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CN107236561A - A kind of low-order coal, the moulding process of rubbish and biomass and the molding mass as made from the technique - Google Patents

A kind of low-order coal, the moulding process of rubbish and biomass and the molding mass as made from the technique Download PDF

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Publication number
CN107236561A
CN107236561A CN201610186609.1A CN201610186609A CN107236561A CN 107236561 A CN107236561 A CN 107236561A CN 201610186609 A CN201610186609 A CN 201610186609A CN 107236561 A CN107236561 A CN 107236561A
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China
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low
biomass
rubbish
order coal
moulding process
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CN201610186609.1A
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CN107236561B (en
Inventor
林科
杜明来
赵文涛
马芳
白洪彬
刘彦芳
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Beijing Haixin Energy Technology Co ltd
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Beijing SJ Environmental Protection and New Material Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/08Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form in the form of briquettes, lumps and the like
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/04Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition
    • C10B57/06Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition containing additives

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention provides a kind of low-order coal, the moulding process and the molding mass as made from the technique of rubbish and biomass, the technique is by the way that low-order coal and rubbish are loaded in formed bundled materials of being packed by biomass, compression process is carried out to the obtained material with core shell structure under given conditions again, it can be prepared by containing low-order coal, the molding mass of rubbish and biomass, so on the one hand it can make low-order coal, rubbish and biomass material, which can be pushed into tamping coke furnace, carries out high-temperature retorting, on the other hand low-order coal is also caused, solid product after rubbish and biomass carbonization is easy to release from tamping coke furnace, so as to obtain the raw gas of appreciable amount, tar, carbon residue.It can be seen that, moulding process of the invention can not only reduce oil gas and the cost of material of coke product, can also effectively realize rubbish and the recycling of biomass so that the existing considerable economic benefit of the present invention has certain social benefit again.

Description

A kind of low-order coal, the moulding process of rubbish and biomass and the molding mass as made from the technique
Technical field
The present invention relates to coking technology field, more particularly to it is a kind of suitable for tamping coking by low-order coal, The technique and the molding mass as made from the technique of rubbish and biomass compression molding.
Background technology
Since 18th century, coal turns into one of widely used energy of human world, with regard to China Energy consumption structure for, current coal occupies 70% or so, is the national main energy sources depended on for existence. According to the difference of structure and composition, coal is divided into lignite, bituminous coal and anthracite three major types, its metabituminous coal It is divided into lower-grade metamorphic bituminous and mesometamorphism bituminous coal again, lower-grade metamorphic bituminous also referred to as ub-bituminous coal, itself and lignite one Rise and be referred to as " low-order coal ".According to statistics, the reserves of China's low-order coal account for national explored coal reserves More than 55%, up to 561,200,000,000 tons, but due to product of the low-order coal as incoalation initial stage, With phosphorus content is low, moisture is high, it is easy efflorescence, easy spontaneous combustion, high fugitive constituent, immersion intensity difference, anti-dropping The features such as intensity difference, thus the serious direct exploitation for limiting low-order coal, this undoubtedly causes huge The big wasting of resources.In addition, increasingly increase and high-quality coal stock number with domestic energy demand Fall sharply, upgrading conversion and the comprehensive utilization of low-order coal already turn into current China's energy research and exploitation Major fields.
So far, the Upgrading Processes both at home and abroad for low-order coal are broadly divided into pyrolysis upgrading skill Art, non-evaporating dehydrolysis upgrading technology and shaping upgrading technology three major types, wherein, for shaping upgrading skill For art, low-order coal is in forming process, and the physical action such as high pressure or shearing is to its gel structure and hole Slot sytem generates irreversible destruction, it is thus possible to inherently lifts the coal rank of low-order coal, makes it Degree of coalification is also improved therewith, so that the dust for solving drying low-order coal is big, easily absorb water again, easily In deficiencies such as spontaneous combustions.But current low-order coal upgrading technology is in experimental study and engineering initially should With the stage, the equipment in the absence of its heavy industrialization is applied thus limit the exploitation of low-order coal Utilize.
Biomass energy is that green plants converts solar energy into chemical energy and is stored in the energy inside biomass Amount, i.e., using biomass as the form of energy of carrier, it directly or indirectly derives from the light of green plants Cooperation is used, and can be converted into conventional solid-state, liquid and fuel gas, inexhaustible, nexhaustible, It is a kind of regenerative resource, while being also a kind of unique reproducible carbon source.The biology researched and developed in recent years Matter curing molding technology changes traditional mode of biomass energy utilization, and loose biomass is converted into Highdensity shaped fuel, directly burns or as gasification, liquefaction raw material, as biomass energy exploitation A kind of effective way utilized, is also the effective ways for substituting conventional energy resource, Unfortunately, mesh It is preceding not possess the equipment for applying biomass fuel heavy industrialization still.
There is the garbage compost work carried out at present in China for the recycling mode of house refuse at this stage Skill and the garbage derivatived fuel technology studied, wherein for garbage derivatived fuel technology, though The right technology has obtained commercial application in day, moral, Mei Deng developed countries, but because China is current Do not possess the separate waste collection system of specification still, so the external sorting rubbish stable for component Fuel manufacturing technology can not be applied to the high humidity composting of China, therefore, should be directed to the rubbish of China Rubbish reclaims present situation, and design research and development are adapted to the process for treating garbage as resource of China's national situation.
Tamping coke furnace is the maximization equipment used in the coking process of coal, and its floor space is wide, investment Capital cost is big.Coking of coal be by raw material of coal through high-temperature retorting produce coke, while obtain coal gas, Coal tar and a kind of coal conversion process for reclaiming other chemical products, its coke product are mainly metallurgical coke Or chemical industry is burnt.Due to industrially very high to the quality requirements of this kind of coke so that production metallurgy is burnt or changes The coal raw material that work Jiao is used is mainly coking coal, 1/3 coking coal, bottle coal, rich coal, lean coal, meager lean coal Etc. coal, belong to mesometamorphism bituminous coal, but the shortage of coal resources in recent years, particularly for coking The reduction of the middle high-quality coal raw material of industry so that the cost of material of coking industry is growing day by day, in addition Steel, metallurgy etc. were a large amount of in recent years needs the decline of metallurgical coke or the burnt industry of chemical industry, causes coke to produce The demands of product is reduced, price declines, so as to force coke-oven plant drastically to reduce coke output, thus band Come consequence be that tamping coke furnace is out of service, once and coke oven disable will scrap, then in order to protect Furnish a huge amount of money for the tamping coke furnace equipment invested to build, would have to maintain the operation of coke oven in minimum level, this Sample not only reduces the availability of tamping coke furnace, can also cause the production capacity surplus of coking industry.Therefore, The coking industry for being on the verge of negative growth how is saved, the availability of tamping coke furnace is improved, coking industry is solved The problem of production capacity surplus, has turned into the bottleneck of current containment coking industry development.
In summary, how tamping coke furnace is applied to low-order coal, rubbish under current situation It is puzzlement this area skill with the exploitation field of biomass so that above mentioned problem is all readily solved The technical barrier of art personnel.
The content of the invention
Present invention solves the technical problem that being to overcome prior art can not realize low-order coal, rubbish and life The problem of defect of material energy large-scale application and low existing tamping coke furnace availability, and then provide one Plant suitable for the technique that low-order coal, rubbish and biomass are pressed of tamping coking and by the work Molding mass made from skill.
Therefore, the present invention realizes that the technical scheme of above-mentioned purpose is:
The moulding process of a kind of low-order coal, rubbish and biomass, comprises the following steps:
(1) biomass material is packed bundled, forms bundled materials;
(2) house refuse is classified, collects organic components, the organic components include wood One or more in product, bamboo product, Cotton and Linen, paper products, rubbish from cooking;At 110-120 DEG C Oxygen free condition under to the organic components be dried processing until water content be reduced to 25wt% with Under;
(3) organic components for obtaining step (2) are mixed to form mixture with low-order coal, by institute The inside that mixture is filled to the bundled materials is stated, the material with core shell structure is formed;
(4) it is under conditions of 20-100 DEG C, 15-40MPa that the material is compressing, that is, it is made Molding mass containing low-order coal, rubbish and biomass.
The water content of the biomass material is not more than 20wt%;The biomass material be stalk and/or Wood wastes.
The volume of the bundled materials is not less than 0.5m3
In step (3), the water content of the low-order coal is not more than 20wt%, the organic components with The mass ratio of the low-order coal is (4-7):(3-6).
In step (3), binding agent, the binding agent and the low-order coal are also included in the mixture Mass ratio be (1-3):(9-7).
The binding agent is the organic adhesive that destructive distillation weightlessness is less than 50% under conditions of 850 DEG C of isolation air Agent.
The mass ratio of the low order coal mixtures and the bundled materials is 1:(1-5).
Power is 50-70 DEG C, 20-30MPa under conditions of the compacting.
The ratio between density of the molding mass and the material is (2-4):1.
Molding mass containing low-order coal, rubbish and biomass as made from the moulding process of preceding claim.
The present invention carries out compression process using hydraulic test to the above-mentioned material with core shell structure, according to The difference of the shape and size of used mould, can be made the shaping with arbitrary shape and size Material.Preferably, the shape and chi of the molding mass produced by the present invention containing low-order coal, rubbish and biomass The very little carbonization chamber with tamping coke furnace matches.
The above-mentioned technical proposal of the present invention has the following advantages that:
1st, the moulding process of low-order coal, rubbish and biomass that the present invention is provided, by by low-order coal and Rubbish is loaded in formed bundled materials of being packed by biomass, then the tool to obtaining under given conditions Have core shell structure material carry out compression process, you can be made containing low-order coal, rubbish and biomass into On the one hand moulding mixture, so can enable low-order coal, rubbish and biomass material be pushed into tamping coke furnace Row high-temperature retorting, on the other hand also make it that the solid product after low-order coal, rubbish and biomass carbonization is easy In being released from tamping coke furnace, so as to obtain the raw gas of appreciable amount, tar and carbon residue.It can be seen that, this The moulding process of invention can not only reduce oil gas and the cost of material of coke product, can also effectively realize The recycling of rubbish and biomass so that the existing considerable economic benefit of the present invention has certain again Social benefit.Thus, molding mass of the invention not only solves prior art because in the absence of large-scale Industrial equipment and make the problem of low-order coal, rubbish and biomass application limited, also effectively overcome existing Some tamping coke furnace availabilities are low, coking industry production capacity surplus the problem of.
2nd, the moulding process of low-order coal, rubbish and biomass that the present invention is provided, preferably to low-order coal with Binding agent is added in the mixture of organic components, further preferred binding agent is to completely cut off air at 850 DEG C Under conditions of destructive distillation weightlessness be less than 50% organic binder bond so that the active ingredient in binding agent can promote The degraded of high molecular polymer at high temperature in low-order coal, rubbish and biomass, so as to help to carry The oil and gas production of low-order and high-order coal, rubbish and biomass material, makes oil gas total amount increase production more than 10%.And And in forming process, certain pressure effect promotes binding agent by biomass and low-order coal, garbage adhesion Close so that the liquid that low-order coal, rubbish and biomass material are produced during high-temperature retorting can ooze Enter into binding agent, be so favorably improved the quality for the carbon residue that low-order coal, rubbish and biomass are produced.
Embodiment
Technical scheme will be clearly and completely described below, it is clear that described Embodiment is a part of embodiment of the present invention, rather than whole embodiments.Based in the present invention Embodiment, it is all that those of ordinary skill in the art are obtained under the premise of creative work is not made Other embodiment, belongs to the scope of protection of the invention.In addition, invention described below is different As long as involved technical characteristic does not constitute conflict and can just be combined with each other each other in embodiment.
Low-order coal composition in molding mass produced by the present invention is applied to all low-order coal coal or it is mixed Compound, for purposes of illustration only, the low-order coal in following embodiments is by taking ub-bituminous coal or lignite as an example.Following In embodiment, wt% represents weight/mass percentage composition, quality=((quality+biology of low-order coal of molding mass The quality of quality+rubbish of matter) × 80%+ binding agents quality), " kg/t molding mass " refer to it is per ton into Kilogram number for the product that moulding mixture is obtained, " Nm3/ t molding mass " refers to the raw gas that molding mass per ton is obtained Volume is converted into the cubic meter number of 0 DEG C, 1 normal atmosphere pressure.
Embodiment 1
The moulding process of low-order coal, rubbish and biomass described in the present embodiment, comprises the following steps:
(1) it is water content is bundled for 18wt% stalk packing, volume is obtained for 0.5m3Rectangular-shape Bundled materials;
(2) house refuse is classified, collect woodwork, bamboo product, Cotton and Linen, paper products, The organic components are dried by the organic components such as rubbish from cooking under 110 DEG C of oxygen free condition Processing is until water content is reduced to below 25wt%;
(3) organic components for obtaining step (2) and water content are 20wt% ub-bituminous coal by quality Than 4:6 are mixed to form mixture, and the mixture is filled to the inside of the bundled materials, form tool There is the material of core shell structure;The mass ratio of the ub-bituminous coal mixture and the bundled materials is 1:5;
(4) it is under conditions of 50 DEG C, 15MPa that the material is compressing, that is, be made containing low-order coal, The ratio between density of the molding mass of rubbish and biomass, the molding mass and bundled materials is 2:1.
Upgrading processing will be carried out in molding mass push-in tamping coke furnace made from the present embodiment, control upgrading temperature Spend for 850 DEG C, the upgrading time is 16 hours, the raw gas and tar overflowed is collected, while obtaining residual Charcoal.The amount for the raw gas that the present embodiment is obtained is 395Nm3/ t molding mass, the amount of tar is 32kg/t Molding mass, the amount of carbon residue is 320kg/t molding mass, and in mass, the solid carbon wherein in coke contains Amount is not more than 6% not less than 50%, volatile matter content, and particle diameter is more than 40mm's after carbon residue screening Particle gross mass is the 10% of carbon residue gross mass, and particle diameter is coke in more than 25mm particle gross mass The 40% of gross mass.
Embodiment 2
The moulding process of low-order coal, rubbish and biomass described in the present embodiment, comprises the following steps:
(1) it is water content is bundled for 15wt% stalk packing, volume is obtained for 0.5m3Rectangular-shape Bundled materials;
(2) house refuse is classified, collect woodwork, bamboo product, Cotton and Linen, paper products, The organic components are dried by the organic components such as rubbish from cooking under 120 DEG C of oxygen free condition Processing is until water content is reduced to 16wt%;
(3) organic components for obtaining step (2) and water content for 15wt% lignite in mass ratio 5:5 are mixed to form mixture, and the mixture is filled to the inside of the bundled materials, and being formed has core The material of shell structure;The mass ratio of the lignite and the bundled materials is 1:3;
(4) it is under conditions of 100 DEG C, 30MPa that the material is compressing, that is, it is made and contains low order The ratio between density of the molding mass of coal and biomass, the molding mass and bundled materials is 4:1.
Upgrading processing will be carried out in molding mass push-in tamping coke furnace made from the present embodiment, control upgrading temperature Spend for 850 DEG C, the upgrading time is 16 hours, the raw gas and tar overflowed is collected, while obtaining residual Charcoal.The amount for the raw gas that the present embodiment is obtained is 412Nm3/ t molding mass, the amount of tar for 38kg/t into Moulding mixture, the amount of coke is 335kg/t molding mass, in mass, the solids carbon content wherein in coke It is not more than 6% not less than 50%, volatile matter content, of the particle diameter in more than 40mm after coke screening Grain gross mass is the 10% of coke gross mass, and particle diameter is total for coke in more than 25mm particle gross mass The 50% of quality.
Embodiment 3
The moulding process of low-order coal, rubbish and biomass described in the present embodiment, comprises the following steps:
(1) it is water content is bundled for 16wt% stalk packing, volume is obtained for 0.5m3Rectangular-shape Bundled materials;
(2) house refuse is classified, collect woodwork, bamboo product, Cotton and Linen, paper products, The organic components are dried by the organic components such as rubbish from cooking under 115 DEG C of oxygen free condition Processing is until water content is reduced to 22wt%;
(3) organic components for obtaining step (2) and water content are 17wt% ub-bituminous coal, bonding Agent is mixed to form mixture, then the mixture is filled to the inside of the bundled materials, and formation has The material of core shell structure;
The mass ratio of the organic components and the ub-bituminous coal is 7:3, the ub-bituminous coal and the bonding The mass ratio of agent is 9:1, the mass ratio of the ub-bituminous coal and the bundled materials is 1:1, the bonding Agent is the organic binder bond that destructive distillation weightlessness is less than 50% under conditions of 850 DEG C of isolation air, in this implementation Organic binder bond described in example is preferably the coal tar pitch that softening point is 120 DEG C;
(4) it is under conditions of 70 DEG C, 20MPa that the material is compressing, that is, it is made and contains low-order coal With the molding mass of biomass, the ratio between density of the molding mass and bundled materials is 2.5:1.
Upgrading processing will be carried out in molding mass push-in tamping coke furnace made from the present embodiment, control upgrading temperature Spend for 850 DEG C, the upgrading time is 16 hours, the raw gas overflowed, tar is collected, while obtaining Jiao Charcoal.The amount for the raw gas that the present embodiment is obtained is 430Nm3/ t molding mass, the amount of tar for 45kg/t into Type, the amount of coke is 380kg/t molding mass, and in mass, the solids carbon content wherein in coke is not It is not more than 6% less than 50%, volatile matter content, particle of the particle diameter in more than 40mm after carbon residue screening The 30% of gross mass is accounted for, particle diameter is the 60% of coke gross mass in more than 25mm particle gross mass.
Embodiment 4
The moulding process of low-order coal, rubbish and biomass described in the present embodiment, comprises the following steps:
(1) it is water content is bundled for 16wt% stalk packing, volume is obtained for 0.5m3Rectangular-shape Bundled materials;
(2) house refuse is classified, collect woodwork, bamboo product, Cotton and Linen, paper products, The organic components are dried by the organic components such as rubbish from cooking under 120 DEG C of oxygen free condition Processing is until water content is reduced to 19wt%;
(3) organic components for obtaining step (2) and lignite, binding agent that water content is 18wt% Mixing forms mixture, then the mixture is filled into the inside of the bundled materials, and being formed has core The material of shell structure;
The mass ratio of the lignite and the bundled materials is 1:2, the organic components and the lignite Mass ratio be 6:4, the mass ratio of the binding agent and the lignite is 7:3, the binding agent is Destructive distillation weightlessness is less than 50% organic binder bond under conditions of 850 DEG C of isolation air, in the present embodiment The organic binder bond is preferably the asphalt that softening point is 125 DEG C;
(4) it is under conditions of 20 DEG C, 40MPa that the material is compressing, that is, it is made and contains low-order coal With the molding mass of biomass, the ratio between density of the molding mass and bundled materials is 3:1.
Upgrading processing will be carried out in molding mass push-in tamping coke furnace made from the present embodiment, control upgrading temperature Spend for 850 DEG C, the upgrading time is 16 hours, the raw gas overflowed, tar is collected, while obtaining Jiao Charcoal.The amount for the raw gas that the present embodiment is obtained is 420Nm3/ t molding mass, the amount of tar for 35kg/t into Moulding mixture, the amount of coke is 359kg/t molding mass, in mass, the solids carbon content wherein in coke It is not more than 6% not less than 50%, volatile matter content, of the particle diameter in more than 40mm after coke screening Grain gross mass is the 30% of coke gross mass, and particle diameter is total for coke in more than 25mm particle gross mass The 60% of quality.
Obviously, above-described embodiment is only intended to clearly illustrate example, and not to embodiment party The restriction of formula.For those of ordinary skill in the field, may be used also on the basis of the above description To make other changes in different forms.There is no need and unable to give all embodiments With exhaustion.And the obvious changes or variations thus extended out is still in the guarantor of the invention Protect among scope.

Claims (10)

1. the moulding process of a kind of low-order coal, rubbish and biomass, comprises the following steps:
(1) biomass material is packed bundled, forms bundled materials;
(2) house refuse is classified, collects organic components, the organic components include wood One or more in product, bamboo product, Cotton and Linen, paper products, rubbish from cooking;At 110-120 DEG C Oxygen free condition under to the organic components be dried processing until water content be reduced to 25wt% with Under;
(3) organic components for obtaining step (2) are mixed to form mixture with low-order coal, by institute The inside that mixture is filled to the bundled materials is stated, the material with core shell structure is formed;
(4) it is under conditions of 20-100 DEG C, 15-40MPa that the material is compressing, that is, it is made Molding mass containing low-order coal, rubbish and biomass.
2. moulding process according to claim 1, it is characterised in that the biomass material Water content is not more than 20wt%;The biomass material is stalk and/or wood wastes.
3. moulding process according to claim 1 or 2, it is characterised in that the bundled materials Volume is not less than 0.5m3
4. the moulding process according to claim any one of 1-3, it is characterised in that step (3) In, the water content of the low-order coal is not more than 20wt%, the matter of the organic components and the low-order coal Amount is than being (4-7):(3-6).
5. the moulding process according to claim any one of 1-4, it is characterised in that step (3) In, binding agent is also included in the mixture, the binding agent and the mass ratio of the low-order coal are (1-3):(9-7).
6. the moulding process according to claim any one of 1-5, it is characterised in that the bonding Agent is the organic binder bond that destructive distillation weightlessness is less than 50% under conditions of 850 DEG C of isolation air.
7. the moulding process according to claim any one of 1-6, it is characterised in that the low order The mass ratio of coal and the bundled materials is 1:(1-5).
8. the moulding process according to claim any one of 1-7, it is characterised in that the compacting Under conditions of power be 50-70 DEG C, 20-30MPa.
9. the moulding process according to claim any one of 1-8, it is characterised in that the shaping The ratio between density of material and the material is (2-4):1.
10. contain low-order coal, rubbish and life as made from the moulding process described in claim any one of 1-9 The molding mass of material.
CN201610186609.1A 2016-03-29 2016-03-29 Low-rank coal, garbage and biomass molding process and molding material prepared by process Active CN107236561B (en)

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