In existing steel rolling process, no matter surface oxidation all takes place when steel ingot and steel billet heating in general steel or special steel, produces a large amount of iron scales, causes a large amount of metal losses.Special steel is also produced the adhesivity iron scale of be difficult for removing, cause surface quality defective after being rolled into steel, reduce lumber recovery greatly.For the problems referred to above, the general control burning steel temperature that only adopts reduces the iron scale amount, and the iron sheet that has taken place is then utilized ways such as high pressure water washes out.
Having both at home and abroad at present utilizes coating that the technology that coating prevents high temperature oxidation is carried out in the metallic surface.We have retrieved the World Patent Index and the metal digest in January, 1963~1992 by international online, manual information retrieval 1985 to 1991 Chinese invention patent communiques, find 8 pieces of relevant documents altogether, wherein the patent of invention document is 5 pieces, 3 pieces in general document.Above-mentioned document all the technology identical with content of the present invention of not finding.As Japanese Patent 7876846(780622) name be called " steel plate aluminize before brush one deck silicic acid medium and contain the inorganic lacquer of phosphide ", the chemical ingredients prescription of this patent is different with the present invention with use.United States Patent (USP) 771527(850830), name is called " fire-resistant coating of water cement ", differs very big with content of the present invention.Japanese Patent 70113471(701217), name is called " coating of flame resistant steel ", the coating formula of this patent is to be main raw material with the water glass, also contains perlite, vermiculite, sodium silicofluoride, tetraethyllead ammonia and acetate resin etc., and is to be used on the building iron.As seen system component is different with the present invention with purposes.The domestic patent No. is CN1050890A.7-17, and denomination of invention is " a high temperature resistant antioxidizing paint ", and the composition of this patent coating is boride, glass powder, is used for Graphite Electrodes.Another piece patent report, publication number is GK85104193.2-28, denomination of invention has high-load zinc etc. for " method of a kind of liquid formulation, metallizing substrate and the metal substrates that obtains thus " in its formulation for coating material.1985; 66.Janpats(India New Delhi) three pieces of documents of publication; name is called " the high temperature resistant diffusion coating structure and the chemical ingredients of steel "; " high-temperaure coating is used for protecting the instrument and the device of metallurgical industry and industrial plants (building) "; " obtain some performances of the saturated media of high-temperaure coating ", wherein the coating formula of Jie Shaoing contains compositions such as borax, Sodium Fluoride; be used on pure iron and carbon steel or industrial setting instrument and the device, these are different with content of the present invention.Also find to utilize Cr simultaneously abroad
2O
3, ZrO
2Deng the simple report that is the high-temperature coatings research of main complicated ingredient, but the system component complexity, the cost height has certain toxicity and pollution, and application techniques is also complicated.
Oxidation takes place in the steel ingot and the steel billet that the objective of the invention is to solve the general steel of special steel when burning the steel heating, produce a large amount of iron scale problems, promptly in order to reduce metal loss, and reduces the product off quality that causes because of iron scale.For this reason our company began in 1979 to contain Ni, Cr steel surface oxidation mechanism has been done monographic study; and exploratory development is successful successively, and steel ingot and steel billet roll preceding coating protection; searched out and be easy to application; burn effectively not oxidation of protective money metal surface in the steel; be easy to the coating formula removed before rolling again; and in beginning commerical test in 1987, the test of the various steels under actual production conditions all obtained positive effect.
The preventing high temperature oxidation coating of steel ingot of the present invention and billet surface mainly is to be main raw material with 101 natural mineral, according to different needs, also can be suitably carry out proportioning with raw material 102,103,104 natural mineral etc., and and binding agent suitably mix, make coating of the present invention.First kind of prescription of coating of the present invention is to adopt the 100%(weight percent) raw material 101 natural mineral coating material powders be milled to-140~-200 orders and binding agent mixing and stirring and make, its ratio of mixture is 1.5~2: 1.The composition (weight percent) of raw material 101 natural mineral coating material powders is SiO
2: 46.0~51.0; Al
2O
3: 12.0~15.0; CaO:9.0~12.0; FeO:8.0~11.0; MgO:5.0~7.0; Fe
2O
3: 4.0~7.0; TiO
2: 2.0~4.0; Na
2O:1.8~3.0; K
2O:0.5~1.2; Cr
2O
3: 0.3~0.7.Binding agent is for containing silicide Na
2SiO
3The latex thing.
Second kind of prescription of this coating is to be on the main raw material basis at 101 natural mineral coating material powders, coffee is gone into an amount of 102 natural mineral coating material powders and is carried out proportioning, i.e. 80% 101 coating material powders, 20%102 coating material powders are milled to-140~-200 orders and binding agent mixing and stirring and make.Its ratio of mixture is: 1.5~2: 1.The composition (weight percent) of raw material 102 natural mineral coating material powders is Al
2O
3: 72.0~79.0; SiO
2: 22.0~28.0.Binding agent is for containing silicide Na
2SiO
3The latex thing.
The third prescription of this coating is to be on the main raw material basis at 101 natural mineral coating material powders, add 103 and 104 an amount of natural mineral coating material powders and carry out proportioning, i.e. 90% 101 coating material powders, 5% 103 coating material powders, 5% 104 coating material powders are milled to-140~-200 orders and binding agent mixing and stirring and make.Its ratio of mixture is: 1.5~2: 1.Wherein the composition of 103 natural mineral coating material powders (weight percent) is, MgO:78.0~85.0; SiO
2: 4.0~6.0; Al
2O
3: 4.0~5.0; CaO:2.0~3.0; Fe
2O
3: 2.0~3.0; The composition of 104 natural mineral coating material powders (weight percent) is: Al
2O
3: 50.0~57.0; SiO
2: 35.0~41.0; Fe
2O
3: 1.0~3.0; TiO
2: 1.0~3.0; CaO:0.5~1.2; MgO:0.1~0.5.Binding agent is for containing silicide Na
2SiO
3The latex thing.
The 4th kind of prescription of this coating is to be on the main raw material basis at 101 natural mineral coating material powders, add an amount of 103 and 104 natural mineral coating material powders and carry out proportioning, i.e. 80% 101 coating material powders, 10% 103 coating material powders, 10% 104 coating material powders are milled to-140~-200 orders and binding agent mixing and stirring and make.Its ratio of mixture is: 1.5~2: 1.Binding agent is for containing silicide Na
2SiO
3The latex thing.
The coating of foregoing invention can at special steel and general steel ingot and billet surface be brushed, spraying and dip-coating.Spraying can be a power with pressurized air, can select the construction industry blackwash sprayer for use, also available airless sprayer.Spray gun is capable of being combined to carry out the single or double operation in the rolling line both sides.Steel ingot and steel billet can utilize crane, roller-way or dolly to advance running.Coating can be heated and be carried out thermospray.Dip-coating is steel ingot or steel billet to be hung in the coatings tank carry out, and lifts up and down for several times evenly.Come control coating thickness and prevent trickling by changing coating concentration, temperature and viscosity.
Coating of the present invention has following several characteristics:
(1) has enough cohesive forces and cohesive strength, ultimate compression strength and good wear resistance after the paint coatings drying, make in handling, stacking and roller-way vibrations not come off;
(2) paint coatings has compactness, can the anti-oxidation of secluding air.Coating formula of the present invention makes it to have sufficiently high refractoriness and suitable load softening point, so that has good snappiness and levelling stream at the heating floating coat, has increased the compactness of film, plays the secluding air effect;
(3) burn the cooling back coating of coming out of the stove in the steel and become fragile, removal easily comes off;
(4) the snappiness protective membrane is not burnt in burning steel, is because the refractoriness of coating is up to 1500 ℃ in the coating, 1250~1350 ℃ of far super burnt steel temperature;
(5) chemical reaction and any infiltration do not take place to matrix metal in coating, and steel microstructure and performance are had no adverse effects.
Coating of the present invention has following advantage and positively effect:
1. this paint coatings applies to steel ingot billet surface and other steel surfaces of special steel and general steel, and original surface is not had particular requirement, and easily application can coldly be coated with heat and is coated with.Application can be carried out on production line, does not change former steel rolling process, can carry out continuously.Processing unit is simple and reliable, and technological operation is stable, take up an area of little, a less investment.
2. the coating clinging power is strong, and intensity height own can anti-1500 ℃ of high temperature, and persistence is long, does not come off and can effectively protect in burning steel, prevents oxidization burning loss and takes off charcoal, is easy to thoroughly peel off removal after burning steel, and oxidation-protective effect is significantly stablized.
3. coating material is easily obtained, and it is formulated to take from several natural mineral and machining object thereof.(about 0.5 yuan of every kg) with low cost do not contain any organic substance, and toxicological harmless is pollution-free, does not burn, and is safe in utilization; Steel there are not chemical reaction and any infiltration, not attack metal matrix.Steel microstructure and performance are had no adverse effects.
4. reduce metal loss amount 5%, produce 8000000 tons of steel mills per year, can create hundred million yuan of benefits; Special steel surface qualification rate can bring up to 90~95% by 30~50%.Anshan iron and steel plant only with regard to special steel, can be created economic benefit and reach 1,000 ten thousand yuan.Also extend to other Metallurgical Factories.