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CN1071705A - Coatings for preventing high temperature oxidation on the surface of steel ingots and billets - Google Patents

Coatings for preventing high temperature oxidation on the surface of steel ingots and billets Download PDF

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Publication number
CN1071705A
CN1071705A CN 92106302 CN92106302A CN1071705A CN 1071705 A CN1071705 A CN 1071705A CN 92106302 CN92106302 CN 92106302 CN 92106302 A CN92106302 A CN 92106302A CN 1071705 A CN1071705 A CN 1071705A
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China
Prior art keywords
steel
coating material
material powders
coating
high temperature
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Withdrawn
Application number
CN 92106302
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Chinese (zh)
Inventor
孟祥琬
白振芳
张文俊
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Research Institute Of Steel Of Anshan Iron And Steel Co
Anshan Iron and Steel Group Co Ltd
Original Assignee
Research Institute Of Steel Of Anshan Iron And Steel Co
Anshan Iron and Steel Group Co Ltd
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Publication date
Application filed by Research Institute Of Steel Of Anshan Iron And Steel Co, Anshan Iron and Steel Group Co Ltd filed Critical Research Institute Of Steel Of Anshan Iron And Steel Co
Priority to CN 92106302 priority Critical patent/CN1071705A/en
Publication of CN1071705A publication Critical patent/CN1071705A/en
Withdrawn legal-status Critical Current

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Abstract

本发明为防止特钢和普钢的钢锭、钢坯表面高温 氧化的无机涂料,主要是由含SiO2、Al2O3、CaO、 Fe2O3、FeO、TiO2等成分的天然矿物及其加工物粉 剂和含硅化物粘接剂混合制成。制备和实施工艺简 单易行。涂料涂层耐高温防氧化效果显著而稳定,有 效地保证特钢和普钢的钢锭与钢坯在烧钢时不生成 氧化铁皮,减少了金属烧损,大幅度提高钢材表面质 量和成材率。轧前易去除,对钢基体无任何化学反应 和渗入,对钢材金相组织和性能无不良影响。本发明 涂料无毒无害、无污染、不燃烧,使用安全,成本低,易 于在生产中推广应用。The present invention is an inorganic coating for preventing high-temperature oxidation on the surface of steel ingots and billets of special steel and common steel, mainly composed of natural minerals containing SiO 2 , Al 2 O 3 , CaO, Fe 2 O 3 , FeO, TiO 2 and other components and their It is made by mixing processed product powder and silicide-containing adhesive. The preparation and implementation process is simple and easy. The high temperature and anti-oxidation effect of the paint coating is remarkable and stable, effectively ensuring that the steel ingots and billets of special steel and general steel do not generate scale when they are fired, reducing metal burning loss, and greatly improving the surface quality and yield of steel products. It is easy to remove before rolling, does not have any chemical reaction and infiltration to the steel matrix, and has no adverse effects on the metallographic structure and properties of the steel. The coating of the invention is non-toxic, harmless, pollution-free, non-combustible, safe to use, low in cost and easy to popularize and apply in production.

Description

Prevent steel ingot and billet surface high temperature oxidation coating
The present invention relates to the inorganic paint of steel ingot and billet surface preventing high temperature oxidation.
In existing steel rolling process, no matter surface oxidation all takes place when steel ingot and steel billet heating in general steel or special steel, produces a large amount of iron scales, causes a large amount of metal losses.Special steel is also produced the adhesivity iron scale of be difficult for removing, cause surface quality defective after being rolled into steel, reduce lumber recovery greatly.For the problems referred to above, the general control burning steel temperature that only adopts reduces the iron scale amount, and the iron sheet that has taken place is then utilized ways such as high pressure water washes out.
Having both at home and abroad at present utilizes coating that the technology that coating prevents high temperature oxidation is carried out in the metallic surface.We have retrieved the World Patent Index and the metal digest in January, 1963~1992 by international online, manual information retrieval 1985 to 1991 Chinese invention patent communiques, find 8 pieces of relevant documents altogether, wherein the patent of invention document is 5 pieces, 3 pieces in general document.Above-mentioned document all the technology identical with content of the present invention of not finding.As Japanese Patent 7876846(780622) name be called " steel plate aluminize before brush one deck silicic acid medium and contain the inorganic lacquer of phosphide ", the chemical ingredients prescription of this patent is different with the present invention with use.United States Patent (USP) 771527(850830), name is called " fire-resistant coating of water cement ", differs very big with content of the present invention.Japanese Patent 70113471(701217), name is called " coating of flame resistant steel ", the coating formula of this patent is to be main raw material with the water glass, also contains perlite, vermiculite, sodium silicofluoride, tetraethyllead ammonia and acetate resin etc., and is to be used on the building iron.As seen system component is different with the present invention with purposes.The domestic patent No. is CN1050890A.7-17, and denomination of invention is " a high temperature resistant antioxidizing paint ", and the composition of this patent coating is boride, glass powder, is used for Graphite Electrodes.Another piece patent report, publication number is GK85104193.2-28, denomination of invention has high-load zinc etc. for " method of a kind of liquid formulation, metallizing substrate and the metal substrates that obtains thus " in its formulation for coating material.1985; 66.Janpats(India New Delhi) three pieces of documents of publication; name is called " the high temperature resistant diffusion coating structure and the chemical ingredients of steel "; " high-temperaure coating is used for protecting the instrument and the device of metallurgical industry and industrial plants (building) "; " obtain some performances of the saturated media of high-temperaure coating ", wherein the coating formula of Jie Shaoing contains compositions such as borax, Sodium Fluoride; be used on pure iron and carbon steel or industrial setting instrument and the device, these are different with content of the present invention.Also find to utilize Cr simultaneously abroad 2O 3, ZrO 2Deng the simple report that is the high-temperature coatings research of main complicated ingredient, but the system component complexity, the cost height has certain toxicity and pollution, and application techniques is also complicated.
Oxidation takes place in the steel ingot and the steel billet that the objective of the invention is to solve the general steel of special steel when burning the steel heating, produce a large amount of iron scale problems, promptly in order to reduce metal loss, and reduces the product off quality that causes because of iron scale.For this reason our company began in 1979 to contain Ni, Cr steel surface oxidation mechanism has been done monographic study; and exploratory development is successful successively, and steel ingot and steel billet roll preceding coating protection; searched out and be easy to application; burn effectively not oxidation of protective money metal surface in the steel; be easy to the coating formula removed before rolling again; and in beginning commerical test in 1987, the test of the various steels under actual production conditions all obtained positive effect.
The preventing high temperature oxidation coating of steel ingot of the present invention and billet surface mainly is to be main raw material with 101 natural mineral, according to different needs, also can be suitably carry out proportioning with raw material 102,103,104 natural mineral etc., and and binding agent suitably mix, make coating of the present invention.First kind of prescription of coating of the present invention is to adopt the 100%(weight percent) raw material 101 natural mineral coating material powders be milled to-140~-200 orders and binding agent mixing and stirring and make, its ratio of mixture is 1.5~2: 1.The composition (weight percent) of raw material 101 natural mineral coating material powders is SiO 2: 46.0~51.0; Al 2O 3: 12.0~15.0; CaO:9.0~12.0; FeO:8.0~11.0; MgO:5.0~7.0; Fe 2O 3: 4.0~7.0; TiO 2: 2.0~4.0; Na 2O:1.8~3.0; K 2O:0.5~1.2; Cr 2O 3: 0.3~0.7.Binding agent is for containing silicide Na 2SiO 3The latex thing.
Second kind of prescription of this coating is to be on the main raw material basis at 101 natural mineral coating material powders, coffee is gone into an amount of 102 natural mineral coating material powders and is carried out proportioning, i.e. 80% 101 coating material powders, 20%102 coating material powders are milled to-140~-200 orders and binding agent mixing and stirring and make.Its ratio of mixture is: 1.5~2: 1.The composition (weight percent) of raw material 102 natural mineral coating material powders is Al 2O 3: 72.0~79.0; SiO 2: 22.0~28.0.Binding agent is for containing silicide Na 2SiO 3The latex thing.
The third prescription of this coating is to be on the main raw material basis at 101 natural mineral coating material powders, add 103 and 104 an amount of natural mineral coating material powders and carry out proportioning, i.e. 90% 101 coating material powders, 5% 103 coating material powders, 5% 104 coating material powders are milled to-140~-200 orders and binding agent mixing and stirring and make.Its ratio of mixture is: 1.5~2: 1.Wherein the composition of 103 natural mineral coating material powders (weight percent) is, MgO:78.0~85.0; SiO 2: 4.0~6.0; Al 2O 3: 4.0~5.0; CaO:2.0~3.0; Fe 2O 3: 2.0~3.0; The composition of 104 natural mineral coating material powders (weight percent) is: Al 2O 3: 50.0~57.0; SiO 2: 35.0~41.0; Fe 2O 3: 1.0~3.0; TiO 2: 1.0~3.0; CaO:0.5~1.2; MgO:0.1~0.5.Binding agent is for containing silicide Na 2SiO 3The latex thing.
The 4th kind of prescription of this coating is to be on the main raw material basis at 101 natural mineral coating material powders, add an amount of 103 and 104 natural mineral coating material powders and carry out proportioning, i.e. 80% 101 coating material powders, 10% 103 coating material powders, 10% 104 coating material powders are milled to-140~-200 orders and binding agent mixing and stirring and make.Its ratio of mixture is: 1.5~2: 1.Binding agent is for containing silicide Na 2SiO 3The latex thing.
The coating of foregoing invention can at special steel and general steel ingot and billet surface be brushed, spraying and dip-coating.Spraying can be a power with pressurized air, can select the construction industry blackwash sprayer for use, also available airless sprayer.Spray gun is capable of being combined to carry out the single or double operation in the rolling line both sides.Steel ingot and steel billet can utilize crane, roller-way or dolly to advance running.Coating can be heated and be carried out thermospray.Dip-coating is steel ingot or steel billet to be hung in the coatings tank carry out, and lifts up and down for several times evenly.Come control coating thickness and prevent trickling by changing coating concentration, temperature and viscosity.
Coating of the present invention has following several characteristics:
(1) has enough cohesive forces and cohesive strength, ultimate compression strength and good wear resistance after the paint coatings drying, make in handling, stacking and roller-way vibrations not come off;
(2) paint coatings has compactness, can the anti-oxidation of secluding air.Coating formula of the present invention makes it to have sufficiently high refractoriness and suitable load softening point, so that has good snappiness and levelling stream at the heating floating coat, has increased the compactness of film, plays the secluding air effect;
(3) burn the cooling back coating of coming out of the stove in the steel and become fragile, removal easily comes off;
(4) the snappiness protective membrane is not burnt in burning steel, is because the refractoriness of coating is up to 1500 ℃ in the coating, 1250~1350 ℃ of far super burnt steel temperature;
(5) chemical reaction and any infiltration do not take place to matrix metal in coating, and steel microstructure and performance are had no adverse effects.
Coating of the present invention has following advantage and positively effect:
1. this paint coatings applies to steel ingot billet surface and other steel surfaces of special steel and general steel, and original surface is not had particular requirement, and easily application can coldly be coated with heat and is coated with.Application can be carried out on production line, does not change former steel rolling process, can carry out continuously.Processing unit is simple and reliable, and technological operation is stable, take up an area of little, a less investment.
2. the coating clinging power is strong, and intensity height own can anti-1500 ℃ of high temperature, and persistence is long, does not come off and can effectively protect in burning steel, prevents oxidization burning loss and takes off charcoal, is easy to thoroughly peel off removal after burning steel, and oxidation-protective effect is significantly stablized.
3. coating material is easily obtained, and it is formulated to take from several natural mineral and machining object thereof.(about 0.5 yuan of every kg) with low cost do not contain any organic substance, and toxicological harmless is pollution-free, does not burn, and is safe in utilization; Steel there are not chemical reaction and any infiltration, not attack metal matrix.Steel microstructure and performance are had no adverse effects.
4. reduce metal loss amount 5%, produce 8000000 tons of steel mills per year, can create hundred million yuan of benefits; Special steel surface qualification rate can bring up to 90~95% by 30~50%.Anshan iron and steel plant only with regard to special steel, can be created economic benefit and reach 1,000 ten thousand yuan.Also extend to other Metallurgical Factories.
Be one embodiment of the invention below, promptly brush the alloy billet that contains Ni, Cr by prescription 1, on modern steel rolling production-line, implement in 35 blocks of (about 150 tons) steel billets of application, burning the steel temperature is 1250~1350 ℃, burn 5~8 hours steel time, coating complete nothing in burning steel and handling comes off, and implements effectively protection; Rolling preceding water is towards being easy to peel off removal after burning steel, and any surface finish does not have iron sheet, surperficial qualified no burn out rate>95%.

Claims (4)

1, a kind of steel ingot, billet surface and other steel preventing high temperature oxidation inorganic paints that is used for special steel and general steel, it is characterized in that preventing high temperature oxidation coating is to be milled to-140~-200 orders and binding agent mixing and stirring by 100% raw material 101 natural mineral coating material powders and to make, its ratio of mixture is 1.5~2: 1.The composition (weight percent) of raw material 101 natural mineral coating material powders is SiO 2: 46.0~51.0; Al 2O 3: 12.0~15.0; CaO:9.0~12.0; FeO:8.0~11.0; MgO:5.0~7.0; Fe 23: 4.0~7.0; TiO 2: 2.0~4.0; Na 2O:1.8~3.0; K 2O:0.5~1.2; Cr 2O 3: 0.3~0.7.Binding agent is for containing silicide Na 2SiO 3The latex thing.
2, according to steel ingot, billet surface and other steel preventing high temperature oxidation inorganic paints of described special steel of claim 1 and general steel, it is characterized in that preventing high temperature oxidation coating is is on the main raw material basis at 101 coating material powders, add an amount of 102 natural mineral coating material powders and carry out proportioning, i.e. 80% 101 coating material powders, 20%102 coating material powders are milled to-140~-200 orders and binding agent mixing and stirring and make.Its ratio of mixture is: 1.5~2: 1.The composition (weight percent) of raw material 102 natural ore deposit coating material powders is Al 2O 3: 72.0~79.0; SiO 2: 22.0~28.0.Binding agent is for containing silicide Na 2SiO 3The latex thing.
3, according to steel ingot, billet surface and other steel preventing high temperature oxidation inorganic paints of described special steel of claim 1 and general steel, it is characterized in that preventing high temperature oxidation coating is is on the main raw material basis at 101 coating material powders, add 103 and 104 an amount of natural mineral coating material powders and carry out proportioning, i.e. 90% 101 coating material powders, 5% 103 coating material powders, 5% 104 coating material powders are milled to-140~-200 orders and binding agent mixing and stirring and make.Its ratio of mixture is: 1.5~2: 1.Wherein the composition of 103 natural mineral coating material powders (weight percent) is, MgO:78.0~85.0; SiO 2: 4.0~6.0; Al 2O 3: 4.0~5.0; CaO:2.0~3.0; Fe 2O 3: 2.0~3.0; The composition of 104 natural mineral coating material powders (weight percent) is: Al 2O 3: 50.0~57.0; SiO 2: 35.0~41.0; Fe 2O 3: 1.0~3.0; TiO 2: 1.0~3.0; CaO:0.5~1.2; MgO:0.1~0.5.Binding agent is for containing silicide Na 2SiO 3The latex thing.
4, the steel ingot of described special steel of claim 1 and general steel, billet surface and other steel surface preventing high temperature oxidation inorganic paints, it is characterized in that preventing high temperature oxidation coating is to carry out proportioning at 101 natural mineral coating material powders, i.e. 80% 101 coating material powders, 10% 103 coating material powders, 10% 104 coating material powders are milled to-140~-200 orders and binding agent mixing and stirring and make.Its ratio of mixture is: 1.5~2: 1.Binding agent is for containing silicide Na 2SiO 3The latex thing.
CN 92106302 1992-07-06 1992-07-06 Coatings for preventing high temperature oxidation on the surface of steel ingots and billets Withdrawn CN1071705A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 92106302 CN1071705A (en) 1992-07-06 1992-07-06 Coatings for preventing high temperature oxidation on the surface of steel ingots and billets

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Application Number Priority Date Filing Date Title
CN 92106302 CN1071705A (en) 1992-07-06 1992-07-06 Coatings for preventing high temperature oxidation on the surface of steel ingots and billets

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100369986C (en) * 2005-12-05 2008-02-20 高申明 Composite corindon waterbase powder coating
WO2008095329A1 (en) * 2007-01-31 2008-08-14 Institute Of Process Engineering, Chinese Academy Of Sciences An anti-oxidation coating for steel and method of protecting steel from oxidation
WO2008131598A1 (en) * 2007-04-29 2008-11-06 Dalian Rino Environment Engineering Science And Technology Co., Ltd A coating method and equipment for protecting steel billets from oxidating
CN100453604C (en) * 2002-12-20 2009-01-21 鞍钢股份有限公司 A coating for preventing decarburization of high carbon billets
CN100532466C (en) * 2006-04-21 2009-08-26 中国科学院过程工程研究所 A kind of anti-oxidation coating for high temperature ordinary low carbon steel and its application
CN102059215A (en) * 2010-11-26 2011-05-18 西安天力金属复合材料有限公司 Surface protecting method of zirconium composite board
CN102277474A (en) * 2011-08-08 2011-12-14 河南三兴热能技术有限公司 Heat treatment metal workpiece surface antioxidation coating
CN102453794A (en) * 2010-11-02 2012-05-16 中国科学院过程工程研究所 A high-temperature anti-decarburization coating material for spring steel
CN102795843A (en) * 2012-09-07 2012-11-28 厚波 High-strength anti-stripping wear-resistant ceramic paint and preparation method thereof
CN103008587A (en) * 2011-09-28 2013-04-03 宝山钢铁股份有限公司 Generation method of anti-oxidation iron sheet by thin strip casting
CN105504892A (en) * 2015-12-04 2016-04-20 苏州市吴中区胥口丰收机械配件厂 Spring capable of preventing high temperature oxidation
CN105969084A (en) * 2016-07-27 2016-09-28 攀钢集团研究院有限公司 Oily high-temperature-resisting bonding prevention titanium coating and application thereof
CN105969092A (en) * 2016-07-27 2016-09-28 攀钢集团研究院有限公司 Oily titanium-steel isolation coating and application thereof
CN106147531A (en) * 2016-07-27 2016-11-23 攀钢集团研究院有限公司 Oiliness is high temperature resistant, and titanium steel is antiseized connects coating and application thereof
CN106221559A (en) * 2016-07-21 2016-12-14 长兴罗卡节能科技有限公司 A kind of ordinary steel high-temp. resistant antioxidation coating and using method thereof
CN110142106A (en) * 2019-05-14 2019-08-20 佛山市蓝亚环保科技有限公司 A kind of cooling screening machine of aluminium ash

Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100453604C (en) * 2002-12-20 2009-01-21 鞍钢股份有限公司 A coating for preventing decarburization of high carbon billets
CN100369986C (en) * 2005-12-05 2008-02-20 高申明 Composite corindon waterbase powder coating
CN100532466C (en) * 2006-04-21 2009-08-26 中国科学院过程工程研究所 A kind of anti-oxidation coating for high temperature ordinary low carbon steel and its application
CN101426938B (en) * 2007-01-31 2010-06-02 中国科学院过程工程研究所 An anti-oxidation coating for steel and method of protecting steel from oxidation
US7494692B2 (en) 2007-01-31 2009-02-24 Institute of Process Engineering, Chinese Academy of Science Antioxidation coating for steel and antioxidation method using the same
WO2008095329A1 (en) * 2007-01-31 2008-08-14 Institute Of Process Engineering, Chinese Academy Of Sciences An anti-oxidation coating for steel and method of protecting steel from oxidation
WO2008131598A1 (en) * 2007-04-29 2008-11-06 Dalian Rino Environment Engineering Science And Technology Co., Ltd A coating method and equipment for protecting steel billets from oxidating
US8689727B2 (en) 2007-04-29 2014-04-08 Dalian Rino Group Co., Ltd. Anti-oxidation spray methods and spray equipment for steel billets
CN102453794B (en) * 2010-11-02 2013-11-06 中国科学院过程工程研究所 High-temperature decarburization-preventing coating material used for spring steel
CN102453794A (en) * 2010-11-02 2012-05-16 中国科学院过程工程研究所 A high-temperature anti-decarburization coating material for spring steel
CN102059215A (en) * 2010-11-26 2011-05-18 西安天力金属复合材料有限公司 Surface protecting method of zirconium composite board
CN102059215B (en) * 2010-11-26 2013-04-03 西安天力金属复合材料有限公司 Surface protecting method of zirconium composite board
CN102277474A (en) * 2011-08-08 2011-12-14 河南三兴热能技术有限公司 Heat treatment metal workpiece surface antioxidation coating
CN103008587A (en) * 2011-09-28 2013-04-03 宝山钢铁股份有限公司 Generation method of anti-oxidation iron sheet by thin strip casting
CN103008587B (en) * 2011-09-28 2015-12-02 宝山钢铁股份有限公司 A kind of thin strap continuous casting anti-oxidation iron sheet generation method
CN102795843A (en) * 2012-09-07 2012-11-28 厚波 High-strength anti-stripping wear-resistant ceramic paint and preparation method thereof
CN102795843B (en) * 2012-09-07 2014-11-05 厚波 High-strength anti-stripping wear-resistant ceramic paint and preparation method thereof
CN105504892A (en) * 2015-12-04 2016-04-20 苏州市吴中区胥口丰收机械配件厂 Spring capable of preventing high temperature oxidation
CN106221559B (en) * 2016-07-21 2018-03-09 长兴罗卡节能科技有限公司 A kind of ordinary steel high-temp. resistant antioxidation coating and its application method
CN106221559A (en) * 2016-07-21 2016-12-14 长兴罗卡节能科技有限公司 A kind of ordinary steel high-temp. resistant antioxidation coating and using method thereof
CN106147531A (en) * 2016-07-27 2016-11-23 攀钢集团研究院有限公司 Oiliness is high temperature resistant, and titanium steel is antiseized connects coating and application thereof
CN105969092A (en) * 2016-07-27 2016-09-28 攀钢集团研究院有限公司 Oily titanium-steel isolation coating and application thereof
CN105969084A (en) * 2016-07-27 2016-09-28 攀钢集团研究院有限公司 Oily high-temperature-resisting bonding prevention titanium coating and application thereof
CN106147531B (en) * 2016-07-27 2019-04-02 攀钢集团研究院有限公司 The anti-bonding coating of oiliness high temperature resistant titanium-steel and its application
CN105969084B (en) * 2016-07-27 2019-04-02 攀钢集团研究院有限公司 The anti-sticking titanium coating of oiliness high temperature resistant and its application
CN110142106A (en) * 2019-05-14 2019-08-20 佛山市蓝亚环保科技有限公司 A kind of cooling screening machine of aluminium ash
CN110142106B (en) * 2019-05-14 2021-01-19 佛山市蓝亚环保科技有限公司 Aluminum ash cooling and screening machine

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