CN107175927A - One kind two circulates substep stamp digital inkjet printing machine and printing method - Google Patents
One kind two circulates substep stamp digital inkjet printing machine and printing method Download PDFInfo
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- CN107175927A CN107175927A CN201710431033.5A CN201710431033A CN107175927A CN 107175927 A CN107175927 A CN 107175927A CN 201710431033 A CN201710431033 A CN 201710431033A CN 107175927 A CN107175927 A CN 107175927A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/54—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements
- B41J3/543—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements with multiple inkjet print heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
- B41J25/304—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4078—Printing on textile
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/30—Ink jet printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2202/00—Embodiments of or processes related to ink-jet or thermal heads
- B41J2202/01—Embodiments of or processes related to ink-jet heads
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Ink Jet (AREA)
Abstract
一种两循环分步印花数字喷墨印花机与印花方法,包括内、外支撑系统,在外支撑系统上设置有机头组件,机头组件包括前、后机头组件连接横杆,前、后机头组件连接横杆通过连接销由放置在外支撑系统上的连接杆支撑,且由电机带动沿着连接杆来回滑动,机头组件连接横杆的左右侧均伸出连接杆,且伸出部分通过左右弧形支杆贯通连接,在左右弧形支杆上设置有第一、第二组打印喷头组,打印喷头组包括喷头组连接杆和喷头组,第一、第二组打印喷头组分别通过电机带动沿着前、后机头组件连接横杆、左右支杆来回滑动。本发明通过两组喷头组在双机头连接横杆上循环滑动实现对织物的一次性图案相同的双印花,从而提高印花效率。
A two-cycle step-by-step printing digital inkjet printing machine and printing method, including inner and outer support systems, on which a head assembly is arranged, the head assembly includes front and rear head assemblies connecting cross bars, front and rear machine The connecting rod of the head assembly is supported by the connecting rod placed on the external support system through the connecting pin, and is driven by the motor to slide back and forth along the connecting rod. The left and right arc-shaped struts are connected through each other. On the left and right arc-shaped struts, there are first and second printing nozzle groups. The printing nozzle groups include the nozzle group connecting rod and the nozzle group. The first and second printing nozzle groups pass through the The motor drives to slide back and forth along the front and rear head assembly connecting cross bars and the left and right struts. In the invention, two sets of nozzle groups slide circularly on the double-head connecting cross bar to realize double printing with the same one-time pattern on the fabric, thereby improving the printing efficiency.
Description
技术领域technical field
本发明涉及到数字喷墨印花新技术领域,具体的说是一种两循环分步印花数字喷墨印花机与印花方法。The invention relates to the new technology field of digital ink-jet printing, in particular to a digital ink-jet printing machine and printing method for two-cycle step-by-step printing.
背景技术Background technique
数字喷墨印花技术是随着计算机技术不断发展而逐渐形成的一种集机械、计算机机电子信息技术为一体的高新技术产品,最早出现于20世纪90年代中期,这项技术的出现与不断完善,给纺织印染行业带来了一个全新的概念,其先进的生产原理及手段,给纺织印染带来了一个前所未有的发展机遇,被誉为21世纪纺织工业革命技术,它将逐步取代传统的印花方式成为纺织品印花的主要设备。近年来,国内外数字喷墨印花技术取得了长足的发展,其中平板式数字喷墨印花机因其可实现成衣等的个性化打印,技术不断完善,产品的种类和功能也不断完善。Digital inkjet printing technology is a high-tech product that integrates machinery, computer, electronic information technology and gradually formed with the continuous development of computer technology. It first appeared in the mid-1990s. The emergence and continuous improvement of this technology , has brought a new concept to the textile printing and dyeing industry, and its advanced production principles and methods have brought an unprecedented development opportunity to textile printing and dyeing. It is known as the textile industry revolution technology in the 21st century, and it will gradually replace traditional printing. The method has become the main equipment for textile printing. In recent years, digital inkjet printing technology at home and abroad has made great progress. Among them, the flatbed digital inkjet printing machine can realize personalized printing of garments, etc., and the technology has been continuously improved, and the types and functions of products have also been continuously improved.
对于机头固定式平板式数字喷墨印花机,客户端将文档提交到印花设备的PC主机,PC主机经过图像转化以及色彩分析软件的处理,将图像信息转化为相应的喷印控制命令并将控制命令传递给喷印控制器控制喷印。打印过程中,首先喷头组在织物宽度方向上的运动一个导程,运动过程中喷印控制器根据所得到的喷印控制命令控制喷嘴是否喷墨;其次伺服电机控制打印平板在织物长度方向上向前移动一个打印宽度,两种运动相互协调重复上述过程直至完成打印任务。相比导带式数字喷墨印花机,对于平板式数字喷墨印花设备,如何提高印花速度或者每一次打印成衣等的数量是当前面临的主要问题。For the fixed-head flatbed digital inkjet printing machine, the client submits the document to the PC host of the printing equipment, and the PC host converts the image information into corresponding printing control commands and The control command is sent to the printing controller to control the printing. During the printing process, firstly, the nozzle group moves a lead in the width direction of the fabric. During the movement, the jet printing controller controls whether the nozzles spray ink according to the obtained jet printing control command; secondly, the servo motor controls the printing plate in the direction of the fabric length. Move one printing width forward, and the two movements coordinate with each other to repeat the above process until the printing task is completed. Compared with the belt-type digital inkjet printing machine, for flat-bed digital inkjet printing equipment, how to increase the printing speed or the number of garments printed each time is the main problem currently facing.
针对此,本发明给出一种两循环分步印花数字喷墨印花机与印花方法,采用包括双机头连接横杆和多个喷头组的机头组件,在双机头连接横杆的左右侧分别设置一组喷头组,两组喷头组在双机头连接横杆上循环滑动实现对织物的一次性图案相同的双印花,从而提高印花效率。In view of this, the present invention provides a two-cycle step-by-step printing digital inkjet printing machine and printing method, which adopts a head assembly including a double head connecting cross bar and a plurality of nozzle groups, on the left and right sides of the double head connecting cross bar A set of nozzle groups are set on the side respectively, and the two groups of nozzle groups slide circularly on the double-head connecting crossbar to achieve double printing of the same pattern on the fabric at one time, thereby improving printing efficiency.
发明内容Contents of the invention
本发明所要解决的技术问题是给出一种两循环分步印花数字喷墨印花机与印花方法,通过在双机头连接横杆的左右侧分别设置一组喷头组,两组喷头组在双机头连接横杆上循环滑动实现对织物的一次性图案相同的双印花,从而提高印花效率。The technical problem to be solved by the present invention is to provide a two-cycle step-by-step printing digital inkjet printing machine and printing method. By setting up a group of nozzle groups on the left and right sides of the double head connecting cross bar, the two groups of nozzle groups are arranged on the double Circular sliding on the connecting bar of the machine head realizes double printing of the same one-time pattern on the fabric, thereby improving printing efficiency.
为了达到上述目的,本发明涉及到一种两循环分步印花数字喷墨印花机,包括外支撑系统和内支撑系统,所述外支撑系统包括外左前支撑架、外右前支撑架、外左后支撑架和外右后支撑架,在所述外左前支撑架和外左后支撑架的顶端固定连接有左连接杆,在所述外右前支撑架和外右后支撑架的顶端固定连接有右连接杆,在所述左连接杆和右连接杆的中间部位分别开有上下贯通的左滑道和右滑道,所述内支撑系统包括内左前支撑架、内右前支撑架、内左后支撑架和内右后支撑架,在所述内支撑系统上固定支撑有打印平板,所述打印平板的左前角、右前角、左后角、右后角分别由内左前支撑架、内右前支撑架、内左后支撑架和内右后支撑架支撑,在所述左连接杆和右连接杆上设置有机头组件,所述机头组件包括机头组件连接横杆,所述机头组件连接横杆包括前机头组件连接横杆和后机头组件连接横杆,在所述前机头组件连接横杆和后机头组件连接横杆的下侧面上分别开有第一滑道和第二滑道,所述第一滑道和第二滑道朝下开放,所述前机头组件连接横杆的左右两端分别连接在左连接杆和右连接杆上,在所述前机头组件连接横杆的左右两端的上侧面上分别固定连接有第一左上连接销和第一右上连接销,所述第一左上连接销和第一右上连接销的顶端分别嵌入到左连接杆的左滑道和右连接杆的右滑道,所述第一左上连接销和第一右上连接销可分别沿着左滑道和右滑道来回自由滑动,在所述后机头组件连接横杆的左右两端的上侧面上分别固定连接有第二左上连接销和第二右上连接销,所述第二左上连接销和第二右上连接销的顶端分别嵌入到左连接杆的左滑道和右连接杆的右滑道,所述第二左上连接销和第二右上连接销可分别沿着左滑道和右滑道来回自由滑动,所述第一左上连接销和第二左上连接销通过第一皮带由第一电机带动沿着左连接杆来回滑动,所述第一右上连接销和第二右上连接销通过第二皮带由第二电机带动沿着右连接杆来回滑动,所述前机头组件连接横杆的左右两端分别伸出左连接杆和右连接杆,所述后机头组件连接横杆的左右两端分别伸出左连接杆和右连接杆,在所述前机头组件连接横杆伸出左连接杆的左端和后机头组件连接横杆伸出左连接杆的左端之间固定连接有左支杆,所述左支杆为弧形结构,在所述左支杆的下侧面上开有第三滑道,所述第三滑道朝下开放,所述第三滑道的前后两端分别与第一滑道和第二滑道互通,在所述前机头组件连接横杆伸出右连接杆的右端和后机头组件连接横杆伸出右连接杆的右端之间固定连接有右支杆,所述右支杆为弧形结构,在所述右支杆的下侧面上开有第四滑道,所述第四滑道朝下开放,所述第四滑道的前后两端分别与第一滑道和第二滑道互通,在所述左支杆上设置有第一组打印喷头组,所述第一组打印喷头组包括第一打印喷头组和第二打印喷头组,在所述右支杆上设置有第二组打印喷头组,所述第二组打印喷头组包括第三打印喷头组和第四打印喷头组,所述第一打印喷头组、第二打印喷头组、第三打印喷头组、第四打印喷头组的结构相同,所述第一打印喷头组、第二打印喷头组、第三打印喷头组、第四打印喷头组包括喷头组连接杆和喷头组,所述喷头组连接杆的顶端嵌入在左支杆的第三滑道或右支杆的第四滑道内,所述喷头组连接杆的底端与喷头组连接,所述喷头组内设置有喷印控制系统,所述第一打印喷头组、第二打印喷头组的喷头组连接杆的顶端同时通过第三电机带动沿着第三滑道、第一滑道、第四滑道、第二滑道来回滑动,所述第三打印喷头组、第四打印喷头组的喷头组连接杆的顶端同时通过第四电机带动沿着第四滑道、第二滑道、第三滑道、第一滑道来回滑动。In order to achieve the above purpose, the present invention relates to a two-cycle step-by-step printing digital inkjet printing machine, which includes an outer support system and an inner support system. The outer support system includes an outer left front support frame, an outer right front support frame, and an outer left rear support frame. The support frame and the outer right rear support frame, a left connecting rod is fixedly connected to the top of the outer left front support frame and the outer left rear support frame, and a right connecting rod is fixedly connected to the top of the outer right front support frame and the outer right rear support frame. The connecting rods are respectively provided with a left slideway and a right slideway penetrating up and down in the middle of the left connecting rod and the right connecting rod. The inner support system includes an inner left front support frame, an inner right front support frame, and an inner left rear support Frame and the inner right rear support frame, on the inner support system fixedly support a printing plate, the left front corner, right front corner, left rear corner, and right rear corner of the printing plate are respectively composed of the inner left front support frame and the inner right front support frame , the inner left rear support frame and the inner right rear support frame are supported, and the machine head assembly is arranged on the left connecting rod and the right connecting rod, and the machine head assembly includes a machine head assembly connecting cross bar, and the machine head assembly connects the cross bar The bar includes a front nose assembly connecting cross bar and a rear nose assembly connecting cross bar, on the undersides of the front nose assembly connecting cross bar and the rear nose assembly connecting cross bar, a first slideway and a second slideway are opened respectively. The slideway, the first slideway and the second slideway are open downwards, the left and right ends of the connecting cross bar of the front nose assembly are respectively connected to the left connecting rod and the right connecting rod, and the front nose assembly A first upper left connecting pin and a first upper right connecting pin are respectively fixedly connected to the upper sides of the left and right ends of the connecting cross bar, and the top ends of the first upper left connecting pin and the first upper right connecting pin are respectively embedded in the left slide of the left connecting rod. track and the right slideway of the right connecting rod, the first upper left connecting pin and the first upper right connecting pin can slide freely back and forth along the left slideway and the right slideway respectively, at the left and right sides of the connecting cross bar of the rear head assembly A second upper left connecting pin and a second upper right connecting pin are respectively fixedly connected to the upper sides of the two ends, and the top ends of the second upper left connecting pin and the second upper right connecting pin are respectively embedded in the left slideway and the right connecting rod of the left connecting rod. The right slideway, the second upper left connecting pin and the second upper right connecting pin can freely slide back and forth along the left slideway and the right slideway respectively, and the first left upper connecting pin and the second left upper connecting pin pass through the first belt Driven by the first motor to slide back and forth along the left connecting rod, the first upper right connecting pin and the second upper right connecting pin are driven by the second motor to slide back and forth along the right connecting rod through the second belt, and the front head assembly is connected to The left and right ends of the cross bar stretch out the left connecting rod and the right connecting rod respectively; A left strut is fixedly connected between the left end of the rod stretching out from the left connecting rod and the left end of the rear head assembly connecting cross bar stretching out of the left connecting rod, and the left strut is an arc-shaped structure. There is a third slideway on the side, the third slideway is open downward, the front and rear ends of the third slideway communicate with the first slideway and the second slideway respectively, and the front nose assembly is connected Cross bar stretches out the right end of right connecting rod and the rear nose assembly connects cross bar to stretch out between the right end of right connecting rod and is fixedly connected with right A support rod, the right support rod is an arc-shaped structure, a fourth slideway is opened on the lower side of the right support rod, the fourth slideway is open downward, and the front and rear ends of the fourth slideway Communicating with the first slideway and the second slideway respectively, a first group of print head groups is provided on the left support rod, and the first group of print head groups includes the first print head group and the second print head group, A second group of print nozzles is provided on the right pole, the second group of print nozzles includes a third print nozzle group and a fourth print nozzle group, the first print nozzle group, the second print nozzle group , the structure of the third print nozzle group and the fourth print nozzle group is the same, the first print nozzle group, the second print nozzle group, the third print nozzle group, the fourth print nozzle group include nozzle group connecting rods and nozzle groups, The top end of the connecting rod of the nozzle group is embedded in the third slideway of the left pole or the fourth slideway of the right pole, and the bottom end of the connecting rod of the nozzle group is connected with the nozzle group. printing control system, the tops of the nozzle group connecting rods of the first printing nozzle group and the second printing nozzle group are simultaneously driven by the third motor along the third slideway, the first slideway, the fourth slideway, the second slideway slide back and forth, and the tops of the nozzle group connecting rods of the third printing nozzle group and the fourth printing nozzle group are simultaneously driven by the fourth motor along the fourth slideway, the second slideway, the third slideway, the first slideway Dao slides back and forth.
本发明还涉及到一种两循环分步印花数字喷墨印花方法,首先将需要印花的织物平铺在打印平板上,而后将所需印花的一个完整图像分解成第一子图像和第二子图像,将第一子图像分别传送给第一打印喷头组和第三打印喷头组的喷印控制系统,将第二子图像分别传送给第二打印喷头组和第四打印喷头组的喷印控制系统,根据印花完整图像的宽度选择前机头组件连接横杆和后机头组件连接横杆之间的间距设置,其中前机头组件连接横杆和后机头组件连接横杆之间的间距等于完整图像的长度,第一电机通过第一皮带带动第一左上连接销和第二左上连接销滑动、同时第二电机以完全相同的速度通过第二皮带带动第一右上连接销和第二右上连接销滑动,使得前机头组件连接横杆滑动至左连接杆、右连接杆的最前端,印花时,第三电机带动第一打印喷头组、第二打印喷头组的喷头组连接杆沿着第三滑道向第一滑道方向滑动,同时第四电机以相同的速度带动第三打印喷头组、第四打印喷头组的喷头组连接杆沿着第四滑道向第二滑道方向滑动,当第一打印喷头组、第二打印喷头组滑动至第一滑道时,同时当第三打印喷头组、第四打印喷头组滑动至第二滑道,各自的喷印控制系统控制喷头组开始喷墨,对位于正下方的织物进行印花,此时第一打印喷头组对织物的前半边完成第一个动程的一次印花,第二打印喷头组对织物的前半边完成第一个动程的二次印花,第三打印喷头组对织物的后半边完成第一个动程的一次印花,第四打印喷头组对织物的后半边完成第一个动程的二次印花,当第一打印喷头组、第二打印喷头组滑动至第四滑道时,同时当第三打印喷头组、第四打印喷头组滑动至第三滑道,各自的喷印控制系统控制喷头组停止喷墨,当第一打印喷头组、第二打印喷头组均滑动至第四滑道时,同时第三打印喷头组、第四打印喷头组也均滑动至第三滑道,此时,第一电机通过第一皮带带动第一左上连接销和第二左上连接销沿着左连接杆由前往后滑动一个动程、同时第二电机以完全相同的速度通过第二皮带带动第一右上连接销和第二右上连接销沿着右连接杆由前往后滑动一个动程,该过程中第三电机带动第一打印喷头组、第二打印喷头组的喷头组连接杆沿着第四滑道向第二滑道方向滑动,同时第四电机以相同的速度带动第三打印喷头组、第四打印喷头组的喷头组连接杆沿着第三滑道向第一滑道方向滑动,当第一左上连接销和第二左上连接销沿着左连接杆滑动一个动程后、同时第一右上连接销和第二右上连接销沿着右连接杆由前往后滑动一个动程后,第一打印喷头组正刚好滑动至第二滑道、同时第三打印喷头组正刚好滑动至第一滑道,此时各自的喷印控制系统控制喷头组开始喷墨,对位于正下方的织物进行印花,此时第一打印喷头组对织物的后半边完成第二个动程的一次印花,第二打印喷头组对织物的后半边完成第二个动程的二次印花,第三打印喷头组对织物的前半边完成第二个动程的一次印花,第四打印喷头组对织物的前半边完成第二个动程的二次印花,而后第一打印喷头组、第二打印喷头组、第三打印喷头组、第四打印喷头组均滑动至开始印花时初始位置,继续进行相同的动作,持续直至织物的前半边和后半边分别完成相同图像的印花。The present invention also relates to a two-cycle step-by-step printing digital ink-jet printing method. First, the fabric to be printed is flattened on the printing plate, and then a complete image of the required printing is decomposed into the first sub-image and the second sub-image. Image, the first sub-image is sent to the printing control system of the first print head group and the third print head group respectively, and the second sub-image is sent to the printing control system of the second print head group and the fourth print head group System, according to the width of the printed complete image, select the distance setting between the front head assembly connecting cross bar and the rear head assembly connecting cross bar, wherein the distance between the front head assembly connecting cross bar and the rear head assembly connecting cross bar Equal to the length of the complete image, the first motor drives the first upper left connecting pin and the second upper left connecting pin to slide through the first belt, while the second motor drives the first upper right connecting pin and the second upper right connecting pin through the second belt at exactly the same speed The connecting pin slides, so that the connecting bar of the front head assembly slides to the front end of the left connecting rod and the right connecting rod. When printing, the third motor drives the connecting rods of the first printing nozzle group and the second printing nozzle group along the The third slideway slides toward the first slideway, and at the same time, the fourth motor drives the connecting rods of the third print head group and the fourth print head group to slide along the fourth slideway toward the second slideway at the same speed , when the first print head group and the second print head group slide to the first slideway, and at the same time when the third print head group and the fourth print head group slide to the second slideway, the respective printing control systems control the printhead groups Start inkjet and print the fabric directly below. At this time, the first printing nozzle group completes the first stroke of printing on the first half of the fabric, and the second printing nozzle group completes the first stroke on the first half of the fabric. The second printing of the second process, the third printing nozzle group completes the first printing of the first stroke on the second half of the fabric, and the fourth printing nozzle group completes the second printing of the first stroke on the second half of the fabric. When the print head group and the second print head group slide to the fourth slide, and at the same time when the third print head group and the fourth print head group slide to the third slide, the respective printing control systems control the print head group to stop ink ejection, When the first printing nozzle group and the second printing nozzle group both slide to the fourth slideway, at the same time the third printing nozzle group and the fourth printing nozzle group also slide to the third slideway, at this time, the first motor passes through the first A belt drives the first upper left connecting pin and the second upper left connecting pin to slide forward and backward along the left connecting rod for a stroke. At the same time, the second motor drives the first upper right connecting pin and the second upper right connecting pin through the second belt at exactly the same speed. The connecting pin slides forward and backward along the right connecting rod for a stroke. During this process, the third motor drives the connecting rods of the first print head group and the second print head group to move along the fourth slideway to the second slideway. At the same time, the fourth motor drives the connecting rods of the third print head group and the fourth print head group to slide along the third slideway to the direction of the first slideway at the same speed. When the first upper left connecting pin and the second After the upper left connecting pin slides along the left connecting rod for one stroke, and at the same time, the first upper right connecting pin and the second upper right connecting pin slide forward and backward along the right connecting rod for one stroke, the first The print head group is just sliding to the second slideway, and the third print head group is just sliding to the first slideway at the same time, at this time, the respective printing control systems control the printhead group to start inkjet to print the fabric directly below , at this time, the first printing nozzle group completes the first printing of the second stroke on the second half of the fabric, the second printing nozzle group completes the second printing of the second stroke on the second half of the fabric, and the third printing nozzle group The first half of the fabric completes the first printing of the second stroke, the fourth printing nozzle group completes the second printing of the second stroke on the first half of the fabric, and then the first printing nozzle group, the second printing nozzle group, the third printing nozzle group The printing nozzle group and the fourth printing nozzle group all slide to the initial position when printing starts, and continue to perform the same action until the front half and the second half of the fabric respectively complete the printing of the same image.
本发明采用包括双机头连接横杆和多个喷头组的机头组件,在双机头连接横杆的左右侧分别设置一组喷头组,两组喷头组在双机头连接横杆上循环滑动实现对织物的一次性图案相同的双印花,从而提高印花效率。The present invention adopts a head assembly including a double-head connecting cross bar and a plurality of nozzle groups, and a group of nozzle groups are respectively arranged on the left and right sides of the double-head connecting cross bar, and two groups of nozzle groups circulate on the double-head connecting cross bar Sliding realizes double printing of the same one-time pattern on the fabric, thereby improving printing efficiency.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
具体实施方式detailed description
由图1所示,一种两循环分步印花数字喷墨印花机,包括外支撑系统和内支撑系统,外支撑系统包括外左前支撑架1、外右前支撑架2、外左后支撑架3和外右后支撑架4,在外左前支撑架和外左后支撑架的顶端固定连接有左连接杆10,在外右前支撑架和外右后支撑架的顶端固定连接有右连接杆11,在左连接杆和右连接杆的中间部位分别开有上下贯通的左滑道和右滑道,内支撑系统包括内左前支撑架5、内右前支撑架6、内左后支撑架7和内右后支撑架8,在内支撑系统上固定支撑有打印平板9,打印平板的左前角、右前角、左后角、右后角分别由内左前支撑架、内右前支撑架、内左后支撑架和内右后支撑架支撑,在左连接杆和右连接杆上设置有机头组件,机头组件包括机头组件连接横杆,机头组件连接横杆包括前机头组件连接横杆12和后机头组件连接横杆13,在前机头组件连接横杆和后机头组件连接横杆的下侧面上分别开有第一滑道和第二滑道,第一滑道和第二滑道朝下开放,前机头组件连接横杆的左右两端分别连接在左连接杆和右连接杆上,在前机头组件连接横杆的左右两端的上侧面上分别固定连接有第一左上连接销14和第一右上连接销15,第一左上连接销和第一右上连接销的顶端分别嵌入到左连接杆的左滑道和右连接杆的右滑道,第一左上连接销和第一右上连接销可分别沿着左滑道和右滑道来回自由滑动,在后机头组件连接横杆的左右两端的上侧面上分别固定连接有第二左上连接销16和第二右上连接销17,第二左上连接销和第二右上连接销的顶端分别嵌入到左连接杆的左滑道和右连接杆的右滑道,第二左上连接销和第二右上连接销可分别沿着左滑道和右滑道来回自由滑动,第一左上连接销和第二左上连接销通过第一皮带由第一电机带动沿着左连接杆来回滑动,第一右上连接销和第二右上连接销通过第二皮带由第二电机带动沿着右连接杆来回滑动,前机头组件连接横杆的左右两端分别伸出左连接杆和右连接杆,后机头组件连接横杆的左右两端分别伸出左连接杆和右连接杆,在前机头组件连接横杆伸出左连接杆的左端和后机头组件连接横杆伸出左连接杆的左端之间固定连接有左支杆18,左支杆为弧形结构,在左支杆的下侧面上开有第三滑道,第三滑道朝下开放,第三滑道的前后两端分别与第一滑道和第二滑道互通,在前机头组件连接横杆伸出右连接杆的右端和后机头组件连接横杆伸出右连接杆的右端之间固定连接有右支杆19,右支杆为弧形结构,在右支杆的下侧面上开有第四滑道,第四滑道朝下开放,第四滑道的前后两端分别与第一滑道和第二滑道互通,在左支杆上设置有第一组打印喷头组,第一组打印喷头组包括第一打印喷头组21和第二打印喷头组20,在右支杆上设置有第二组打印喷头组,第二组打印喷头组包括第三打印喷头组22和第四打印喷头组23,第一打印喷头组、第二打印喷头组、第三打印喷头组、第四打印喷头组的结构相同,第一打印喷头组、第二打印喷头组、第三打印喷头组、第四打印喷头组包括喷头组连接杆和喷头组,喷头组连接杆的顶端嵌入在左支杆的第三滑道或右支杆的第四滑道内,喷头组连接杆的底端与喷头组连接,喷头组内设置有喷印控制系统,第一打印喷头组、第二打印喷头组的喷头组连接杆的顶端同时通过第三电机带动沿着第三滑道、第一滑道、第四滑道、第二滑道来回滑动,第三打印喷头组、第四打印喷头组的喷头组连接杆的顶端同时通过第四电机带动沿着第四滑道、第二滑道、第三滑道、第一滑道来回滑动。As shown in Figure 1, a two-cycle step-by-step printing digital inkjet printing machine includes an outer support system and an inner support system. The outer support system includes an outer left front support frame 1, an outer right front support frame 2, and an outer left rear support frame 3 With the outer right rear support frame 4, the top of the outer left front support frame and the outer left rear support frame is fixedly connected with a left connecting rod 10, and the top of the outer right front support frame and the outer right rear support frame is fixedly connected with a right connecting rod 11. The middle parts of the connecting rod and the right connecting rod are respectively provided with a left slideway and a right slideway through up and down. The inner support system includes the inner left front support frame 5, the inner right front support frame 6, the inner left rear support frame 7 and the inner right rear support Frame 8 is fixedly supported on the inner support system with a printing plate 9, and the left front corner, right front corner, left rear corner, and right rear corner of the printing plate are respectively composed of an inner left front support frame, an inner right front support frame, an inner left rear support frame and an inner left rear support frame. The right rear support frame is supported, and the machine head assembly is arranged on the left connecting rod and the right connecting rod. Assembly connecting cross bar 13, on the underside of front nose assembly connecting cross bar and rear nose assembly connecting cross bar, respectively have first slideway and second slideway, first slideway and second slideway are downward Open, the left and right ends of the connecting cross bar of the front nose assembly are respectively connected on the left connecting rod and the right connecting rod, and the first upper left connecting pin 14 is respectively fixedly connected on the upper sides of the left and right ends of the connecting cross bar of the front nose assembly and the first upper right connecting pin 15, the tops of the first upper left connecting pin and the first upper right connecting pin are respectively embedded in the left slideway of the left connecting rod and the right slideway of the right connecting rod, the first upper left connecting pin and the first upper right connecting pin The pins can freely slide back and forth along the left slideway and the right slideway respectively, and are fixedly connected with a second upper left connecting pin 16 and a second upper right connecting pin 17 respectively on the upper sides of the left and right ends of the rear head assembly connecting cross bar. The tops of the two upper left connecting pins and the second upper right connecting pin are respectively embedded in the left slideway of the left connecting rod and the right slideway of the right connecting rod, and the second upper left connecting pin and the second upper right connecting pin can be moved along the left slideway and the right connecting pin respectively. The right slide slides back and forth freely, the first upper left connecting pin and the second upper left connecting pin slide back and forth along the left connecting rod driven by the first motor through the first belt, the first upper right connecting pin and the second upper right connecting pin pass through the second belt Driven by the second motor to slide back and forth along the right connecting rod, the left and right ends of the connecting cross bar of the front nose assembly extend out of the left connecting rod and the right connecting rod respectively, and the left and right ends of the connecting cross bar of the rear nose assembly extend out respectively. Connecting rod and right connecting rod, between the left end that front nose assembly connects cross bar stretches out left connecting rod and the left end that rear nose assembly connects cross bar stretches out left connecting rod is fixedly connected with left strut 18, left strut It is an arc structure, and there is a third slideway on the lower side of the left pole, the third slideway is open downward, and the front and rear ends of the third slideway communicate with the first slideway and the second slideway respectively. The front head assembly connecting cross bar stretches out the right end of the right connecting rod and the rear head assembly connecting cross bar stretches out between the right end of the right connecting rod and is fixedly connected with a right strut 19, and the right strut is an arc structure. Have the 4th slideway on the lower side of bar, the 4th slideway opens downwards, the 4th slideway The front and rear ends of the four slideways communicate with the first slideway and the second slideway respectively, and the first group of print nozzle groups is arranged on the left pole, and the first group of print nozzle groups includes the first print nozzle group 21 and the second printhead group. The print nozzle group 20 is provided with a second group of print nozzle groups on the right pole, the second group of print nozzle groups includes the third print nozzle group 22 and the fourth print nozzle group 23, the first print nozzle group, the second print nozzle group group, the third print nozzle group, and the fourth print nozzle group have the same structure, the first print nozzle group, the second print nozzle group, the third print nozzle group, the fourth print nozzle group include the nozzle group connecting rod and the nozzle group, the nozzle The top of the connecting rod of the group is embedded in the third slideway of the left pole or the fourth slideway of the right pole, the bottom end of the connecting rod of the nozzle group is connected with the nozzle group, and the nozzle group is equipped with a printing control system, the first printing The tops of the nozzle group connecting rods of the nozzle group and the second print nozzle group slide back and forth along the third slideway, the first slideway, the fourth slideway and the second slideway through the third motor, and the third printhead group 1. The top of the nozzle group connecting rod of the fourth printing nozzle group is simultaneously driven by the fourth motor to slide back and forth along the fourth slideway, the second slideway, the third slideway, and the first slideway.
使用时,首先将需要印花的织物平铺在打印平板上,而后将所需印花的一个完整图像分解成第一子图像和第二子图像,将第一子图像分别传送给第一打印喷头组21和第三打印喷头组22的喷印控制系统,将第二子图像分别传送给第二打印喷头组20和第四打印喷头组23的喷印控制系统,根据印花完整图像的宽度选择前机头组件连接横杆12和后机头组件连接横杆13之间的间距设置,其中前机头组件连接横杆和后机头组件连接横杆之间的间距等于完整图像的长度,第一电机通过第一皮带带动第一左上连接销14和第二左上连接销16滑动、同时第二电机以完全相同的速度通过第二皮带带动第一右上连接销15和第二右上连接销17滑动,使得前机头组件连接横杆滑动至左连接杆、右连接杆的最前端,印花时,第三电机带动第一打印喷头组21、第二打印喷头组20的喷头组连接杆沿着第三滑道向第一滑道方向滑动,同时第四电机以相同的速度带动第三打印喷头组22、第四打印喷头组23的喷头组连接杆沿着第四滑道向第二滑道方向滑动,当第一打印喷头组21、第二打印喷头组20滑动至第一滑道时,同时当第三打印喷头组22、第四打印喷头组23滑动至第二滑道,各自的喷印控制系统控制喷头组开始喷墨,对位于正下方的织物进行印花,此时第一打印喷头组21对织物的前半边完成第一个动程的一次印花,第二打印喷头组20对织物的前半边完成第一个动程的二次印花,第三打印喷头组22对织物的后半边完成第一个动程的一次印花,第四打印喷头组23对织物的后半边完成第一个动程的二次印花,当第一打印喷头组、第二打印喷头组滑动至第四滑道时,同时当第三打印喷头组、第四打印喷头组滑动至第三滑道,各自的喷印控制系统控制喷头组停止喷墨,当第一打印喷头组、第二打印喷头组均滑动至第四滑道时,同时第三打印喷头组、第四打印喷头组也均滑动至第三滑道,此时,第一电机通过第一皮带带动第一左上连接销14和第二左上连接销16沿着左连接杆由前往后滑动一个动程、同时第二电机以完全相同的速度通过第二皮带带动第一右上连接销15和第二右上连接销17沿着右连接杆由前往后滑动一个动程,该过程中第三电机带动第一打印喷头组21、第二打印喷头组20的喷头组连接杆沿着第四滑道向第二滑道方向滑动,同时第四电机以相同的速度带动第三打印喷头组22、第四打印喷头组23的喷头组连接杆沿着第三滑道向第一滑道方向滑动,当第一左上连接销14和第二左上连接销16沿着左连接杆滑动一个动程后、同时第一右上连接销15和第二右上连接销17沿着右连接杆由前往后滑动一个动程后,第一打印喷头组21正刚好滑动至第二滑道、同时第三打印喷头组22正刚好滑动至第一滑道,此时各自的喷印控制系统控制喷头组开始喷墨,对位于正下方的织物进行印花,此时第一打印喷头组21对织物的后半边完成第二个动程的一次印花,第二打印喷头组20对织物的后半边完成第二个动程的二次印花,第三打印喷头组22对织物的前半边完成第二个动程的一次印花,第四打印喷头组23对织物的前半边完成第二个动程的二次印花,而后第一打印喷头组21、第二打印喷头组20、第三打印喷头组22、第四打印喷头组23均滑动至开始印花时初始位置,继续进行相同的动作,持续直至织物的前半边和后半边分别完成相同图像的印花。When using, first lay the fabric to be printed on the printing plate, and then decompose a complete image of the required printing into the first sub-image and the second sub-image, and send the first sub-image to the first print nozzle group respectively 21 and the printing control system of the third printing head group 22, respectively transmit the second sub-image to the printing control system of the second printing head group 20 and the fourth printing head group 23, and select the front machine according to the width of the printed complete image The head assembly connects the distance between the cross bar 12 and the rear head assembly to connect the cross bar 13, wherein the distance between the front head assembly connects the cross bar and the rear head assembly connects the cross bar and equals the length of the complete image, the first motor The first belt drives the first upper left connecting pin 14 and the second upper left connecting pin 16 to slide, while the second motor drives the first upper right connecting pin 15 and the second upper right connecting pin 17 to slide at exactly the same speed through the second belt, so that The connecting bar of the front head assembly slides to the front end of the left connecting rod and the right connecting rod. When printing, the third motor drives the connecting rods of the first printing head group 21 and the second printing head group 20 to slide along the third The road slides toward the first slideway, and at the same time, the fourth motor drives the nozzle group connecting rods of the third print head group 22 and the fourth print head group 23 to slide along the fourth slideway to the second slideway direction at the same speed, When the first print head group 21 and the second print head group 20 slide to the first slide, and at the same time when the third print head group 22 and the fourth print head group 23 slide to the second slide, the respective printing control systems Control the nozzle group to start inkjet, and print the fabric directly below. At this time, the first printing nozzle group 21 completes the printing of the first stroke on the first half of the fabric, and the second printing nozzle group 20 completes the printing on the first half of the fabric. Complete the second printing of the first stroke, the third printing nozzle group 22 completes the first printing of the first stroke on the second half of the fabric, and the fourth printing nozzle group 23 completes the first printing on the second half of the fabric. For secondary printing, when the first print head group and the second print head group slide to the fourth slideway, and at the same time when the third print head group and the fourth print head group slide to the third slideway, the respective printing control systems Control the nozzle group to stop ink ejection. When the first group of nozzles and the second group of nozzles slide to the fourth slideway, the third group of nozzles and the fourth group of nozzles also slide to the third slideway. At this time, the first motor drives the first left upper connecting pin 14 and the second left upper connecting pin 16 to slide forward and backward along the left connecting rod for a stroke through the first belt, and at the same time, the second motor is driven by the second belt at exactly the same speed The first upper right connecting pin 15 and the second upper right connecting pin 17 slide forward and backward along the right connecting rod for a stroke. During this process, the third motor drives the first print head group 21 and the second print head group 20 to connect The rod slides along the fourth slideway to the direction of the second slideway, and at the same time, the fourth motor drives the nozzle group connecting rods of the third print head group 22 and the fourth print head group 23 to the second slideway along the third slideway at the same speed. Sliding in the direction of a slideway, when the first upper left connecting pin 14 and the second upper left connecting pin 16 slide along the left connecting rod After one stroke, and at the same time, the first upper right connecting pin 15 and the second upper right connecting pin 17 slide forward and backward along the right connecting rod for one stroke, the first printing nozzle group 21 just slides to the second slideway, and at the same time The three printing nozzle groups 22 just slide to the first chute. At this time, the respective inkjet printing control systems control the nozzle groups to start ink jetting to print the fabric directly below. Half completes the first printing of the second stroke, the second printing nozzle group 20 completes the second printing of the second stroke on the second half of the fabric, and the third printing nozzle group 22 completes the second stroke on the front half of the fabric The first printing, the fourth printing nozzle group 23 completes the second printing of the second stroke on the front half of the fabric, and then the first printing nozzle group 21, the second printing nozzle group 20, the third printing nozzle group 22, the fourth printing nozzle group The printing nozzle group 23 all slides to the initial position when printing starts, and continues to perform the same action until the front half and the back half of the fabric respectively complete the printing of the same image.
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