CN107219166B - A kind of determination method of friction coefficient - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及机械工程领域,具体而言,涉及一种摩擦系数的测定方法。The invention relates to the field of mechanical engineering, in particular to a method for measuring friction coefficient.
背景技术Background technique
由于数值模拟技术在缩短产品设计周期和节省生产成本上的突出表现,在板料成形的优化设计中得到了广泛的应用。模拟结果的准确性依赖于正确的接触模型,其中摩擦模型占据决定作用。Due to the outstanding performance of numerical simulation technology in shortening the product design cycle and saving production costs, it has been widely used in the optimization design of sheet metal forming. The accuracy of the simulation results depends on the correct contact model, in which the friction model plays a decisive role.
目前,通常采用实验测定的方式对摩擦模型进行建立。在板料成形的数值模拟中通常采用同一个摩擦模型来描述法兰区和凹模圆角区的摩擦特性,实际上,法兰区和凹模圆角区的摩擦特性有明显的差别,在板料成形的数值模拟中采用一个摩擦模型描述这两个区域的摩擦特性造成模拟结果失真。为了建立能够准确描述板料实际成形过程中各部位摩擦特性的摩擦模型,就需要一种能够提供准确模拟板料成形过程法兰区和凹模圆角区摩擦特性的装置及方法。At present, the friction model is usually established by means of experimental measurement. In the numerical simulation of sheet metal forming, the same friction model is usually used to describe the friction characteristics of the flange area and the die fillet area. In fact, the friction characteristics of the flange area and the die fillet area are obviously different. In the numerical simulation of sheet metal forming, a friction model is used to describe the friction characteristics of these two regions, which causes the simulation results to be distorted. In order to establish a friction model that can accurately describe the friction characteristics of various parts in the actual sheet metal forming process, a device and method that can provide accurate simulation of the friction characteristics of the flange area and the die fillet area during the sheet metal forming process are required.
针对上述需求,近年来出现了不少板料成形中摩擦特性测量的装置。比较典型的摩擦测试装置及方法有以下几种:In response to the above requirements, many devices for measuring friction characteristics in sheet metal forming have appeared in recent years. The more typical friction test devices and methods are as follows:
1、借助于拉伸机与夹具的平板滑动摩擦实验,该方法可以有效的测得法兰区板料与模具之间的摩擦特性。1. With the help of the flat sliding friction experiment between the stretching machine and the fixture, this method can effectively measure the friction characteristics between the sheet metal in the flange area and the mold.
2、拉弯摩擦实验,该方法令板料的一端通过夹具固定,另一端与拉伸机相连,靠板料的伸长变形进行摩擦实验,且未去除板料通过圆角处的变形阻力的影响,与实际工况不符。2. Pull-bending friction test, this method makes one end of the sheet fixed by a fixture, and the other end is connected to the stretching machine, and the friction test is carried out by the elongation and deformation of the sheet, and the deformation resistance of the sheet through the fillet is not removed. The effect is inconsistent with the actual working conditions.
3、探针法摩擦测试系统,该方法通过在模具上安装探针传感器来测量摩擦系数,安装探针传感器对模具具有破坏性,成本较高,且凹模圆角处不适宜安装探针。3. The probe method friction test system, this method measures the friction coefficient by installing a probe sensor on the mold. The installation of the probe sensor is destructive to the mold, and the cost is high, and it is not suitable to install the probe at the rounded corner of the die.
4、盘销式摩擦实验,该方法仅适合模拟法兰区的摩擦特性。4. Disc-pin friction experiment, this method is only suitable for simulating the friction characteristics of the flange area.
这些摩擦测试装置及方法仅能对板料成形中法兰区或者凹模圆角处中的一个区域进行摩擦测定,不能同时检测出法兰区摩擦系数及凹模圆角区摩擦系数,从而导致了摩擦系数测定方法的工作效率较低。These friction testing devices and methods can only measure the friction of one area in the flange area or the corner of the die during sheet metal forming, and cannot detect the friction coefficient of the flange area and the corner area of the die at the same time, resulting in The working efficiency of the friction coefficient determination method is low.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种摩擦系数测定方法,能够同时检测出法兰区摩擦系数及凹模圆角区摩擦系数,提高了摩擦系数测定方法的工作效率。The purpose of the present invention is to provide a friction coefficient measurement method, which can simultaneously detect the friction coefficient of the flange area and the friction coefficient of the concave die fillet area, thereby improving the working efficiency of the friction coefficient measurement method.
本发明提供一种技术方案:The present invention provides a technical scheme:
一种摩擦系数的测定方法,用于测定板材成型过程中待测板材的摩擦系数,所述摩擦系数包括法兰区摩擦系数及凹模圆角区摩擦系数,所述待测板材包括相互连接的第一板材及第二板材,所述摩擦系数的测定方法包括:A method for measuring the friction coefficient, which is used for measuring the friction coefficient of the plate to be tested during the plate forming process, the friction coefficient includes the friction coefficient of the flange area and the friction coefficient of the concave die fillet area, and the plate to be tested includes the interconnected For the first plate and the second plate, the method for measuring the friction coefficient includes:
将第一测定单元固定,拉动所述第一板材,检测所述第一板材相对于所述第一测定单元运动所受的第一拉力的第一拉力值,检测所述第二板材相对于第二测定单元运动所受的第三拉力的第三拉力值,其中,所述第一测定单元与所述第一板材抵持,所述第二测定单元与所述第二板材抵持;Fix the first measurement unit, pull the first plate, detect the first tension value of the first tension force of the first plate relative to the movement of the first measurement unit, and detect the relative movement of the second plate relative to the first tension value. 2. The third tensile force value of the third tensile force subjected to the movement of the measuring unit, wherein the first measuring unit abuts against the first plate, and the second measuring unit abuts against the second plate;
拉动所述第一板材,第一测定单元转动,检测所述第一板材相对于所述第一测定单元运动所受的第二拉力的第二拉力值,检测所述第二板材相对于所述第二测定单元所受的第四拉力的第四拉力值;Pull the first plate, the first measurement unit rotates, detect the second tension value of the second tension force of the first plate relative to the movement of the first measurement unit, and detect the relative movement of the second plate relative to the The fourth tensile force value of the fourth tensile force suffered by the second measuring unit;
依据所述第三拉力值计算所述法兰区摩擦系数;calculating the friction coefficient of the flange area according to the third tensile force value;
依据所述第一拉力值、所述第二拉力值、所述第三拉力值及所述第四拉力值计算所述凹模圆角区摩擦系数。The friction coefficient of the die fillet area is calculated according to the first tensile force value, the second tensile force value, the third tensile force value and the fourth tensile force value.
进一步地,在本发明较佳的实施例中,所述第二测定单元包括第一模具板及第二模具板,所述待测板材夹持于所述第一模具板及所述第二模具板之间,拉动所述第二板材可相对于所述第一模具板及所述第二模具板运动。Further, in a preferred embodiment of the present invention, the second measuring unit includes a first mold plate and a second mold plate, and the plate to be measured is clamped between the first mold plate and the second mold Between the plates, pulling the second sheet can move relative to the first die plate and the second die plate.
进一步地,在本发明较佳的实施例中,所述依据所述第三拉力值计算所述法兰区摩擦系数的步骤包括:Further, in a preferred embodiment of the present invention, the step of calculating the friction coefficient of the flange area according to the third tensile force value includes:
依据公式:According to the formula:
计算出所述法兰区摩擦系数,其中f为所述法兰区摩擦系数,F3为所述第三拉力值,FN为所述第二测定单元对所述第二板材的正压力,2为所述第一模具板与所述第二模具板的数量。Calculate the friction coefficient of the flange area, where f is the friction coefficient of the flange area, F 3 is the third tensile force value, F N is the positive pressure of the second measuring unit on the second plate, 2 is the number of the first mold plate and the second mold plate.
进一步地,在本发明较佳的实施例中,所述第一测定单元包括圆筒形模具,所述第一板材与所述圆筒形模具的外表面抵持。Further, in a preferred embodiment of the present invention, the first measuring unit includes a cylindrical mold, and the first plate is abutted against the outer surface of the cylindrical mold.
进一步地,在本发明较佳的实施例中,所述依据所述第一拉力值、所述第二拉力值、所述第三拉力值及所述第四拉力值计算所述凹模圆角区摩擦系数的步骤包括:Further, in a preferred embodiment of the present invention, the die fillet is calculated according to the first tensile force value, the second tensile force value, the third tensile force value and the fourth tensile force value The steps to determine the coefficient of friction of the zone include:
依据所述第一拉力值、所述第二拉力值、所述第三拉力值及所述第四拉力值计算出摩擦力;Calculate the friction force according to the first tensile force value, the second tensile force value, the third tensile force value and the fourth tensile force value;
依据所述摩擦力计算出所述凹模圆角区摩擦系数。The friction coefficient of the die fillet area is calculated according to the friction force.
进一步地,在本发明较佳的实施例中,所述依据所述第一拉力值、所述第二拉力值、所述第三拉力值及所述第四拉力值计算出摩擦力的步骤包括:Further, in a preferred embodiment of the present invention, the step of calculating the friction force according to the first tensile force value, the second tensile force value, the third tensile force value and the fourth tensile force value includes the following steps: :
依据第一拉力值及第三拉力值计算所述第二板材相对于所述第二测定单元运动的圆角阻力;calculating the fillet resistance of the second plate relative to the movement of the second measuring unit according to the first tensile force value and the third tensile force value;
依据第二拉力值及第四拉力值计算所述第二板材相对于所述第二测定单元运动的变形阻力;calculating the deformation resistance of the second plate relative to the movement of the second measuring unit according to the second tensile force value and the fourth tensile force value;
依据所述变形阻力及所述圆角阻力计算所述摩擦力。The frictional force is calculated according to the deformation resistance and the fillet resistance.
进一步地,在本发明较佳的实施例中,所述依据第一拉力值及第三拉力值计算所述第二板材通过第二测定单元的圆角阻力的步骤包括:Further, in a preferred embodiment of the present invention, the step of calculating the fillet resistance of the second sheet through the second measuring unit according to the first tensile force value and the third tensile force value includes:
依据公式:According to the formula:
|F3-F1|=Fc |F 3 -F 1 |=F c
计算出所述圆角阻力,其中,FC为圆角阻力,F3为第三拉力值,F1为第一拉力值。The fillet resistance is calculated, wherein F C is the fillet resistance, F 3 is the third pulling force value, and F 1 is the first pulling force value.
进一步地,在本发明较佳的实施例中,所述依据第二拉力值及第四拉力值计算所述第二板材通过所述第二测定单元的变形阻力的步骤包括:Further, in a preferred embodiment of the present invention, the step of calculating the deformation resistance of the second plate through the second measuring unit according to the second tensile force value and the fourth tensile force value includes:
依据公式:According to the formula:
|F4-F2|=FB |F 4 -F 2 |=F B
计算出所述变形阻力,其中,FB为变形阻力,F4为第四拉力值,F2为第二拉力值。The deformation resistance is calculated, wherein F B is the deformation resistance, F 4 is the fourth tensile force value, and F 2 is the second tensile force value.
进一步地,在本发明较佳的实施例中,所述依据所述变形阻力及所述圆角阻力计算所述摩擦力的步骤包括:Further, in a preferred embodiment of the present invention, the step of calculating the friction force according to the deformation resistance and the fillet resistance includes:
依据公式:According to the formula:
|FC-FB|=FR |F C -F B |=F R
计算出所述摩擦力,其中FB为变形阻力,FC为圆角阻力,FR为摩擦力。The friction force is calculated, wherein FB is the deformation resistance, FC is the corner resistance, and FR is the friction force.
进一步地,在本发明较佳的实施例中,所述依据所述摩擦力计算出所述凹模圆角区摩擦系数的步骤包括:Further, in a preferred embodiment of the present invention, the step of calculating the friction coefficient of the die fillet area according to the friction force includes:
依据公式:According to the formula:
计算出所述凹模圆角区摩擦系数,其中u为凹模圆角区摩擦系数,a为所述第二板材通过第二测定单元时的折弯角,FR为所述摩擦力,F3为第三拉力值,F1为第一拉力值。Calculate the friction coefficient of the die fillet area, where u is the friction coefficient of the die fillet area, a is the bending angle of the second sheet when it passes through the second measuring unit, F R is the friction force, F 3 is the third tension value, and F 1 is the first tension value.
本发明提供的摩擦系数的测定方法的有益效果是:在本发明中,第一测定单元固定,检测第一板材可相对于第一测定单元运动所受的第一拉力的第一拉力值,检测第二板材可相对于第二测定单元运动所受的第三拉力的第三拉力值;第一测定单元转动,检测第一板材可相对于第一测定单元运动所受的第二拉力的第二拉力值,检测第二板材可相对于第二测定单元所受的第四拉力的第四拉力值;依据第三拉力值计算法兰区摩擦系数;依据第一拉力值、第二拉力值、第三拉力值及第四拉力值计算凹模圆角区摩擦系数。在本发明中,能够同时检测出法兰区摩擦系数及凹模圆角区摩擦系数,提高了摩擦系数测定方法的工作效率。The beneficial effect of the method for determining the coefficient of friction provided by the present invention is: in the present invention, the first measuring unit is fixed, and the first tensile force value of the first tensile force that the first plate can be moved relative to the first measuring unit is detected, and the The third tensile force value of the third tensile force that the second plate can move relative to the second measuring unit; the first measuring unit rotates to detect the second tensile force that the first plate can move relative to the first measuring unit. The tensile force value is used to detect the fourth tensile force value of the second plate relative to the fourth tensile force that the second measuring unit is subjected to; calculate the friction coefficient of the flange area according to the third tensile force value; The third and fourth tension values are used to calculate the friction coefficient in the fillet area of the die. In the present invention, the friction coefficient of the flange area and the friction coefficient of the concave die fillet area can be detected at the same time, thereby improving the working efficiency of the method for measuring the friction coefficient.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例提供的摩擦系数测定装置的结构示意图。FIG. 1 is a schematic structural diagram of a friction coefficient measuring device provided in an embodiment of the present invention.
图2为本发明实施例提供的摩擦系数测定装置的基座的结构示意图。FIG. 2 is a schematic structural diagram of a base of a friction coefficient measuring device provided in an embodiment of the present invention.
图3为本发明实施例提供的摩擦系数测定装置的第一测定单元的第一模具组的结构示意图。3 is a schematic structural diagram of a first die set of a first measuring unit of a friction coefficient measuring device provided in an embodiment of the present invention.
图4为本发明实施例提供的摩擦系数测定装置的第一测定单元的第一模具组的圆筒形模具的结构示意图。4 is a schematic structural diagram of a cylindrical die of a first die set of a first measuring unit of a friction coefficient measuring device provided in an embodiment of the present invention.
图5为本发明实施例提供的摩擦系数测定装置的第一测定单元的第一模具组的轴承的结构示意图。5 is a schematic structural diagram of a bearing of a first die set of a first measuring unit of a friction coefficient measuring device provided in an embodiment of the present invention.
图6为本发明实施例提供的摩擦系数测定装置的牵引装置的结构示意图。FIG. 6 is a schematic structural diagram of a traction device of a friction coefficient measuring device provided in an embodiment of the present invention.
图7为本发明实施例提供的摩擦系数测定装置的夹具系统的结构示意图。FIG. 7 is a schematic structural diagram of a clamp system of a friction coefficient measuring device provided in an embodiment of the present invention.
图8为本发明实施例提供的摩擦系数测定装置的组成框图。FIG. 8 is a block diagram of the composition of a friction coefficient measuring device provided by an embodiment of the present invention.
图9为本发明实施例提供的摩擦系数测定方法的流程图。FIG. 9 is a flowchart of a method for determining a coefficient of friction provided by an embodiment of the present invention.
图10为本发明实施例提供的摩擦系数测定方法的步骤S600的子步骤的流程图。FIG. 10 is a flowchart of sub-steps of step S600 of the friction coefficient determination method provided by the embodiment of the present invention.
图11为本发明实施例提供的摩擦系数测定方法的步骤S610的子步骤的流程图。FIG. 11 is a flowchart of sub-steps of step S610 of the friction coefficient determination method provided by the embodiment of the present invention.
图标:10-摩擦系数测定装置;100-基座;110-第一固定部;112-第一基板;1122-凹槽;114-支撑部;116-空腔;120-底板;130-支撑板;132-通孔;134-销孔;140-限位件;142-定位部;144-抵持部;200-第一测定单元;210-第一检测装置;220-第一模具组;222-圆筒形模具;2222-第一键槽;2224-第二键槽;224-转动轴;226-轴承;2262-轴承本体;2264-外圆凸起;228-固定销;300-第二测定单元;310-第二检测装置;320-加压装置;330-第二模具组;332-第一模具板;334-第二模具板;400-牵引装置;410-支架;420-伺服电动缸;430-顶板;440-连接器;500-夹具系统;510-卡持部;520-连接部;530-第二固定部;532-第一挡板;534-第二挡板;536-连接柱;538-固定扣;539-容置腔;600-显示终端;20-待测板材;21-第一板材;22-第二板材。Icon: 10-friction coefficient measuring device; 100-base; 110-first fixing part; 112-first base plate; 1122-groove; 114-support part; 116-cavity; 120-base plate; 130-support plate ; 132-through hole; 134-pin hole; 140-limiting piece; 142-positioning part; 144-abutting part; 200-first measuring unit; 210-first detection device; 220-first die set; - Cylindrical mold; 2222 - first keyway; 2224 - second keyway; 224 - rotating shaft; 226 - bearing; 2262 - bearing body; 310-The second detection device; 320-Pressure device; 330-The second die set; 332-The first die plate; 334-The second die plate; 430-top plate; 440-connector; 500-clamp system; 510-holding part; 520-connecting part; 530-second fixing part; 532-first baffle; 534-second baffle; 536-connecting column ; 538-fixing buckle; 539-accommodating cavity; 600-display terminal; 20-plate to be tested; 21-first plate; 22-second plate.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要理解的是,术语“上”、“下”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "inside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or when the product of the invention is used. Orientation or positional relationship that is usually placed, or the orientation or positional relationship that is commonly understood by those skilled in the art, is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation , constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。Furthermore, the terms "first", "second", etc. are only used to differentiate the description and should not be construed to indicate or imply relative importance.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement" and "connection" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or It can be connected in one piece; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例Example
请参阅图1,本实施例提供了一种摩擦系数测定方法,本实施例提供的摩擦系数测定方法能够同时检测出法兰区摩擦系数及凹模圆角区摩擦系数,提高了摩擦系数测定方法的工作效率。Referring to FIG. 1, this embodiment provides a method for determining the coefficient of friction. The method for determining the coefficient of friction provided by this embodiment can simultaneously detect the coefficient of friction in the flange area and the coefficient of friction in the fillet area of the die, which improves the method for determining the coefficient of friction. work efficiency.
本实施例提供的摩擦系数测定方法通过摩擦系数测定装置10完成。The friction coefficient measurement method provided in this embodiment is completed by the friction coefficient measurement device 10 .
在本实施例中,摩擦系数测定装置10用于测定板材成型过程中待测板材20的摩擦系数,待测板材20包括相互连接的第一板材21及第二板材22,摩擦系数包括法兰区摩擦系数及凹模圆角区摩擦系数,在本实施例中,第一板材21用于检测凹模圆角区摩擦系数,第二板材22用于检测法兰区摩擦系数。In this embodiment, the friction coefficient measuring device 10 is used to measure the friction coefficient of the plate 20 to be tested during the plate forming process. The plate to be tested 20 includes a first plate 21 and a second plate 22 that are connected to each other, and the friction coefficient includes the flange area. The coefficient of friction and the coefficient of friction in the fillet area of the die, in this embodiment, the first plate 21 is used to detect the coefficient of friction in the fillet area of the die, and the second plate 22 is used to detect the coefficient of friction in the flange area.
需要说明的是,在本实施例中,待测板材20包括第一板材21及第二板材22,但是不限于此,在本发明的其他实施例中,待测板材20还可以包括第三板材及第四板材,与本实施例等同的方案,能够达到本实施例的效果的,均在本发明的保护范围内。It should be noted that, in this embodiment, the plate to be tested 20 includes a first plate 21 and a second plate 22, but it is not limited to this. In other embodiments of the present invention, the plate to be tested 20 may also include a third plate and the fourth plate, the solutions equivalent to this embodiment, which can achieve the effect of this embodiment, are all within the protection scope of the present invention.
在本实施例中,第一板材21及第二板材22的宽度为长度的0.034~0.4倍。In this embodiment, the width of the first plate 21 and the second plate 22 is 0.034-0.4 times the length.
在本实施例中,摩擦系数测定装置10包括基座100及分别设置于基座100上的夹具系统500、牵引装置400、第一测定单元200及第二测定单元300。In this embodiment, the friction coefficient measuring device 10 includes a base 100 , a clamp system 500 , a traction device 400 , a first measuring unit 200 and a second measuring unit 300 respectively disposed on the base 100 .
牵引装置400用于牵引第一板材21,以使第一板材21相对于第一测定单元200运动,并带动第一板材21相对于第二测定单元300运动。The pulling device 400 is used for pulling the first plate 21 to move the first plate 21 relative to the first measuring unit 200 and to drive the first plate 21 to move relative to the second measuring unit 300 .
第一测定单元200与基座100活动连接,用于为第一板材21施加压力,并用于在第一测定单元200与基座100相对静止时,测得第一板材21相对于第一测定单元200运动所受的第一拉力的第一拉力值。第一测定单元200还用于在第一测定单元200相对于基座100运动时,测得第一板材21相对第一测定单元200运动所受的第二拉力的第二拉力值。The first measurement unit 200 is movably connected to the base 100 for applying pressure to the first plate 21 and for measuring the relative movement of the first plate 21 to the first measurement unit when the first measurement unit 200 and the base 100 are relatively stationary. 200 The first pulling force value of the first pulling force experienced by the movement. The first measuring unit 200 is further configured to measure the second tensile force value of the second tensile force that the first plate 21 moves relative to the first measuring unit 200 when the first measuring unit 200 moves relative to the base 100 .
第二测定单元300用于为第二板材22施加压力,并用于在第一测定单元200与基座100相对静止时,测得第二板材22相对于第二测定单元300运动所受的第三拉力的第三拉力值,还用于在第一测定单元200相对于基座100运动时,测得第二板材22相对于第二测定单元300所受的第四拉力的第四拉力值。The second measuring unit 300 is used for applying pressure to the second plate 22 , and is used for measuring the third pressure on the second plate 22 relative to the movement of the second measuring unit 300 when the first measuring unit 200 and the base 100 are relatively stationary. The third pulling force value of the pulling force is also used to measure the fourth pulling force value of the fourth pulling force that the second plate 22 receives relative to the second measuring unit 300 when the first measuring unit 200 moves relative to the base 100 .
夹具系统500与基座100转动连接,夹具系统500用于固定第二板材22,以使第二板材22作直线运动。The clamp system 500 is rotatably connected with the base 100 , and the clamp system 500 is used for fixing the second plate 22 to make the second plate 22 move linearly.
请参阅图1和图2,在本实施例中,基座100包括第一固定部110、底板120、两个支撑板130及限位件140,两个支撑板130均与底板120连接,两个支撑板130相对设置,两个支撑板130上均设置有通孔132和销孔134,通孔132及销孔134均与第一测定单元200配合,第一固定部110与底板120远离两个支撑板130的一端连接,第二测定单元300均与第一固定部110连接。限位件140与底板120远离两个支撑板130的一端连接,限位件140与夹具系统500连接,以固定夹具系统500。Please refer to FIG. 1 and FIG. 2 , in this embodiment, the base 100 includes a first fixing portion 110 , a bottom plate 120 , two supporting plates 130 and a limiting member 140 . The two supporting plates 130 are both connected to the bottom plate 120 . The two support plates 130 are disposed opposite to each other, and the two support plates 130 are provided with through holes 132 and pin holes 134 . Both the through holes 132 and the pin holes 134 are matched with the first measuring unit 200 , and the first fixing portion 110 and the bottom plate 120 are separated from each other. One end of each support plate 130 is connected, and each of the second measurement units 300 is connected to the first fixing portion 110 . The limiting member 140 is connected to one end of the bottom plate 120 away from the two supporting plates 130 , and the limiting member 140 is connected to the fixture system 500 to fix the fixture system 500 .
在本实施例中,第一固定部110包括第一基板112及支撑部114,第一基板112上设置有凹槽1122,第二测定单元300设置在凹槽1122中,第二测定单元300与支撑部114连接,第一基板112与支撑部114形成空腔116,第一板材21、第二测定单元300穿过空腔116。In this embodiment, the first fixing portion 110 includes a first substrate 112 and a supporting portion 114 , a groove 1122 is formed on the first substrate 112 , the second measuring unit 300 is arranged in the groove 1122 , and the second measuring unit 300 and the The support portion 114 is connected, the first substrate 112 and the support portion 114 form a cavity 116 , and the first plate 21 and the second measurement unit 300 pass through the cavity 116 .
限位件140包括定位部142及抵持部144,定位部142与底板120的一侧连接,抵持部144与底板120的另一侧连接,夹具系统500与定位部142连接,使夹具系统500可相对于底板120转动,夹具系统500转动至与底板120的宽度方向上平行时,抵持部144与夹具系统500抵持,使夹具系统500相对于底板120固定。The limiting member 140 includes a positioning portion 142 and a resisting portion 144. The positioning portion 142 is connected to one side of the bottom plate 120, the resisting portion 144 is connected to the other side of the bottom plate 120, and the fixture system 500 is connected to the positioning portion 142, so that the fixture system 500 is rotatable relative to the base plate 120 . When the clamp system 500 is rotated to be parallel to the width direction of the base plate 120 , the abutting portion 144 abuts against the clamp system 500 , so that the clamp system 500 is fixed relative to the base plate 120 .
在本实施例中,第一测定单元200包括第一检测装置210及第一模具组220,第一检测装置210与第一板材21连接,第一模具组220与第一板材21抵持。In this embodiment, the first measurement unit 200 includes a first detection device 210 and a first die set 220 . The first detection device 210 is connected to the first plate 21 , and the first die set 220 abuts against the first plate 21 .
在本实施例中,第一检测装置210为拉力传感器。In this embodiment, the first detection device 210 is a tension sensor.
请参阅图3,在本实施例中,第一模具组220包括圆筒形模具222、转动轴224、轴承226及固定销228,轴承226套设于转动轴224,圆筒形模具222套设于轴承226,圆筒形模具222与第二板材22抵持。轴承226与通孔132配合,使圆筒形模具222可相对于基座100转动。固定销228与圆筒形模具222连接,固定销228与选择性地销孔134配合,以使圆筒形模具222固定。Please refer to FIG. 3 , in this embodiment, the first die set 220 includes a cylindrical die 222 , a rotating shaft 224 , a bearing 226 and a fixing pin 228 , the bearing 226 is sleeved on the rotating shaft 224 , and the cylindrical die 222 is sleeved At the bearing 226 , the cylindrical mold 222 abuts against the second plate 22 . The bearing 226 cooperates with the through hole 132 so that the cylindrical mold 222 can rotate relative to the base 100 . Attached to the cylindrical mold 222 is a securing pin 228 that engages with the optional pin hole 134 to secure the cylindrical mold 222 .
请参阅图4,在本实施例中,圆筒形模具222上设置有第一键槽2222及第二键槽2224,第一键槽2222与轴承226配合,第二键槽2224与固定销228配合。Referring to FIG. 4 , in this embodiment, the cylindrical mold 222 is provided with a first key groove 2222 and a second key groove 2224 , the first key groove 2222 is matched with the bearing 226 , and the second key groove 2224 is matched with the fixing pin 228 .
请参阅图5,在本实施例中,轴承226包括轴承本体2262及外圆凸起2264,外圆凸起2264设置在轴承本体2262上,外圆凸起2264与第一键槽2222配合,以使轴承226与圆筒形模具222固定连接。Referring to FIG. 5 , in this embodiment, the bearing 226 includes a bearing body 2262 and an outer circular protrusion 2264 , the outer circular protrusion 2264 is disposed on the bearing body 2262 , and the outer circular protrusion 2264 is matched with the first key groove 2222 , so that the The bearing 226 is fixedly connected to the cylindrical mold 222 .
在本实施例中,牵引装置400拉动第一板材21运动时,圆筒形模具222可相对于基座100转动或者静止。In this embodiment, when the pulling device 400 pulls the first plate 21 to move, the cylindrical mold 222 can rotate relative to the base 100 or be stationary.
在本实施例中,牵引装置400拉动第一板材21运动,轴承226与通孔132配合,圆筒形模具222在第一板材21的作用力下转动,固定销228与第二键槽2224及销孔134配合,使圆筒形模具222相对于基座100固定。In this embodiment, the pulling device 400 pulls the first plate 21 to move, the bearing 226 cooperates with the through hole 132 , the cylindrical mold 222 rotates under the force of the first plate 21 , the fixing pin 228 and the second key groove 2224 and the pin The holes 134 cooperate to secure the cylindrical mold 222 relative to the base 100 .
在本实施例中,圆筒形模具222为圆柱形。第一板材21与圆筒形模具222的外表面抵持。In this embodiment, the cylindrical mold 222 is cylindrical. The first plate 21 abuts against the outer surface of the cylindrical mold 222 .
在本实施例中,当固定销228与销孔134配合时,圆筒形模具222相对于基座100静止,第一检测装置210检测第一板材21相对于圆筒形模具222运动时所受的第一拉力的第一拉力值。In this embodiment, when the fixing pin 228 is engaged with the pin hole 134 , the cylindrical mold 222 is stationary relative to the base 100 , and the first detection device 210 detects the pressure of the first plate 21 when it moves relative to the cylindrical mold 222 . The first pull value of the first pull.
当固定销228不与销孔134配合时,圆筒形模具222可相对于基座100转动时,第一检测装置210可检测第一板材21相对于圆筒形模具222运动时所受的第二拉力的第二拉力值。When the fixing pin 228 is not matched with the pin hole 134, and the cylindrical mold 222 can rotate relative to the base 100, the first detection device 210 can detect the first plate 21 when it moves relative to the cylindrical mold 222. The second pull value of the second pull.
请继续参阅图1,在本实施例中,第二测定单元300包括第二检测装置310、加压装置320及第二模具组330,第二检测装置310分别与第一板材21及第二板材22连接,第二模具组330与第二板材22连接,加压装置320与第二模具组330连接。Please continue to refer to FIG. 1 , in this embodiment, the second measuring unit 300 includes a second detecting device 310 , a pressing device 320 and a second die set 330 , and the second detecting device 310 is respectively connected to the first plate 21 and the second plate 22 is connected, the second die set 330 is connected with the second plate 22 , and the pressing device 320 is connected with the second die set 330 .
第二模具组330包括第一模具板332及第二模具板334,第一模具板332及第二模具板334均与第一固定部110连接,第二板材22夹持于第一模具板332及第二模具板334之间,加压装置320与第一模具板332连接。The second mold set 330 includes a first mold plate 332 and a second mold plate 334 . The first mold plate 332 and the second mold plate 334 are both connected to the first fixing portion 110 , and the second plate 22 is clamped to the first mold plate 332 Between the second mold plate 334 and the second mold plate 334 , the pressing device 320 is connected to the first mold plate 332 .
在本实施例中,第一模具板332设置在凹槽1122中,第二模具板334与支撑部114连接,第一板材21及第一模具板332穿过空腔116。In this embodiment, the first mold plate 332 is disposed in the groove 1122 , the second mold plate 334 is connected to the support portion 114 , and the first plate 21 and the first mold plate 332 pass through the cavity 116 .
在本实施例中,当固定销228与销孔134配合时,圆筒形模具222相对于基座100静止,第二检测装置310检测第二板材22相对于第一模具板332及第二模具板334运动时所受的第三拉力的第三拉力值。In the present embodiment, when the fixing pin 228 is engaged with the pin hole 134, the cylindrical mold 222 is stationary relative to the base 100, and the second detection device 310 detects the second plate 22 relative to the first mold plate 332 and the second mold The third pulling force value of the third pulling force when the plate 334 moves.
当固定销228不与销孔134配合时,圆筒形模具222可相对于基座100转动时,第二检测装置310可检测第二板材22相对于第一模具板332及第二模具板334运动时所受的第四拉力的第四拉力值。When the fixing pin 228 is not matched with the pin hole 134, and the cylindrical mold 222 can rotate relative to the base 100, the second detection device 310 can detect the second plate 22 relative to the first mold plate 332 and the second mold plate 334 The fourth pulling force value of the fourth pulling force when exercising.
在本实施例中,第二检测装置310为拉力传感器。In this embodiment, the second detection device 310 is a tension sensor.
加压装置320为电液伺服加载缸。The pressurizing device 320 is an electro-hydraulic servo loading cylinder.
需要说明的是,在本实施例中,加压装置320为电液伺服加载缸,但是不限于此,在本发明的其他实施例中,加压装置320还可以为其他可以施加压力的装置,与本实施例等同的方案,能够达到本实施例的效果的,均在本发明的保护范围内。It should be noted that, in this embodiment, the pressurizing device 320 is an electro-hydraulic servo loading cylinder, but it is not limited to this. In other embodiments of the present invention, the pressurizing device 320 may also be other devices that can apply pressure. Solutions equivalent to this embodiment, which can achieve the effects of this embodiment, are all within the protection scope of the present invention.
请参阅图6,牵引装置400包括支架410、伺服电动缸420、顶板430及连接器440,顶板430与支架410的一端连接,伺服电动缸420与顶板430连接,连接器440的一侧与伺服电动缸420固定连接,并与支架410活动连接,连接器440的另一侧与第一板材21连接。6, the traction device 400 includes a bracket 410, a servo electric cylinder 420, a top plate 430 and a connector 440. The top plate 430 is connected to one end of the bracket 410, the servo electric cylinder 420 is connected to the top plate 430, and one side of the connector 440 is connected to the servo The electric cylinder 420 is fixedly connected and movably connected with the bracket 410 , and the other side of the connector 440 is connected with the first plate 21 .
在本实施例中,连接器440远离伺服电动缸420的一侧通过第一检测装置210连接第一板材21连接。In this embodiment, the side of the connector 440 away from the servo electric cylinder 420 is connected to the first plate 21 through the first detection device 210 .
请参阅图7,夹具系统500包括卡持部510、连接部520及第二固定部530,卡持部510及连接部520均与第二固定部530连接,连接部520与定位部142转动连接,使第二固定部530可相对于底座转动,第二固定部530转动至与底板120的宽度方向上平行时,抵持部144与卡持部510抵持,使第二固定部530相对于底板120固定。Please refer to FIG. 7 , the clamp system 500 includes a holding part 510 , a connecting part 520 and a second fixing part 530 , the holding part 510 and the connecting part 520 are both connected with the second fixing part 530 , and the connecting part 520 is rotatably connected with the positioning part 142 , so that the second fixing portion 530 can be rotated relative to the base. When the second fixing portion 530 is rotated to be parallel to the width direction of the bottom plate 120 , the abutting portion 144 is abutted against the holding portion 510 , so that the second fixing portion 530 is relatively The bottom plate 120 is fixed.
第二固定部530包括第一挡板532、第二挡板534、连接柱536及固定扣538,连接部520及卡持部510分别与第二挡板534的两侧连接。第一挡板532及第二挡板534通过连接柱536连接,第一挡板532、第二挡板534及连接柱536之间形成容置腔539,第二板材22、第一模具板332穿过容置腔539。固定部可以使第二板材22相对于第一模具板332及第二模具板334运动时沿直线运动,保证了测量的精准度。The second fixing portion 530 includes a first baffle 532 , a second baffle 534 , a connecting post 536 and a fixing buckle 538 . The first baffle 532 and the second baffle 534 are connected by a connecting column 536 , a accommodating cavity 539 is formed between the first baffle 532 , the second baffle 534 and the connecting column 536 , the second plate 22 and the first mold plate 332 Pass through the accommodating cavity 539 . The fixing part can make the second plate 22 move in a straight line when it moves relative to the first mold plate 332 and the second mold plate 334 , so as to ensure the accuracy of measurement.
请参阅图8,在本实施例中,摩擦系数测定装置10进一步地还包括显示终端600,显示终端600与第一检测装置210及第二检测装置310连接,用于显示第一拉力值、第二拉力值、第三拉力值及第四拉力值。Referring to FIG. 8 , in this embodiment, the friction coefficient measuring device 10 further includes a display terminal 600 , and the display terminal 600 is connected to the first detection device 210 and the second detection device 310 for displaying the first tensile force value, the second The second tension value, the third tension value and the fourth tension value.
在本实施例中,第三拉力值与第四拉力值相等。可依据第三拉力值或者第四拉力值,计算出法兰区摩擦系数,依据第一拉力值、第二拉力值、第三拉力值及第四拉力值计算凹模圆角区摩擦系数。In this embodiment, the third tensile force value is equal to the fourth tensile force value. The friction coefficient of the flange area can be calculated according to the third or fourth pull force value, and the friction coefficient of the die fillet area can be calculated according to the first pull force value, the second pull force value, the third pull force value and the fourth pull force value.
在本实施例中,第一板材21相对于圆筒形模具222运动,圆筒形模具222相对于基座100静止或者运动会第一板材21会产生不同的阻力。当圆筒形模具222相对于基座100运动时,第一板材21相对于圆筒形模具222运动仅产生变形阻力。当圆筒形模具222相对于基座100静止时,第一板材21相对于圆筒形模具222运动产生圆角阻力,圆角阻力包括变形阻力及摩擦阻力。In this embodiment, the first plate 21 moves relative to the cylindrical mold 222 , and the cylindrical mold 222 is stationary relative to the base 100 or the first plate 21 moves to generate different resistances. When the cylindrical mold 222 moves relative to the base 100 , the movement of the first sheet 21 relative to the cylindrical mold 222 only generates deformation resistance. When the cylindrical mold 222 is stationary relative to the base 100 , the movement of the first plate 21 relative to the cylindrical mold 222 generates fillet resistance, and the fillet resistance includes deformation resistance and friction resistance.
请参阅图9,本实施例提供的摩擦系数测定方法的具体工作过程如下:Please refer to Fig. 9, the concrete working process of the friction coefficient determination method provided by this embodiment is as follows:
步骤S100,将第一测定单元200固定,拉动第一板材21,检测第一板材21可相对于第一测定单元200运动所受的第一拉力的第一拉力值。In step S100 , the first measuring unit 200 is fixed, the first plate 21 is pulled, and the first tensile force value of the first pulling force that the first plate 21 can move relative to the first measuring unit 200 is detected.
在本实施例中,圆筒形模具222相对于基座100固定,通过牵引装置400拉动第一板材21,使第一板材21相对于圆筒形模具222运动,通过第一检测装置210检测第一板材21运动所受的第一拉力的第一拉力值。In this embodiment, the cylindrical mold 222 is fixed relative to the base 100 , the first plate 21 is pulled by the pulling device 400 to move the first plate 21 relative to the cylindrical mold 222 , and the first detection device 210 detects the first plate 21 . The first pulling force value of the first pulling force that a plate 21 moves.
步骤S200,将第一测定单元200固定,拉动第一板材21,以带动第二板材22运动,检测所述第二板材22可相对于第二测定单元300所受的第三拉力的第三拉力值。Step S200 , fix the first measuring unit 200 , pull the first plate 21 to drive the second plate 22 to move, and detect the third pulling force of the second plate 22 relative to the third pulling force of the second measuring unit 300 value.
在本实施例中,圆筒形模具222相对于基座100固定,牵引装置400拉动第一板材21,并带动第二板材22相对于第一模具板332及第二模具板334运动,第二检测装置310检测第二板材22相对于第一模具板332及第二模具板334运动所受的第三拉力的第三拉力值。In this embodiment, the cylindrical mold 222 is fixed relative to the base 100 , the pulling device 400 pulls the first plate 21 and drives the second plate 22 to move relative to the first mold plate 332 and the second mold plate 334 . The detection device 310 detects the third tensile force value of the third tensile force that the second plate 22 moves relative to the first mold plate 332 and the second mold plate 334 .
步骤S300,拉动第一板材21,使得第一测定单元200转动,检测所述第一板材21可相对于第一测定单元200运动所受的第二拉力的第二拉力值。Step S300 , pulling the first plate 21 to make the first measuring unit 200 rotate, and detecting the second tensile force value of the second pulling force that the first plate 21 can move relative to the first measuring unit 200 .
在本实施例中,圆筒形模具222可相对于基座100转动,牵引装置400拉动第一板材21,使第一板材21相对于圆筒形模具222运动,第一检测装置210检测第一板材21运动所受的第三拉力的第三拉力值。In this embodiment, the cylindrical mold 222 is rotatable relative to the base 100, the pulling device 400 pulls the first plate 21 to move the first plate 21 relative to the cylindrical mold 222, and the first detection device 210 detects the first plate 21. The third tensile force value of the third tensile force for the movement of the plate 21 .
步骤S400,拉动第一板材21,使得第一测定单元200转动,检测第二板材22可相对于第二测定单元300所受的第四拉力的第四拉力值。Step S400 , pulling the first plate 21 to rotate the first measuring unit 200 , and detecting a fourth tensile force value of the second plate 22 relative to the fourth tensile force that the second measuring unit 300 can receive.
在本实施例中,圆筒形模具222可相对于基座100转动,牵引装置400拉动第一板材21,并带动第二板材22相对于第一模具板332及第二模具板334运动,第二检测装置310检测第二板材22相对于第一模具板332及第二模具板334运动所受的第四拉力的第四拉力值。In this embodiment, the cylindrical mold 222 can be rotated relative to the base 100, and the pulling device 400 pulls the first plate 21 and drives the second plate 22 to move relative to the first mold plate 332 and the second mold plate 334. The second detection device 310 detects the fourth tensile force value of the fourth tensile force that the second plate 22 moves relative to the first mold plate 332 and the second mold plate 334 .
应当理解,在本发明的其他实施例中,本发明的摩擦系数的测定方法中的步骤S100、S200与步骤S300、S400可以相互交换,可以先执行步骤S300、S400再执行步骤S100、S200。It should be understood that, in other embodiments of the present invention, steps S100 and S200 and steps S300 and S400 in the method for determining the friction coefficient of the present invention may be interchanged, and steps S300 and S400 may be performed first and then steps S100 and S200 may be performed.
步骤S500,依据第三拉力值计算法兰区摩擦系数。In step S500, the friction coefficient of the flange area is calculated according to the third tensile force value.
在本实施例中,依据公式计算出所述法兰区摩擦系数;In this embodiment, according to the formula Calculate the friction coefficient of the flange area;
其中f为所述法兰区摩擦系数,F3为所述第三拉力值,所述FN为第二测定单元300对所述第二板材22的正压力。Where f is the friction coefficient of the flange area, F 3 is the third tensile force value, and F N is the positive pressure of the second measuring unit 300 on the second plate 22 .
在本实施例中,可以是由处理器依据第三拉力值计算法兰区摩擦系数,可以人工手动计算出法兰区摩擦系数。In this embodiment, the friction coefficient of the flange area may be calculated by the processor according to the third tensile force value, and the friction coefficient of the flange area may be calculated manually.
步骤S600,依据第一拉力值、第二拉力值、第三拉力值及第四拉力值计算凹模圆角区摩擦系数。Step S600, calculating the friction coefficient of the fillet area of the die according to the first tensile force value, the second tensile force value, the third tensile force value and the fourth tensile force value.
在本实施例中,依据第一拉力值、第二拉力值、第三拉力值及第四拉力值利用公式计算凹模圆角区摩擦系数。In this embodiment, a formula is used to calculate the friction coefficient of the fillet area of the die according to the first tensile force value, the second tensile force value, the third tensile force value and the fourth tensile force value.
请参阅图10,步骤S610,依据第一拉力值、第二拉力值、第三拉力值及第四拉力值计算出摩擦力。Please refer to FIG. 10 , in step S610 , the friction force is calculated according to the first tension value, the second tension value, the third tension value and the fourth tension value.
在本实施例中,首先依据第一拉力值、第二拉力值、第三拉力值及第四拉力值利用公式计算出摩擦力,在进一步的计算凹模圆角区摩擦系数。In this embodiment, the friction force is first calculated by formulas according to the first tension value, the second tension value, the third tension value and the fourth tension value, and then the friction coefficient in the fillet area of the die is further calculated.
请参阅图11,步骤S611,依据第一拉力值及第三拉力值计算第二板材22通过第二测定单元300的圆角阻力;Please refer to FIG. 11, step S611, calculating the fillet resistance of the second plate 22 passing through the second measuring unit 300 according to the first tensile force value and the third tensile force value;
在本实施例中,依据公式:In this embodiment, according to the formula:
|F3-F1|=Fc |F 3 -F 1 |=F c
计算出圆角阻力。其中,FC为圆角阻力,F3为第三拉力值,F1为第一拉力值。Calculate the fillet resistance. Among them, FC is the fillet resistance, F3 is the third pulling force value, and F1 is the first pulling force value.
步骤S612,依据第二拉力值及第四拉力值计算第二板材22通过第二测定单元300的变形阻力;Step S612, calculating the deformation resistance of the second plate 22 through the second measuring unit 300 according to the second tensile force value and the fourth tensile force value;
在本实施例中,利用公式:In this example, the formula is used:
|F4-F2|=FB |F 4 -F 2 |=F B
计算出变形阻力,其中,FB为变形阻力,F4为第四拉力值,F2为第二拉力值。The deformation resistance is calculated, where FB is the deformation resistance, F4 is the fourth tension value, and F2 is the second tension value.
应当理解,在本发明的其他实施例中,本发明的摩擦系数的测定方法中的步骤S206与步骤S207可以相互交换,可以先执行步骤S207再执行步骤S206。It should be understood that, in other embodiments of the present invention, step S206 and step S207 in the method for determining the friction coefficient of the present invention may be interchanged, and step S207 may be performed first and then step S206.
步骤S613,依据变形阻力及圆角阻力计算摩擦力。In step S613, the friction force is calculated according to the deformation resistance and the fillet resistance.
在本实施例中,依据公式:In this embodiment, according to the formula:
|FC-FB|=FR |F C -F B |=F R
计算出摩擦力,其中FR为摩擦力。Calculate the friction force, where FR is the friction force.
请继续参阅图10,步骤S620,依据摩擦力计算出凹模圆角区摩擦系数。Please continue to refer to FIG. 10 , in step S620 , the friction coefficient of the fillet area of the die is calculated according to the friction force.
在本实施例中,利用公式:In this example, the formula is used:
计算凹模圆角区摩擦系数。Calculate the coefficient of friction in the die fillet area.
其中u为凹模圆角区摩擦系数,a为所述第二板材22通过第二测定单元300时的折弯角,FR为所述摩擦力,F3为第三拉力值,F1为第一拉力值。Wherein u is the friction coefficient of the die fillet area, a is the bending angle of the second plate 22 when it passes through the second measuring unit 300, F R is the friction force, F 3 is the third tensile force value, and F 1 is the The first pull value.
应当理解,在本发明的其他实施例中,本发明的摩擦系数的测定方法中的步骤S620与步骤S610-S613可以相互交换,可以先执行步骤S610-S613再执行步骤S620。It should be understood that, in other embodiments of the present invention, step S620 and steps S610-S613 in the friction coefficient determination method of the present invention can be interchanged, and steps S610-S613 can be performed first and then step S620.
本实施例提供的摩擦系数测定方法的工作原理:在本实施例中,当固定销228与销孔134配合时,圆筒形模具222相对于基座100静止,牵引装置400拉动第一板材21运动,以带动第二板材22运动。第一检测装置210检测第一板材21相对于圆筒形模具222运动时所受的第一拉力的第一拉力值,第二检测装置310检测第二板材22相对于第一模具板332及第二模具板334运动所受的第三拉力的第三拉力值。当固定销228不与销孔134配合时,圆筒形模具222可相对于基座100转动,牵引装置400拉动第一板材21运动,以带动第二板材22运动。第一检测装置210检测第一板材21相对于圆筒形模具222运动时所受的第二拉力的第二拉力值,第二检测装置310检测第二板材22相对于第一模具板332及第二模具板334运动所受的第四拉力的第四拉力值。依据第三拉力值或者第四拉力值计算出法兰区摩擦系数,依据第一拉力值、第二拉力值、第三拉力值及第四拉力值计算凹模圆角区摩擦系数。The working principle of the friction coefficient determination method provided in this embodiment: In this embodiment, when the fixing pin 228 is matched with the pin hole 134 , the cylindrical mold 222 is stationary relative to the base 100 , and the pulling device 400 pulls the first plate 21 movement to drive the second plate 22 to move. The first detection device 210 detects the first tensile force value of the first tensile force when the first plate 21 moves relative to the cylindrical mold 222, and the second detection device 310 detects the second plate 22 relative to the first mold plate 332 and the first tensile force. The third pulling force value of the third pulling force for the movement of the second die plate 334 . When the fixing pin 228 is not matched with the pin hole 134 , the cylindrical mold 222 can rotate relative to the base 100 , and the pulling device 400 pulls the first plate 21 to move, so as to drive the second plate 22 to move. The first detection device 210 detects the second tensile force value of the second tensile force when the first plate 21 moves relative to the cylindrical mold 222, and the second detection device 310 detects the second plate 22 relative to the first mold plate 332 and the second tensile force. The fourth pulling force value of the fourth pulling force for the movement of the second die plate 334 . Calculate the friction coefficient of the flange area according to the third tension value or the fourth tension value, and calculate the friction coefficient of the die fillet area according to the first tension value, the second tension value, the third tension value and the fourth tension value.
综上所述,本实施例提供的摩擦系数测定方法,在本实施例中,第一测定单元200与基座100活动连接,为第一板材21施加压力,第二测定单元300用于为第二板材22施加压力,在第一测定单元200与基座100相对静止时,测得第一板材21相对第一测定单元200运动所受的第一拉力的第一拉力值;第一测定单元200测得第二板材22相对第二测定单元300运动所受的第三拉力的第三拉力值。在第一测定单元200相对基座100运动时,测得第一板材21相对第一测定单元200运动所受的第二拉力的第二拉力值,第二测定单元300测得第二板材22相对第二测定单元300运动所受的第四拉力的第四拉力值。并根据第三拉力值或者第四拉力值计算出法兰区摩擦系数,依据第一拉力值、第二拉力值、第三拉力值及第四拉力值计算出凹模圆角区摩擦系数。本发明提供的摩擦系数测定方法能够同时检测出法兰区摩擦系数及凹模圆角区摩擦系数,提高了摩擦系数测定方法的工作效率。To sum up, in the friction coefficient measurement method provided in this embodiment, in this embodiment, the first measurement unit 200 is movably connected with the base 100 to apply pressure to the first plate 21 , and the second measurement unit 300 is used for the measurement of the first plate 21 . The two plates 22 exert pressure, and when the first measuring unit 200 and the base 100 are relatively stationary, the first pulling force value of the first pulling force of the first plate 21 moving relative to the first measuring unit 200 is measured; the first measuring unit 200 The third tensile force value of the third tensile force experienced by the movement of the second plate 22 relative to the second measuring unit 300 is measured. When the first measuring unit 200 moves relative to the base 100, the second tensile force value of the second tensile force of the first plate 21 relative to the movement of the first measuring unit 200 is measured, and the second measuring unit 300 measures the relative The fourth tensile force value of the fourth tensile force subjected to the movement of the second measuring unit 300 . And calculate the friction coefficient of flange area according to the third tension value or fourth tension value, and calculate the friction coefficient of the die fillet area according to the first tension value, the second tension value, the third tension value and the fourth tension value. The friction coefficient determination method provided by the invention can simultaneously detect the friction coefficient of the flange area and the friction coefficient of the die fillet area, thereby improving the working efficiency of the friction coefficient determination method.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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