CN107179169A - A kind of nuclear power station check valve action test set and test method - Google Patents
A kind of nuclear power station check valve action test set and test method Download PDFInfo
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Abstract
本发明提供一种核电站逆止阀试验装置,用于安全注入管线逆止阀密封性试验,包括上游管线、下游管线,高压引入组件及压力检测件。另一方面,本发明还提供一种核电站逆止阀试验方法,通过高压引入组件将一回路余热排出系统的压力引入逆止阀管线,从而达到无需启动低压安注泵即可实现逆止阀管线引压的目的,极大降低试验风险;同时利用压力检测件代替传统仪表,且采用高压仪表软管连接压力表,压力表安装位置更灵活,从而提高仪表可读性,降低读数误差。
The invention provides a test device for a check valve of a nuclear power plant, which is used for the sealing performance test of a check valve of a safety injection pipeline, including an upstream pipeline, a downstream pipeline, a high-pressure introduction component and a pressure detection piece. On the other hand, the present invention also provides a nuclear power plant check valve test method, which introduces the pressure of the waste heat discharge system of the primary circuit into the check valve pipeline through the high-pressure introduction component, so that the check valve pipeline can be realized without starting the low-pressure safety injection pump. The purpose of pressure induction is to greatly reduce the risk of the test; at the same time, the pressure detection part is used to replace the traditional instrument, and the high-pressure instrument hose is used to connect the pressure gauge. The installation position of the pressure gauge is more flexible, thereby improving the readability of the instrument and reducing the reading error.
Description
技术领域technical field
本发明涉及压水堆核电站安全注入管线逆止阀密封性试验技术领域,尤其涉及一种应用于压水堆核电站安全注入管线逆止阀密封性试验的试验装置以及试验方法。The invention relates to the technical field of sealing performance test of a check valve of a safety injection pipeline of a pressurized water reactor nuclear power plant, in particular to a test device and a test method applied to a test of the tightness of a check valve of a safety injection pipeline of a pressurized water reactor nuclear power plant.
背景技术Background technique
安全注入系统(简称为RIS)和反应堆冷却系统(又称一回路,简称为RCP)是核岛关键系统,当核电站内反应堆冷却系统出现故障时,容易导致反应堆不能冷却而失去控制,此时由安全注入系统进行补救,保证核电站反应堆的安全运行。Safety injection system (referred to as RIS) and reactor cooling system (also known as primary circuit, referred to as RCP) are the key systems of the nuclear island. Safety injection system for remediation to ensure the safe operation of nuclear power plant reactors.
核电站安全注入管线在设计上设置了一系列的逆止阀以形成一回路的隔离边界,且为了达到冗余的目的,每条安注管线都分别在RIS系统以及RCP系统内又设置了一道逆止阀。安注管线逆止阀的良好密封性是维持一回路压力边界完整的重要保障,安注线的逆止阀密封性能就显得尤为重要,因此需要执行一系列试验来验证其密封性。The safety injection pipeline of nuclear power plant is designed with a series of non-return valves to form the isolation boundary of the primary circuit. stop valve. The good sealing of the check valve of the safety injection pipeline is an important guarantee for maintaining the integrity of the pressure boundary of the primary circuit. The sealing performance of the check valve of the safety injection line is particularly important, so a series of tests need to be performed to verify its tightness.
目前,针对逆止阀密封性试验,需要通过启动低压安注泵人为制造压力并将压力引入逆止阀管线,然后通过逆止阀上游泄压后隔离观察上游管线压升情况来判断逆止阀的密封性。其中,需要提前在压力监视管线上焊接临时管线,再通过临时管线连接一块临时压力表用于检测压力变化。At present, for the check valve sealing test, it is necessary to artificially create pressure by starting the low-pressure safety injection pump and introduce the pressure into the check valve pipeline, and then isolate and observe the pressure rise of the upstream pipeline after the upstream pressure relief of the check valve to judge the check valve of tightness. Among them, it is necessary to weld a temporary pipeline on the pressure monitoring pipeline in advance, and then connect a temporary pressure gauge through the temporary pipeline to detect pressure changes.
由于试验过程需要人为启动低压安注泵,不仅增加了工作人员的工作量和工期,也增加了试验期间的跑水、设备损坏、人身伤害等风险。整个试验过程也需要提前在压力检测位置安装大量的高精度仪表,不仅安装与拆除工作量大,长时间安装于现场也增加了仪表损坏的几率,造成试验成本上升。再加上受制于现场安装条件的限制,仪表的安装位置并不十分便于读数,造成仪表读数误差较大。Since the test process needs to manually start the low-pressure safety injection pump, it not only increases the workload and construction period of the staff, but also increases the risks of running water, equipment damage, and personal injury during the test. The entire test process also requires the installation of a large number of high-precision instruments at the pressure detection position in advance. Not only is the installation and removal workload heavy, but the long-term installation on site also increases the probability of instrument damage, resulting in increased test costs. In addition, due to the limitation of on-site installation conditions, the installation position of the meter is not very convenient for reading, resulting in a large error in the reading of the meter.
发明内容Contents of the invention
本发明所要解决的技术问题是:针对现有技术中,逆止阀密封性试验需人为启动低压安注泵,增加了试验期间的设备损坏、人身伤害等风险以及现场需安装大量的高精度仪表导致试验成本上升等问题,提供了一种无需启动低压安注泵,试验效率更高、成本更加低廉的的核电站安全注入管线逆止阀试验装置以及试验方法。The technical problem to be solved by the present invention is: in view of the prior art, the low-pressure safety injection pump needs to be artificially activated for the check valve sealing test, which increases the risk of equipment damage and personal injury during the test, and a large number of high-precision instruments need to be installed on site A test device and a test method for a check valve of a safety injection pipeline of a nuclear power plant with higher test efficiency and lower cost without starting a low-pressure safety injection pump are provided to solve problems such as an increase in test cost.
本发明就上述技术问题而提出的技术方案如下:一方面,提供一种核电站逆止阀试验装置,包括:The technical scheme proposed by the present invention with respect to the above technical problems is as follows: on the one hand, a nuclear power plant check valve test device is provided, comprising:
上游管线,用于连接安全注入系统;Upstream pipeline for connection to the safety injection system;
下游管线,用于连接反应堆冷却剂系统;Downstream piping for connection to the reactor coolant system;
第一逆止阀,连接在上游管线和下游管线之间,还包括:A first check valve, connected between the upstream line and the downstream line, further comprising:
高压引入组件,连接在一回路的余热排出系统和所述第一逆止阀的下游管线之间,用于将一回路的余热排出系统的压力从高压引入并将所述高压降低至所述第一逆止阀的试验压力并输送至所述第一逆止阀下游管线上;The high-pressure introduction component is connected between the waste heat discharge system of the primary circuit and the pipeline downstream of the first check valve, and is used to introduce the pressure of the waste heat discharge system of the primary circuit from high pressure and reduce the high pressure to the first check valve. The test pressure of a check valve is delivered to the pipeline downstream of the first check valve;
压力检测件,连接在所述第一逆止阀的下游管线或上游管线上,用于检测所述第一逆止阀的试验压力以及在所述第一逆止阀密封性试验过程中检测所述第一逆止阀下游管线或上游管线的压力变化。A pressure detection part, connected to the downstream pipeline or upstream pipeline of the first check valve, used to detect the test pressure of the first check valve and detect the pressure of the first check valve during the sealing test. The pressure change of the pipeline downstream or upstream of the first check valve.
其中,引入高压的条件为:在对所述第一逆止阀进行密封性试验前,分别切断上游管线与安全注入系统和下游管线与反应堆冷却剂系统的连接。Wherein, the condition for introducing high pressure is: before performing the sealing test on the first check valve, the connection between the upstream pipeline and the safety injection system and the connection between the downstream pipeline and the reactor coolant system are respectively cut off.
其中,所述高压引入组件包括高压软管和所述高压软管两端分别连接的第一阀门组件和第二阀门组件;Wherein, the high-pressure introduction assembly includes a high-pressure hose and a first valve assembly and a second valve assembly respectively connected at both ends of the high-pressure hose;
所述高压引入组件一端通过第一阀门组件连接所述一回路余热排出系统主管线上,另一端通过第二阀门组件连接至所述第一逆止阀的下游管线上,所述第二阀门组件用于将所述高压下泄至所述第一逆止阀的试验压力并引入至所述第一逆止阀的下游管线;One end of the high-pressure introduction component is connected to the main line of the primary circuit waste heat discharge system through the first valve component, and the other end is connected to the downstream pipeline of the first check valve through the second valve component. The second valve component for venting said high pressure to a test pressure of said first check valve and into a pipeline downstream of said first check valve;
其中,所述压力检测件包括:Wherein, the pressure detection part includes:
压力检测母头组件,连接所述第一逆止阀的上游管线上;A pressure detection female head assembly, connected to the upstream pipeline of the first check valve;
压力检测子头组件,与所述母头组件可插拔式连接,用于检测所述第一逆止阀的试验压力以及在所述第一逆止阀密封性试验过程中检测所述第一逆止阀上游管线的压力变化情况,若检测的实际压力大于所述试验压力,上游压力增加时,判断逆止阀有泄漏。A pressure detection sub-head assembly, which is pluggably connected to the female head assembly, and is used to detect the test pressure of the first check valve and to detect the first check valve during the sealing test of the first check valve. If the actual pressure detected is greater than the test pressure and the upstream pressure increases, it is judged that the check valve is leaking.
其中,所述压力检测件包括:Wherein, the pressure detection part includes:
压力检测母头组件,连接所述第一逆止阀的下游管线上;A pressure detection female head assembly, connected to the downstream pipeline of the first check valve;
压力检测子头组件,与所述母头组件可插拔式连接,用于检测所述第一逆止阀的试验压力以及在所述第一逆止阀密封性试验过程中检测所述第一逆止阀下游管线的压力变化情况,若检测的实际压力小于所述试验压力,下游压力降低时,判断逆止阀有泄漏。A pressure detection sub-head assembly, which is pluggably connected to the female head assembly, and is used to detect the test pressure of the first check valve and to detect the first check valve during the sealing test of the first check valve. The pressure change of the pipeline downstream of the check valve, if the actual detected pressure is lower than the test pressure and the downstream pressure decreases, it is judged that the check valve has leakage.
其中,所述高压软管的另一端还连接有压力检测件,所述压力检测件通过第二阀门组件连接至第一逆止阀和第三逆止阀的下游管线上,所述压力检测件通过第三阀门组件连接至第二逆止阀和第四逆止阀的下游管线上。Wherein, the other end of the high-pressure hose is also connected with a pressure detection piece, and the pressure detection piece is connected to the downstream pipeline of the first check valve and the third check valve through the second valve assembly, and the pressure detection piece It is connected to the downstream pipeline of the second check valve and the fourth check valve through the third valve assembly.
其中,所述压力检测件母头组件包括:Wherein, the female head assembly of the pressure detection piece includes:
连接母头,所述连接母头的一端连接法兰,所述法兰连接第五阀门,所述第五阀门连接上游管线或下游管线,用于打开或关闭管线压力;A female connection, one end of the female connection is connected to a flange, and the flange is connected to a fifth valve, and the fifth valve is connected to an upstream pipeline or a downstream pipeline for opening or closing pipeline pressure;
所述压力检测子头组件包括:The pressure detection sub-head assembly includes:
连接子头,所述连接子头的一端可活动地与所述连接母头的另一端连接;A connecting subhead, one end of the connecting subhead is movably connected to the other end of the connecting female head;
所述连接子头的另一端通过第一接头与压力表连接,所述压力表用于检测所述实际压力。The other end of the connection subhead is connected to a pressure gauge through a first joint, and the pressure gauge is used to detect the actual pressure.
其中,所述连接子头的另一端还连接有第二接头,所述第二接头用于连接手动截止阀,所述手动截止阀与疏水排气管连接用于控制管线泄压;Wherein, the other end of the connecting sub-head is also connected with a second joint, and the second joint is used for connecting a manual shut-off valve, and the manual shut-off valve is connected with a drain exhaust pipe for controlling pipeline pressure relief;
所述第一接头包括第一母头连接件和与第一母头连接件可拔插连接的第一子头连接件;The first connector includes a first female connector and a first sub connector detachably connected to the first female connector;
所述第二接头包括第二母头连接件和与第二母头连接件可拔插连接的第二子头连接件;The second connector includes a second female connector and a second sub connector detachably connected to the second female connector;
所述连接母头在空置状态下自动关闭;The connecting female head is automatically closed when it is empty;
所述压力表与所述第一接头通过仪表高压软管进行连接,用于将所述压力表安置于易于读数的位置。The pressure gauge is connected to the first connector through an instrument high-pressure hose, which is used to place the pressure gauge at a position easy to read.
其中,所述高压软管的另一端分为第一支路和第二支路,所述第一支路的另一端连接第二阀门组件,所述第二阀门组件的另一端连接至所述第一逆止阀的下游管线上;所述第二支路的另一端连接第三阀门组件,所述第三阀门组件的另一端连接至第二逆止阀和第四逆止阀的下游管线上。Wherein, the other end of the high-pressure hose is divided into a first branch and a second branch, the other end of the first branch is connected to a second valve assembly, and the other end of the second valve assembly is connected to the On the pipeline downstream of the first check valve; the other end of the second branch is connected to the third valve assembly, and the other end of the third valve assembly is connected to the downstream pipeline of the second check valve and the fourth check valve superior.
其中,所述高压软管采用高压软管黑胶管,用于临时引压;所述高压软管与第一阀门组件、与第二阀门组件以及第三阀门组件之间均采用相同结构的活结螺纹接头连接;所述活结螺纹接头内部设有高压垫片,所述高压垫片用于在压紧后起到密封作用。Wherein, the high-pressure hose adopts a high-pressure hose black rubber hose for temporary pressure introduction; the high-pressure hose and the first valve assembly, the second valve assembly, and the third valve assembly all adopt slipknot threads of the same structure joint connection; the slipknot threaded joint is provided with a high-pressure gasket inside, and the high-pressure gasket is used for sealing after compression.
其中,所述第一阀门组件包括法兰和与法兰连接的第一阀门,所述第一阀门用作打开或关闭管线;Wherein, the first valve assembly includes a flange and a first valve connected to the flange, and the first valve is used to open or close the pipeline;
所述第二阀门组件包括:法兰,与所述法兰连接的第二阀门,与所述第二阀门连接的第三阀门,以及连接在所述第二阀门与第三阀门中间的第四阀门;The second valve assembly includes: a flange, a second valve connected to the flange, a third valve connected to the second valve, and a fourth valve connected between the second valve and the third valve. valve;
所述第二阀门和第三阀门均用作打开或关闭管线,所述第四阀门用于控制管线泄压,将所述引入高压降至所述第一逆止阀所需的试验压力。Both the second valve and the third valve are used to open or close the pipeline, and the fourth valve is used to control pipeline pressure relief to reduce the introduced high pressure to the test pressure required by the first check valve.
另一方面,提供一种核电站逆止阀试验方法,用于核电站安全注入管线逆止阀密封性试验,包括如下步骤:On the other hand, a test method for a check valve of a nuclear power plant is provided, which is used for a test of the tightness of a check valve of a safety injection pipeline of a nuclear power plant, comprising the following steps:
S1:下泄核电站一回路余热排出系统的高压至试验压力并引入至逆止阀的下游管线上;S1: Drain the high pressure of the primary circuit waste heat discharge system of the nuclear power plant to the test pressure and introduce it to the downstream pipeline of the check valve;
S2:通过可移动连接的压力检测件检测所述第一逆止阀的下游管线或上游管线的试验压力;S2: Detect the test pressure of the downstream pipeline or upstream pipeline of the first check valve through a movably connected pressure detection member;
S3:检测试验过程中所述第一逆止阀上游或下游管线的压力变化,根据压力变化状态判断所述第一逆止阀是否泄漏,若下游管线检测的实际压力小于所述试验压力,下游压力降低,或上游管线检测的实际压力大于所述试验压力,上游压力增加,判断第一逆止阀有泄漏。S3: Detect the pressure change of the upstream or downstream pipeline of the first check valve during the test, judge whether the first check valve leaks according to the pressure change state, if the actual pressure detected by the downstream pipeline is less than the test pressure, the downstream If the pressure drops, or the actual pressure detected by the upstream pipeline is greater than the test pressure, and the upstream pressure increases, it is judged that the first check valve is leaking.
其中,所述压力检测件用于检测所述第一逆止阀、第二逆止阀、第三逆止阀以及第四逆止阀的下游管线压力变化,若检测的实际压力小于所述试验压力,下游压力降低,判断所述第一逆止阀、第二逆止阀、第三逆止阀以及第四逆止阀中一个或多个逆止阀有泄露。Wherein, the pressure detection part is used to detect the pressure change of the downstream pipeline of the first check valve, the second check valve, the third check valve and the fourth check valve, if the detected actual pressure is less than the test pressure, the downstream pressure decreases, and it is judged that one or more of the first check valve, the second check valve, the third check valve and the fourth check valve have leaks.
本发明提供的一种核电站逆止阀试验装置及试验方法具有如下的技术效果:A nuclear power plant check valve test device and test method provided by the present invention have the following technical effects:
通过高压引入组件实现逆止阀管线的引压工作,从而无需启动低压安注泵,提高试验效率,同时也降低了低压安注泵启动时存在的设备损坏以及人身伤害等多重风险;通过压力检测件检测管线压力,实现一头多用,极大的降低了试验成本投入;且通过高压软管连接压力表,压力表可安装与更有利于读数的位置,从而降低读数误差,提高试验质量。同时,本发明提供的逆止阀试验方法使试验工作更加简单,提高试验效率。The pressure induction work of the check valve pipeline is realized through the high-pressure introduction component, so that there is no need to start the low-pressure safety injection pump, which improves the test efficiency, and also reduces the multiple risks of equipment damage and personal injury when the low-pressure safety injection pump is started; through pressure detection One end can be used for multiple purposes, which greatly reduces the cost of the test; and the pressure gauge is connected to the pressure gauge through a high-pressure hose, so the pressure gauge can be installed in a position that is more conducive to reading, thereby reducing the reading error and improving the test quality. At the same time, the test method for the check valve provided by the invention makes the test work simpler and improves the test efficiency.
附图说明Description of drawings
图1为本发明提供的逆止阀试验装置连接简图;Fig. 1 is the connection diagram of the check valve test device provided by the present invention;
图2为本发明提供的活螺纹接头内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the living threaded joint provided by the present invention;
图3为本发明提供的压力检测件结构示意图;Fig. 3 is a structural schematic diagram of the pressure detection part provided by the present invention;
图4为本发明提供的高压软管引压简图。Fig. 4 is a schematic drawing of the pressure introduction of the high-pressure hose provided by the present invention.
具体实施方式detailed description
为了解决现有技术中逆止阀密封性试验需人为启动低压安注泵,增加了试验期间的设备损坏、人身伤害等风险,以及现场需安装大量的高精度仪表导致试验成本上升等问题,提供一种核电站安全注入管线逆止阀试验装置以及试验方法,其核心思想是:逆止阀试验装置通过高压引入组件引压,从而无需启动低压安注泵,提高试验效率,降低试验风险;采用压力检测件代替传统的仪表安装方法,实现一头多用,极大降低试验成本投入,且通过高压软管连接压力表,压力表可安装与更有利于读数的位置,从而降低读数误差。同时,本发明提供的逆止阀试验方法使试验工作更加简单,提高试验效率。In order to solve the problems in the prior art that the low-pressure safety injection pump needs to be started artificially in the check valve sealing test, which increases the risks of equipment damage and personal injury during the test, and the need to install a large number of high-precision instruments on site leads to the increase in test costs, etc., we provide A nuclear power plant safety injection pipeline check valve test device and test method, the core idea of which is: the check valve test device introduces pressure through high-pressure components, thereby eliminating the need to start a low-pressure safety injection pump, improving test efficiency and reducing test risks; The test piece replaces the traditional instrument installation method, realizes multiple functions at one end, greatly reduces the test cost investment, and connects the pressure gauge through a high-pressure hose, the pressure gauge can be installed in a position that is more conducive to reading, thereby reducing reading errors. At the same time, the test method for the check valve provided by the invention makes the test work simpler and improves the test efficiency.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例一:Embodiment one:
图1为逆止阀试验装置连接简图,如图1所示,所述逆止阀试验装置包括:Fig. 1 is a schematic connection diagram of the check valve test device, as shown in Fig. 1, the check valve test device includes:
上游管线101,用于连接安全注入系统100;The upstream pipeline 101 is used to connect the safety injection system 100;
下游管线102,用于连接反应堆冷却剂系统500;a downstream pipeline 102 for connecting to the reactor coolant system 500;
第一逆止阀10,连接在上游管线101和下游管线102之间,还包括:The first check valve 10, connected between the upstream pipeline 101 and the downstream pipeline 102, also includes:
高压引入组件,连接在一回路余热排出系统700和第一逆止阀10的下游管线102之间,用于将一回路余热排出系统的压力从从高压引入并将所述高压降低至所述第一逆止阀10的试验压力并输送至所述第一逆止阀10;The high-pressure introduction component is connected between the primary circuit waste heat discharge system 700 and the downstream pipeline 102 of the first check valve 10, and is used to introduce the pressure of the primary circuit waste heat discharge system from high pressure and reduce the high pressure to the first The test pressure of a check valve 10 is delivered to said first check valve 10;
压力检测件130,连接在所述第一逆止阀10的上游管线101或下游管线102上,用于检测所述第一逆止阀10的试验压力以及在所述第一逆止阀10密封性试验过程中检测上游管线101或下游管线102的压力变化。The pressure detecting member 130 is connected to the upstream pipeline 101 or the downstream pipeline 102 of the first check valve 10, and is used to detect the test pressure of the first check valve 10 and seal the first check valve 10. During the test, the pressure change of the upstream pipeline 101 or the downstream pipeline 102 is detected.
本实施例一中的将压力检测件130安装在下游管线102上。In the first embodiment, the pressure detecting element 130 is installed on the downstream pipeline 102 .
所述高压引入组件包括高压软管600和所述高压软管600两端分别连接的第一阀门组件610和第二阀门组件620;The high-pressure introduction assembly includes a high-pressure hose 600 and a first valve assembly 610 and a second valve assembly 620 respectively connected to both ends of the high-pressure hose 600;
所述高压引入组件一端通过第二阀门组件620连接第一逆止阀10的下游管线102,另一端通过第一阀门组件610连接在一回路的余热排出系统700的主管线611上。One end of the high-pressure introduction assembly is connected to the downstream pipeline 102 of the first check valve 10 through the second valve assembly 620 , and the other end is connected to the main line 611 of the waste heat removal system 700 of the primary circuit through the first valve assembly 610 .
所述第一阀门组件610包括第一阀门610a和法兰610b。所述第一阀门610a一端连接主管线611,另一端连接法兰610b,试验过程中通过打开第一阀门610a将一回路排出系统700的高压引入,即可实现引压操作。所述法兰610b的另一端通过活螺纹接头800连接高压软管600。The first valve assembly 610 includes a first valve 610a and a flange 610b. One end of the first valve 610a is connected to the main line 611, and the other end is connected to the flange 610b. During the test, the first valve 610a is opened to introduce high pressure from the primary circuit discharge system 700 to realize the pressure induction operation. The other end of the flange 610 b is connected to the high-pressure hose 600 through a live threaded joint 800 .
所述第二阀门组件620包括:法兰620a,与所述法兰620a连接的第二阀门620b,与所述第二阀门620b连接的第三阀门620c,以及连接在所述第二阀门620b和第三阀门620c中间的第四阀门620d;The second valve assembly 620 includes: a flange 620a, a second valve 620b connected to the flange 620a, a third valve 620c connected to the second valve 620b, and a third valve 620c connected to the second valve 620b and a fourth valve 620d intermediate the third valve 620c;
所述第二阀门620b、第三阀门620c均用于打开或关闭管线,所述第四阀门620d用于控制管线泄压,将所述引入高压降至所述第一逆止阀10所需的试验压力。Both the second valve 620b and the third valve 620c are used to open or close the pipeline, and the fourth valve 620d is used to control the pressure relief of the pipeline, reducing the introduced high pressure to the required level of the first check valve 10. test pressure.
所述高压软管600采用高压软管黑胶管,起到临时引压管线的作用,其最高承受压力为250bar。所述高压软管600与第一阀门组件610以及第二阀门组件620之间均采用相同结构的活结螺纹接头800连接。The high-pressure hose 600 adopts a high-pressure hose black rubber hose, which acts as a temporary pressure introduction pipeline, and its maximum withstand pressure is 250 bar. The high-pressure hose 600 is connected to the first valve assembly 610 and the second valve assembly 620 by a slip-knot threaded joint 800 of the same structure.
进一步地,如图2所示,所述高压软管600和第二阀门组件620通过活结螺纹接头800连接,所述活结螺纹接头800内部设有高压垫片801,所述高压垫片801用于在压紧后起到密封作用。Further, as shown in FIG. 2, the high-pressure hose 600 and the second valve assembly 620 are connected through a slip joint 800, and a high-pressure gasket 801 is provided inside the slip joint 800, and the high-pressure gasket 801 is used for Play a sealing role after pressing.
进一步地,如图3所示,所述压力检测件130包括:Further, as shown in FIG. 3 , the pressure detection member 130 includes:
压力检测母头组件131,连接所述第一逆止阀10的上游管线101或下游管线102上;A pressure detection female head assembly 131, connected to the upstream pipeline 101 or the downstream pipeline 102 of the first check valve 10;
压力检测子头组件132,与所述母头组件131可插拔式连接。The pressure detection sub-head assembly 132 is pluggably connected with the female head assembly 131.
所述压力检测母头组件131包括:The pressure detection female head assembly 131 includes:
连接母头135a,所述连接母头135a的一端连接法兰140,所述法兰140连接第五阀门141,所述第五阀门141连接上游管线101或下游管线102,用于打开或关闭管线。Connect the female head 135a, one end of the connecting female head 135a is connected to the flange 140, and the flange 140 is connected to the fifth valve 141, and the fifth valve 141 is connected to the upstream pipeline 101 or the downstream pipeline 102 for opening or closing the pipeline .
所述压力检测母头组件131可通过第一法兰盘140a与第二法兰盘140b的螺纹连接提前安装于现场。在空置状态下,所述连接母头135a自动关闭,同时将第五阀门141关闭,通过两道隔离阀加强空置状态下上游管线101或者下游管线102的密封性。The pressure detection female head assembly 131 can be installed on site in advance through the threaded connection between the first flange 140a and the second flange 140b. In the vacant state, the connecting female head 135a is automatically closed, and at the same time the fifth valve 141 is closed, and the sealing performance of the upstream pipeline 101 or the downstream pipeline 102 in the vacant state is enhanced through two isolation valves.
所述压力检测子头组件132包括:The pressure detection sub-head assembly 132 includes:
连接子头135b,所述连接子头135b的一端可活动地与所述连接母头135a的另一端相连;所述连接子头135b的另一端用于通过第一接头137与压力表138连接,所述压力表138用于检测所述实际压力。Connecting sub-head 135b, one end of the connecting sub-head 135b is movably connected to the other end of the connecting female head 135a; the other end of the connecting sub-head 135b is used to connect with the pressure gauge 138 through the first joint 137, The pressure gauge 138 is used to detect the actual pressure.
所述连接子头135b的另一端还连接有第二接头136,所述第二接头136用于连接手动截止阀139,所述手动截止阀139与疏水排气管133连接用于控制管线泄压;The other end of the connection sub-head 135b is also connected to a second joint 136, the second joint 136 is used to connect a manual shut-off valve 139, and the manual shut-off valve 139 is connected to the drain pipe 133 for controlling pipeline pressure relief ;
所述第一接头137包括第一母头连接件137a和与第一母头连接件137a可拔插连接的第一子头连接件137a;所述第二接头136包括第二母头连接件137a和与第二母头连接件137a可拔插连接的第二子头连接件137b。The first connector 137 includes a first female connector 137a and a first sub connector 137a that is pluggably connected to the first female connector 137a; the second connector 136 includes a second female connector 137a and the second sub-head connector 137b that is pluggably connected to the second female connector 137a.
所述压力表138与所述第一接头137通过仪表高压软管134进行连接,用于将所述压力表138安置于易于读数的位置,且灵活性极高,从而降低读数误差,提高试验质量。The pressure gauge 138 is connected to the first joint 137 through the instrument high-pressure hose 134, which is used to place the pressure gauge 138 at a position that is easy to read, and has high flexibility, thereby reducing reading errors and improving test quality .
需要说明的是,当所述压力检测件130连接在所述第一逆止阀10的上游管线101时,所述压力检测件130用于检测所述第一逆止阀10的试验压力以及在所述第一逆止阀10密封性试验过程中检测所述第一逆止阀上游管线101的压力变化情况,若检测的实际压力大于所述试验压力,上游压力增加时,判断所述第一逆止阀10有泄漏;It should be noted that when the pressure detection part 130 is connected to the upstream pipeline 101 of the first check valve 10, the pressure detection part 130 is used to detect the test pressure of the first check valve 10 and the During the sealing test of the first check valve 10, the pressure change of the upstream pipeline 101 of the first check valve is detected. If the detected actual pressure is greater than the test pressure and the upstream pressure increases, it is judged that the first Check valve 10 leaks;
当所述压力检测件130连接在所述第一逆止阀10的下游管线102时,所述压力检测件130用于检测所述第一逆止阀10的试验压力以及在所述第一逆止阀10密封性试验过程中检测所述第一逆止阀下游管线102的压力变化情况,若检测的实际压力小于所述试验压力,下游压力降低时,判断所述第一逆止阀逆止阀有泄漏。When the pressure detection part 130 is connected to the downstream pipeline 102 of the first check valve 10, the pressure detection part 130 is used to detect the test pressure of the first check valve 10 and the Detect the pressure change of the pipeline 102 downstream of the first check valve during the sealing test of the check valve 10. If the detected actual pressure is less than the test pressure and the downstream pressure decreases, it is judged that the first check valve is reversed. The valve is leaking.
在逆止阀试验执行过程中,试验人员可随身携带所述压力检测子头组件132,根据试验安排将压力检测子头组件132与提前安装在现场的压力检测母头组件131相连,组合成逆止阀密封性试验临时压力表装置,即可执行逆止阀试验操作,试验执行完成后将压力检测子头组件132取下可用于下一试验,实现一头多用。During the execution of the check valve test, the tester can carry the pressure detection sub-head assembly 132 with him, and connect the pressure detection sub-head assembly 132 with the pressure detection female head assembly 131 installed on site in advance according to the test arrangement to form a reverse valve assembly. The temporary pressure gauge device for the check valve tightness test can perform the check valve test operation. After the test is completed, the pressure detection sub-head assembly 132 can be taken off for the next test, so that one end can be used for multiple purposes.
进一步地,如图4所示,通过高压引入组件可同时实现多个逆止阀密封性试验的引压操作,包括:Further, as shown in Figure 4, the pressure introduction operation of multiple check valve sealing tests can be realized simultaneously through the high pressure introduction assembly, including:
第一低压安全注入系统100管线上连接有的第一逆止阀10;A first check valve 10 connected to the pipeline of the first low-pressure safety injection system 100;
第二低压安全注入系统200管线上连接有的第二逆止阀20;The second check valve 20 connected to the pipeline of the second low-pressure safety injection system 200;
第一高压安全注入系统300和第一低压安全注入系统100之间连接有的第三逆止阀30;A third check valve 30 connected between the first high-pressure safety injection system 300 and the first low-pressure safety injection system 100;
第二高压安全注入系统400和第二低压安全注入系统200之间连接有的第四逆止阀40。A fourth check valve 40 is connected between the second high-pressure safety injection system 400 and the second low-pressure safety injection system 200 .
所述高压组件的一端通过第一阀门组件610连接在一回路的余热排出系统700的主管线611上,另一端分为第一支路621和第二支路631。One end of the high-pressure component is connected to the main line 611 of the waste heat removal system 700 of the primary circuit through the first valve component 610 , and the other end is divided into a first branch 621 and a second branch 631 .
所述第一支路621通过第二阀门组件620连接至所述第一逆止阀10和第三逆止阀30的下游管线上,所述第二阀门组件620用于将所述高压下泄至所述第一逆止阀10和第三逆止阀30的试验压力并引入至所述第一逆止阀10和第三逆止阀30的下游管线上。The first branch 621 is connected to the downstream pipeline of the first check valve 10 and the third check valve 30 through the second valve assembly 620, and the second valve assembly 620 is used to release the high pressure to The test pressures of the first check valve 10 and the third check valve 30 are also introduced into the downstream pipelines of the first check valve 10 and the third check valve 30 .
所述第二支路631通过第三阀门组件630连接至所述第二逆止阀20和第四逆止阀40的下游管线,所述第三阀门组件630用于将所述高压下泄至所述第二逆止阀20和第四逆止阀40的试验压力并引入至所述第二逆止阀20和第四逆止阀40的下游管线上。The second branch 631 is connected to the downstream pipeline of the second check valve 20 and the fourth check valve 40 through a third valve assembly 630, and the third valve assembly 630 is used to release the high pressure to the The test pressures of the second check valve 20 and the fourth check valve 40 are introduced into the downstream pipelines of the second check valve 20 and the fourth check valve 40 .
所述高压软管600的另一端还连接有压力检测件144,所述压力检测件144通过第二阀门组件620连接至第一逆止阀10和第三逆止阀30的下游管线上,所述压力检测件144通过第三阀门组件630连接至第二逆止阀20和第四逆止阀40的下游管线上。The other end of the high-pressure hose 600 is also connected to a pressure detection piece 144, and the pressure detection piece 144 is connected to the downstream pipeline of the first check valve 10 and the third check valve 30 through the second valve assembly 620, so The pressure detecting element 144 is connected to the downstream pipelines of the second check valve 20 and the fourth check valve 40 through the third valve assembly 630 .
所述压力检测件144用于检测所述第一逆止阀10、第二逆止阀20、第三逆止阀30以及第四逆止阀40的下游管线压力变化,若检测的实际压力小于所述试验压力,下游压力降低,判断所述第一逆止阀10、第二逆止阀20、第三逆止阀30以及第四逆止阀40中一个或多个逆止阀有泄露。The pressure detector 144 is used to detect the change of the downstream pipeline pressure of the first check valve 10, the second check valve 20, the third check valve 30 and the fourth check valve 40, if the detected actual pressure is less than The test pressure and the downstream pressure decrease, and it is judged that one or more of the first check valve 10 , the second check valve 20 , the third check valve 30 and the fourth check valve 40 are leaking.
实施例二:Embodiment two:
本发明还提供一种核电站逆止阀试验方法,用于核电站安全注入管线逆止阀密封性试验。The invention also provides a test method for the check valve of the nuclear power plant, which is used for the test of the sealing performance of the check valve of the safety injection pipeline of the nuclear power plant.
需要说明的是,逆止阀试验可分为两种基本方法,一种是在逆止阀下游加压,上游泄压后隔离,用压力表监测上游压力上升速率;另一种是在逆止阀下游加压后隔离,上游泄压,用压力表监测下游压力下降速率。It should be noted that the check valve test can be divided into two basic methods, one is to pressurize the downstream of the check valve, isolate the upstream after pressure relief, and use a pressure gauge to monitor the rate of rise of the upstream pressure; After the downstream of the valve is pressurized, it is isolated, and the upstream is depressurized, and the downstream pressure drop rate is monitored with a pressure gauge.
结合图1所示,以下针对在第一逆止阀10下游加压,上游泄压后隔离,用所述压力检测组件130检测上游压力是否增加的密封性试验方法做详细说明,包括如下步骤:In conjunction with what is shown in Figure 1, the following is a detailed description of the sealing test method that uses the pressure detection assembly 130 to detect whether the upstream pressure increases at the downstream of the first check valve 10 for pressurization and isolation after upstream pressure relief, including the following steps:
S1:切断所述第一逆止阀10的上游管线101与第一低压安全注入系统100,下游管线102与第一反应堆冷却系统500的连接,隔离上游管线101和下游管线102。S1: Cut off the connection between the upstream pipeline 101 of the first check valve 10 and the first low-pressure safety injection system 100 , and the downstream pipeline 102 and the first reactor cooling system 500 , isolating the upstream pipeline 101 and the downstream pipeline 102 .
S2:打开所述第一阀门610a,下泄核电站一回路余热排出系统700的高压,通过高压软管600引至第二阀门组件620。所述引入高压通过所述第四阀门620d调整至第一逆止阀10的试验压力,再引入至所述第一逆止阀10的下游管线102上,引压完成后关闭第二阀门620b和第三阀门620c。S2: Open the first valve 610a, release the high pressure of the primary circuit waste heat discharge system 700 of the nuclear power plant, and lead it to the second valve assembly 620 through the high pressure hose 600 . The introduced high pressure is adjusted to the test pressure of the first check valve 10 through the fourth valve 620d, and then introduced to the downstream pipeline 102 of the first check valve 10, and the second valve 620b and the second valve 620b are closed after the introduction of pressure is completed. The third valve 620c.
S3:通过手动截止阀139将所述第一逆止阀10的上游管线101压力降至17Bar.g(此压力准则为启动低压安注泵进行引压时设定,而低压安注泵出口压力略大于17bar.g),通过设置在上游管线101的压力检测件130检测上游管线101上的压力变化。S3: Reduce the pressure of the upstream pipeline 101 of the first check valve 10 to 17 Bar.g through the manual shut-off valve 139 (this pressure criterion is set when the low-pressure safety injection pump is started to induce pressure, and the outlet pressure of the low-pressure safety injection pump Slightly greater than 17 bar.g), the pressure change on the upstream pipeline 101 is detected by the pressure detecting element 130 arranged on the upstream pipeline 101.
S4:根据压力变化状态判断是否所述第一逆止阀10泄漏,若检测的实际压力大于所述试验压力,上游管线101压力增加,判断所述第一逆止阀10有泄漏。S4: Judging whether the first check valve 10 leaks according to the pressure change state, if the detected actual pressure is greater than the test pressure, the pressure of the upstream pipeline 101 increases, and it is judged that the first check valve 10 has leakage.
进一步地,结合图4所示,以下针对通过高压引入组件同时实现多个逆止阀密封性试验的引压操作,用所述压力检测组件144检测下游压力是否下降的密封性试验方法做详细说明,包括如下步骤:Further, in conjunction with FIG. 4 , the following describes in detail the sealing test method of using the pressure detection component 144 to detect whether the downstream pressure has dropped, through the high-pressure introduction component to realize the pressure introduction operation of the sealing test of multiple check valves at the same time. , including the following steps:
S1:隔离所述第一逆止阀10、第二逆止阀20、第三逆止阀30以及第四逆止阀40各自的上游管线和下游管线;S1: Isolate the respective upstream and downstream pipelines of the first check valve 10 , the second check valve 20 , the third check valve 30 and the fourth check valve 40 ;
S2:打开所述第一阀门610a,下泄核电站一回路余热排出系统700的高压,通过高压软管第一支路621引至第二阀门组件620,所述高压通过第四阀门620d将引入高压调整至所述第一逆止阀10和第三逆止阀30的试验压力,再引入至所述第一逆止阀10和第三逆止阀30的下游管线上;S2: Open the first valve 610a, release the high pressure of the primary circuit waste heat discharge system 700 of the nuclear power plant, lead it to the second valve assembly 620 through the first branch 621 of the high pressure hose, and introduce the high pressure through the fourth valve 620d to adjust the high pressure The test pressure to the first check valve 10 and the third check valve 30 is then introduced to the downstream pipeline of the first check valve 10 and the third check valve 30;
通过高压软管第二支路631引至第三阀门组件630,所述高压通过第六阀门630d将引入高压调整至所述第二逆止阀20和第四逆止阀40的试验压力,再引入至所述第二逆止阀10和第四逆止阀40的下游管线上;Lead to the third valve assembly 630 through the second branch 631 of the high-pressure hose, the high pressure is adjusted to the test pressure of the second check valve 20 and the fourth check valve 40 through the sixth valve 630d, and then Introduced into the downstream pipeline of the second check valve 10 and the fourth check valve 40;
引压完成后关闭第一阀门610a将所述第一至第四逆止阀下游管线隔离。After the pressure induction is completed, the first valve 610a is closed to isolate the pipelines downstream of the first to fourth check valves.
S3:将所述第一至第四逆止阀的上游管线压力泄掉,通过压力检测组件140检测所述第一至第四逆止阀下游管线上的压力变化。S3: Release the upstream pipeline pressure of the first to fourth check valves, and detect pressure changes on the downstream pipelines of the first to fourth check valves through the pressure detection component 140 .
S4:根据压力变化状态判断是否泄漏,若检测的实际压力小于所述试验压力,下游管线压力降低,判断所述第一至第四逆止阀中一个或多个逆止阀有泄漏。S4: Judging whether there is leakage according to the pressure change state, if the detected actual pressure is less than the test pressure, the downstream pipeline pressure decreases, and it is judged that one or more of the first to fourth check valves has leakage.
可以理解的是,若所述压力检测件144在所述第一至第四逆止阀的下游管线上未检测到压力变化,下游管线压力保持稳定,判断所述第一至第四逆止阀密封性试验全都合格,可以节省大量的试验时间;若所述压力检测件144在所述第一至第四逆止阀的下游管线上检测到压力变化,下游管线压力降低,只能判断所述第一至第四逆止阀中一个或多个逆止阀有泄漏,具体是哪一个逆止阀有泄露,需要安排进一步的密封性试验进行确认。It can be understood that if the pressure detecting member 144 detects no pressure change on the downstream pipelines of the first to fourth check valves, and the downstream pipeline pressure remains stable, it is determined that the first to fourth check valves The sealing test is all qualified, which can save a lot of test time; if the pressure detection part 144 detects pressure changes on the downstream pipelines of the first to fourth check valves, and the downstream pipeline pressure decreases, it can only be judged that the One or more check valves among the first to fourth check valves are leaking, and it is necessary to arrange further sealing tests to confirm which check valve is leaking.
综上所述,本发明提供了一种核电站逆止阀试验装置以及试验方法,通过高压软管实现引压操作,从而无需启动低压安注泵,提高了试验效率,也极大降低了低压安注泵启动时存在的设备损坏以及人身伤害等多重风险;采用压力检测件检测逆止阀试验过程的管线压力,实现一头多用,极大降低了试验成本投入,且通过高压软管连接压力表,压力表可安装与更有利于读数的位置,灵活性极高,从而降低读数误差;同时,本发明提供的逆止阀试验方法使试验工作更加简单,极大提高了试验效率。To sum up, the present invention provides a nuclear power plant check valve test device and test method. The pressure induction operation is realized through the high-pressure hose, so that there is no need to start the low-pressure safety injection pump, which improves the test efficiency and greatly reduces the low-pressure safety injection pump. There are multiple risks such as equipment damage and personal injury when the injection pump is started; the pressure detection device is used to detect the pipeline pressure during the check valve test process, realizing multiple functions at one end, which greatly reduces the test cost investment, and the pressure gauge is connected through a high-pressure hose. The pressure gauge can be installed in a position that is more favorable for reading, and the flexibility is extremely high, thereby reducing the reading error; meanwhile, the test method for the check valve provided by the invention makes the test work simpler and greatly improves the test efficiency.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的权利要求范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of the claims of the present invention.
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