CN107107926A - Coupler buffer for rail vehicles - Google Patents
Coupler buffer for rail vehicles Download PDFInfo
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- CN107107926A CN107107926A CN201580032452.0A CN201580032452A CN107107926A CN 107107926 A CN107107926 A CN 107107926A CN 201580032452 A CN201580032452 A CN 201580032452A CN 107107926 A CN107107926 A CN 107107926A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61G—COUPLINGS; DRAUGHT AND BUFFING APPLIANCES
- B61G11/00—Buffers
- B61G11/18—Details
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Abstract
Description
本发明属于轨道车辆的车钩技术领域,涉及一种轨道车辆用车钩缓冲器。The invention belongs to the technical field of couplers for rail vehicles, and relates to a coupler buffer for rail vehicles.
目前,轨道车辆的被动保护性能越来越受到人们关注,而车钩缓冲器作为传递和缓冲车辆自身牵引力和冲击力的关键部件,直接关系到列车运营的安全性和舒适性。在车辆碰撞时,车钩缓冲器将进行吸能,当载荷过大时安装于司机室前端的车钩缓冲器将被脱卸退回车体内部(即过载脱卸),从而让出车端头部的空间。At present, the passive protection performance of rail vehicles has attracted more and more attention, and the coupler buffer, as a key component for transmitting and buffering the vehicle's own traction and impact, is directly related to the safety and comfort of train operation. When the vehicle collides, the coupler buffer will absorb energy. When the load is too large, the coupler buffer installed at the front of the driver's cab will be removed and returned to the inside of the car body (that is, overload detachment), thereby allowing the space at the end of the car.
现有技术中,由于缓冲介质的不同造成轨道车辆使用的车钩缓冲器形式多样,在过载脱卸方面的结构设计上也各不相同,车钩缓冲器存在脱卸结构方面相对复杂、使用疲劳寿命差,使得车钩缓冲器整体不紧凑;而且,在过载脱卸时缺乏很好的导向,在脱卸过程中容易导致偏移问题。In the prior art, due to different buffer media, there are various forms of coupler buffers used in rail vehicles, and the structural design of overload release is also different. The coupler buffer has a relatively complicated detachment structure and poor fatigue life, making The coupler buffer is not compact as a whole; moreover, it lacks a good guide when the overload is released, and it is easy to cause offset problems during the release process.
发明内容Contents of the invention
本发明的目的之一在于,提出一种结构简单、紧凑的轨道车辆用车钩缓冲器。One of the objects of the present invention is to provide a coupler buffer for rail vehicles with a simple structure and compact structure.
本发明的还一目的在于,防止轨道车辆用车钩缓冲器在脱卸过程中出现偏移卡死。Another object of the present invention is to prevent the offset jamming of the coupler buffer for rail vehicles during the detachment process.
本发明的在一目的在于,提高车钩缓冲连接器的使用疲劳寿命。Another object of the present invention is to increase the fatigue life of the coupler buffer connector.
为实现以上目的或者其他目的,本发明提供一种轨道车辆用车钩缓冲器,包括安装座、至少两个吸能部件、牵引杆和锁紧件,还包括:To achieve the above or other objectives, the present invention provides a coupler buffer for rail vehicles, including a mounting seat, at least two energy-absorbing components, a drawbar and a locking member, and also includes:
转轴筒,其安装在所述安装座的安装孔内;a rotating shaft cylinder installed in the mounting hole of the mounting seat;
导向块和拉断部件,所述导向块通过轴向设置的拉断部件固定在所述安装座上以限制所述转轴筒在所述安装孔内部轴向移动;a guide block and a breaking part, the guide block is fixed on the mounting seat through an axially arranged breaking part to limit the axial movement of the rotating shaft cylinder inside the mounting hole;
其中,所述转轴筒内设置有大致垂直于轴向的隔板,所述牵引杆从所述隔板的隔板孔可活动地轴向穿过;Wherein, a baffle plate approximately perpendicular to the axial direction is arranged in the rotating shaft cylinder, and the draw bar movably passes axially through the baffle plate hole of the baffle plate;
其中,所述隔板的两侧分别设置至少一个套装在所述牵引杆上的 所述吸能部件并通过所述锁紧件锁紧;Wherein, the two sides of the partition are respectively provided with at least one The energy-absorbing component is locked by the locking member;
其中,所述安装座上设置有导向槽,所述导向块至少部分置于所述导向槽中,在所述车钩缓冲器过载时所述拉断部件被大致轴向地拉断并至少使所述牵引杆带动所述转轴筒通过所述导向块在所述导向槽内导向移动。Wherein, the mounting base is provided with a guide groove, and the guide block is at least partially placed in the guide groove, and when the coupler buffer is overloaded, the breaking part is generally broken axially and at least the The traction rod drives the rotating shaft cylinder to guide and move in the guide groove through the guide block.
从结合附图的以下详细说明中,将会使本发明的上述和其他目的及优点更加完整清楚,其中,相同或相似的要素采用相同的标号表示。The above and other objects and advantages of the present invention will become more complete and clear from the following detailed description in conjunction with the accompanying drawings, wherein the same or similar elements are denoted by the same reference numerals.
图1是按照本发明的一实施例的轨道车辆用车钩缓冲器的主视图。Fig. 1 is a front view of a coupler buffer for a rail vehicle according to an embodiment of the present invention.
图2是图1所示实施例轨道车辆用车钩缓冲器的A-A剖视图。Fig. 2 is an A-A sectional view of the coupler buffer for a rail vehicle of the embodiment shown in Fig. 1 .
图3是图2所示实施例轨道车辆用车钩缓冲器的局部B-B剖视图。Fig. 3 is a partial B-B sectional view of the coupler buffer for a rail vehicle in the embodiment shown in Fig. 2 .
图4是图2所示实施例的转轴筒的左视图。Fig. 4 is a left side view of the rotating shaft cylinder of the embodiment shown in Fig. 2 .
图5是图1所示实施例轨道车辆用车钩缓冲器的安装座的立体视图。Fig. 5 is a perspective view of the mounting seat of the coupler buffer for rail vehicles in the embodiment shown in Fig. 1 .
图6是图1所示实施例轨道车辆用车钩缓冲器的牵引杆的主视图。Fig. 6 is a front view of the drawbar of the coupler buffer for rail vehicles in the embodiment shown in Fig. 1 .
图7是图6所示实施例的牵引杆的C-C剖视图。Fig. 7 is a C-C sectional view of the drawbar of the embodiment shown in Fig. 6 .
图8是图2所示实施例轨道车辆用车钩缓冲器的右侧弹性体的压缩示意图。Fig. 8 is a schematic diagram showing the compression of the elastic body on the right side of the coupler buffer for rail vehicles in the embodiment shown in Fig. 2 .
图9是图2所示实施例轨道车辆用车钩缓冲器的左侧弹性体的压缩示意图。Fig. 9 is a schematic diagram of the compression of the left elastic body of the coupler buffer for rail vehicles in the embodiment shown in Fig. 2 .
图10是图2所示实施例轨道车辆用车钩缓冲器的拉断部件的断裂示意图。Fig. 10 is a schematic fracture view of the breaking part of the coupler buffer for rail vehicles in the embodiment shown in Fig. 2 .
图11是按照本发明的又一实施例的轨道车辆用车钩缓冲器的主视图。Fig. 11 is a front view of a coupler buffer for a rail vehicle according to still another embodiment of the present invention.
下面介绍的是本发明的多个可能实施例中的一些,旨在提供对本发明的基本了解,并不旨在确认本发明的关键或决定性的要素或限定所要保护的范围。容易理解,根据本发明的技术方案,在不变更本发明的实质精神下,本领域的一般技术人员可以提出可相互替换的其他实现方式。因此,以下具体实施方式以及附图仅是对本发明的技术方 案的示例性说明,而不应当视为本发明的全部或者视为对本发明技术方案的限定或限制。The following introduces some of the possible embodiments of the present invention, which are intended to provide a basic understanding of the present invention, but are not intended to identify key or decisive elements of the present invention or limit the scope of protection. It is easy to understand that, according to the technical solution of the present invention, those skilled in the art may propose other alternative implementation manners without changing the essence and spirit of the present invention. Therefore, the following specific embodiments and accompanying drawings are only technical aspects of the present invention. It should not be regarded as the entirety of the present invention or as a limitation or restriction on the technical solution of the present invention.
下面的描述中,为描述的清楚和简明,并没有对图中所示的所有多个部件进行详细描述。附图中示出了为本领域普通技术人员提供本发明的完全能够实现的多个部件。对于本领域技术人员来说,许多部件的操作都是熟悉而且明显的。In the following description, for clarity and conciseness of description, not all the various components shown in the figures are described in detail. The figures show a number of components to provide those of ordinary skill in the art with a fully enabling implementation of the invention. The operation of many of the components will be familiar and apparent to those skilled in the art.
在本文中,牵引杆的中心轴线所在的方向定义为轴向,“左”、“右”等方向属于方向是在轴向上来定义的,“上”、“下”是根据本发明的车钩缓冲器在正常使用时的安装定位来定义的;应当理解到,这些方向性术语是相对的概念,它们用于相对性的描述和澄清,不是要将任何实施方式或任何实施方式的部件的定向限定到具体的方向或定向。In this paper, the direction where the central axis of the drawbar is defined as the axial direction. It should be understood that these directional terms are relative concepts, which are used for relative description and clarification, and are not intended to limit any embodiment or the orientation of any embodiment’s components. to a specific direction or orientation.
图1所示为按照本发明的一实施例的轨道车辆用车钩缓冲器的立体图。以下结合图1至图7对本发明实施例的轨道车辆用车钩缓冲器(以下简称为“缓冲器”)的具体结构进行示例说明。FIG. 1 is a perspective view of a coupler buffer for a rail vehicle according to an embodiment of the present invention. The specific structure of a coupler buffer for a rail vehicle (hereinafter referred to as "buffer") according to an embodiment of the present invention will be illustrated below with reference to Fig. 1 to Fig. 7 .
如图1-7所示,在该实施例中,缓冲器包括安装座1,其可以通过如图5所示的安装座1上的螺栓安装孔1-5,将缓冲器安装在一端的车体上,安装座1内部在轴向上穿通并形成安装孔1-1,安装孔1-1在轴向方向穿通该安装座1以形成容纳空间。缓冲器还主要地包括在轴向上设置的牵引杆3、转轴筒5、至少两个弹性体2、锁紧件4、导向块7和拉断部件6。转轴筒5安装在安装座1的安装孔1-1内,在该实施例中,转轴筒5包括在其外周设置的上下两个转轴5-2,对应地,转轴筒5的上方和下方各设置一个导向块7,每个导向块7设置有转轴孔7-1,转轴筒5的上下两个转轴5-2分别相应地与导向块7通过转轴孔7-1转动连接。在安装时,如图3所示,转轴筒5的每个转轴5-2对应置于导向块7的转轴孔7-1内,然后,通过拉断部件6将导向块7固定在安装座1的端面1-7上,这样,转轴筒5被导向块7和拉断部件6限定,从而限制转轴筒5在安装孔1-1内部轴向移动。拉断部件6具体可以但不限于为拉断螺栓,拉断螺栓6大致平行于轴向设置,这样大致与安装座的端面1-7垂直设置,拉断螺栓6可以拧入如图3中所示的安装座1的螺纹孔1-6中,从而将导向块7固定。As shown in Figures 1-7, in this embodiment, the buffer includes a mounting base 1, which can install the buffer on the vehicle at one end through the bolt mounting holes 1-5 on the mounting base 1 as shown in Figure 5 In general, the inside of the mounting base 1 passes through in the axial direction to form a mounting hole 1-1, and the mounting hole 1-1 penetrates the mounting base 1 in the axial direction to form an accommodating space. The buffer also mainly includes a draw rod 3 , a rotating shaft cylinder 5 , at least two elastic bodies 2 , a locking member 4 , a guide block 7 and a breaking part 6 arranged in the axial direction. The rotating shaft cylinder 5 is installed in the installation hole 1-1 of the mounting base 1. In this embodiment, the rotating shaft cylinder 5 includes two upper and lower rotating shafts 5-2 arranged on its outer periphery. Correspondingly, the upper and lower parts of the rotating shaft cylinder 5 are A guide block 7 is provided, and each guide block 7 is provided with a rotating shaft hole 7-1, and the upper and lower rotating shafts 5-2 of the rotating shaft cylinder 5 are rotatably connected with the guide block 7 respectively through the rotating shaft hole 7-1. During installation, as shown in Figure 3, each rotating shaft 5-2 of the rotating shaft cylinder 5 is correspondingly placed in the rotating shaft hole 7-1 of the guide block 7, and then the guide block 7 is fixed on the mounting seat 1 by breaking the component 6 In this way, the rotating shaft cylinder 5 is limited by the guide block 7 and the breaking part 6, thereby restricting the axial movement of the rotating shaft cylinder 5 inside the installation hole 1-1. The breaking part 6 can specifically be, but not limited to, a breaking bolt. The breaking bolt 6 is arranged roughly parallel to the axial direction, so that it is roughly arranged perpendicular to the end face 1-7 of the mounting seat. The breaking bolt 6 can be screwed into the In the threaded holes 1-6 of the mounting seat 1 shown, the guide block 7 is fixed.
具体地,如图2所示,上下两个转轴5-2在与牵引杆3中心轴线的垂直的方向上同轴设置,上下两个转轴5-2相对安装座1和导向块7 是可绕其轴线可转动的,这样,转轴筒5在受偏离方向力的作用下,可以通过上下两个转轴5-2绕其轴线转动(在安装孔1-1的范围内)。Specifically, as shown in Figure 2, the upper and lower two rotating shafts 5-2 are coaxially arranged in a direction perpendicular to the central axis of the drawbar 3, and the upper and lower rotating shafts 5-2 are opposite to the mounting base 1 and the guide block 7 It is rotatable around its axis, so that the rotating shaft cylinder 5 can rotate around its axis through the upper and lower two rotating shafts 5-2 (in the scope of the mounting hole 1-1) under the effect of the biased force.
为了提高上下两个转轴5-2的耐磨性,每个转轴5-2的外周均套装有转轴衬套11。In order to improve the wear resistance of the upper and lower rotating shafts 5-2, a rotating shaft bushing 11 is sleeved on the outer periphery of each rotating shaft 5-2.
参见图2、图3和图5,安装座1的安装孔1-1内(例如在其内壁上)设置有两个导向槽1-2,导向槽1-2是对应导向块7而设置,导向块7至少部分置于导向槽1-2中,并且在没有拉断螺栓6固定时,导向块7可以在导向槽内左右导向移动,这样就使转轴筒5的每个转轴5-2与各自的导向槽1-2滑动配合。在拉断螺栓6断裂时,导向块7相对导向槽1-2是可以左右活动的,牵引杆3带动转轴筒5、通过导向块7在导向槽1-2内导向移动。Referring to Fig. 2, Fig. 3 and Fig. 5, two guide grooves 1-2 are arranged in the installation hole 1-1 of the mounting base 1 (for example, on its inner wall), and the guide grooves 1-2 are set corresponding to the guide block 7, The guide block 7 is at least partly placed in the guide groove 1-2, and when the bolt 6 is not broken, the guide block 7 can guide and move left and right in the guide groove, so that each rotating shaft 5-2 of the rotating shaft cylinder 5 is aligned with the The respective guide grooves 1-2 are slidingly fitted. When the breaking bolt 6 was fractured, the guide block 7 could move left and right relative to the guide groove 1-2, and the drawbar 3 drove the rotating shaft cylinder 5 to guide and move in the guide groove 1-2 by the guide block 7.
参见图1和图3、图5,安装座1的外表面上设置有防尘盖9,安装座1的位于转轴5-2处设有防尘盖孔1-3,防尘盖9可拆卸地盖置在安装座1的防尘盖孔1-3上,并与安装座1固定连接;防尘盖9的设置能方便了解导向块7的安装状态,并且具有防尘效果。Referring to Fig. 1, Fig. 3 and Fig. 5, a dustproof cover 9 is provided on the outer surface of the mounting seat 1, and a dustproof cover hole 1-3 is provided at the rotating shaft 5-2 of the mounting seat 1, and the dustproof cover 9 is detachable The ground cover is placed on the dust-proof cover hole 1-3 of the mounting base 1, and is fixedly connected with the mounting base 1; the setting of the dust-proof cover 9 can facilitate understanding of the installation state of the guide block 7, and has a dust-proof effect.
参见图2和图4,转轴筒5设有隔板5-3,隔板5-3大致垂直设置以将转轴筒5的内部空间对应的安装孔5-1左右分隔。隔板5-3可以设置在对应于上下两个转轴5-2的轴线上。隔板5-3上的中部位置对应的设有隔板孔5-3-1,牵引杆3可以轴向地穿过隔板孔5-3-1(如图2所示)。隔板孔5-3-1的径向尺寸相对大于牵引杆3的径向尺寸,从而使牵引杆3相对转轴套筒5是可活动的,例如,牵引杆3在隔板孔5-3-1内左右移动。具体地,隔板孔5-3-1可以但不限于为矩形孔状,尤其地,隔板孔5-3-1的上、下内壁面5-3-2被设置为凸弧形状,也即,上、下内壁面5-3-2与经过转轴筒5的中心轴线的垂直截面的交线呈凸弧形或尖角形;牵引杆3的外周上设有两个相对称的摆动平面3-1(参见图6),摆动平面3-1与上、下内壁面5-3-2相配合;这样,当缓冲器正常载荷下时,允许牵引杆3相对于轴向作上下小幅度摆动,上、下内壁面5-3-2的凸弧形结构能使牵引杆3上下摆动时更顺畅。Referring to FIG. 2 and FIG. 4 , the rotating shaft cylinder 5 is provided with a partition 5 - 3 , and the partition 5 - 3 is arranged approximately vertically to separate the corresponding installation holes 5 - 1 in the internal space of the rotating shaft cylinder 5 from left to right. The partition 5-3 may be arranged on an axis corresponding to the upper and lower rotating shafts 5-2. A partition hole 5-3-1 is correspondingly provided in the middle of the partition 5-3, and the drawbar 3 can axially pass through the partition hole 5-3-1 (as shown in FIG. 2 ). The radial dimension of the partition hole 5-3-1 is relatively larger than the radial dimension of the drawbar 3, so that the drawbar 3 is movable relative to the rotating shaft sleeve 5, for example, the drawbar 3 is in the partition hole 5-3- 1 to move left and right. Specifically, the partition hole 5-3-1 can be but not limited to a rectangular hole shape, especially, the upper and lower inner wall surfaces 5-3-2 of the partition hole 5-3-1 are set in a convex arc shape, also That is, the intersection line between the upper and lower inner wall surfaces 5-3-2 and the vertical section passing through the central axis of the rotating shaft cylinder 5 is convex arc-shaped or sharp-angled; -1 (see Figure 6), the swing plane 3-1 matches the upper and lower inner wall surfaces 5-3-2; thus, when the buffer is under normal load, the drawbar 3 is allowed to swing up and down in a small range relative to the axial direction , The convex arc-shaped structure of the upper and lower inner wall surfaces 5-3-2 can make the drawbar 3 swing up and down more smoothly.
继续参见图2和图4,转轴筒5可以大致为圆筒状,转轴筒5的筒壁上可以设置若干工艺孔(图中未示出),例如,在隔板3的左侧的筒壁上设有2~6个工艺孔,工艺孔的设置有利于节约材料,并且在搬运过程中可以方便搬运。 Continuing to refer to Fig. 2 and Fig. 4, the rotating shaft cylinder 5 can be substantially cylindrical, and several process holes (not shown) can be arranged on the cylinder wall of the rotating shaft cylinder 5, for example, the cylinder wall on the left side of the dividing plate 3 There are 2 to 6 process holes on the top. The setting of the process holes is conducive to saving materials and can be easily transported during the transportation process.
参见图2,牵引杆3在轴向上设置,其左端可以通过其他连接部件与另一车体连接,其右端设置锁紧件4,牵引杆3可活动地轴向穿过转轴筒5的隔板5-3的隔板孔5-3-1,这样,在隔板5-3的两侧可以分别设置套装在牵引杆3上的若干弹性体2;在该实施例中,牵引杆3的左端相对隔板5-3而固定设置止挡部3-2,牵引杆3的右端相对隔板5-3而可拆卸地固定设置挡圈8,在其它实施例中,止挡部3-2也可以以可拆卸地固定方式固定在牵引杆3的左端;止挡部3-2与隔板5-3之间形成第一空间(即包括隔板5-3左侧的安装孔5-1空间),挡圈8与隔板5-3之间形成第二空间(即包括隔板5-3右侧的安装孔5-1空间),示例地,第一空间中容纳有两个弹性体2,第二空间中容纳有一个弹性体2;在拉断螺栓6未断裂时,转轴筒5相对安装座1固定,从而,在牵引杆3向右移动时(压缩载荷工况下),第一空间减小的同时第二空间增大,第一空间的两个弹性体2轴向被挤压以吸收能量;在牵引杆3向左移动时(拉伸载荷工况下),第一空间增大的同时第二空间减小,第二空间的一个弹性体2轴向被挤压以吸收能量。锁紧件4为可拆卸地固定(例如通过螺栓固定)在牵引杆3的右端的部件,其锁紧时,挡圈8被锁紧件4抵住而固定,从限制弹性体2的轴向移位。其中,止挡部3-2和/或挡圈8的径向尺寸可以小于转轴筒5的径向尺寸。Referring to Fig. 2, the drawbar 3 is arranged in the axial direction, its left end can be connected with another car body through other connecting parts, and its right end is provided with a locking member 4, and the drawbar 3 can axially pass through the partition of the rotating shaft cylinder 5 movably. The partition plate hole 5-3-1 of the plate 5-3, like this, can be respectively provided with some elastic bodies 2 that are sleeved on the draw bar 3 on both sides of the divider 5-3; In this embodiment, the draw bar 3 The left end is fixedly provided with a stop portion 3-2 relative to the partition plate 5-3, and the right end of the drawbar 3 is detachably fixedly provided with a retaining ring 8 relative to the partition plate 5-3. In other embodiments, the stop portion 3-2 It can also be fixed on the left end of the drawbar 3 in a detachable fixed manner; a first space is formed between the stopper portion 3-2 and the dividing plate 5-3 (that is, the mounting hole 5-1 on the left side of the dividing plate 5-3 is included). Space), the second space is formed between the retaining ring 8 and the partition 5-3 (that is, the space including the installation hole 5-1 on the right side of the partition 5-3), for example, two elastic bodies are accommodated in the first space 2. An elastic body 2 is accommodated in the second space; when the breaking bolt 6 is not broken, the rotating shaft cylinder 5 is fixed relative to the mounting seat 1, so that when the drawbar 3 moves to the right (under the compressive load condition), the second When the first space decreases, the second space increases, and the two elastic bodies 2 in the first space are squeezed axially to absorb energy; when the drawbar 3 moves to the left (under tensile load conditions), the first space While increasing, the second space decreases, and an elastic body 2 in the second space is axially squeezed to absorb energy. The locking piece 4 is a part that is detachably fixed (for example, fixed by bolts) on the right end of the drawbar 3. When it is locked, the retaining ring 8 is held against by the locking piece 4 and fixed, so as to limit the axial direction of the elastic body 2. shift. Wherein, the radial dimension of the stop portion 3 - 2 and/or the retaining ring 8 may be smaller than the radial dimension of the rotating shaft cylinder 5 .
弹性体2为一种吸能部件,其可以在轴向上被挤压变形而吸收能量,弹性体2在垂直于轴向的截面上具体可以但不限于大致为圆环状,弹性体2的具体材料不是限制性的,其可以在不承受压力时基本恢复形状。在安装时,在牵引杆3安装之前,先将如图2所示的两个弹性体2套装在牵引杆3上,然后将牵引杆3穿过隔板孔5-3-1,然后再将隔板5-3右侧的一个弹性体2套装在牵引杆3上,然后安装挡圈8,再拧紧锁紧件4,从而可以锁紧弹性体2。The elastic body 2 is a kind of energy-absorbing component, which can be squeezed and deformed in the axial direction to absorb energy. The particular material is not limiting and can substantially return to shape when not subjected to stress. When installing, before the traction rod 3 is installed, the two elastic bodies 2 shown in Figure 2 are set on the traction rod 3, and then the traction rod 3 is passed through the partition hole 5-3-1, and then the An elastic body 2 on the right side of the dividing plate 5-3 is sleeved on the drawbar 3, and then a retaining ring 8 is installed, and then the locking member 4 is tightened, so that the elastic body 2 can be locked.
在一实施例中,第一空间对应设置的弹性体2的数量大于第二空间对应设置的弹性体2的数量;在又一实施例中,第一空间对应设置的弹性体2的数量小于第二空间对应设置的弹性体2的数量。也就是说明,可以根据压缩载荷和拉伸载荷的具体工况来设置第一空间/第二空间中的弹性体2的数量。弹性体2的个数不是限制的,可以以保证在正常载荷时弹性体2能充分吸能为标准来设置弹性体2的个数。In one embodiment, the number of elastic bodies 2 corresponding to the first space is greater than the number of elastic bodies 2 corresponding to the second space; in another embodiment, the number of elastic bodies 2 corresponding to the first space is smaller than the number of elastic bodies 2 corresponding to the second space The two spaces correspond to the number of elastic bodies 2 arranged. That is to say, the number of elastic bodies 2 in the first space/second space can be set according to the specific working conditions of compressive load and tensile load. The number of elastic bodies 2 is not limited, and the number of elastic bodies 2 can be set on the basis of ensuring that the elastic bodies 2 can fully absorb energy under normal load.
发明人注意到,现有的专利PCT/EP2006/002903所公开揭示的连接 器,其中作为缓冲介质的吸能部件是弹性环。在冲击力作用下,主要是利用弹性环的剪切变形、以及弹性环的材料自身的阻尼来吸收冲击能量,因此,牵引和制动时的冲击力都作用于同一组作为缓冲介质的弹性环上,并且主要是呈交变剪切作用形式,即以剪切形变的方式变形,从而易于造成弹性体疲劳寿命短,难以符合用户长寿命的使用需求。The inventor noticed that the connection disclosed in the existing patent PCT/EP2006/002903 device, in which the energy-absorbing part as a buffer medium is an elastic ring. Under the impact force, the shear deformation of the elastic ring and the damping of the material of the elastic ring are mainly used to absorb the impact energy. Therefore, the impact force during traction and braking acts on the same group of elastic rings as the buffer medium. On, and mainly in the form of alternating shear action, that is, deformation in the form of shear deformation, which is easy to cause short fatigue life of the elastomer, and it is difficult to meet the user's long-life use requirements.
在以上实施例的缓冲连接器中,隔板5-3的设置使得弹性体分别置于其左右两侧,从而在牵引工况和制动工况时,是分别作用于不同侧的弹性体上,使弹性体压缩形变(而不是剪切形变)来吸收冲击能量,有利于显著提高作为缓冲介质的吸能部件的疲劳寿命,牵引杆3所传递的作用力在弹性体2上的作用形式也更加合理。In the buffer connectors of the above embodiments, the partition plate 5-3 is arranged so that the elastic bodies are placed on the left and right sides respectively, so that in the traction working condition and the braking working condition, they act on the elastic bodies on different sides respectively. , so that the elastic body compresses and deforms (instead of shearing) to absorb the impact energy, which is beneficial to significantly improve the fatigue life of the energy-absorbing component as a buffer medium, and the action form of the force transmitted by the drawbar 3 on the elastic body 2 is also more reasonable.
继续参见图2,在一实施例中,隔板5-3的左侧设置的两个弹性体2之间还设置有中间隔板10,中间隔板10能够将两个弹性体2隔开,从而增大弹性体2的摩擦力并增加能量吸收能力。Continuing to refer to Fig. 2, in one embodiment, an intermediate partition 10 is also arranged between the two elastic bodies 2 arranged on the left side of the partition 5-3, and the intermediate partition 10 can separate the two elastic bodies 2, Thereby increasing the frictional force of the elastic body 2 and increasing the energy absorption capacity.
参见图2和图4,隔板5-3的两个侧面上均具有若干限位孔5-3-4,对应地,与隔板5-3相邻的弹性体2上具有若干与限位孔5-3-4配合的限位凸起2-1;挡圈8上也可以设有若干限位孔8-1,对应地,与挡圈8相邻的弹性体2上也具有若干与限位孔8-1配合的限位凸起2-2,这样就可以限制弹性体2的转动。Referring to Fig. 2 and Fig. 4, there are several limiting holes 5-3-4 on both sides of the partition 5-3, and correspondingly, there are several limiting holes 5-3-4 on the elastic body 2 adjacent to the partition 5-3. The spacing protrusion 2-1 that hole 5-3-4 cooperates; Also can be provided with some spacing holes 8-1 on the retaining ring 8, correspondingly, on the elastic body 2 that is adjacent to retaining ring 8 also has some The limit protrusion 2-2 matched with the limit hole 8-1 can limit the rotation of the elastic body 2 like this.
需要说明的是,由于拉断部件6基本平行于轴向设置,在左右方向的载荷下,牵引杆3的力可以通过弹性体2、转轴筒5、导向块7传递至拉断部件6,对拉断部件6从而产生相对拉力(即轴向力),可以设置拉断部件6的形状结构和/或材料,预先确定拉断部件6可以承受的轴向力的范围值,在过载状况发生时,车钩缓冲器的轴向力超过预定范围值时(即过载时)拉断部件6被拉断,从而使至少牵引杆3带动转轴筒5通过导向槽1-2导向移动,并且,可以在导向槽1-2的长度范围内移动,防止轨道车辆用车钩缓冲器在脱卸过程中出现偏移卡死,从而实现缓冲器的内部结构顺利脱卸。缓冲器的这种过载脱卸结构简单,并且缓冲器在轴向上的结构紧凑,整体结构简单。It should be noted that since the breaking part 6 is basically arranged parallel to the axial direction, under the load in the left and right directions, the force of the draw bar 3 can be transmitted to the breaking part 6 through the elastic body 2, the rotating shaft cylinder 5, and the guide block 7. The breaking part 6 thus produces relative pulling force (that is, axial force), the shape structure and/or material of the breaking part 6 can be set, and the range value of the axial force that the breaking part 6 can bear is determined in advance, when the overload condition occurs When the axial force of the coupler buffer exceeds a predetermined range value (that is, when it is overloaded), the breaking part 6 is broken, so that at least the draw bar 3 drives the rotating shaft cylinder 5 to move through the guiding groove 1-2, and can be guided in the guiding groove 1-2. The slots 1-2 move within the length range to prevent the coupler buffer used for rail vehicles from being offset and stuck during the detachment process, so as to realize the smooth detachment of the internal structure of the buffer. The overload release structure of the buffer is simple, and the structure of the buffer in the axial direction is compact, and the overall structure is simple.
图8所示为图2所示实施例轨道车辆用车钩缓冲器的右侧弹性体的压缩示意图。缓冲器在拉伸载荷工况下,牵引杆3从左端拉伸,牵引杆3向左移动,隔板5-3右侧的弹性体2被压缩以吸收能量。 Fig. 8 is a schematic diagram showing the compression of the elastic body on the right side of the coupler buffer for rail vehicles in the embodiment shown in Fig. 2 . When the buffer is in tension load condition, the drawbar 3 is stretched from the left end, the drawbar 3 moves to the left, and the elastic body 2 on the right side of the partition 5-3 is compressed to absorb energy.
图9所示为图2所示实施例轨道车辆用车钩缓冲器的左侧弹性体的压缩示意图。缓冲器在压缩载荷工况下(例如碰撞或刹车时),如图8所示,牵引杆3向右移动,隔板5-3左侧的弹性体2被压缩,从而吸收能量。Fig. 9 is a schematic diagram showing the compression of the elastic body on the left side of the coupler buffer for rail vehicles in the embodiment shown in Fig. 2 . When the buffer is under compressive load conditions (such as collision or braking), as shown in Figure 8, the drawbar 3 moves to the right, and the elastic body 2 on the left side of the partition 5-3 is compressed to absorb energy.
图10所示为图2所示实施例轨道车辆用车钩缓冲器的拉断部件的断裂示意图。例如,以牵引杆3向右移动为示例,牵引杆3的轴向力传递至转轴筒5上,在过载时,拉断螺栓6承受大于其能够承受大致轴向的临界冲击力,从而会导致拉断螺栓6断裂,牵引杆3带动转轴筒5和导向块7沿着导向槽1-2右移,实现缓冲器内部脱卸,导向槽1-2在过载时因此可以实现导向功能,使得转轴筒5右移时不会发生偏移,脱卸过程中不会卡死,保证了转轴筒5能正常脱卸。Fig. 10 is a schematic diagram showing the breakage of the breaking part of the coupler buffer for a rail vehicle in the embodiment shown in Fig. 2 . For example, taking the rightward movement of the drawbar 3 as an example, the axial force of the drawbar 3 is transmitted to the rotating shaft cylinder 5. When overloaded, the breaking bolt 6 bears a critical impact force greater than it can bear in the axial direction, which will cause The pull-off bolt 6 breaks, and the drawbar 3 drives the rotating shaft cylinder 5 and the guide block 7 to move right along the guide groove 1-2 to realize the internal detachment of the buffer. Therefore, the guide groove 1-2 can realize the guiding function when overloaded, so that the rotating shaft cylinder 5 will not deviate when moving to the right, and will not be stuck during the detachment process, which ensures that the rotating shaft cylinder 5 can be detached normally.
在图2所示实施例的缓冲器中,设置止挡部3-2的径向尺寸小于转轴筒5的径向尺寸,转轴筒5的筒壁不会阻止止挡部3-2轴向移位,从而在车钩缓冲器过载时,其载荷基本完全通过两个弹性体2传递至转轴筒5,进而传递至导向块7和拉断螺栓6,从而使其被拉断。In the buffer of the embodiment shown in Figure 2, the radial dimension of the stopper 3-2 is set smaller than the radial dimension of the rotating shaft cylinder 5, and the wall of the rotating shaft cylinder 5 will not prevent the axial movement of the stopper 3-2. position, so that when the coupler buffer is overloaded, its load is basically completely transmitted to the shaft cylinder 5 through the two elastic bodies 2, and then transmitted to the guide block 7 and the breaking bolt 6, so that it is broken.
图11是按照本发明的又一实施例的轨道车辆用车钩缓冲器的主视图。相比图2所示实施例的缓冲器,图11所示实施例的缓冲器的主要区别在于,止挡部3-2的径向尺寸被设置为大于轴筒5的径向尺寸,这样在车钩缓冲器过载时,轴筒5的筒壁可以阻止止挡部3-2轴向移位,其载荷至少一部分通过止挡部3-2直接传递至所述转轴筒5,其载荷另一部分通过两个弹性体2传递至转轴筒5,这样有利于防止在过载非常大的情况下直接压损破坏弹性体2。Fig. 11 is a front view of a coupler buffer for a rail vehicle according to still another embodiment of the present invention. Compared with the buffer of the embodiment shown in FIG. 2, the main difference of the buffer of the embodiment shown in FIG. When the coupler buffer is overloaded, the cylinder wall of the shaft cylinder 5 can prevent the axial displacement of the stopper 3-2, at least part of the load is directly transmitted to the shaft cylinder 5 through the stopper 3-2, and the other part of the load is passed through The two elastic bodies 2 are transmitted to the rotating shaft cylinder 5, which is beneficial to prevent the elastic bodies 2 from being damaged by direct pressure loss under the condition of a very large overload.
以上例子主要说明了本发明的轨道车辆用车钩缓冲器。尽管只对其中一些本发明的实施方式进行了描述,但是本领域普通技术人员应当了解,本发明可以在不偏离其主旨与范围内以许多其他的形式实施,例如,缓冲器还设置有对中装置和/或支撑装置等。因此,所展示的例子与实施方式被视为示意性的而非限制性的,在不脱离如所附各权利要求所定义的本发明精神及范围的情况下,本发明可能涵盖各种的修改与替换。 The above examples mainly illustrate the coupler bumper for rail vehicles of the present invention. Although only some of the embodiments of the present invention have been described, those skilled in the art should understand that the present invention can be implemented in many other forms without departing from its gist and scope, for example, the buffer is also provided with a centering devices and/or supports, etc. The examples and embodiments shown are therefore to be regarded as illustrative and not restrictive, and the invention may cover various modifications without departing from the spirit and scope of the invention as defined in the appended claims with replace.
Claims (17)
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| Application Number | Priority Date | Filing Date | Title |
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| CN2014103040693 | 2014-06-30 | ||
| CN201410304069.3A CN104149811B (en) | 2014-06-30 | 2014-06-30 | Buffer with detaching device for railway vehicle |
| PCT/CN2015/082834 WO2016000602A1 (en) | 2014-06-30 | 2015-06-30 | Coupler buffer for railway vehicle |
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| CN107107926A true CN107107926A (en) | 2017-08-29 |
| CN107107926B CN107107926B (en) | 2019-05-31 |
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| CN201410304069.3A Active CN104149811B (en) | 2014-06-30 | 2014-06-30 | Buffer with detaching device for railway vehicle |
| CN201580032452.0A Active CN107107926B (en) | 2014-06-30 | 2015-06-30 | Coupler buffer for railway vehicle |
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| CN104149811B (en) * | 2014-06-30 | 2016-05-18 | 常州南车铁马科技实业有限公司 | Buffer with detaching device for railway vehicle |
| CN105035113A (en) * | 2015-07-22 | 2015-11-11 | 常州南车铁马科技实业有限公司 | Double-stage type vehicle front-end energy-absorbing device |
| DE102016206989A1 (en) * | 2016-04-25 | 2017-10-26 | Voith Patent Gmbh | Bracket assembly |
| CH713677B1 (en) * | 2017-04-06 | 2021-04-30 | Faiveley Transp Schwab Ag | Linkage device for a coupling of a rail vehicle. |
| US11780477B2 (en) | 2018-08-30 | 2023-10-10 | Crrc Zhuzhou Locomotive Co., Ltd. | Rail vehicle and coupling box thereof |
| CN109094603A (en) * | 2018-08-30 | 2018-12-28 | 中车株洲电力机车有限公司 | Rail vehicle and its coupler pocket |
| CN109579757A (en) * | 2018-12-25 | 2019-04-05 | 李立群 | The anti-jump detection device of lock pin under hitch |
| CN110588704B (en) * | 2019-09-29 | 2024-04-09 | 神华铁路装备有限责任公司 | Dismounting device of coupler buffer |
| CN110641507B (en) * | 2019-10-29 | 2024-09-10 | 中车贵阳车辆有限公司 | Device for installing coupler buffer assembly |
| CN111328474A (en) * | 2020-04-27 | 2020-06-26 | 湖北欧兰德实业股份有限公司 | Rotary cultivator with prevent disconnected axle structure |
| CN113619636B (en) * | 2020-05-07 | 2022-09-27 | 中车制动系统有限公司 | Coupler buffer connecting device with anti-lateral-bending function for railway vehicle |
| CH718041B1 (en) * | 2020-11-09 | 2023-05-31 | Faiveley Transp Schwab Ag | Articulation device for a coupling, in particular for a rail vehicle. |
| CN112793615B (en) * | 2021-02-09 | 2023-08-29 | 大连华锐重工焦炉车辆设备有限公司 | Short-size compact coupler buffer device |
| CN119428786A (en) * | 2025-01-07 | 2025-02-14 | 株洲时代新材料科技股份有限公司 | A coupler buffer |
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- 2014-06-30 CN CN201410304069.3A patent/CN104149811B/en active Active
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- 2015-06-30 WO PCT/CN2015/082834 patent/WO2016000602A1/en not_active Ceased
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| JP4315861B2 (en) * | 2004-05-28 | 2009-08-19 | 東日本旅客鉄道株式会社 | Shock absorption structure between vehicle bodies in articulated vehicles |
| CN102030014A (en) * | 2009-10-01 | 2011-04-27 | 沃依特专利有限责任公司 | Device for damping tractive and compressive forces |
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Also Published As
| Publication number | Publication date |
|---|---|
| WO2016000602A1 (en) | 2016-01-07 |
| CN107107926B (en) | 2019-05-31 |
| CN104149811B (en) | 2016-05-18 |
| CN104149811A (en) | 2014-11-19 |
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Effective date of registration: 20220516 Address after: 266111 South Side of Xinye Road and West Side of Herong Road, Qingdao Hi-tech Industrial Development Zone, Shandong Province Patentee after: CRRC Brake System Co.,Ltd. Address before: 213125 Changzhou City, Jiangsu Province, China Patentee before: CRRC CHANGZHOU TECH-MARK INDUSTRIAL Co.,Ltd. Patentee before: CRRC Qishuyan Locomotive and rolling stock Technology Research Institute Co., Ltd |
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