CN107165059B - Construction method of a bridge prestressed high-strength steel wire rope anti-bending reinforcement device - Google Patents
Construction method of a bridge prestressed high-strength steel wire rope anti-bending reinforcement device Download PDFInfo
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Abstract
本发明公开了一种桥梁预应力高强钢丝绳抗弯加固装置的施工方法,该加固装置包括钢丝绳和锚固钢丝绳的锚固装置,锚固装置包括第一T型角钢、第二T型角钢和尾部带孔的螺杆,两第一T型角钢分别对应装设于桥梁基体底面的两端,若干个第二T型角钢分别等间距装设于桥梁基体底面对应于两第一T型角钢之间,两螺杆的自由端分别对应装设于第一T型角钢上,并通过配设的螺母螺锁于第一T型角钢上,钢丝绳穿设于各第二T型角钢,且两端分别穿过螺杆的尾部,且穿过的部分与对应的钢丝绳通过铝扣紧固在一起。与现有技术相比,通过高强钢丝绳的张拉,即进行预应力的施加,能够有效地避免加固层的界面剥离破坏;本发明的施工方法,施工便捷、实施效率高。
The invention discloses a construction method of a prestressed high-strength steel wire rope anti-bending reinforcement device for a bridge. The reinforcement device includes a steel wire rope and an anchoring device for anchoring the wire rope. screw rod, two first T-shaped angle steels are respectively installed on the two ends of the bottom surface of the bridge substrate, several second T-shaped steel angle steels are installed at equal intervals between the two first T-shaped steel angle steels corresponding to the bottom surface of the bridge substrate, and the two screw rods The free ends are correspondingly installed on the first T-shaped angle steel, and are screw-locked on the first T-shaped angle steel through the provided nuts, and the steel wire rope is passed through each second T-shaped angle steel, and the two ends pass through the tail of the screw respectively. , and the passing part is fastened together with the corresponding steel wire rope through an aluminum buckle. Compared with the prior art, the stretching of the high-strength steel wire rope, that is, the application of prestress, can effectively avoid the interface peeling damage of the reinforcement layer; the construction method of the present invention is convenient in construction and high in implementation efficiency.
Description
技术领域technical field
本发明涉及桥梁加固技术领域,更具体地说涉及一种桥梁预应力高强钢丝绳抗弯加固装置的施工方法。The invention relates to the technical field of bridge reinforcement, in particular to a construction method of a bridge prestressed high-strength steel wire rope anti-bending reinforcement device.
背景技术Background technique
桥梁作为生命线工程的重要组成部分,是交通枢纽的“咽喉”,桥梁的破坏将导致生命线的中断,造成的损失不可估量。桥梁往往由于户外环境工作易老化、设计标准提高、交通事故造成损伤等因素,需对桥梁进行加固。As an important part of the lifeline project, the bridge is the "throat" of the transportation hub. The destruction of the bridge will lead to the interruption of the lifeline, and the loss is immeasurable. Bridges often need to be reinforced due to factors such as aging in outdoor environments, increased design standards, and damage caused by traffic accidents.
目前,我国针对桥梁结构的加固方法有很多,常用的方法有增大截面积法、外包钢法、粘贴钢板法、粘贴纤维法、预应力加固法等;这些传统加固方法存在着以下问题;(1)粘钢法和包钢法材料自重大、施工复杂、抗腐蚀能力差;(2)粘贴碳纤维法对刚度提高不明显、不适用于混凝土强度低的情况,且易发生加固层的界面剥离破坏;(3)传统的桥梁加固技术加固工程量大、人工费用高、后期维护费用高,且施工对环境的影响大,不能做到绿色施工。At present, there are many strengthening methods for bridge structures in our country. Commonly used methods include enlarging the cross-sectional area method, outsourcing steel method, pasting steel plate method, pasting fiber method, prestressed reinforcement method, etc. These traditional strengthening methods have the following problems; (1) The steel-glued method and the steel-clad method are heavy in weight, complex in construction, and poor in corrosion resistance; (2) The method of pasting carbon fiber does not improve the stiffness significantly, and is not suitable for low-strength concrete, and the interface of the reinforcement layer is prone to occur Peeling damage; (3) The traditional bridge reinforcement technology requires a large amount of reinforcement engineering, high labor costs, high maintenance costs in the later stage, and the construction has a great impact on the environment, so it cannot achieve green construction.
同时,广泛应用于建筑结构加固领域的钢绞线网片加固技术虽然具有自重小、防火、环保、耐久性好、易施工和加固性能优越等优点,但是目前钢绞线网片加固技术推广到桥梁加固领域仍存在以下问题:(1)该加固技术易发生剥离破坏,严重影响到钢绞线强度的发挥,不适应荷载工况多样、工程环境复杂的桥梁加固领域;(2)针对建筑结构加固领域,其选择的钢绞线直径均较小,而此钢绞线直径是无法适应具有加固工程量大,加固需求高的桥梁加固领域。At the same time, although the steel strand mesh reinforcement technology widely used in the field of building structure reinforcement has the advantages of small weight, fire prevention, environmental protection, good durability, easy construction and superior reinforcement performance, the current steel strand mesh reinforcement technology has been extended to The following problems still exist in the field of bridge reinforcement: (1) This reinforcement technology is prone to peeling damage, which seriously affects the strength of the steel strands, and is not suitable for the field of bridge reinforcement with various load conditions and complex engineering environments; (2) For building structures In the field of reinforcement, the diameters of the selected steel strands are all small, but the diameter of the steel strands cannot be adapted to the field of bridge reinforcement with a large amount of reinforcement engineering and high reinforcement requirements.
鉴于此,本案发明人对上述问题进行深入研究,遂有本案产生。In view of this, the inventor of this case conducted in-depth research on the above-mentioned problem, and then this case was produced.
发明内容Contents of the invention
本发明的目的是提供一种桥梁预应力高强钢丝绳抗弯加固装置的施工方法,其施工便捷、实施效率高。The object of the present invention is to provide a construction method of a bridge prestressed high-strength steel wire rope anti-bending reinforcement device, which is convenient in construction and high in implementation efficiency.
为达到上述目的,本发明的解决方案是:To achieve the above object, the solution of the present invention is:
一种桥梁预应力高强钢丝绳抗弯加固装置的施工方法,此加固装置包括高强钢丝绳和锚固所述高强钢丝绳的锚固装置,所述锚固装置包括固定成一体的第一T型角钢、固定成一体的第二T型角钢和尾部带孔的高强螺杆,所述第一T型角钢和所述第二T型角钢结构相同;两所述第一T型角钢分别对应装设于桥梁基体的底面的两端,若干个所述第二T型角钢分别等间距装设于所述桥梁基体的底面对应于两所述第一T型角钢之间,两所述高强螺杆的自由端分别对应装设于所述第一T型角钢上,并通过配设的高强螺母螺锁于所述第一T型角钢上,所述高强钢丝绳穿设于各所述第二T型角钢,且两端分别对应穿过所述高强螺杆的尾部,且穿过的部分与对应的所述高强钢丝绳通过扣合件紧固在一起;A construction method for a prestressed high-strength steel wire rope anti-bending reinforcement device for a bridge, the reinforcement device includes a high-strength steel wire rope and an anchoring device for anchoring the high-strength steel wire rope, the anchoring device includes a first T-shaped angle steel fixed integrally, a The second T-shaped angle steel and the high-strength screw rod with holes at the tail, the first T-shaped angle steel and the second T-shaped angle steel have the same structure; the two first T-shaped angle steels are respectively installed on the bottom surface of the bridge matrix. Several of the second T-shaped angle steels are respectively equidistantly installed on the bottom surface of the bridge base corresponding to the two first T-shaped angle steels, and the free ends of the two high-strength screw rods are respectively installed on the corresponding on the first T-shaped angle steel, and screw-locked on the first T-shaped angle steel by the high-strength nut provided, the high-strength steel wire rope is passed through each of the second T-shaped angle steels, and the two ends are respectively passed through The tail part of the high-strength screw, and the passing part is fastened together with the corresponding high-strength steel wire rope through a buckle;
所述第一T型角钢包括相互垂直的第一水平钢板和第一竖向钢板,所述第二T型角钢包括相互垂直的第二水平钢板和第二竖向钢板,所述第一竖向钢板与所述第二竖向钢板平行设置;所述高强钢丝绳对应于各所述第二竖向钢板处分别固设有高强钢套管;The first T-shaped angle steel includes a first horizontal steel plate and a first vertical steel plate that are perpendicular to each other, and the second T-shaped angle steel includes a second horizontal steel plate and a second vertical steel plate that are perpendicular to each other, and the first vertical The steel plates are arranged parallel to the second vertical steel plates; the high-strength steel wire ropes are respectively fixed with high-strength steel casings corresponding to the second vertical steel plates;
所述第一竖向钢板上开设有供所述高强螺杆的自由端穿过的第一锚固孔,各所述第二竖向钢板上开设有供所述高强钢丝绳穿过的第二锚固孔;所述第一水平钢板和所述第二水平钢板分别对应通过高强螺栓与配设的高强螺母螺锁于所述桥梁基体上,所述桥梁基体的底面上开设有若干个桥安装孔,所述第一水平钢板和所述第二水平钢板上分别开设有与对应的所述桥安装孔相对位的第一安装孔和第二安装孔;The first vertical steel plate is provided with a first anchor hole for the free end of the high-strength screw to pass through, and each of the second vertical steel plates is provided with a second anchor hole for the high-strength steel wire rope to pass through; The first horizontal steel plate and the second horizontal steel plate are respectively screw-locked to the bridge base through high-strength bolts and high-strength nuts, and several bridge installation holes are opened on the bottom surface of the bridge base. The first horizontal steel plate and the second horizontal steel plate are respectively provided with a first mounting hole and a second mounting hole opposite to the corresponding bridge mounting hole;
该加固装置的施工方法如下:The construction method of the reinforcement device is as follows:
(1)、根据实际施工情况,确定高强钢丝绳、第二T型角钢和高强螺杆的数量,以及高强螺栓的数量,同时,确定第一T型角钢和第二T型角钢沿桥梁基体净跨安装的安装位置,高强螺杆固定安装在第一T型角钢上的第一锚固孔的位置和高强钢丝绳穿过第二竖向钢板上的第二锚固孔的位置;(1) According to the actual construction situation, determine the number of high-strength steel wire ropes, the second T-shaped angle steel and high-strength screw rods, and the number of high-strength bolts, and at the same time, determine the installation of the first T-shaped angle steel and the second T-shaped angle steel along the clear span of the bridge base The installation position, the position where the high-strength screw is fixedly installed on the first anchor hole on the first T-shaped angle steel and the position where the high-strength steel wire rope passes through the second anchor hole on the second vertical steel plate;
(2)、根据步骤(1)中第一T型角钢和第二T型角钢确定的数量,准备尺寸相同的角钢,各个角钢分别两两拼接组成第一T型角钢和第二T型角钢,第一T型角钢包括第一水平钢板和第一竖向钢板,第二T型角钢包括第二水平钢板和第二竖向钢板;(2), according to the quantity determined by the first T-shaped angle steel and the second T-shaped angle steel in the step (1), prepare the same angle steel of size, and each angle steel is spliced in pairs respectively to form the first T-shaped angle steel and the second T-shaped angle steel, The first T-shaped angle steel includes a first horizontal steel plate and a first vertical steel plate, and the second T-shaped angle steel includes a second horizontal steel plate and a second vertical steel plate;
(3)、将步骤(2)中的每块第一水平钢板、第二水平钢板上分别钻设有第一安装孔、第二安装孔,在每块第一竖向钢板、第二竖向钢板上分别钻设第一锚固孔和第二锚固孔;(3), each first horizontal steel plate and the second horizontal steel plate in the step (2) are respectively drilled with the first installation hole and the second installation hole, and each first vertical steel plate and the second vertical The first anchor hole and the second anchor hole are respectively drilled on the steel plate;
(4)、对桥梁基体的底面进行凿毛处理,凿毛处理完成后,按步骤(1)中确定的第一T型角钢和第二T型角钢的安装位置分别钻设桥安装孔,且每个安装位置上的桥安装孔分别与对应的第一安装孔、第二安装孔相对应,桥安装孔的孔径比步骤(1)中的高强螺栓的直径大2mm,孔深为孔径的6倍,且孔径大于100mm;(4), the bottom surface of the bridge substrate is carried out roughening processing, after the roughening treatment is finished, the installation position of the first T-shaped angle steel determined in the step (1) and the second T-shaped angle steel are respectively drilled and set up bridge installation holes, and The bridge installation holes on each installation position correspond to the corresponding first installation hole and the second installation hole respectively. The diameter of the bridge installation holes is 2mm larger than the diameter of the high-strength bolt in step (1), and the hole depth is 6 times the diameter of the hole. times, and the hole diameter is greater than 100mm;
(5)、清理步骤(3)和(4)中所有的桥安装孔,第一、第二锚固孔,以及第一、第二安装孔,将步骤(1)中的各高强螺栓分别安装至对应的桥安装孔中,待强度达到要求,将步骤(2)中的第一水平钢板通过第一安装孔与相应的高强螺栓安装在一起,并旋入配设的高强螺母,使第一T型角钢固定于桥梁基体的底面净跨的两端;同时,将步骤(2)中的第二水平钢板通过各第二安装孔与相应的高强螺栓安装在一起,并分别旋入配设的高强螺母,使第二T型角钢固定于桥梁基体的底面净跨上;(5), clean up all the bridge installation holes in steps (3) and (4), the first and second anchor holes, and the first and second installation holes, install each high-strength bolt in step (1) to the In the corresponding bridge installation hole, when the strength reaches the requirement, install the first horizontal steel plate in step (2) together with the corresponding high-strength bolt through the first installation hole, and screw in the equipped high-strength nut so that the first T The profiled angle steels are fixed at both ends of the clear span of the bottom surface of the bridge matrix; at the same time, the second horizontal steel plate in step (2) is installed together with the corresponding high-strength bolts through the second mounting holes, and screwed into the equipped high-strength bolts respectively. Nuts are used to fix the second T-shaped angle steel on the clear span of the bottom surface of the bridge substrate;
(6)、对步骤(1)中的高强钢丝绳按照桥梁基体净跨长度进行剪裁;(6), the high-strength steel wire rope in the step (1) is cut according to the clear span length of the bridge substrate;
(7)、将步骤(6)中的高强钢丝绳贯穿桥梁基体上步骤(3)中所有的第二竖向钢板上的第二锚固孔,并按照预应力的要求,对高强钢丝绳的两端进行张拉,且两端分别对应穿过步骤(1)中的高强螺杆的尾部,且穿过的部分与高强钢丝绳相对应的部分通过扣合件固定在一起,并用液压设备压紧扣合件;(7), pass the high-strength steel wire rope in the step (6) through the second anchor holes on all the second vertical steel plates in the step (3) on the bridge substrate, and carry out the two ends of the high-strength steel wire rope according to the requirements of prestressing tensioning, and the two ends respectively pass through the tail of the high-strength screw in step (1), and the part passed through is fixed together with the part corresponding to the high-strength steel wire rope through a fastener, and the fastener is compressed with a hydraulic device;
(8)、待步骤(7)完成后,将步骤(7)中的各高强螺杆的自由端分别安装于步骤(3)中的第一竖向钢板上的第一锚固孔,并旋入配设的高强螺母,并使高强钢丝绳处于张紧状态;(8), after step (7) is completed, the free ends of each high-strength screw rod in step (7) are respectively installed in the first anchor hole on the first vertical steel plate in step (3), and screwed into the matching The high-strength nuts are provided, and the high-strength steel wire ropes are in a tensioned state;
(9)、步骤(7)中,高强钢丝绳每穿过一块第二竖向钢板,高强钢丝绳上套入高强钢套管中,当高强钢丝绳锚固完成后步骤(8)后,各高强套管内注入粘接剂,将高强钢丝绳固结于各第二T型角钢上;(9), in step (7), every time the high-strength steel wire rope passes through a second vertical steel plate, the high-strength steel wire rope is inserted into a high-strength steel casing, and when the high-strength steel wire rope is anchored after step (8), inject Adhesive, the high-strength steel wire rope is consolidated on each second T-shaped angle steel;
(10)、待步骤(9)中的粘接剂强度达到要求后,即可开放;(10), after the adhesive strength in step (9) reaches the requirement, it can be opened;
(11)、若加固失败,先拆卸高强钢丝绳,再重复上述步骤(6)-(10)进行重新加固。(11) If the reinforcement fails, first remove the high-strength steel wire rope, and then repeat the above steps (6)-(10) for re-reinforcement.
步骤(7)中的扣合件为呈方形状的铝扣。The fastening piece in step (7) is a square aluminum buckle.
步骤(2)中,所述第一水平钢板和所述第二水平钢板均由两块角钢的相应面并列衔接而成,所述第一竖向钢板和所述第二竖向钢板均由两块角钢的相应面叠合而成。In step (2), the first horizontal steel plate and the second horizontal steel plate are formed by connecting corresponding surfaces of two angle steels side by side, and the first vertical steel plate and the second vertical steel plate are formed by two The corresponding faces of the block angle steel are superimposed.
步骤(9)中的粘接剂为植筋胶或者环氧胶。The adhesive in step (9) is rebar glue or epoxy glue.
采用上述结构后,本发明具有如下有益效果:After adopting the above structure, the present invention has the following beneficial effects:
1、此加固装置在现场施工过程中,可直接进行拼装使用,现场实施效率高、施工快捷。1. This reinforcement device can be assembled and used directly during the on-site construction process, and the on-site implementation efficiency is high and the construction is fast.
2、由于通过张拉高强钢丝绳并将两端锚固于桥梁基体的底面,以此高强钢丝绳为加固材料,与现有技术相比,其可有效地避免传统加固装置的加固层的界面剥离破坏,保证加固效果,保证结构的整体性,承受桥梁的疲劳荷载,并能够有效提高桥梁抗弯疲劳性能,且其结构简单、易于实现,实用性强;2. Since the high-strength steel wire rope is stretched and the two ends are anchored to the bottom surface of the bridge base, the high-strength steel wire rope is used as the reinforcement material. Compared with the existing technology, it can effectively avoid the interface peeling damage of the reinforcement layer of the traditional reinforcement device. Ensure the reinforcement effect, ensure the integrity of the structure, bear the fatigue load of the bridge, and can effectively improve the bending fatigue performance of the bridge, and its structure is simple, easy to implement, and strong in practicability;
3、,由于此加固装置设置于桥梁基体的底面上,为桥梁体外加固装置,故在施工期间不需要封闭交通;3. Since the reinforcement device is installed on the bottom surface of the bridge base, it is an external reinforcement device for the bridge, so there is no need to close the traffic during the construction period;
4、,高强钢丝绳通过高强螺栓和高强螺母与高强螺杆与高强螺母的配合张拉于桥梁基体的相应位置上,故可知此加固装置可重复拆卸安装,且各加固材料的造价低,整体施工成本较低;4. The high-strength steel wire rope is stretched on the corresponding position of the bridge base through the cooperation of high-strength bolts and high-strength nuts, high-strength screws and high-strength nuts. Therefore, it can be seen that this reinforcement device can be disassembled and installed repeatedly, and the cost of each reinforcement material is low. The overall construction cost lower;
5、,通过将各高强钢套管分别固定于每个第二T型角钢处,以使高强钢丝绳固结于每个第二T型角钢上,提高桥梁的承载力。5. By fixing the high-strength steel casings to each second T-shaped angle steel respectively, so that the high-strength steel wire rope is consolidated on each second T-shaped angle steel, so as to improve the bearing capacity of the bridge.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为图1中A的放大示意图。FIG. 2 is an enlarged schematic view of A in FIG. 1 .
图3为图1中B的放大示意图。FIG. 3 is an enlarged schematic diagram of B in FIG. 1 .
图中;in the figure;
1-桥梁基体 2-高强钢丝绳1-Bridge base 2-High-strength steel wire rope
3-第一T型角钢 31-第一水平钢板3-The first T-angle steel 31-The first horizontal steel plate
32-第一竖向钢板 321-第一锚固孔32-the first vertical steel plate 321-the first anchor hole
4-第二T型角钢 41-第二水平钢板4-The second T-angle steel 41-The second horizontal steel plate
42-第二竖向钢板 421-第二锚固孔42-the second vertical steel plate 421-the second anchor hole
5-高强螺杆 51-安装孔5-high-strength screw 51-installation hole
52-高强螺母 61-高强螺栓52-High-strength nut 61-High-strength bolt
62-高强螺母 7-铝扣62-high-strength nut 7-aluminum buckle
8-高强钢套管8-High-strength steel casing
具体实施方式Detailed ways
为了进一步解释本发明的技术方案,下面通过具体实施例来对本发明进行详细阐述。In order to further explain the technical solution of the present invention, the present invention will be described in detail below through specific examples.
本发明一种桥梁预应力高强钢丝绳抗弯加固装置,如图1-3所示,包括高强钢丝绳2和锚固此高强钢丝绳2的锚固装置,高强钢丝绳2沿桥梁基体1的长度方向安装于桥梁基体1的底面上,此锚固装置包括固定成一体的第一T型角钢3、固定成一体的第二T型角钢4和高强螺杆5,其中高强螺杆5的尾端设有安装孔51,第一T型角钢3和第二T型角钢4分别由两块角钢固定连接而成,且第一T型角钢3和第二T型角钢4的结构相同。The present invention is a prestressed high-strength steel wire rope anti-bending reinforcement device for bridges, as shown in Figures 1-3, comprising a high-strength
具体的,如图1-2所示,两块第一T型角钢3分别安装于桥梁基体1的底面净跨的两端,若干块第二T型角钢4等间距地安装于桥梁基体1的底面净跨之间,其中第一T型角钢3包括相互垂直的第一水平钢板31和第一竖向钢板32,第二T型角钢4包括相互垂直的第二水平钢板41和第二竖向钢板42,第一水平钢板31和第二水平钢板41均由两块角钢的相应面并列衔接而成,第一竖向钢板32和第二竖向钢板42均由两块角钢的相应面叠合而成;第一水平钢板31和第二水平钢板41均与桥梁基体1的底面相接触,第一竖向钢板32和第二竖向钢板42分别与桥梁基体1的底面的长度方向垂直设置。在本发明中,第二T型角钢4的数量根据实际桥梁基体1的长度和实际施工情况进行布设,在此不做限制。Specifically, as shown in Figure 1-2, two first T-shaped angle steels 3 are respectively installed on the two ends of the clear span of the bottom surface of the bridge base 1, and several second T-shaped angle steels 4 are installed on the bridge base 1 at equal intervals. Between the clear spans of the bottom surface, the first T-shaped
优选地,高强钢丝绳为直径大于8mm的6*7+IWS的钢丝绳,在本实施例中,此高强钢丝绳为镀锌高强钢丝绳。Preferably, the high-strength steel wire rope is a 6*7+IWS steel wire rope with a diameter greater than 8 mm. In this embodiment, the high-strength steel wire rope is a galvanized high-strength steel wire rope.
进一步地,桥梁基体1的底面的两端与对应的第一水平钢板31的两侧上分别开设有相对位的第一安装孔,桥梁基体1的底面的两端之间与对应的第二水平钢板41的两侧上分别开设有相对位的第二安装孔,且相对位的第一安装孔和第二安装孔内分别安装有高强螺栓61,此时通过建筑领域内常用的植筋方法将各高强螺栓61分别与对应的第一安装孔、第二安装孔连接在一起,即各高强螺栓61与桥梁基体粘接在一起;随后通过配设的高强螺母62分别将第一水平钢板31和第二水平钢板41螺锁于桥梁基体1的底面,即第一T型角钢3和第二T型角钢4固定安装于桥梁基体1的底面上。较佳地,为达到所有的第一T型角钢3和第二T型角钢4紧密地固定于桥梁基体1的底面上,每块第一水平钢板31上开设有四个间距相等的第一安装孔,每块第二水平钢板41上开设有四个间距相等的第二安装孔。作为优选地,高强螺栓61的直径是第一安装孔或第二安装孔的孔深的5倍,且其直径不小于150mm。Further, the two ends of the bottom surface of the bridge base 1 and the two sides of the corresponding first
进一步地,两块第一竖向钢板32上分别开设有第一锚固孔321,各第二竖向钢板42上分别开设有第二锚固孔421,且各第一锚固孔321和第二锚固孔421沿桥梁基体1的底面的长度方向处于同一直线上,两第一锚固孔321上分别安装有上述高强螺杆5,两高强螺杆5的自由端分别通过配设的高强螺母52螺锁于相应的第一竖向钢板32上,且两高强螺杆5的尾端面对面设置。较佳地,高强螺杆5的自由端与对应的高强螺母52之间旋入有垫片,以有效地防止相应的高强螺母52松动。作为优选地,高强螺杆5的长度是高强螺杆5直径的10倍,且其长度不短于120mm。Further, first anchor holes 321 are respectively opened on the two first
此外,如图2所示,高强钢丝绳2两端的处理为:高强钢丝绳2依次穿过各第二锚固孔421,随后高强钢丝绳2的两端分别穿过对应的高强螺杆5的安装孔51,且穿过的部分与相对应的高强钢丝绳2通过扣合件紧固在一起,且穿过的部分余留不短于50mm。在本实施例中,扣合件为铝扣7,高强钢丝绳2穿过安装孔51的部分与高强钢丝绳的相应部分均穿过铝扣7,并通过现有常见的液压设备将铝扣7压紧,使得高强钢丝绳2穿过安装孔51的部分与高强钢丝绳2的相应部分紧固在一起。较佳地,为防止高强钢丝绳2从铝扣7中拔出,高强钢丝绳2的两端部分别从对应的铝扣7包裹中露出少许,且高强钢丝绳2两端的锚固长度为高强钢丝绳2直径的5倍。In addition, as shown in Figure 2, the treatment of the two ends of the high-strength
在本发明中,根据实际施工中桥梁基体1的宽度选择高强钢丝绳2的数量,以合理地分配对桥梁基体1施加预应力。In the present invention, the number of high-strength
桥梁基体1的底面沿其横截方向分布装设有若干条高强钢丝绳2时,以3条为例,两块第一竖向钢板32分别沿桥梁基体1的底面的横截方向上等间距开设三个第一锚固孔321,且两块第一竖向钢板32上的各第一锚固孔321分别两两相对开设,各第二竖向钢板42上沿桥梁基体1的底面的横截方向对应于各第一锚固孔321分别设有第二锚固孔421,使得各第一锚固孔321与相对应的第二锚固孔421沿桥梁基体1的底面的长度方向分别处于三条直线上。同时,各第一锚固孔321上按前述方式分别安装有上述高强螺杆。When the bottom surface of the bridge base 1 is distributed with several high-strength
进一步地,每当高强钢丝绳2穿过一个第二锚固孔421后,都会套入一个高强钢套管8,当高强钢丝绳2的两端分别张拉固定于对应的第一T型角钢3上后,每个高强钢套管8内均填充粘接剂,以使各高强钢套管8的一端分别固定与对应的第二竖向钢板42相接触,从而使得高强钢丝绳2再次固结于各第二T型角钢4上,以提高桥梁的承受力。其中,粘接剂采用植筋胶或环氧胶。作为优选地,高强钢套管8的内径比高强钢丝绳2直径多2mm,且高强钢套管8的壁厚大于5mm,其长度为高强钢丝绳2直径的10倍,并大于100mm。Further, whenever the high-strength
与现有技术相比,通过高强钢丝绳2的张拉,即进行预应力的施加,能够有效地避免加固层的界面剥离破坏,并由此加固装置的安装方式可知,此加固装置能够适应桥梁加固存在的工程量大、跨度大、加固需求高和疲劳荷载作用,且结构简单,施工方便、快捷,适用于承载力不足的桥梁、梁板,带损伤的桥梁抗弯疲劳加固。Compared with the prior art, the tension of the high-strength
本发明还提出根据前述实施例中桥梁预应力高强钢丝绳抗弯加固装置的施工方法:The present invention also proposes the construction method of the bridge prestressed high-strength steel wire rope anti-bending reinforcement device according to the foregoing embodiments:
(1)、根据实际施工情况,确定高强钢丝绳2、第二T型角钢4和高强螺杆5的数量,以及高强螺栓的数量,并确定第一T型角钢3和第二T型角钢4沿桥梁基体1净跨等间距安装的安装位置、高强螺杆5固定安装在第一T型角钢3的第一锚固孔321的位置和高强钢丝绳2穿过各第二竖向钢板42上的第二锚固孔421的位置;(1), according to the actual construction situation, determine the quantity of high-strength
(2)、根据步骤(1)中第一T型角钢3和第二T型角钢4确定的数量,准备尺寸相同的角钢,各个角钢分别两两拼接组成第一T型角钢3和第二T型角钢4,第一T型角钢3包括第一水平钢板31和第一竖向钢板32,第二T型角钢4包括第二水平钢板41和第二竖向钢板42;(2), according to the quantity determined in the first T-shaped
(3)、在每块第一水平钢板31、第二水平钢板42上分别钻设有四个间距相等的第一安装孔、第二安装孔,在每块第一竖向钢板32、第二竖向钢板42上分别钻设第一锚固孔321和第二锚固孔421;(3), on every first
(4)、对桥梁基体1的底面进行凿毛处理,凿毛处理完成后,按步骤(1)中确定的第一T型角钢3和第二T型角钢4的安装位置沿桥梁基体净跨分别钻设桥安装孔,且每个安装位置上的桥安装孔分别与对应的第一水平钢板31、第二水平钢板41上的第一安装孔、第二安装孔相对应,且上述桥安装孔的孔径比步骤(1)中准备的高强螺杆5的直径大2mm,孔深为孔径的6倍,且孔径大于100mm;(4), the bottom surface of bridge matrix 1 is carried out roughening processing, after roughening treatment is finished, according to the installation position of the first T-shaped
(5)、清理步骤(3)和(4)中所有的桥安装孔,第一、第二锚固孔,以及第一、第二安装孔,并将步骤(1)中准备的各高强螺栓61采用植筋的方式分别固定于对应的桥安装孔中;待强度达到要求,将步骤(4)中的第一水平钢板31通过所钻设的第一安装孔与相应的高强螺栓61安装在一起,并旋入配设的高强螺母62,使得第一T型角钢3固定于桥梁基体1的底面净跨的两端;同时,将步骤(4)中的第二水平钢板41通过所钻的各第二安装孔与相应的高强螺栓61安装在一起,并旋入配设的高强螺母62,使得第二T型角钢4固定于桥梁基体1的底面净跨上;(5), clean up all the bridge mounting holes in steps (3) and (4), the first and second anchor holes, and the first and second mounting holes, and place each high-
(6)、对步骤(1)中的高强钢丝绳2按照桥梁基体净跨长度进行剪裁,剪裁时应考虑到高强钢丝绳2绷紧并施加预应力时的施工余量、高强钢丝绳2两端锚固时余留的长度;(6), the high-strength
(7)、将步骤(6)中的高强钢丝绳2贯穿步骤(3)中各个第二竖向钢板42上的第二锚固孔421,并按照预应力的要求,对高强钢丝绳的两端进行张拉,且两端分别先穿过对应的铝扣7,后穿过步骤(1)中的高强螺杆51的尾部,再穿过原先已穿过一次的铝扣,此时高强钢丝绳2的两端部分别从铝扣中露出少许,最终采用液压设备将铝扣压紧,使高强钢丝绳2穿过高强螺杆51的部分与高强钢丝绳2的相应部分紧固在一起;(7), the high-strength
(8)、待步骤(7)完成后,将步骤(7)中的高强螺杆5的自由端分别安装于对应的第一锚固孔311上并套入垫片,而后旋入配设的高强螺母52,使得高强螺杆5固定于对应的第一竖向钢板32上,并使高强钢丝绳2处于张紧状态,即进行预应力施加;(8), after step (7) is completed, install the free ends of the high-
(9)、在步骤(7)中,高强钢丝绳2每穿过一块第二竖向钢板42,高强钢丝绳2上套入一个高强钢套管8,当高强钢丝绳2完成步骤(8)后,在各高强钢套管8内注入植筋胶,将高强钢丝绳2固结于各第二T型角钢4上;(9), in step (7), every time the high-strength
(10)、待步骤(9)中的植筋胶强度达到要求后,即可开放;若因环境因素加固失败时,可拆卸高强钢丝绳2(先释放高强钢丝绳2预应力,即先拆高强钢丝绳2两端的铝扣7,再将高强螺杆5上的高强螺母52旋出,最后切割钢丝绳),再重复步骤(6)-(10)进行重新加固。(10), after the strength of the planting glue in step (9) meets the requirements, it can be opened; if the reinforcement fails due to environmental factors, the high-strength
需说明的是:前面所述的加固装置均可先在工厂预制,然后现场施工时进行拼装。It should be noted that the reinforcement devices mentioned above can be prefabricated in the factory first, and then assembled during on-site construction.
采用上述施工方法后,由于加固装置预先在工厂中预制,所以其预制出的加固装置精度较高、质量较好,且其在现场施工过程中,可直接进行拼装使用,现场实施效率高、施工快捷。After adopting the above construction method, because the reinforcement device is prefabricated in the factory in advance, the prefabricated reinforcement device has high precision and good quality, and it can be directly assembled and used during the on-site construction process, and the on-site implementation efficiency is high. Construction fast.
以上所述仅为本实施例的优选实施例,凡跟本发明权利要求范围所做的均等变化和修饰,均应属于本发明的权利要求范围。The above description is only a preferred embodiment of this embodiment, and all equivalent changes and modifications made in accordance with the scope of the claims of the present invention shall fall within the scope of the claims of the present invention.
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