CN1070974C - Electrohydraulic proportional control valve assemblies - Google Patents
Electrohydraulic proportional control valve assemblies Download PDFInfo
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- CN1070974C CN1070974C CN96192050A CN96192050A CN1070974C CN 1070974 C CN1070974 C CN 1070974C CN 96192050 A CN96192050 A CN 96192050A CN 96192050 A CN96192050 A CN 96192050A CN 1070974 C CN1070974 C CN 1070974C
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
- F15B11/161—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load
- F15B11/167—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load using pilot pressure to sense the demand
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
- E02F9/2225—Control of flow rate; Load sensing arrangements using pressure-compensating valves
- E02F9/2228—Control of flow rate; Load sensing arrangements using pressure-compensating valves including an electronic controller
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2285—Pilot-operated systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
- F15B11/161—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load
- F15B11/163—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load for sharing the pump output equally amongst users or groups of users, e.g. using anti-saturation, pressure compensation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
- F15B21/087—Control strategy, e.g. with block diagram
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/3056—Assemblies of multiple valves
- F15B2211/30565—Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve
- F15B2211/3057—Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve having two valves, one for each port of a double-acting output member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/32—Directional control characterised by the type of actuation
- F15B2211/327—Directional control characterised by the type of actuation electrically or electronically
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
- F15B2211/505—Pressure control characterised by the type of pressure control means
- F15B2211/50509—Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means
- F15B2211/50536—Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means using unloading valves controlling the supply pressure by diverting fluid to the return line
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
- F15B2211/515—Pressure control characterised by the connections of the pressure control means in the circuit
- F15B2211/5157—Pressure control characterised by the connections of the pressure control means in the circuit being connected to a pressure source and a return line
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
- F15B2211/575—Pilot pressure control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6306—Electronic controllers using input signals representing a pressure
- F15B2211/6309—Electronic controllers using input signals representing a pressure the pressure being a pressure source supply pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6306—Electronic controllers using input signals representing a pressure
- F15B2211/6313—Electronic controllers using input signals representing a pressure the pressure being a load pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/634—Electronic controllers using input signals representing a state of a valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6346—Electronic controllers using input signals representing a state of input means, e.g. joystick position
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/665—Methods of control using electronic components
- F15B2211/6654—Flow rate control
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Abstract
Description
本发明涉及一种用于控制液压驱动装置的电液比例控制阀总成。The invention relates to an electro-hydraulic proportional control valve assembly for controlling a hydraulic driving device.
众所周知,例如专利文件EP-A-0462589所公开的,可以利用一种比例控制阀总成来控制液压驱动装置。例如,推土机提升臂控制拉杆根据驾驶员通过推动操纵杆给出的指令信号作出反应。这种控制阀总成的典型结构是它有一个主滑阀,主滑阀上有:一个第一驱动液流口,使流体在滑阀与液压驱动装置的第一液流口之间双向流动;一个第二驱动液流口,使流体在滑阀与液压驱动装置的第二液流口之间双向流动;还有一个进液口,用来从液压泵吸进液流;以及一个排液口,用来向油箱排出液流;及一个阀柱,用来控制第一驱动液流口与泵口或油箱口之间液流的方向或速率以及第二驱动液流口与泵口或油箱口之间液流的方向或速率。It is known, for example as disclosed in patent document EP-A-0462589, to utilize a proportional control valve assembly to control hydraulic drives. For example, a bulldozer lift arm control lever responds to command signals given by the operator by pushing the joystick. The typical structure of this control valve assembly is that it has a main spool valve with: a first drive liquid flow port, which allows fluid to flow bidirectionally between the slide valve and the first liquid flow port of the hydraulic drive device ; a second drive fluid port for bidirectional fluid flow between the spool valve and the second fluid port of the hydraulic actuator; a fluid inlet for sucking in fluid from the hydraulic pump; and a fluid discharge port for discharging fluid to the tank; and a spool for controlling the direction or rate of fluid flow between the first drive fluid port and the pump port or tank port and between the second drive fluid port and the pump port or tank port The direction or rate of fluid flow between ports.
这种控制阀总成还可包括一个以辅助阀体形式出现的压力补偿器,通过控制它来保持主滑阀的阀柱两端有一个稳定的压力降。这种控制阀总成使得液压驱动装置可独立于载荷受到控制。因此,在推土机提升臂控制拉杆的例子中,不论被臂所提升的负载的大小是多少或者由于臂自身结构的原因使得在提升过程中负载发生变化,该臂都以十分均匀的速率上升或下降。然而,这种控制阀总成的机械结构复杂,从而使得制造困难,成本增加。此外,这种控制阀总成的控制功能也是有限的,特别是当由于重力产生的施加到液压驱动装置上的外力的方向与液压驱动装置的运动部分在液压控制下的运动方向相同时所出现的超负荷情况下,该阀可能会失控。The control valve assembly may also include a pressure compensator in the form of an auxiliary valve body controlled to maintain a constant pressure drop across the spool of the main spool. This control valve assembly allows the hydraulic drive to be controlled independently of the load. So in the bulldozer lift arm control tie rod example, the arm raises and lowers at a fairly uniform rate regardless of the magnitude of the load being lifted by the arm or the load changing during the lift due to the structure of the arm itself . However, the mechanical structure of this control valve assembly is complicated, which makes manufacturing difficult and increases the cost. In addition, the control function of this control valve assembly is also limited, especially when the direction of the external force exerted on the hydraulic drive due to gravity is the same as that of the moving part of the hydraulic drive under hydraulic control. In an overload condition, the valve may lose control.
国际公开号为WO93/01417的专利申请中曾建议制造一种带有换向阀的控制阀总成,该换向阀包括一位置传感器,确定连接到液压驱动装置的两个驱动液流口中的哪一个是处于高压,并能向处理器发出一个电位置信号以表明哪一个口是处于高压。该处理器还接收从压力传感器传来的电压力信号以便显示高压压力,以及接收方向性信号,以表明驾驶员通过手动操纵杆已将阀柱从中立位置向某方向移动。该处理器还包括一个比较器,比较器能确定由方向性信号所指明的液流输入口是否处于高压,并输出一个信号到定位装置,用来控制泵的输出,使其根据比较结果变化并按照负载的需要来变化。虽然这种机构采用了特殊的控制方法对超负荷状况作出反应,但这种方法仅对驾驶员所操纵的阀柱的实际运动作出反应,因而在超负荷条件下运动时仍然有失控的危险。International Publication No. WO93/01417 proposes to manufacture a control valve assembly with a reversing valve that includes a position sensor that determines the position of the two drive fluid ports connected to the hydraulic drive. Which one is at high voltage and can send an electrical position signal to the processor to indicate which port is at high voltage. The processor also receives an electrical pressure signal from a pressure transducer to indicate high pressure, and a directional signal to indicate that the operator has moved the spool from neutral to a certain direction via the manual lever. The processor also includes a comparator, the comparator can determine whether the liquid flow input indicated by the directional signal is at high pressure, and output a signal to the positioning device, which is used to control the output of the pump to change according to the comparison result and Vary according to the needs of the load. Although this mechanism uses a special control method to respond to overload conditions, this method only responds to the actual movement of the spool manipulated by the driver, so there is still a risk of loss of control when moving under overload conditions.
本发明的目的就是要提供一种新颖的比例控制阀总成,它可以用明确简便的方法制造出来并能提供大量的控制功能。It is an object of the present invention to provide a novel proportional control valve assembly which can be manufactured in a clear and simple manner and which can provide a large number of control functions.
本发明提供了一种电液比例控制阀总成。The invention provides an electro-hydraulic proportional control valve assembly.
根据被检测到的阀门元件的位置、液流口的压力以及泵压力以及对操作者发出的指令信号(例如由于驾驶员推动操纵杆产生的信号)作出的反应,这种控制阀门总成对两个阀门元件的位置进行调节来控制液压驱动装置(如液压油缸或液压马达)的液流口处的液体流速和(或)压力。对根据将阀门元件移动到与某一通流截面相对应位置上的不断改变的操纵信号,阀门元件被伺服控制装置连续地控制着,该通流截面能与所要求的流量和压力条件以及液压驱动装置的所需操作模式相适应。通过对控制电路的适当规划安排就能实现大量的控制功能。例如,控制液压驱动装置液流口处的液体流速和压力,使该装置可以被调整到以均匀的速率工作而不受负载的影响。这就是说,不论是在被动负载条件下或者是超负荷运行条件下,该装置运动零件的运动速率将不受施加负荷和供给压力的变化的影响。此外,受反馈位置信号控制的阀门元件位置的伺服控制,保证了高度准确的阀门元件定位,而勿须对阀门特性作详细分析或者因考虑到磨损而作调整。According to the detected position of the valve element, the pressure of the liquid flow port and the pump pressure, and the response to the command signal issued by the operator (such as the signal generated by the driver pushing the joystick), the control valve assembly responds to two The position of each valve element is adjusted to control the fluid flow rate and/or pressure at the fluid port of a hydraulic drive device (such as a hydraulic cylinder or a hydraulic motor). The valve element is continuously controlled by the servo control device according to the constantly changing operating signal that moves the valve element to a position corresponding to a certain flow section, which can be matched with the required flow and pressure conditions and hydraulic drive. suitable for the desired mode of operation of the device. A large number of control functions can be realized through proper planning and arrangement of the control circuit. For example, controlling the fluid flow rate and pressure at the fluid port of a hydraulically driven device allows the device to be adjusted to work at a uniform rate regardless of load. That is to say, the rate of movement of the moving parts of the device will be independent of changes in applied load and supply pressure, whether under passive load conditions or overloaded operating conditions. In addition, servo control of valve element position controlled by feedback position signals ensures highly accurate valve element positioning without detailed analysis of valve characteristics or adjustments to account for wear.
在有两个分隔开来的阀门装置方案中,有可以分别运动的阀门元件,其优点在于第一和第二驱动液流口可以错开来开启和关闭从而实现对液压驱动装置的控制。用这种阀总成对液压驱动装置两个液流口处的液体流速和压力进行独立控制就有可能使得该装置比前面提到的控制方案运行起来效率更高更安全,这是由于在前述方案中装置的运动零件需要克服背压移动从而引起效率损失。此外,在压力过载的情况下,例如装置的运动零件的运动被外部过载负荷阻挡或者在需要载荷自由浮动的地方,一个或者两个阀门元件可能被打开与油箱相通,以便将液压驱动装置两侧边的液流分开排出或同时排出。In the solution with two separate valve devices, there are valve elements that can move separately, which has the advantage that the first and second drive fluid ports can be staggered to open and close so as to realize the control of the hydraulic drive device. Independent control of the fluid flow rate and pressure at the two fluid ports of the hydraulic drive unit with this valve assembly makes it possible to make the unit more efficient and safer to operate than the aforementioned control scheme due to the aforementioned The moving parts of the device in the solution need to move against the back pressure causing efficiency loss. In addition, in the event of pressure overload, such as when the movement of moving parts of the unit is blocked by an external overload load or where free floating of the load is required, one or both valve elements may be opened to the tank in order to connect the hydraulically driven unit to both sides of the unit. The side streams are discharged separately or simultaneously.
为了能够对本发明有更充分的了解,将参照图以举例的方式对按照本发明控制阀总成的优选实例作一说明。其中:In order that the present invention may be more fully understood, a preferred example of a control valve assembly according to the present invention will be described by way of example with reference to the accompanying drawings. in:
图1是本发明电液比例控制阀总成的液压回路图;Fig. 1 is a hydraulic circuit diagram of the electro-hydraulic proportional control valve assembly of the present invention;
图2是该总成某一部分的横断面示意图;Fig. 2 is a schematic cross-sectional view of a certain part of the assembly;
图3是表明该总成各部分之间电气连接的方框图;以及Figure 3 is a block diagram showing the electrical connections between the various parts of the assembly; and
图4是表明该总成控制功能的逻辑图。Figure 4 is a logic diagram illustrating the assembly control functions.
图1所示的电液比例控制阀总成1包括第一和第二滑阀2和3,与以液压油缸或液压马达形式出现的液压驱动装置7的第一和第二驱动液流口4和5相连接,用来控制可移动的活塞6的相对两侧的液流。第一和第二滑阀2和3有阀柱12和13,它们在控制液流的作用下可轴向运动。该液流由电气操作的先导控制阀44和45(稍后将参照图2对该阀作更详细的说明)在其极限位置之间进行控制。在极限位置外阀柱12或13使相应的液流口4或5与泵口15或16相连、泵口15或16与泵17的输出口或者与油箱20相连的油箱口18或19相连通。输送到先导控制阀44和45的液体由控制压力调节器14来调节。The electro-hydraulic proportional control valve assembly 1 shown in Fig. 1 includes first and
每一个滑阀2或3的阀柱12或13通过一通流截面来实现滑阀2或3对泵口15或16的开启或者对油箱口18或19的开启。该截面是在一个最少开度值和最大开度值之间随着阀柱12或13的位置成比例地变化。此外,阀柱12和13均被弹簧拉着偏向其中立位置(如图1所示),而位置传感器23和24则用来产生电位置信号以指示出阀柱12和13的位置。此外,卸压阀25用来将泵17的输出直接排放到油箱20中,其泄流方式以后要作详细说明。四个压力传感器26、27、28和29是用来产生电压力信号PA、PB、PS和PT,它们分别显示出在第一和第二液流口4和5处、泵口15或16处以及油箱口18或19处的液体压力。The
如图1右侧示意示出,控制压力调节器14也可以用来调节供给与滑阀2和3相同的另一对滑阀的先导控制阀的控制液流,从而控制供给另一个液压驱动装置30的液流。这两个装置7和30有可能是用来控制例如一台推土机的不同连接轴的两个拉杆,并且可能是由装置中的两个阀片(valve slice)控制,下面将对此作较为详细的说明。As schematically shown on the right side of Figure 1, the control pressure regulator 14 can also be used to adjust the control fluid flow supplied to the pilot control valve of another pair of spool valves that is the same as the
图2表示了穿过阀片部分的一个截面,包括了第一和第二滑阀2和3中的一个以及相关联的先导控制阀44和45中的一个。在每一个阀片中都有这两种零件。先导控制阀44或45有一个固定在控制阀柱36上的移动线圈35,两个弹簧37和38使阀柱36保持居中。线圈35可以在成型磁铁40内的环形空气隙39中移动,当电流通入线圈35产生的磁场与成型磁铁40在空气隙39中产生的磁通之间发生相互磁力作用时这种移动就会发生。先导控制阀44或45有两个驱动液流口46和47分别经过通道48和49与滑阀2或3的两端相连,阀44还有油箱口70与油箱连接以及两个泵口71和72与泵或者是直接连接或者是经过控制压力调节器14连接。滑阀2或3的阀柱12或13在弹簧73和74的作用下保持居中,阀柱的一端有一个延长段75,它能将根据阀柱12和13位置的位置反馈信号通过位置传感器23或24输出。FIG. 2 shows a section through the section of the valve plate comprising one of the first and
当先导控制阀44或45的阀柱36如图2所示处在中立位置时,通过先导控制阀的只是微量的泄漏液体,因此主滑阀2或3的阀柱12或13也如图所示被弹簧73和74将它保持在中立位置.当一个位置控制电流送入线圈35时,就有一个力作用到阀柱36上,使它向某一方向移动(取决于电流的方向)直到达到某一平衡位置,在这个位置上该力被弹簧37和38的作用力平衡。如果阀柱36如图所示向右移动,就在泵口71与液流口46之间以及油箱口70和液流口47之间打开了一个通道,其通流截面的大小由电流的大小决定。结果,控制液体被控制沿着通道48流到主滑阀2或3的阀柱12或13的左端,与此同时控制液流从阀柱12或13的右端经通道49被控制排入油箱.这一过程使得主阀柱12或13如图所示被推向右方,其移动速度由先导控制阀44或45的开度来决定,直到位置传感器23或24输出的位置反馈信号显示出阀柱已被推到所要求的位置上,这时通到线圈35的电流被切断,先导控制阀44或45的阀柱36在弹簧37和38的作用下退回到其中立位置。从而使得主阀柱12或13停止移动并被保持在要求的位置上,这一位置是依靠作用在阀柱两端的液体压力的推动来达到的。When the spool 36 of the
实际上先导控制阀电流是由控制电路以一种复杂的方式来控制的以便达到最佳的动态和位置控制特性,也就是为了快速推动主阀柱12或13达到所要求的位置,并使阀柱在必要长的时间内准确地保持在该位置上。在实践中即使主阀柱12或13的运动并非必须,也可能需要在伺服控制条件下用一小电流使线圈35激发,以便提供小的液流通过先导控制阀44或45去补偿液体泄漏,从而使主阀柱12或13保持在被推到的位置上。然而为保持主阀柱的位置所需要的电流将是很小的,它将不会反过来影响控制电路正常的小电流补偿。该控制电路通过位置传感器23或24时时刻刻准确地监测着主阀柱12或13的位置,并连续不断地控制流到线圈35的电流以便提供主阀柱位置的必要的反馈控制。In fact, the pilot control valve current is controlled by the control circuit in a complex way in order to achieve the best dynamic and position control characteristics, that is, to quickly push the
因为阀柱36和固定在阀柱36上的移动线圈35的结构很轻,能耗很小,因此控制电路只须消耗很少的电能,零件成本也低。此外,阀柱36以较高的速度运动对在伺服控制下施加的电流作出快速反应是可能的。受到线圈35中反向电流的影响阀柱将反向快速运动。这不仅能快速控制从泵向主阀柱12或13供液和相应的从主阀柱向油箱排液,从而对主阀柱的位置提供精确的动态控制,以此响应位置反馈信号,而且对液压驱动装置7的活塞6的控制也能实现,其有足够的响应时间对载荷进行良好的控制。这种控制模式如果用以前众所周知的控制方法是不可能做到的。例如,当负载的运动受到阻碍时,比如挖掘机的挖斗碰到了障碍物,压力传感器26和27之一感知到压力过载而触发一个相应的卸压信号,从而使相应的先导控制阀44或45运行起来以便迅速打开主阀柱12和13中的一个与油箱相通。采用这种方法是为了减小液压驱动装置中的压力,避免因过载引起损坏。由于先导控制阀的高速动态响应,这种卸压通常很快就发生。其他在伺服控制下由先导控制阀44和45的高速动态响应所显示的控制特性将在下面讨论。Because the structure of the spool 36 and the moving
图3表示出完整的这种控制阀总成,例如它包括,一组两个所述的一般型式的阀片50和51,每一个都有第一驱动液流口4和第二驱动液流口5用来与相应的液压驱动装置(图中示表示出)相连;与阀片50和51相连接的端片52有一泵口53和油箱口54。端片52根据向阀片50和51供液的命令信号控制从一个与泵口53连接的定量泵(图中未表示出)输送来的液压流体压力,以便保证只有当需要时流体才供送,而如果阀片50和51一时还不需要供给液压流体时它又能保证使泵处于闲置状态。当驾驶员操作时,图1所示的卸压阀25根据压力传感器26和27检测到的载荷受到控制,用来控制泵供给的液体压力,使其高出最高负载压力一定大小。当没有检测到负载压力时,卸压阀25就以正常的低压力将液体反回到油箱。当更换一种方法采用变量泵时,阀25就可以被设置成以保证按照系统的需要来供液的方式进行泵的排量控制。虽然图3为了简化起见只表示出两个阀片50和51,但可以理解在实际使用中可以使用一组四个至十个阀片。Fig. 3 shows the complete control valve assembly of this kind, for example, it comprises, a set of two
此外,一台控制计算机55通过一系列的通信网络与阀片50和51以及操纵杆56相连接,以便对驾驶员的操纵进行监控以及向阀片50和51提供压力(P)或流量(Q)的命令信号及压力-流量(P-Q)选择信号.此外,控制计算机55可用来向阀片50和51提供初始设定数据并利用插入式编程器57进行初始设定编程,还可以提供对阀片50和51的误差监测。如果需要,可以规定将一种插入式驱动器58的装置临时连接到阀片50和51上,以紧急运行阀片。如果需要,还可以将一个工作状况监控显示器59连接到控制单元55上以显示阀片50和51的正确运行状况。In addition, a
利用控制计算机55去控制阀片50和51以便实现对液压驱动装置必要的控制的方法现将参照图4作一简要说明,应该认识到,如图4所描述的用来实现控制功能的控制逻辑是包含在阀片50和51内而不在计算机55中,计算机55是用来提供对整个系统的控制。控制计算机55对每一个阀片提供压力-流量(P-Q)选择信号,在每一个阀片中的选择器按照该信号作出选择,以便实现压力控制或者流量控制。The method of utilizing the
参考图4可以理解的是,在这种特定的控制模式中,对液压驱动装置的控制是通过计算机根据操作者对控制杆和(或)控制模式选择器按钮或开关下达的指令信号而提供的选择信号型式来确定,如图中控制模式迭代回路80所示。如果流量控制模式被选定,一个流量需求信号QDEM被送到选择器81,它便确定送到液压驱动装置的液流的需求方向,即送到液流口A或是液流口B。在不需要液流的情况下,控制起作用使两个主阀柱都处在它们的中立位置。在口A需要液流的情况下,另一个选择器82将确定口A的压力是大于还是小于口B的压力,即负载被看作是被动负载或者过度负载。在被动负载的情况下,用来控制送到口A的液流所需要的滑阀的通流截面a在83处被计算出来,即流量需求信号QDEM被数值
如果出现过载情况,用来控制送到口B的液流所需要的滑阀的通流截面a在86处被计算出来,即流量需求信号QDEM被数值
如果选择器81所确定的液流需求方向是送到液压驱动装置的液流口B,那么一系列类似的控制步骤将进行下去,对这些步骤已经作过说明,不同的是关于口A和口B的控制要反过来,因此在计算时要用测到的压力信号PB代替PA,反过来也是如此。在每种情况下阀柱位置均被位置传感器连续监测,至于被送到先导控制阀的信号则随着从位置传感器发出的位置反馈信号按需要变化。If the liquid flow demand direction determined by the selector 81 is sent to the liquid flow port B of the hydraulic drive device, then a series of similar control steps will be carried out. These steps have been described, and the difference is about port A and port A. The control of B should be reversed, so the measured pressure signal P B should be used instead of PA when calculating, and vice versa. In each case the spool position is continuously monitored by the position transducer and the signal to the pilot control valve is varied as required with the position feedback signal from the position transducer.
如果压力控制被选定,施加到液压驱动装置A和B两口上的压力则由操作者扳动操纵杆来控制。操纵杆的运动决定了作用在负载上的压力变化率(大小和方向)。如果操纵杆的运动停止,就没有进一步的压力变化作用到负载上。最初的压力需求在89处用来自操纵杆的输入信号进行计算。然后选择器90将确定压力需求所需要的压力是施加在口A还是口B。如果压力需求为零,则将两口的压力设定到一个额定值。如果压力需求需要把压力施加到口A上,选择器91将首先确定是否有波动压力作用到活塞上,例如当选用夯击(压实)模式时为了使负载振动。根据该选择结果,在步骤92口A处需要的压力被设定为需求压力,而口B处的压力被设定为额定值,在步骤93将所需要的控制信号送到两滑阀的先导控制阀,以便根据位置反馈信号递增地控制主阀柱的位置以设定口A和口B所需要的压力。If pressure control is selected, the pressure applied to the ports A and B of the hydraulic drive is controlled by the operator by pulling the joystick. The movement of the joystick determines the rate of change (magnitude and direction) of the pressure acting on the load. If the movement of the joystick stops, no further pressure changes are applied to the load. The initial pressure demand is calculated at 89 using the input signal from the joystick. The selector 90 will then determine whether the pressure required by the pressure demand is applied at port A or port B. If the pressure demand is zero, set the pressure at both ports to a nominal value. If the pressure demand requires pressure to be applied to port A, the selector 91 will first determine whether there is a surge pressure applied to the piston, for example in order to vibrate the load when the ramming (compacting) mode is selected. According to the result of this selection, the required pressure at port A is set as the required pressure in step 92, and the pressure at port B is set as the rated value, and the required control signal is sent to the pilot of the two spool valves in step 93. Control the valve to incrementally control the position of the main spool to set the required pressure at ports A and B based on the position feedback signal.
如果压力需求需要把压力施加到口B上,一个类似的控制步骤将顺序实施,但是要将需求压力施加到口B而将口A的压力设定为额定值,即一个预先确定的压力,它高于测到的或设定的油箱压力。如果选择了夯击模式,一个按正弦波周期变化的需求压力就叠加在基本需求压力之上,于是负载就被合成压力控制振动起来。If the pressure demand requires pressure to be applied to port B, a similar control step will be performed sequentially, but with the demand pressure applied to port B and the pressure at port A set to a nominal value, that is, a predetermined pressure, which Above measured or set tank pressure. If Ramping mode is selected, a demand pressure that varies periodically with a sine wave is superimposed on the base demand pressure, and the load is vibrated by the resultant pressure.
在各种运行条件下采用压力控制模式都能获益。例如在提升一个负载时,初始化压力控制模式对负载进行连续的压力平衡,从而只用很小的压力就可对负载进行手动操纵。此外,例如如果负载是一个带有挖斗的挖掘机臂,用来挖掘泥土,其施加压力就能被控制,如果挖斗碰到了障碍,比如碰到地下埋物,一个预先已确定的压力限值将不会被超过,于是地下埋物就不会有因施加了过大的压力而被损坏的危险。The pressure control mode can be beneficial under various operating conditions. For example, when lifting a load, the initial pressure control mode performs continuous pressure balancing on the load, so that the load can be manually manipulated with only a small pressure. Furthermore, if the load is, for example, an excavator arm with a bucket for excavating earth, its exerted pressure can be controlled, and if the bucket hits an obstacle, such as a buried object, a predetermined pressure limit The value will not be exceeded, so there is no risk of damage to buried objects due to excessive pressure applied.
如果操作者通过操纵一个特殊开关选用了浮动模式,则两个主阀柱在步骤94处受到控制,从而将液压驱动装置的活塞的两侧对油箱打开,以便使活塞以及与它相关联的任何负载的运动能自由浮动。If the operator selects the float mode by manipulating a special switch, the two main spools are controlled at step 94 to open both sides of the piston of the hydraulic drive to the tank so that the piston and any associated The movement of the load can float freely.
当上述阀总成采用第一和第二滑阀2和3来控制液压驱动装置液流的流进和流出时,还有另外一种按照本发明但未在图中表示出来的阀门总成可以采用,即采用一对提升阀来代替每一个滑阀去分别控制经过相关的驱动液流口从泵流到装置的液体流量以及从装置流到油箱的液体流量。在每一种情况下,与每一个相关的液流口相连的这一对提升阀均由先导控制阀控制,以各种不同的控制模式提供需要的液体流量。此外,每一个先导控制阀本身可能还包含一对提升阀用来控制流进和流出主阀门或其他阀门的液体流量,以便对移动线圈当前的动作作出反应。When the above-mentioned valve assembly adopts the first and
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB9503854.3 | 1995-02-25 | ||
| GBGB9503854.3A GB9503854D0 (en) | 1995-02-25 | 1995-02-25 | Electrohydraulic proportional control valve assemblies |
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| Publication Number | Publication Date |
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| CN1175988A CN1175988A (en) | 1998-03-11 |
| CN1070974C true CN1070974C (en) | 2001-09-12 |
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| CN96192050A Expired - Lifetime CN1070974C (en) | 1995-02-25 | 1996-02-22 | Electrohydraulic proportional control valve assemblies |
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| EP (1) | EP0809737B2 (en) |
| JP (2) | JPH11501106A (en) |
| KR (1) | KR100432381B1 (en) |
| CN (1) | CN1070974C (en) |
| DE (1) | DE69602923T3 (en) |
| DK (1) | DK0809737T4 (en) |
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-
1995
- 1995-02-25 GB GBGB9503854.3A patent/GB9503854D0/en active Pending
-
1996
- 1996-02-22 EP EP96903123A patent/EP0809737B2/en not_active Expired - Lifetime
- 1996-02-22 KR KR1019970705883A patent/KR100432381B1/en not_active Expired - Fee Related
- 1996-02-22 WO PCT/GB1996/000393 patent/WO1996027051A1/en not_active Ceased
- 1996-02-22 DE DE69602923T patent/DE69602923T3/en not_active Expired - Lifetime
- 1996-02-22 CN CN96192050A patent/CN1070974C/en not_active Expired - Lifetime
- 1996-02-22 DK DK96903123T patent/DK0809737T4/en active
- 1996-02-22 GB GB9603811A patent/GB2298291C/en not_active Expired - Lifetime
- 1996-02-22 JP JP8526084A patent/JPH11501106A/en not_active Withdrawn
-
2006
- 2006-02-09 JP JP2006032753A patent/JP2006177561A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100383406C (en) * | 2004-12-07 | 2008-04-23 | 沃尔沃建造设备控股(瑞典)有限公司 | Hydraulic control circuit and method thereof |
| CN104583611A (en) * | 2012-08-31 | 2015-04-29 | 卡特彼勒公司 | Hydraulic control system having over-pressure protection |
Also Published As
| Publication number | Publication date |
|---|---|
| DE69602923D1 (en) | 1999-07-22 |
| DK0809737T3 (en) | 1999-11-22 |
| EP0809737B1 (en) | 1999-06-16 |
| GB2298291C (en) | 2008-02-26 |
| DE69602923T2 (en) | 1999-12-09 |
| DE69602923T3 (en) | 2008-05-21 |
| GB9503854D0 (en) | 1995-04-19 |
| JPH11501106A (en) | 1999-01-26 |
| KR100432381B1 (en) | 2004-09-16 |
| EP0809737A1 (en) | 1997-12-03 |
| WO1996027051A1 (en) | 1996-09-06 |
| GB9603811D0 (en) | 1996-04-24 |
| GB2298291B (en) | 1998-06-10 |
| KR19980702483A (en) | 1998-07-15 |
| GB2298291A (en) | 1996-08-28 |
| DK0809737T4 (en) | 2008-01-07 |
| WO1996027051B1 (en) | 2001-04-12 |
| JP2006177561A (en) | 2006-07-06 |
| EP0809737B2 (en) | 2007-09-19 |
| CN1175988A (en) | 1998-03-11 |
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