehicle, comprising: a central shaft; a motor sleeved outside the central shaft, and there is a gap between the motor and the central shaft in the radial direction , the motor includes a rotor and a rotor bracket that are anti-torsionally connected, and the rotor bracket can rotate around the central shaft; the first and second one-way clutches are sleeved on the central shaft at intervals in the axial direction, and the The first and second one-way clutches are both located in the interval, and both include an inner ring and an outer ring, the inner ring is connected to the central shaft in a torsion-resistant manner, and the outer ring is connected to the rotor support in a torsion-resistant manner; The first one-way clutch is set to: realize locking when the rotation speed of the central shaft is greater than the rotation speed of the rotor support, and realize unlocking when the rotation speed of the central shaft is lower than the rotation speed of the rotor support; the second The one-way clutch is set to: realize locking when the rotation speed of the central shaft is lower than the rotation speed of the rotor support, and realize unlocking when the rotation speed of the central shaft is greater than the rotation speed of the rotor support; the second one-way clutch The inner ring and the outer ring of the inner ring can reciprocate axially relative to switch between the original position and the removed state; when the rotation speed of the central shaft is lower than the rotation speed of the rotor support: when the inner ring of the second one-way clutch Or the outer ring is in the original position, the second one-way clutch can transmit torque; when the inner ring or outer ring of the second one-way clutch is in the removed state, the second one-way clutch cannot transmit torque.
可选地,所述第二单向离合器的内圈或外圈用于在所述混合动力汽车处于纯内燃机模式、纯电动模式和/或能量回收模式下,处于所述移出状态。Optionally, the inner ring or the outer ring of the second one-way clutch is used to be in the moving out state when the hybrid electric vehicle is in a pure internal combustion engine mode, a pure electric mode and/or an energy recovery mode.
可选地,所述第二单向离合器还包括:Optionally, the second one-way clutch further includes:
位于所述第二单向离合器的内、外圈之间的若干沿周向间隔排列的锁止件;a plurality of locking elements arranged at intervals along the circumferential direction between the inner and outer rings of the second one-way clutch;
位于所述第二单向离合器的内、外圈之间的保持架,所述保持架设有若干沿周向间隔排列的兜孔,各个所述锁止件分别放置于各个所述兜孔内。A cage located between the inner and outer rings of the second one-way clutch, the cage is provided with a plurality of pockets arranged at intervals along the circumferential direction, and each of the locking pieces is respectively placed in each of the pockets.
可选地,所述动力耦合装置还包括:Optionally, the power coupling device also includes:
环形外壳,位于所述电机的径向外侧;an annular casing located radially outside the motor;
支撑在所述环形外壳上的执行机构,所述执行机构用于驱动所述第二单向离合器的内圈或外圈沿轴向往复移动以在所述原位、移出状态之间切换;An actuator supported on the annular housing, the actuator is used to drive the inner ring or the outer ring of the second one-way clutch to reciprocate axially to switch between the original position and the removed state;
所述执行机构用于在所述混合动力汽车处于纯内燃机模式、纯电动模式和/或能量回收模式下,驱动所述第二单向离合器的内圈或外圈处于所述移出状态。The actuator is used to drive the inner ring or the outer ring of the second one-way clutch to be in the shifted state when the hybrid electric vehicle is in a pure internal combustion engine mode, a pure electric mode and/or an energy recovery mode.
可选地,所述执行机构包括:执行部、弹性件,分别位于所述第二单向离合器的内圈或外圈的轴向两侧;Optionally, the actuator includes: an actuator and an elastic member, which are located on both axial sides of the inner ring or the outer ring of the second one-way clutch;
所述执行部用于:推动所述第二单向离合器的内圈或外圈由所述原位状态沿轴向移动至所述移出状态,并压缩所述弹性件;The actuating part is used for: pushing the inner ring or the outer ring of the second one-way clutch to move axially from the original state to the moving state, and compressing the elastic member;
所述弹性件用于:在所述执行部撤回时,通过恢复形变的方式来驱动所述第二单向离合器的内圈或外圈由所述移出状态沿轴向移动至所述原位状态。The elastic member is used to drive the inner ring or the outer ring of the second one-way clutch to move axially from the removed state to the original state by restoring deformation when the actuator part is withdrawn .
可选地,所述执行机构还包括:Optionally, the implementing agency also includes:
套设在所述中央轴上的环形支撑座,所述环形支撑座与环形外壳固定;An annular support seat sleeved on the central shaft, the annular support seat is fixed to the annular shell;
套设在所述环形支撑座上的旋转电机,所述旋转电机、环形支撑座均位于所述间隔内;A rotary motor sleeved on the annular support seat, the rotary motor and the annular support seat are both located in the interval;
所述执行部与所述旋转电机配合,以将所述旋转电机输出的旋转运动转换为直线运动;The actuator cooperates with the rotary motor to convert the rotary motion output by the rotary motor into linear motion;
所述旋转电机正转时,所述执行部推动所述第二单向离合器的内圈或外圈移动至所述移出状态;When the rotating electrical machine is rotating forward, the actuator pushes the inner ring or the outer ring of the second one-way clutch to move to the moving-out state;
所述旋转电机反转时,所述执行部撤回。When the rotating electrical machine reverses, the actuator is retracted.
可选地,所述旋转电机的定子固定在所述环形支撑座上,所述旋转电机的转子位于定子的径向外侧,并设有外螺纹;Optionally, the stator of the rotating electrical machine is fixed on the annular support seat, and the rotor of the rotating electrical machine is located radially outside the stator and is provided with external threads;
所述执行部包括:设有内螺纹的移动环;位于所述旋转电机的转子与移动环之间的若干沿轴向依次设置的滚珠;The execution part includes: a moving ring provided with an internal thread; several balls arranged in sequence along the axial direction between the rotor of the rotating electrical machine and the moving ring;
所述旋转电机的转子旋转时,所述移动环沿轴向移动。When the rotor of the rotary electric machine rotates, the moving ring moves in the axial direction.
可选地,所述动力耦合装置还包括:套设在所述中央轴上的推力轴承,所述推力轴承沿轴向抵靠在所述执行部与所述第二单向离合器的内圈之间。Optionally, the power coupling device further includes: a thrust bearing sleeved on the central shaft, and the thrust bearing axially abuts between the actuator part and the inner ring of the second one-way clutch between.
可选地,所述第二单向离合器的内圈或外圈处于所述原位状态时,所述执行部与第二单向离合器的内圈或外圈沿轴向相抵,所述弹性件始终呈压缩状态。Optionally, when the inner ring or the outer ring of the second one-way clutch is in the original state, the actuator part and the inner ring or the outer ring of the second one-way clutch axially resist, and the elastic member Always compressed.
可选地,所述动力耦合装置还包括:挠性盘,在轴向上位于所述转子支架面向变速箱的一侧,所述挠性盘的径向外端与所述转子支架的轴向一端固定连接。Optionally, the power coupling device further includes: a flexible disk located on the side of the rotor support facing the gearbox in the axial direction, the radially outer end of the flexible disk is in contact with the axial direction of the rotor support Fixed connection at one end.
与现有技术相比,本发明的技术方案具有以下优点:Compared with the prior art, the technical solution of the present invention has the following advantages:
第一单向离合器、第二单向离合器能够在锁止时传递扭矩,起到了现有摩擦式离合器的作用。与现有包括沿轴向依次设置的对压盘、离合器片、压盘、膜片弹簧、执行机构等多个部件的摩擦式离合器相比,本发明技术方案中第一单向离合器、第二单向离合器所占据的轴向空间减小。另外,根据第一单向离合器、第二单向离合器、摩擦式离合器的工作原理可知,第一单向离合器、第二单向离合器在锁止时能够获得比摩擦式离合器更大的扭矩容量,因而能够传递多缸内燃机输出的大扭矩。The first one-way clutch and the second one-way clutch can transmit torque when locked, and play the role of conventional friction clutches. Compared with the existing friction clutches that include multiple components such as the counter pressure plate, clutch plate, pressure plate, diaphragm spring, and actuator arranged in sequence along the axial direction, the first one-way clutch and the second one-way clutch in the technical solution of the present invention The axial space occupied by the one-way clutch is reduced. In addition, according to the working principle of the first one-way clutch, the second one-way clutch, and the friction clutch, it can be known that the first one-way clutch and the second one-way clutch can obtain a larger torque capacity than the friction clutch when locked, Therefore, the high torque output by the multi-cylinder internal combustion engine can be transmitted.
另外,第二单向离合器的内圈与外圈能相对沿轴向往复移动以在原位、移出状态之间切换,在中央轴的转速小于转子支架的转速时,第二单向离合器的内圈或外圈可以切换至所述移出状态,以切断中央轴与转子支架之间的扭矩传递,可以避免因为内燃机作为负载被带动而致的能量浪费,以及乘坐舒适性变差的负面影响。In addition, the inner ring and the outer ring of the second one-way clutch can reciprocate relative to each other in the axial direction to switch between the original position and the removed state. When the rotation speed of the central shaft is lower than the rotation speed of the rotor support, the inner ring of the second one-way clutch The ring or the outer ring can be switched to the removed state to cut off the torque transmission between the central shaft and the rotor support, which can avoid the energy waste caused by the internal combustion engine being driven as a load and the negative impact of poor ride comfort.
附图说明Description of drawings
图1是本发明的一个实施例中用于混合动力汽车的动力耦合装置的剖面图;Fig. 1 is a sectional view of a power coupling device for a hybrid vehicle in an embodiment of the present invention;
图2是图1所示动力耦合装置在混合动力汽车处于纯内燃机模式下的动力传递示意图;Fig. 2 is a schematic diagram of power transmission of the power coupling device shown in Fig. 1 when the hybrid electric vehicle is in pure internal combustion engine mode;
图3是图1所示动力耦合装置在混合动力汽车处于纯电动模式下的动力传递示意图;Fig. 3 is a schematic diagram of power transmission of the power coupling device shown in Fig. 1 when the hybrid electric vehicle is in pure electric mode;
图4是图1所示动力耦合装置在混合动力汽车处于混合动力模式下的动力传递示意图一;Fig. 4 is a schematic diagram 1 of power transmission of the power coupling device shown in Fig. 1 when the hybrid electric vehicle is in the hybrid mode;
图5是图1所示动力耦合装置在混合动力汽车处于混合动力模式下的动力传递示意图二;Fig. 5 is a second schematic diagram of power transmission of the power coupling device shown in Fig. 1 when the hybrid electric vehicle is in the hybrid mode;
图6是图1所示动力耦合装置在混合动力汽车处于内燃机启动模式下的动力传递示意图;Fig. 6 is a schematic diagram of power transmission of the power coupling device shown in Fig. 1 when the hybrid electric vehicle is in the internal combustion engine starting mode;
图7是图1所示动力耦合装置在混合动力汽车处于能量回收模式下的动力传递示意图;Fig. 7 is a schematic diagram of power transmission of the power coupling device shown in Fig. 1 when the hybrid electric vehicle is in the energy recovery mode;
图8是图1所示动力耦合装置中执行机构的剖面图,图中的单点划线表示中央轴的中轴线;Fig. 8 is a cross-sectional view of the actuator in the power coupling device shown in Fig. 1, and the single dotted line in the figure indicates the central axis of the central shaft;
中央轴的中轴线位于上述剖面图的剖切面上,且图2至图8中的箭头表示动力的传递方向,另外,为了减小图幅,图1至图8均仅显示出了位于中央轴中轴线的上半部分,未显示位于中央轴中轴线的下半部分。The central axis of the central axis is located on the sectional plane of the above sectional view, and the arrows in Figures 2 to 8 indicate the direction of power transmission. In addition, in order to reduce the size of the drawing, Figures 1 to 8 only show the The upper half of the central axis, the lower half of the central axis is not shown.
具体实施方式detailed description
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示,本实施例提供了一种用于混合动力汽车的动力耦合装置,其包括中央轴1,中央轴1用于将内燃机E输出的扭矩传递至变速器T。在本实施例中,中央轴1靠近内燃机E的轴向一端套设有减振器A,内燃机E输出的扭矩经由减振器A传递至中央轴1。在本实施例的变换例中,减振器A也可以替换为双质量飞轮。As shown in FIG. 1 , this embodiment provides a power coupling device for a hybrid electric vehicle, which includes a central shaft 1 for transmitting torque output by an internal combustion engine E to a transmission T. In this embodiment, a shock absorber A is sleeved on the axial end of the central shaft 1 close to the internal combustion engine E, and the torque output by the internal combustion engine E is transmitted to the central shaft 1 through the shock absorber A. In a modified example of this embodiment, the shock absorber A can also be replaced by a dual-mass flywheel.
中央轴1外套设有电机2,电机2与内燃机E共同作为驱动混合动力汽车行驶的动力源。在本实施例中,电机2既能够在电动机模式下工作以为混合动力汽车行驶提供动力,也能够在发电机模式下工作以将回收能量转换为电能储存起来。当然,在本实施例的变换例中,电机2也可以仅能够在电动机模式下工作。The central shaft 1 is covered with a motor 2, and the motor 2 and the internal combustion engine E together serve as a power source for driving the hybrid vehicle. In this embodiment, the motor 2 can work in the motor mode to provide power for the hybrid vehicle, and also can work in the generator mode to convert the recovered energy into electrical energy for storage. Of course, in a modified example of this embodiment, the motor 2 may also only be able to work in the motor mode.
电机2包括抗扭连接地转子20和转子支架21,使得其中一个绕中央轴1旋转时另一个跟着绕中央轴1旋转。当电机2在电动机模式下工作时,转子20带动转子支架21绕中央轴1旋转。当电机2在发电机模式下工作时,转子支架21带动转子20旋转。一方面,转子支架21用于支撑固定转子20,另一方面,转子支架21用于实现内燃机E与电机2的动力耦合。关于转子支架21如何实现内燃机E与电机2的动力耦合将在动力耦合装置的工作原理中做介绍。The electric machine 2 comprises a rotor 20 and a rotor carrier 21 which are connected in a rotationally fixed manner, so that one of them rotates around the central axis 1 when the other rotates around the central axis 1 . When the motor 2 works in the motor mode, the rotor 20 drives the rotor bracket 21 to rotate around the central axis 1 . When the motor 2 works in generator mode, the rotor bracket 21 drives the rotor 20 to rotate. On the one hand, the rotor support 21 is used to support the fixed rotor 20 , and on the other hand, the rotor support 21 is used to realize the power coupling between the internal combustion engine E and the electric machine 2 . How the rotor bracket 21 realizes the power coupling of the internal combustion engine E and the motor 2 will be introduced in the working principle of the power coupling device.
电机2与中央轴1在径向上存在间隔G,在本发明的技术方案中,除非特别说明,否则,径向均是指中央轴1的径向方向。间隔G内设置有第一单向离合器3和第二单向离合器4,第一单向离合器3和第二单向离合器4沿轴向间隔地套设在中央轴1上。在本发明的技术方案中,除非特别说明,否则,轴向均是指中央轴1的轴向方向。There is a gap G between the motor 2 and the central shaft 1 in the radial direction. In the technical solution of the present invention, unless otherwise specified, the radial direction refers to the radial direction of the central shaft 1 . A first one-way clutch 3 and a second one-way clutch 4 are arranged in the gap G, and the first one-way clutch 3 and the second one-way clutch 4 are sheathed on the central shaft 1 at intervals along the axial direction. In the technical solution of the present invention, unless otherwise specified, the axial direction refers to the axial direction of the central shaft 1 .
在本实施例中,第一单向离合器3在轴向上比第二单向离合器4更靠近变速器T。在本实施例的变换例中,也可以是第二单向离合器4在轴向上比第一单向离合器3更靠近变速器T。In this embodiment, the first one-way clutch 3 is closer to the transmission T than the second one-way clutch 4 in the axial direction. In a modified example of the present embodiment, the second one-way clutch 4 may be closer to the transmission T than the first one-way clutch 3 in the axial direction.
第一单向离合器3包括内圈30和套设在内圈30外的外圈31,第二单向离合器4包括内圈40和套设在内圈40外的外圈41。内圈30、40均与中央轴1抗扭连接,使得中央轴1旋转时内圈30、40跟着旋转,反之亦然。外圈31、41均与转子支架21抗扭连接,使得转子支架21旋转时外圈31、41跟着旋转,反之亦然。The first one-way clutch 3 includes an inner ring 30 and an outer ring 31 sleeved outside the inner ring 30 , and the second one-way clutch 4 includes an inner ring 40 and an outer ring 41 sleeved outside the inner ring 40 . The inner rings 30, 40 are connected to the central shaft 1 in a torsion-proof manner, so that the inner rings 30, 40 rotate when the central shaft 1 rotates, and vice versa. The outer rings 31, 41 are connected to the rotor support 21 in a torsion-resistant manner, so that the outer rings 31, 41 rotate when the rotor support 21 rotates, and vice versa.
第一单向离合器3设置为:在中央轴1的转速大于转子支架21的转速时实现锁止,在中央轴1的转速小于转子支架21的转速时实现解锁。当第一单向离合器3锁止时,内圈30、外圈31中的一个旋转时带动另一个旋转,实现了内圈30、外圈31的连动,第一单向离合器3能够传递扭矩。当第一单向离合器3解锁时,内圈30、外圈31不再连动,外圈31能相对内圈30自由旋转,第一单向离合器3无法传递扭矩。The first one-way clutch 3 is configured to: realize locking when the rotational speed of the central shaft 1 is greater than the rotational speed of the rotor support 21 , and realize unlocking when the rotational speed of the central shaft 1 is lower than the rotational speed of the rotor support 21 . When the first one-way clutch 3 is locked, one of the inner ring 30 and the outer ring 31 rotates to drive the other to rotate, realizing the linkage between the inner ring 30 and the outer ring 31, and the first one-way clutch 3 can transmit torque . When the first one-way clutch 3 is unlocked, the inner ring 30 and the outer ring 31 are no longer linked, the outer ring 31 can rotate freely relative to the inner ring 30, and the first one-way clutch 3 cannot transmit torque.
第二单向离合器4设置为:在中央轴1的转速小于转子支架21的转速时实现锁止,在中央轴1的转速大于转子支架21的转速时实现解锁。当第二单向离合器4锁止时,内圈40、外圈41中的一个旋转时带动另一个旋转,实现了内圈40、外圈41的连动,第二单向离合器4能够传递扭矩。当第二单向离合器4解锁时,内圈40、外圈41不再连动,内圈40能相对外圈41自由旋转,第二单向离合器4无法传递扭矩。The second one-way clutch 4 is configured to realize locking when the rotational speed of the central shaft 1 is lower than the rotational speed of the rotor support 21 , and to realize unlocking when the rotational speed of the central shaft 1 is greater than the rotational speed of the rotor support 21 . When the second one-way clutch 4 is locked, one of the inner ring 40 and the outer ring 41 rotates to drive the other to rotate, realizing the linkage between the inner ring 40 and the outer ring 41, and the second one-way clutch 4 can transmit torque . When the second one-way clutch 4 is unlocked, the inner ring 40 and the outer ring 41 are no longer linked, the inner ring 40 can rotate freely relative to the outer ring 41, and the second one-way clutch 4 cannot transmit torque.
下面结合图2至图7对本实施例的动力耦合装置的工作原理做介绍,图中的箭头表示动力的传递方向。The working principle of the power coupling device of this embodiment will be introduced below with reference to FIG. 2 to FIG. 7 , and the arrows in the figures indicate the direction of power transmission.
如图2所示,混合动力汽车在纯内燃机模式下工作时,内燃机E作为驱动汽车行驶的唯一动力源,电机2不提供动力,内燃机E输出的扭矩依次经由减振器A传递至中央轴1,实现了中央轴1的转速大于转子支架21的转速,使得第一单向离合器3实现锁止,能够传递扭矩,以将内燃机E输出至中央轴1的扭矩继续依次经由第一单向离合器3的内圈30、外圈31、转子支架21传递至变速器T。As shown in Figure 2, when a hybrid vehicle works in pure internal combustion engine mode, the internal combustion engine E is the only power source driving the vehicle, and the motor 2 does not provide power, and the torque output by the internal combustion engine E is transmitted to the central shaft 1 through the shock absorber A in turn , realizing that the rotation speed of the central shaft 1 is greater than the rotation speed of the rotor support 21, so that the first one-way clutch 3 can be locked, and the torque can be transmitted, so that the torque output from the internal combustion engine E to the central shaft 1 continues to pass through the first one-way clutch 3 in sequence The inner ring 30, outer ring 31, and rotor support 21 are transmitted to the transmission T.
如图3所示,混合动力汽车在纯电动模式下工作时,电机2作为驱动汽车行驶的唯一动力源,内燃机E不提供动力。电机2的转子20输出的扭矩经由转子支架21传递至变速器T。此时由于中央轴1的转速小于转子支架21的转速,故第一单向离合器3实现解锁,不能传递扭矩,转子支架21输出的扭矩不会经由第一单向离合器3传递至中央轴1。As shown in Figure 3, when the hybrid electric vehicle works in pure electric mode, the motor 2 is the only power source for driving the vehicle, and the internal combustion engine E does not provide power. The torque output by the rotor 20 of the motor 2 is transmitted to the transmission T via the rotor bracket 21 . At this time, since the rotational speed of the central shaft 1 is lower than that of the rotor support 21, the first one-way clutch 3 is unlocked and cannot transmit torque, and the torque output by the rotor support 21 will not be transmitted to the central shaft 1 via the first one-way clutch 3 .
结合图4至图5所示,混合动力汽车在混合动力模式下工作时,电机2和内燃机E共同作为驱动汽车行驶的动力源。一方面,电机2的转子20输出的扭矩传递至转子支架21,另一方面,内燃机E输出的扭矩经由减振器A传递至中央轴1,再经由第一单向离合器3、第二单向离合器4中的一个传递至转子支架21,电机2输出的扭矩和内燃机E输出的扭矩在转子支架21实现耦合,然后传递至变速器T。As shown in FIG. 4 to FIG. 5 , when the hybrid electric vehicle is working in the hybrid power mode, the motor 2 and the internal combustion engine E are jointly used as a power source for driving the vehicle. On the one hand, the torque output by the rotor 20 of the motor 2 is transmitted to the rotor support 21; One of the clutches 4 is transmitted to the rotor support 21 , and the torque output by the electric motor 2 and the internal combustion engine E are coupled at the rotor support 21 and then transmitted to the transmission T.
如图4所示,当中央轴1在内燃机E的驱动下的转速大于转子支架21在电机2的驱动下的转速时,第一单向离合器3实现锁止,第二单向离合器4实现解锁,中央轴1输出的扭矩经由第一单向离合器3传递至转子支架21。As shown in Figure 4, when the rotational speed of the central shaft 1 driven by the internal combustion engine E is greater than the rotational speed of the rotor support 21 driven by the motor 2, the first one-way clutch 3 realizes locking, and the second one-way clutch 4 realizes unlocking , the torque output by the central shaft 1 is transmitted to the rotor support 21 via the first one-way clutch 3 .
如图5所示,当中央轴1在内燃机E的驱动下的转速小于转子支架21在电机2的驱动下的转速时,第一单向离合器3实现解锁,第二单向离合器4实现锁止,中央轴1输出的扭矩经由第二单向离合器4传递至转子支架21。As shown in Figure 5, when the rotational speed of the central shaft 1 driven by the internal combustion engine E is lower than the rotational speed of the rotor support 21 driven by the motor 2, the first one-way clutch 3 realizes unlocking, and the second one-way clutch 4 realizes locking , the torque output by the central shaft 1 is transmitted to the rotor support 21 via the second one-way clutch 4 .
如图6所示,混合动力汽车在内燃机启动模式下工作时,电机2作为起动电机,其输出的扭矩传递至转子支架21,实现了转子支架21的转速大于中央轴1的转速,使得第二单向离合器4实现锁止能够传递扭矩,以将电机2输出至转子支架21的扭矩继续依次经由第二单向离合器4的外圈41、内圈40、中央轴1、减振器A传递至内燃机E,从而启动内燃机E。此时第一单向离合器3实现解锁不能传递扭矩。As shown in Figure 6, when the hybrid electric vehicle works under the internal combustion engine starting mode, the motor 2 is used as a starter motor, and its output torque is transmitted to the rotor bracket 21, so that the rotation speed of the rotor bracket 21 is greater than the rotation speed of the central shaft 1, so that the second The one-way clutch 4 realizes locking and can transmit torque, so that the torque output from the motor 2 to the rotor bracket 21 continues to be transmitted to the The internal combustion engine E is thus started. At this moment, the first one-way clutch 3 realizes unlocking and cannot transmit torque.
如图7所示,混合动力汽车在能量回收模式下工作时,车轮依次通过变速器T、转子支架21带动转子20旋转,使得电机2能够将机械能转换为电能储存起来。当车辆处于制动工况或滑行工况时,混合动力汽车进入所述能量回收模式。As shown in FIG. 7 , when the hybrid electric vehicle works in the energy recovery mode, the wheels drive the rotor 20 to rotate through the transmission T and the rotor bracket 21 in turn, so that the motor 2 can convert mechanical energy into electrical energy and store it. When the vehicle is in a braking state or a coasting state, the hybrid electric vehicle enters the energy recovery mode.
由上述分析可知,在本发明的技术方案中,第一单向离合器3、第二单向离合器4能够在锁止时传递内燃机E输出的扭矩,起到了现有摩擦式离合器的作用。与现有包括沿轴向依次设置的对压盘、离合器片、压盘、膜片弹簧、执行机构等多个部件的摩擦式离合器相比,本发明技术方案中第一单向离合器3、第二单向离合器4所占据的轴向空间减小。It can be seen from the above analysis that in the technical solution of the present invention, the first one-way clutch 3 and the second one-way clutch 4 can transmit the torque output by the internal combustion engine E when locked, and play the role of the existing friction clutches. Compared with the existing friction clutches that include multiple components such as the opposing pressure plate, clutch plates, pressure plates, diaphragm springs, and actuators arranged in sequence along the axial direction, the first one-way clutch 3 and the second one-way clutch 3 in the technical solution of the present invention The axial space occupied by the two one-way clutches 4 is reduced.
如图1所示,第一单向离合器3还包括位于内圈30与外圈31之间的若干沿周向间隔排列的锁止件32。当内圈30的转速大于外圈31的转速时,锁止件32能与内圈30、外圈31均紧紧地抵靠在一起,且锁止件32与内圈30之间、锁止件32与外圈31之间均产生摩擦力,以实现第一单向离合器3的锁止。当内圈30的转速小于外圈31的转速时,锁止件32与内圈30之间、锁止件32与外圈31之间至少有一个不会产生摩擦力,以实现第一单向离合器3的解锁。As shown in FIG. 1 , the first one-way clutch 3 further includes several locking elements 32 arranged at intervals along the circumferential direction between the inner ring 30 and the outer ring 31 . When the rotation speed of the inner ring 30 is greater than the rotation speed of the outer ring 31, the locking member 32 can be tightly pressed against the inner ring 30 and the outer ring 31, and the locking member 32 and the inner ring 30 are locked. Friction is generated between the member 32 and the outer ring 31 to realize the locking of the first one-way clutch 3 . When the rotation speed of the inner ring 30 is lower than the rotation speed of the outer ring 31, at least one of the locking member 32 and the inner ring 30 and between the locking member 32 and the outer ring 31 will not generate friction force, so as to realize the first one-way Unlocking of clutch 3.
同样地,第二单向离合器4还包括位于内圈40与外圈41之间的若干沿周向间隔排列的锁止件42。当外圈41的转速大于内圈40的转速时,锁止件42能与内圈40、外圈41均紧紧地抵靠在一起,且锁止件42与内圈40之间、锁止件42与外圈41之间均产生摩擦力,以实现第二单向离合器4的锁止。当外圈41的转速小于内圈40的转速时,锁止件42与内圈40之间、锁止件42与外圈41之间至少有一个不会产生摩擦力,以实现第二单向离合器4的解锁。Likewise, the second one-way clutch 4 further includes several locking elements 42 arranged at intervals along the circumferential direction between the inner ring 40 and the outer ring 41 . When the rotation speed of the outer ring 41 is greater than the rotation speed of the inner ring 40, the locking member 42 can be tightly abutted against the inner ring 40 and the outer ring 41, and the locking member 42 and the inner ring 40 are locked. Friction is generated between the member 42 and the outer ring 41 to realize the locking of the second one-way clutch 4 . When the rotation speed of the outer ring 41 is lower than the rotation speed of the inner ring 40, at least one of the locking member 42 and the inner ring 40 and between the locking member 42 and the outer ring 41 will not generate friction force, so as to realize the second one-way Unlocking of clutch 4.
因此,根据第一单向离合器3、第二单向离合器4的工作原理可知,第一单向离合器3、第二单向离合器4分别通过锁止件32、42来传递扭矩,而锁止件32、42可以承受很高的载荷。而根据现有摩擦式离合器的工作原理可知,摩擦式离合器的摩擦片是由耐磨材料,钢丝等制成,可承受的表面压力远低于锁止件32、42,因此,第一单向离合器3、第二单向离合器4在锁止时能够获得比摩擦式离合器更大的扭矩容量,因而能够传递多缸内燃机输出的大扭矩。Therefore, according to the working principle of the first one-way clutch 3 and the second one-way clutch 4, the first one-way clutch 3 and the second one-way clutch 4 transmit torque through the locking members 32 and 42 respectively, and the locking members 32, 42 can bear very high load. According to the working principle of the existing friction clutch, the friction plate of the friction clutch is made of wear-resistant material, steel wire, etc., and the surface pressure it can withstand is far lower than that of the locking members 32, 42. Therefore, the first one-way The clutch 3 and the second one-way clutch 4 can obtain a larger torque capacity than the friction clutch when locked, so they can transmit the large torque output by the multi-cylinder internal combustion engine.
在本实施例中,在本实施例中,所述动力耦合装置还包括位于电机2径向外侧的环形外壳5,环形外壳5固定不动。将动力耦合装置应用在汽车上时,环形外壳5固定在汽车的不动件上,并具有内腔(未标识),电机2、第一单向离合器3、第二单向离合器4均位于该内腔内。In this embodiment, in this embodiment, the power coupling device further includes an annular casing 5 located radially outside the motor 2, and the annular casing 5 is fixed. When the power coupling device is applied to an automobile, the annular casing 5 is fixed on the fixed part of the automobile and has an inner cavity (not marked), and the motor 2, the first one-way clutch 3, and the second one-way clutch 4 are all located in the Inside the lumen.
环形外壳5上支撑有执行机构6,执行机构6用于驱动第二单向离合器4的内圈40与外圈41相对沿轴向往复移动以在原位、移出状态之间切换。在本实施例中,外圈41在轴向上静止不动,内圈40能沿轴向往复移动。当第二单向离合器4的内圈40在所述原位状态时,如图4、图5、图6所示,第二单向离合器4具有传递扭矩的能力,但当第二单向离合器4的内圈40在所述移出状态时,如图2、图3、图7所示,第二单向离合器4并不具有传递扭矩的能力。内圈40在所述原位状态时与锁止件42之间的接触面积大于内圈40在所述移出状态时与锁止件42之间的接触面积。An actuator 6 is supported on the annular housing 5, and the actuator 6 is used to drive the inner ring 40 and the outer ring 41 of the second one-way clutch 4 to reciprocate axially relative to each other to switch between the original position and the removed state. In this embodiment, the outer ring 41 is stationary in the axial direction, and the inner ring 40 can reciprocate in the axial direction. When the inner ring 40 of the second one-way clutch 4 is in the original position, as shown in Figure 4, Figure 5, and Figure 6, the second one-way clutch 4 has the ability to transmit torque, but when the second one-way clutch When the inner ring 40 of 4 is in the moving state, as shown in FIGS. 2 , 3 and 7 , the second one-way clutch 4 does not have the ability to transmit torque. The contact area between the inner ring 40 and the locking member 42 in the home state is greater than the contact area between the inner ring 40 and the locking member 42 in the removed state.
如图2、图3、图7所示,在本实施例中,内圈40在所述移出状态时与锁止件42完全分离,在本实施例的变换例中,内圈40在所述移出状态时也可以与锁止件42有部分接触,只要使得第二单向离合器4始终不具有扭矩传递能力即可。As shown in Fig. 2, Fig. 3 and Fig. 7, in this embodiment, the inner ring 40 is completely separated from the locking member 42 in the state of removal. There may also be partial contact with the locking member 42 when it is moved out, as long as the second one-way clutch 4 does not have torque transmission capability all the time.
当第二单向离合器4的扭矩传递会带来能量浪费、乘坐舒适性变差等负面影响时,执行机构6驱动第二单向离合器4的内圈40移动至所述移出状态。例如:When the torque transmission of the second one-way clutch 4 brings negative effects such as energy waste and poor riding comfort, the actuator 6 drives the inner ring 40 of the second one-way clutch 4 to move to the disengaged state. E.g:
如图2所示,混合动力汽车在纯内燃机模式下工作时,执行机构6驱动第二单向离合器4的内圈40移动至所述移出状态,使得第二单向离合器4不具备传递扭矩的能力。当内燃机E输出的动力发生瞬间波动,以致中央轴1的转速突然变得小于转子支架21的转速时,第一单向离合器3由锁止切换至解锁,不再能够传递扭矩。这样一来,内燃机E与变速器T之间的扭矩传递得以中断,内燃机E的动力波动不会传递至车轮,因而乘客不会感觉到汽车的抖动,提高了乘坐舒适性。As shown in Figure 2, when the hybrid electric vehicle is working in the pure internal combustion engine mode, the actuator 6 drives the inner ring 40 of the second one-way clutch 4 to move to the state of removal, so that the second one-way clutch 4 does not have the ability to transmit torque. ability. When the power output by the internal combustion engine E fluctuates momentarily, so that the rotation speed of the central shaft 1 suddenly becomes lower than the rotation speed of the rotor support 21, the first one-way clutch 3 is switched from locking to unlocking, and torque can no longer be transmitted. In this way, the torque transmission between the internal combustion engine E and the transmission T is interrupted, and the power fluctuation of the internal combustion engine E is not transmitted to the wheels, so that the passengers will not feel the shaking of the car, improving ride comfort.
如图3所示,混合动力汽车在电动模式下工作时,执行机构6驱动第二单向离合器4的内圈40移动至所述移出状态,使得第二单向离合器4不具备传递扭矩的能力,防止了转子支架21输出的扭矩因依次经由外圈41、内圈40传递至中央轴1,避免因为内燃机E作为负载被带动而致电机2输出的动力浪费。As shown in Figure 3, when the hybrid electric vehicle is working in the electric mode, the actuator 6 drives the inner ring 40 of the second one-way clutch 4 to move to the state of removal, so that the second one-way clutch 4 does not have the ability to transmit torque , preventing the torque output by the rotor support 21 from being transmitted to the central shaft 1 through the outer ring 41 and the inner ring 40 in sequence, and avoiding the waste of power output by the motor 2 because the internal combustion engine E is driven as a load.
如图7所示,混合动力汽车在能量回收模式下工作时,执行机构6驱动第二单向离合器4的内圈40移动至所述移出状态,使得第二单向离合器4不具备传递扭矩的能力,防止了转子支架21输出的扭矩因依次经由外圈41、内圈40传递至中央轴1,避免因为内燃机E作为负载被带动而致回收的能量浪费。As shown in Figure 7, when the hybrid electric vehicle is working in the energy recovery mode, the actuator 6 drives the inner ring 40 of the second one-way clutch 4 to move to the state of removal, so that the second one-way clutch 4 does not have the ability to transmit torque. The ability prevents the torque output by the rotor support 21 from being sequentially transmitted to the central shaft 1 through the outer ring 41 and the inner ring 40, and avoids waste of recovered energy due to the internal combustion engine E being driven as a load.
需说明的是,在本发明的技术方案中,也可以通过执行机构6以外的方式,来实现第二单向离合器4的内圈40能相对外圈41沿轴向往复移动以在所述原位、移出状态之间切换。It should be noted that, in the technical solution of the present invention, the inner ring 40 of the second one-way clutch 4 can be reciprocated in the axial direction relative to the outer ring 41 through means other than the actuator 6 so that Toggles between bit and shifted out states.
在本实施例中,第二单向离合器4还包括位于内圈40与外圈41之间的保持架(未图示),该保持架设有若干沿周向间隔排列的兜孔,第二单向离合器4的各个锁止件42分别位于各个兜孔内。该保持架的作用包括:将各个锁止件42沿周向隔开;在轴向上限制锁止件42,防止执行机构6驱动内圈40相对外圈41沿轴向移动至所述移出状态时,锁止件42在内圈40的带动下移动至外圈41外。In this embodiment, the second one-way clutch 4 also includes a cage (not shown) located between the inner ring 40 and the outer ring 41. Each locking piece 42 of the clutch 4 is respectively located in each pocket. The function of the cage includes: separating each locking piece 42 in the circumferential direction; restricting the locking piece 42 in the axial direction, preventing the actuator 6 from driving the inner ring 40 to move axially relative to the outer ring 41 to the removal state , the locking member 42 moves to the outside of the outer ring 41 driven by the inner ring 40 .
结合图1至图2所示,在本实施例中,执行机构6包括执行部61、弹性件62,两者分别位于第二单向离合器4的内圈40的轴向两侧。执行部61用于:推动第二单向离合器4的内圈40由所述原位状态沿轴向移动至所述移出状态,并压缩弹性件62。内圈40由所述原位状态沿轴向移动至所述移出状态时,会在轴向上产生一定的位移,相应地,执行部61也会自初始位置(图1所示)开始沿轴向移动以在轴向上产生一定的位移。当第二单向离合器4的内圈40需由所述移出状态沿轴向移动至所述原位状态时,执行部61撤回(即回到所述初始位置),被压缩的弹性件62能够恢复形变,并向内圈40施加一自内圈40指向执行部61的轴向作用力,从而驱动第二单向离合器4的内圈40由所述移出状态沿轴向移动至所述原位状态。As shown in FIG. 1 to FIG. 2 , in this embodiment, the actuator 6 includes an actuator 61 and an elastic member 62 , which are located on both axial sides of the inner ring 40 of the second one-way clutch 4 . The actuating part 61 is used for: pushing the inner ring 40 of the second one-way clutch 4 to move axially from the original state to the moving state, and compress the elastic member 62 . When the inner ring 40 moves axially from the original position to the moved-out state, a certain axial displacement will occur, and correspondingly, the actuator 61 will also move along the axial direction from the initial position (shown in FIG. 1 ). To move to produce a certain displacement in the axial direction. When the inner ring 40 of the second one-way clutch 4 needs to move axially from the removed state to the original state, the actuator 61 withdraws (that is, returns to the initial position), and the compressed elastic member 62 can Restore the deformation, and apply an axial force from the inner ring 40 to the actuator 61 to the inner ring 40, thereby driving the inner ring 40 of the second one-way clutch 4 to move axially from the removed state to the original position state.
在本实施例中,弹性件62始终呈压缩状态,即,即使第二单向离合器4的内圈40处于所述原位状态,弹性件62也会向内圈40施加一自内圈40指向执行部61的轴向作用力。第二单向离合器4的内圈40处于所述原位状态时,执行部61与第二单向离合器4的内圈40沿轴向相抵,执行部61向内圈40施加一自执行部61指向内圈40的轴向作用力。这样一来,第二单向离合器4的内圈40处于所述原位状态时,内圈40能够在执行部61与弹性件62的作用下沿轴向被限位。In this embodiment, the elastic member 62 is always in a compressed state, that is, even if the inner ring 40 of the second one-way clutch 4 is in the original state, the elastic member 62 will exert a force directed from the inner ring 40 to the inner ring 40 . The axial force of the actuator 61. When the inner ring 40 of the second one-way clutch 4 is in the original position, the actuating part 61 and the inner ring 40 of the second one-way clutch 4 axially resist, and the actuating part 61 applies a self-actuating part 61 to the inner ring 40. Axial force directed towards the inner ring 40. In this way, when the inner ring 40 of the second one-way clutch 4 is in the original position, the inner ring 40 can be limited in the axial direction under the action of the actuator 61 and the elastic member 62 .
在本实施例中,弹性件62为弹簧。在本实施例的变换例中,弹性件62也可以为能够发生弹性变形的其它弹性部件。In this embodiment, the elastic member 62 is a spring. In a modified example of this embodiment, the elastic member 62 may also be other elastic members capable of elastic deformation.
结合图1和图8所示,在本实施例中,执行机构6还包括位于电机2与中央轴1之间的间隔内的环形支撑座64和旋转电机65。环形支撑座64套设在中央轴1上并与环形外壳5固定。旋转电机65套设在环形支撑座64上。执行部61与旋转电机65配合,以将旋转电机65输出的旋转运动转换为直线运动,从而驱动内圈40沿轴向移动。旋转电机65正转时,执行部61推动第二单向离合器4的内圈40移动至所述移出状态。旋转电机65反转时,执行部61沿相反的轴向方向移动以撤回。As shown in FIG. 1 and FIG. 8 , in this embodiment, the actuator 6 further includes an annular support seat 64 and a rotating motor 65 located in the space between the motor 2 and the central shaft 1 . The annular support seat 64 is sleeved on the central shaft 1 and fixed with the annular casing 5 . The rotating motor 65 is sleeved on the annular support base 64 . The actuator 61 cooperates with the rotary motor 65 to convert the rotary motion output by the rotary motor 65 into a linear motion, so as to drive the inner ring 40 to move axially. When the rotating electrical machine 65 is rotating forward, the actuator 61 pushes the inner ring 40 of the second one-way clutch 4 to move to the moving state. When the rotary motor 65 is reversed, the actuator 61 is moved in the opposite axial direction to be retracted.
进一步地,在本实施例中,旋转电机65为外转子电机,其定子650固定在环形支撑座64上,其转子651位于定子650的径向外侧,并设有外螺纹。执行部61包括:设有内螺纹的移动环66;位于转子651与移动环66之间的若干沿轴向依次设置的滚珠67。移动环66、滚珠67以及旋转电机65的转子651共同构成丝杆滚珠副,使得旋转电机65的转子651旋转时,移动环66沿轴向移动。Further, in this embodiment, the rotating electric machine 65 is an external rotor electric machine, its stator 650 is fixed on the annular support base 64 , and its rotor 651 is located radially outside of the stator 650 and is provided with external threads. The actuator 61 includes: a moving ring 66 provided with an internal thread; a plurality of balls 67 arranged in sequence along the axial direction between the rotor 651 and the moving ring 66 . The moving ring 66 , the balls 67 and the rotor 651 of the rotating motor 65 together form a screw and ball pair, so that when the rotor 651 of the rotating motor 65 rotates, the moving ring 66 moves in the axial direction.
在本实施例中,通过将旋转电机65设置在执行部61的径向内侧,且旋转电机65的转子651兼做丝杆滚珠副的一部分,能够减小执行机构6占据的空间。当然,在不考虑执行机构6占据空间的情况下,旋转电机65也可以不设置在执行部61的径向内侧,旋转电机65的转子651也可以不兼做丝杆滚珠副的一部分。In this embodiment, the space occupied by the actuator 6 can be reduced by arranging the rotating motor 65 radially inside the actuator 61 and the rotor 651 of the rotating motor 65 serving as a part of the screw and ball pair. Of course, without considering the space occupied by the actuator 6, the rotary motor 65 may not be arranged radially inside the actuator 61, and the rotor 651 of the rotary motor 65 may not also serve as a part of the screw and ball pair.
在本实施例的变换例中,执行部61中也可以没有滚珠67,转子651与移动环66螺纹配合,在这种情况下,当旋转电机65的转子651旋转时,也能实现移动环66沿轴向移动。In the modification example of this embodiment, there may be no ball 67 in the actuator 61, and the rotor 651 is screwed with the moving ring 66. In this case, when the rotor 651 of the rotary motor 65 rotates, the movement of the moving ring 66 can also be realized. Move along the axis.
需说明的是,在本发明的技术方案中,执行部61也可以采用其它能够将旋转电机65输出的旋转运动转换为直线运动的机构,如蜗轮蜗杆机构等,并不应局限于所给实施例。It should be noted that, in the technical solution of the present invention, the execution part 61 can also adopt other mechanisms capable of converting the rotary motion output by the rotary motor 65 into linear motion, such as a worm gear mechanism, etc., and should not be limited to the given implementation example.
另外,在本实施例中,执行部61采用电动的方式来驱动内圈40沿轴向移动,但在本发明的技术方案中,执行部61也可以采用其它方式来驱动内圈40沿轴向移动,如液动或气动的方式。例如,执行部61可以为一可移动地活塞,该活塞设置在缸体内,通过向该缸体内注入液体或气体,即可驱动该活塞移动,从而驱动内圈40沿轴向移动。当释放该缸体内的液体或气体时,该活塞可以被由压缩的弹性件62驱动的内圈40驱动,从而撤回。In addition, in this embodiment, the actuator 61 uses an electric method to drive the inner ring 40 to move axially, but in the technical solution of the present invention, the actuator 61 can also use other methods to drive the inner ring 40 to move axially. To move, such as by hydraulic or pneumatic means. For example, the actuator 61 can be a movable piston, which is arranged in the cylinder, and the piston can be driven to move by injecting liquid or gas into the cylinder, thereby driving the inner ring 40 to move in the axial direction. When the liquid or gas in the cylinder is released, the piston can be driven back by the inner race 40 driven by the compressed elastic member 62 .
继续参考图1所示,在本实施例中,所述动力耦合装置还包括:套设在中央轴1上的推力轴承63,推力轴承63沿轴向抵靠在执行部61与第二单向离合器4的内圈40之间。当第二单向离合器4传递扭矩时,推力轴承63能够防止执行部61直接与内圈40相对接触旋转而被磨损。Continuing to refer to FIG. 1, in this embodiment, the power coupling device further includes: a thrust bearing 63 sleeved on the central shaft 1, and the thrust bearing 63 abuts against the actuator 61 and the second one-way shaft in the axial direction. between the inner rings 40 of the clutch 4. When the second one-way clutch 4 transmits torque, the thrust bearing 63 can prevent the actuator 61 from directly contacting and rotating relative to the inner ring 40 to be worn.
在本实施例的变换例中,内圈40在轴向上静止不动,外圈41能沿轴向往复移动,以在原位、移出状态之间切换。当第二单向离合器4的外圈41在所述原位状态时,如图4、图5、图6所示,第二单向离合器4具有传递扭矩的能力,如图2、图3、图7所示,但当第二单向离合器4的外圈41在所述移出状态时,第二单向离合器4并不具有传递扭矩的能力。In a modified example of the present embodiment, the inner ring 40 is stationary in the axial direction, and the outer ring 41 can reciprocate in the axial direction to switch between the original position and the removed state. When the outer ring 41 of the second one-way clutch 4 is in the original position, as shown in Figure 4, Figure 5 and Figure 6, the second one-way clutch 4 has the ability to transmit torque, as shown in Figure 2, Figure 3, As shown in FIG. 7 , when the outer ring 41 of the second one-way clutch 4 is in the disengaged state, the second one-way clutch 4 does not have the ability to transmit torque.
在该变换例的技术方案中:混合动力汽车在纯内燃机模式下工作时,执行机构6驱动第二单向离合器4的外圈41移动至所述移出状态,使得第二单向离合器4不具备传递扭矩的能力,内燃机E的动力波动不会传递至车轮。或者,混合动力汽车在电动模式或能量回收模式下工作时,执行机构6驱动第二单向离合器4的外圈41移动至所述移出状态,以避免因为内燃机E作为负载被带动而致电机2输出的动力浪费。In the technical solution of this modified example: when the hybrid electric vehicle is working in the pure internal combustion engine mode, the actuator 6 drives the outer ring 41 of the second one-way clutch 4 to move to the shifted state, so that the second one-way clutch 4 does not have The ability to transmit torque, the power fluctuations of the internal combustion engine E are not transmitted to the wheels. Or, when the hybrid electric vehicle is working in the electric mode or the energy recovery mode, the actuator 6 drives the outer ring 41 of the second one-way clutch 4 to move to the shifted state, so as to avoid causing the motor 2 to be driven by the internal combustion engine E as a load. The output power is wasted.
在该变换例的技术方案中,在对本实施例的执行机构6作出相适应的调整之后,依然可以利用其驱动第二单向离合器4的外圈41沿轴向往复移动以在所述原位、移出状态之间切换。具体地,将执行部61、弹性件62分别位于第二单向离合器4的外圈41的轴向两侧。执行部61用于推动第二单向离合器4的外圈41由所述原位状态沿轴向移动至所述移出状态,并压缩弹性件62。弹性件62用于:在执行部61撤回时,通过恢复形变的方式来驱动第二单向离合器4的外圈41由所述移出状态沿轴向移动至所述原位状态。在该变换例中,执行部61、弹性件62的具体构造参考本实施例,在此不再赘述。In the technical solution of this modified example, after making appropriate adjustments to the actuator 6 of this embodiment, it can still be used to drive the outer ring 41 of the second one-way clutch 4 to reciprocate in the axial direction so as to be in the original position. , Move out state to switch. Specifically, the actuating part 61 and the elastic member 62 are respectively located on both axial sides of the outer ring 41 of the second one-way clutch 4 . The actuating part 61 is used to push the outer ring 41 of the second one-way clutch 4 to move axially from the original state to the moved state, and compress the elastic member 62 . The elastic member 62 is used to drive the outer ring 41 of the second one-way clutch 4 to move axially from the removed state to the original state by means of recovery deformation when the actuator 61 is withdrawn. In this modified example, reference is made to this embodiment for the specific structures of the execution unit 61 and the elastic member 62 , which will not be repeated here.
当然,在本发明的技术方案中,也可以通过执行机构6以外的方式,来实现第二单向离合器4的外圈41沿轴向往复移动以在所述原位、移出状态之间切换。Of course, in the technical solution of the present invention, the outer ring 41 of the second one-way clutch 4 can also be reciprocated in the axial direction by means other than the actuator 6 to switch between the original position and the moved out state.
需说明的是,在本发明的技术方案中,第二单向离合器4的内圈40或外圈41也可以在混合动力汽车的其它模式下移动至所述移出状态,并不应局限于实施例中所提到的三种模式。It should be noted that, in the technical solution of the present invention, the inner ring 40 or the outer ring 41 of the second one-way clutch 4 can also be moved to the said shifted state in other modes of the hybrid vehicle, and should not be limited to the implementation The three modes mentioned in the example.
在本实施例中,第一单向离合器3的内圈30与中央轴1在轴向上相对静止。In this embodiment, the inner ring 30 of the first one-way clutch 3 is relatively static relative to the central shaft 1 in the axial direction.
在本实施例中,环形外壳5具有环形本体部50,所述本体部50的径向内侧具有环形挡边部51,挡边部51设置在本体部50的轴向一端,并与环形支撑座64的轴向一端固定连接,使得环形支撑座64固定不动。在具体实施例中,环形外壳5与环形支撑座64通过螺栓固定。In this embodiment, the annular shell 5 has an annular body portion 50, and the radial inner side of the body portion 50 has an annular rib portion 51, and the rib portion 51 is arranged at one end of the body portion 50 in the axial direction, and is connected to the annular support seat. One axial end of 64 is fixedly connected, so that the annular support seat 64 is fixed. In a specific embodiment, the annular housing 5 and the annular support base 64 are fixed by bolts.
在本实施例中,电机2为内转子电机,转子支架21位于转子20的径向内侧,电机2还包括位于转子20径向外侧的定子22。但需说明的是,在本发明的技术方案中,电机2的结构类型并不应局限于本实施例。In this embodiment, the motor 2 is an inner rotor motor, the rotor bracket 21 is located radially inside the rotor 20 , and the motor 2 further includes a stator 22 located radially outside the rotor 20 . However, it should be noted that, in the technical solution of the present invention, the structure type of the motor 2 should not be limited to this embodiment.
在本实施例中,所述动力耦合装置还包括挠性盘7和刚性盘8,挠性盘7和刚性盘8在轴向上位于转子支架21面向变速箱T的一侧。刚性盘8的径向外端与转子支架21的轴向一端固定,挠性盘7在刚性盘8背向转子支架21的轴向一侧与刚性盘8固定连接。挠性盘7的径向内端与套筒9固定连接,套筒9用于与变速器T的输入端花键连接。转子支架21的扭矩依次通过刚性盘8、挠性盘7、套筒9传递至变速器T。挠性盘7能够通过发生变形来吸收轴向冲击。In this embodiment, the power coupling device further includes a flexible disc 7 and a rigid disc 8 , which are located on the side of the rotor support 21 facing the gearbox T in the axial direction. The radially outer end of the rigid disk 8 is fixed to one axial end of the rotor support 21 , and the flexible disk 7 is fixedly connected to the rigid disk 8 on the axial side of the rigid disk 8 facing away from the rotor support 21 . The radially inner end of the flexible disk 7 is fixedly connected with the sleeve 9, and the sleeve 9 is used for spline connection with the input end of the transmission T. The torque of the rotor support 21 is transmitted to the transmission T through the rigid disc 8 , the flexible disc 7 and the sleeve 9 in sequence. The flex disk 7 is capable of absorbing axial shocks by undergoing deformation.
在本实施例中,刚性盘8通过定位销(未图示)与转子支架21固定,挠性盘7通过螺栓与刚性盘8固定,套筒9通过螺栓与挠性盘7固定。当然,在其它实施例中,刚性盘8与转子支架21、挠性盘7与刚性盘8、套筒9与挠性盘7也可以采用其它连接方式固定。In this embodiment, the rigid disc 8 is fixed to the rotor bracket 21 through positioning pins (not shown), the flexible disc 7 is fixed to the rigid disc 8 through bolts, and the sleeve 9 is fixed to the flexible disc 7 through bolts. Of course, in other embodiments, the rigid disk 8 and the rotor support 21 , the flexible disk 7 and the rigid disk 8 , and the sleeve 9 and the flexible disk 7 can also be fixed by other connection methods.
在本实施例的变换例中,也可以没有刚性盘8,在这种情况下,挠性盘7的径向外端直接与转子支架21的轴向一端固定。In a modified example of this embodiment, the rigid disk 8 may not be present. In this case, the radially outer end of the flexible disk 7 is directly fixed to one axial end of the rotor support 21 .
虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.
Claims (10)
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