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CN1070974C - Electrohydraulic proportional control valve assemblies - Google Patents

Electrohydraulic proportional control valve assemblies Download PDF

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Publication number
CN1070974C
CN1070974C CN96192050A CN96192050A CN1070974C CN 1070974 C CN1070974 C CN 1070974C CN 96192050 A CN96192050 A CN 96192050A CN 96192050 A CN96192050 A CN 96192050A CN 1070974 C CN1070974 C CN 1070974C
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Prior art keywords
valve
control
liquid
head piece
port
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CN1175988A (en
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史蒂芬·B·特纳
戴维·F·莱金
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EATON Co
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Ultronics Ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • F15B11/161Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load
    • F15B11/167Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load using pilot pressure to sense the demand
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/2025Particular purposes of control systems not otherwise provided for
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2221Control of flow rate; Load sensing arrangements
    • E02F9/2225Control of flow rate; Load sensing arrangements using pressure-compensating valves
    • E02F9/2228Control of flow rate; Load sensing arrangements using pressure-compensating valves including an electronic controller
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2278Hydraulic circuits
    • E02F9/2285Pilot-operated systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • F15B11/161Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load
    • F15B11/163Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load for sharing the pump output equally amongst users or groups of users, e.g. using anti-saturation, pressure compensation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/08Servomotor systems incorporating electrically operated control means
    • F15B21/087Control strategy, e.g. with block diagram
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/305Directional control characterised by the type of valves
    • F15B2211/3056Assemblies of multiple valves
    • F15B2211/30565Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve
    • F15B2211/3057Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve having two valves, one for each port of a double-acting output member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/32Directional control characterised by the type of actuation
    • F15B2211/327Directional control characterised by the type of actuation electrically or electronically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/50Pressure control
    • F15B2211/505Pressure control characterised by the type of pressure control means
    • F15B2211/50509Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means
    • F15B2211/50536Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means using unloading valves controlling the supply pressure by diverting fluid to the return line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/50Pressure control
    • F15B2211/515Pressure control characterised by the connections of the pressure control means in the circuit
    • F15B2211/5157Pressure control characterised by the connections of the pressure control means in the circuit being connected to a pressure source and a return line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/50Pressure control
    • F15B2211/575Pilot pressure control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/63Electronic controllers
    • F15B2211/6303Electronic controllers using input signals
    • F15B2211/6306Electronic controllers using input signals representing a pressure
    • F15B2211/6309Electronic controllers using input signals representing a pressure the pressure being a pressure source supply pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/63Electronic controllers
    • F15B2211/6303Electronic controllers using input signals
    • F15B2211/6306Electronic controllers using input signals representing a pressure
    • F15B2211/6313Electronic controllers using input signals representing a pressure the pressure being a load pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/63Electronic controllers
    • F15B2211/6303Electronic controllers using input signals
    • F15B2211/634Electronic controllers using input signals representing a state of a valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/63Electronic controllers
    • F15B2211/6303Electronic controllers using input signals
    • F15B2211/6346Electronic controllers using input signals representing a state of input means, e.g. joystick position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/665Methods of control using electronic components
    • F15B2211/6654Flow rate control

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Servomotors (AREA)
  • Fluid-Pressure Circuits (AREA)
  • Operation Control Of Excavators (AREA)

Abstract

An electrohydraulic proportional control valve assembly (1) for controlling a bidirectional fluid actuated device (7) has a first actuating port (4) for bidirectional fluid flow between the assembly and a first port of the device (7), a second actuating port (5) for bidirectional fluid flow between the assembly and a secondport of the device (7), a pump port (15, 16) for input fluid flow from a pump (17), and a tank port (18, 19) for output fluid flow to a tank. The assembly (1) comprises a first spool valve (2) connected to the first actuating port (4), the pump port (15, 16) and the tank port (18, 19) for controlling the direction and rate of fluid flow to and from the first port of the device (7), and a second spool valve (3) connected to the second actuating port (5), the pump port (15, 16) and the tank port (18, 19) and operable independently of the first pool valve 2 for controlling the direction and rate of fluid flow to and from the second port of the device (7). A position sensing arrangement (23, 24) is provided for supplying electrical position signals indicative of the actual positions of the spools (12, 13) of the first and second spool valves (2, 3) and a pressure sensing arrangement (26, 27, 28 and 29) is provided for supplying electrical pressure signals indicative of the fluid pressures in the first and second actuating ports (4, 5), the pump port (15, 16) and the tank port (18, 19). A servo control (not shown) controls the positions of the first and second spools (2, 3) in dependence on the electrical position and pressure signals and in response to an electrical demand signal provided in response to operator actuation, in order to set the throughflow cross sections for fluid flow to effect the required control of the device (7).

Description

电液比例控制阀总成Electro-hydraulic proportional control valve assembly

本发明涉及一种用于控制液压驱动装置的电液比例控制阀总成。The invention relates to an electro-hydraulic proportional control valve assembly for controlling a hydraulic driving device.

众所周知,例如专利文件EP-A-0462589所公开的,可以利用一种比例控制阀总成来控制液压驱动装置。例如,推土机提升臂控制拉杆根据驾驶员通过推动操纵杆给出的指令信号作出反应。这种控制阀总成的典型结构是它有一个主滑阀,主滑阀上有:一个第一驱动液流口,使流体在滑阀与液压驱动装置的第一液流口之间双向流动;一个第二驱动液流口,使流体在滑阀与液压驱动装置的第二液流口之间双向流动;还有一个进液口,用来从液压泵吸进液流;以及一个排液口,用来向油箱排出液流;及一个阀柱,用来控制第一驱动液流口与泵口或油箱口之间液流的方向或速率以及第二驱动液流口与泵口或油箱口之间液流的方向或速率。It is known, for example as disclosed in patent document EP-A-0462589, to utilize a proportional control valve assembly to control hydraulic drives. For example, a bulldozer lift arm control lever responds to command signals given by the operator by pushing the joystick. The typical structure of this control valve assembly is that it has a main spool valve with: a first drive liquid flow port, which allows fluid to flow bidirectionally between the slide valve and the first liquid flow port of the hydraulic drive device ; a second drive fluid port for bidirectional fluid flow between the spool valve and the second fluid port of the hydraulic actuator; a fluid inlet for sucking in fluid from the hydraulic pump; and a fluid discharge port for discharging fluid to the tank; and a spool for controlling the direction or rate of fluid flow between the first drive fluid port and the pump port or tank port and between the second drive fluid port and the pump port or tank port The direction or rate of fluid flow between ports.

这种控制阀总成还可包括一个以辅助阀体形式出现的压力补偿器,通过控制它来保持主滑阀的阀柱两端有一个稳定的压力降。这种控制阀总成使得液压驱动装置可独立于载荷受到控制。因此,在推土机提升臂控制拉杆的例子中,不论被臂所提升的负载的大小是多少或者由于臂自身结构的原因使得在提升过程中负载发生变化,该臂都以十分均匀的速率上升或下降。然而,这种控制阀总成的机械结构复杂,从而使得制造困难,成本增加。此外,这种控制阀总成的控制功能也是有限的,特别是当由于重力产生的施加到液压驱动装置上的外力的方向与液压驱动装置的运动部分在液压控制下的运动方向相同时所出现的超负荷情况下,该阀可能会失控。The control valve assembly may also include a pressure compensator in the form of an auxiliary valve body controlled to maintain a constant pressure drop across the spool of the main spool. This control valve assembly allows the hydraulic drive to be controlled independently of the load. So in the bulldozer lift arm control tie rod example, the arm raises and lowers at a fairly uniform rate regardless of the magnitude of the load being lifted by the arm or the load changing during the lift due to the structure of the arm itself . However, the mechanical structure of this control valve assembly is complicated, which makes manufacturing difficult and increases the cost. In addition, the control function of this control valve assembly is also limited, especially when the direction of the external force exerted on the hydraulic drive due to gravity is the same as that of the moving part of the hydraulic drive under hydraulic control. In an overload condition, the valve may lose control.

国际公开号为WO93/01417的专利申请中曾建议制造一种带有换向阀的控制阀总成,该换向阀包括一位置传感器,确定连接到液压驱动装置的两个驱动液流口中的哪一个是处于高压,并能向处理器发出一个电位置信号以表明哪一个口是处于高压。该处理器还接收从压力传感器传来的电压力信号以便显示高压压力,以及接收方向性信号,以表明驾驶员通过手动操纵杆已将阀柱从中立位置向某方向移动。该处理器还包括一个比较器,比较器能确定由方向性信号所指明的液流输入口是否处于高压,并输出一个信号到定位装置,用来控制泵的输出,使其根据比较结果变化并按照负载的需要来变化。虽然这种机构采用了特殊的控制方法对超负荷状况作出反应,但这种方法仅对驾驶员所操纵的阀柱的实际运动作出反应,因而在超负荷条件下运动时仍然有失控的危险。International Publication No. WO93/01417 proposes to manufacture a control valve assembly with a reversing valve that includes a position sensor that determines the position of the two drive fluid ports connected to the hydraulic drive. Which one is at high voltage and can send an electrical position signal to the processor to indicate which port is at high voltage. The processor also receives an electrical pressure signal from a pressure transducer to indicate high pressure, and a directional signal to indicate that the operator has moved the spool from neutral to a certain direction via the manual lever. The processor also includes a comparator, the comparator can determine whether the liquid flow input indicated by the directional signal is at high pressure, and output a signal to the positioning device, which is used to control the output of the pump to change according to the comparison result and Vary according to the needs of the load. Although this mechanism uses a special control method to respond to overload conditions, this method only responds to the actual movement of the spool manipulated by the driver, so there is still a risk of loss of control when moving under overload conditions.

本发明的目的就是要提供一种新颖的比例控制阀总成,它可以用明确简便的方法制造出来并能提供大量的控制功能。It is an object of the present invention to provide a novel proportional control valve assembly which can be manufactured in a clear and simple manner and which can provide a large number of control functions.

本发明提供了一种电液比例控制阀总成。The invention provides an electro-hydraulic proportional control valve assembly.

根据被检测到的阀门元件的位置、液流口的压力以及泵压力以及对操作者发出的指令信号(例如由于驾驶员推动操纵杆产生的信号)作出的反应,这种控制阀门总成对两个阀门元件的位置进行调节来控制液压驱动装置(如液压油缸或液压马达)的液流口处的液体流速和(或)压力。对根据将阀门元件移动到与某一通流截面相对应位置上的不断改变的操纵信号,阀门元件被伺服控制装置连续地控制着,该通流截面能与所要求的流量和压力条件以及液压驱动装置的所需操作模式相适应。通过对控制电路的适当规划安排就能实现大量的控制功能。例如,控制液压驱动装置液流口处的液体流速和压力,使该装置可以被调整到以均匀的速率工作而不受负载的影响。这就是说,不论是在被动负载条件下或者是超负荷运行条件下,该装置运动零件的运动速率将不受施加负荷和供给压力的变化的影响。此外,受反馈位置信号控制的阀门元件位置的伺服控制,保证了高度准确的阀门元件定位,而勿须对阀门特性作详细分析或者因考虑到磨损而作调整。According to the detected position of the valve element, the pressure of the liquid flow port and the pump pressure, and the response to the command signal issued by the operator (such as the signal generated by the driver pushing the joystick), the control valve assembly responds to two The position of each valve element is adjusted to control the fluid flow rate and/or pressure at the fluid port of a hydraulic drive device (such as a hydraulic cylinder or a hydraulic motor). The valve element is continuously controlled by the servo control device according to the constantly changing operating signal that moves the valve element to a position corresponding to a certain flow section, which can be matched with the required flow and pressure conditions and hydraulic drive. suitable for the desired mode of operation of the device. A large number of control functions can be realized through proper planning and arrangement of the control circuit. For example, controlling the fluid flow rate and pressure at the fluid port of a hydraulically driven device allows the device to be adjusted to work at a uniform rate regardless of load. That is to say, the rate of movement of the moving parts of the device will be independent of changes in applied load and supply pressure, whether under passive load conditions or overloaded operating conditions. In addition, servo control of valve element position controlled by feedback position signals ensures highly accurate valve element positioning without detailed analysis of valve characteristics or adjustments to account for wear.

在有两个分隔开来的阀门装置方案中,有可以分别运动的阀门元件,其优点在于第一和第二驱动液流口可以错开来开启和关闭从而实现对液压驱动装置的控制。用这种阀总成对液压驱动装置两个液流口处的液体流速和压力进行独立控制就有可能使得该装置比前面提到的控制方案运行起来效率更高更安全,这是由于在前述方案中装置的运动零件需要克服背压移动从而引起效率损失。此外,在压力过载的情况下,例如装置的运动零件的运动被外部过载负荷阻挡或者在需要载荷自由浮动的地方,一个或者两个阀门元件可能被打开与油箱相通,以便将液压驱动装置两侧边的液流分开排出或同时排出。In the solution with two separate valve devices, there are valve elements that can move separately, which has the advantage that the first and second drive fluid ports can be staggered to open and close so as to realize the control of the hydraulic drive device. Independent control of the fluid flow rate and pressure at the two fluid ports of the hydraulic drive unit with this valve assembly makes it possible to make the unit more efficient and safer to operate than the aforementioned control scheme due to the aforementioned The moving parts of the device in the solution need to move against the back pressure causing efficiency loss. In addition, in the event of pressure overload, such as when the movement of moving parts of the unit is blocked by an external overload load or where free floating of the load is required, one or both valve elements may be opened to the tank in order to connect the hydraulically driven unit to both sides of the unit. The side streams are discharged separately or simultaneously.

为了能够对本发明有更充分的了解,将参照图以举例的方式对按照本发明控制阀总成的优选实例作一说明。其中:In order that the present invention may be more fully understood, a preferred example of a control valve assembly according to the present invention will be described by way of example with reference to the accompanying drawings. in:

图1是本发明电液比例控制阀总成的液压回路图;Fig. 1 is a hydraulic circuit diagram of the electro-hydraulic proportional control valve assembly of the present invention;

图2是该总成某一部分的横断面示意图;Fig. 2 is a schematic cross-sectional view of a certain part of the assembly;

图3是表明该总成各部分之间电气连接的方框图;以及Figure 3 is a block diagram showing the electrical connections between the various parts of the assembly; and

图4是表明该总成控制功能的逻辑图。Figure 4 is a logic diagram illustrating the assembly control functions.

图1所示的电液比例控制阀总成1包括第一和第二滑阀2和3,与以液压油缸或液压马达形式出现的液压驱动装置7的第一和第二驱动液流口4和5相连接,用来控制可移动的活塞6的相对两侧的液流。第一和第二滑阀2和3有阀柱12和13,它们在控制液流的作用下可轴向运动。该液流由电气操作的先导控制阀44和45(稍后将参照图2对该阀作更详细的说明)在其极限位置之间进行控制。在极限位置外阀柱12或13使相应的液流口4或5与泵口15或16相连、泵口15或16与泵17的输出口或者与油箱20相连的油箱口18或19相连通。输送到先导控制阀44和45的液体由控制压力调节器14来调节。The electro-hydraulic proportional control valve assembly 1 shown in Fig. 1 includes first and second slide valves 2 and 3, and first and second drive liquid flow ports 4 of a hydraulic drive device 7 in the form of a hydraulic cylinder or a hydraulic motor It is connected with 5 and is used to control the liquid flow on opposite sides of the movable piston 6. The first and second spool valves 2 and 3 have spools 12 and 13 which are axially movable under the action of a control fluid flow. The flow is controlled between their extreme positions by electrically operated pilot control valves 44 and 45 (the valves will be described in more detail later with reference to FIG. 2 ). The outer spool 12 or 13 in the limit position connects the corresponding liquid flow port 4 or 5 with the pump port 15 or 16, and the pump port 15 or 16 communicates with the output port of the pump 17 or the fuel tank port 18 or 19 connected with the fuel tank 20 . Liquid delivery to pilot control valves 44 and 45 is regulated by control pressure regulator 14 .

每一个滑阀2或3的阀柱12或13通过一通流截面来实现滑阀2或3对泵口15或16的开启或者对油箱口18或19的开启。该截面是在一个最少开度值和最大开度值之间随着阀柱12或13的位置成比例地变化。此外,阀柱12和13均被弹簧拉着偏向其中立位置(如图1所示),而位置传感器23和24则用来产生电位置信号以指示出阀柱12和13的位置。此外,卸压阀25用来将泵17的输出直接排放到油箱20中,其泄流方式以后要作详细说明。四个压力传感器26、27、28和29是用来产生电压力信号PA、PB、PS和PT,它们分别显示出在第一和第二液流口4和5处、泵口15或16处以及油箱口18或19处的液体压力。The spool 12 or 13 of each slide valve 2 or 3 passes through a flow cross section to realize the opening of the slide valve 2 or 3 to the pump port 15 or 16 or to the tank port 18 or 19 . The cross section varies proportionally with the position of the spool 12 or 13 between a minimum opening value and a maximum opening value. In addition, both spools 12 and 13 are biased toward their neutral position (as shown in FIG. 1 ) by springs, and position sensors 23 and 24 are used to generate electrical position signals to indicate the position of spools 12 and 13 . In addition, the pressure relief valve 25 is used to discharge the output of the pump 17 directly into the oil tank 20, and its discharge method will be described in detail later. Four pressure transducers 26, 27, 28 and 29 are used to generate electrical pressure signals PA , PB , PS and PT which are shown at the first and second liquid flow ports 4 and 5, pump port Fluid pressure at 15 or 16 and tank port 18 or 19.

如图1右侧示意示出,控制压力调节器14也可以用来调节供给与滑阀2和3相同的另一对滑阀的先导控制阀的控制液流,从而控制供给另一个液压驱动装置30的液流。这两个装置7和30有可能是用来控制例如一台推土机的不同连接轴的两个拉杆,并且可能是由装置中的两个阀片(valve slice)控制,下面将对此作较为详细的说明。As schematically shown on the right side of Figure 1, the control pressure regulator 14 can also be used to adjust the control fluid flow supplied to the pilot control valve of another pair of spool valves that is the same as the spool valves 2 and 3, thereby controlling the supply to another hydraulic drive device 30 flow. These two devices 7 and 30 may be two pull rods used to control, for example, different connecting shafts of a bulldozer, and may be controlled by two valve slices in the device, which will be described in more detail below instruction of.

图2表示了穿过阀片部分的一个截面,包括了第一和第二滑阀2和3中的一个以及相关联的先导控制阀44和45中的一个。在每一个阀片中都有这两种零件。先导控制阀44或45有一个固定在控制阀柱36上的移动线圈35,两个弹簧37和38使阀柱36保持居中。线圈35可以在成型磁铁40内的环形空气隙39中移动,当电流通入线圈35产生的磁场与成型磁铁40在空气隙39中产生的磁通之间发生相互磁力作用时这种移动就会发生。先导控制阀44或45有两个驱动液流口46和47分别经过通道48和49与滑阀2或3的两端相连,阀44还有油箱口70与油箱连接以及两个泵口71和72与泵或者是直接连接或者是经过控制压力调节器14连接。滑阀2或3的阀柱12或13在弹簧73和74的作用下保持居中,阀柱的一端有一个延长段75,它能将根据阀柱12和13位置的位置反馈信号通过位置传感器23或24输出。FIG. 2 shows a section through the section of the valve plate comprising one of the first and second spool valves 2 and 3 and the associated one of the pilot control valves 44 and 45 . There are both parts in every valve section. The pilot control valve 44 or 45 has a moving coil 35 secured to a control spool 36 which is kept centered by two springs 37 and 38 . The coil 35 can move in the annular air gap 39 inside the forming magnet 40. This movement will occur when the magnetic field generated by the current passing through the coil 35 and the magnetic flux generated by the forming magnet 40 in the air gap 39 interact with each other. . The pilot control valve 44 or 45 has two driving liquid flow ports 46 and 47 respectively connected to both ends of the slide valve 2 or 3 through passages 48 and 49, the valve 44 also has a fuel tank port 70 connected to the fuel tank and two pump ports 71 and 72 is connected to the pump either directly or via the control pressure regulator 14. The spool 12 or 13 of the spool valve 2 or 3 is kept in the center under the action of the springs 73 and 74, and one end of the spool has an extension 75, which can pass the position feedback signal according to the position of the spool 12 and 13 through the position sensor 23 or 24 outputs.

当先导控制阀44或45的阀柱36如图2所示处在中立位置时,通过先导控制阀的只是微量的泄漏液体,因此主滑阀2或3的阀柱12或13也如图所示被弹簧73和74将它保持在中立位置.当一个位置控制电流送入线圈35时,就有一个力作用到阀柱36上,使它向某一方向移动(取决于电流的方向)直到达到某一平衡位置,在这个位置上该力被弹簧37和38的作用力平衡。如果阀柱36如图所示向右移动,就在泵口71与液流口46之间以及油箱口70和液流口47之间打开了一个通道,其通流截面的大小由电流的大小决定。结果,控制液体被控制沿着通道48流到主滑阀2或3的阀柱12或13的左端,与此同时控制液流从阀柱12或13的右端经通道49被控制排入油箱.这一过程使得主阀柱12或13如图所示被推向右方,其移动速度由先导控制阀44或45的开度来决定,直到位置传感器23或24输出的位置反馈信号显示出阀柱已被推到所要求的位置上,这时通到线圈35的电流被切断,先导控制阀44或45的阀柱36在弹簧37和38的作用下退回到其中立位置。从而使得主阀柱12或13停止移动并被保持在要求的位置上,这一位置是依靠作用在阀柱两端的液体压力的推动来达到的。When the spool 36 of the pilot control valve 44 or 45 is in the neutral position as shown in Figure 2, only a small amount of leakage liquid passes through the pilot control valve, so the spool 12 or 13 of the main spool valve 2 or 3 is also shown in the figure Shown by the springs 73 and 74 to keep it in the neutral position. When a position control current is sent to the coil 35, a force is applied to the spool 36, causing it to move in a certain direction (depending on the direction of the current) until a certain equilibrium position is reached, where the force is The active forces of springs 37 and 38 are balanced. If the spool 36 moves to the right as shown in the figure, a passage is opened between the pump port 71 and the liquid flow port 46 and between the fuel tank port 70 and the liquid flow port 47, and the size of the flow section is determined by the size of the current. Decide. As a result, the control liquid is controlled to flow along the channel 48 to the left end of the spool 12 or 13 of the main spool valve 2 or 3, while the control liquid flow is controlled to discharge into the oil tank from the right end of the spool 12 or 13 through the channel 49. This process causes the main spool 12 or 13 to be pushed to the right as shown in the figure, and its moving speed is determined by the opening degree of the pilot control valve 44 or 45 until the position feedback signal output by the position sensor 23 or 24 shows that the valve The spool has been pushed to the desired position, the current to the coil 35 is cut off and the spool 36 of the pilot control valve 44 or 45 returns to its neutral position under the action of the springs 37 and 38. Thus, the main spool 12 or 13 stops moving and is held in the required position, which is achieved by the hydraulic pressure acting on both ends of the spool.

实际上先导控制阀电流是由控制电路以一种复杂的方式来控制的以便达到最佳的动态和位置控制特性,也就是为了快速推动主阀柱12或13达到所要求的位置,并使阀柱在必要长的时间内准确地保持在该位置上。在实践中即使主阀柱12或13的运动并非必须,也可能需要在伺服控制条件下用一小电流使线圈35激发,以便提供小的液流通过先导控制阀44或45去补偿液体泄漏,从而使主阀柱12或13保持在被推到的位置上。然而为保持主阀柱的位置所需要的电流将是很小的,它将不会反过来影响控制电路正常的小电流补偿。该控制电路通过位置传感器23或24时时刻刻准确地监测着主阀柱12或13的位置,并连续不断地控制流到线圈35的电流以便提供主阀柱位置的必要的反馈控制。In fact, the pilot control valve current is controlled by the control circuit in a complex way in order to achieve the best dynamic and position control characteristics, that is, to quickly push the main spool 12 or 13 to the required position, and make the valve The column remains exactly in this position for as long as necessary. In practice, even if movement of the main spool 12 or 13 is not necessary, it may be necessary to energize the coil 35 with a small current under servo control in order to provide a small flow through the pilot control valve 44 or 45 to compensate for liquid leakage, This keeps the main spool 12 or 13 in the pushed position. However, the current required to maintain the position of the main spool will be so small that it will not adversely affect the normal low current compensation of the control circuit. The control circuit accurately monitors the position of the main spool 12 or 13 at all times through the position sensor 23 or 24, and continuously controls the current to the coil 35 to provide the necessary feedback control of the main spool position.

因为阀柱36和固定在阀柱36上的移动线圈35的结构很轻,能耗很小,因此控制电路只须消耗很少的电能,零件成本也低。此外,阀柱36以较高的速度运动对在伺服控制下施加的电流作出快速反应是可能的。受到线圈35中反向电流的影响阀柱将反向快速运动。这不仅能快速控制从泵向主阀柱12或13供液和相应的从主阀柱向油箱排液,从而对主阀柱的位置提供精确的动态控制,以此响应位置反馈信号,而且对液压驱动装置7的活塞6的控制也能实现,其有足够的响应时间对载荷进行良好的控制。这种控制模式如果用以前众所周知的控制方法是不可能做到的。例如,当负载的运动受到阻碍时,比如挖掘机的挖斗碰到了障碍物,压力传感器26和27之一感知到压力过载而触发一个相应的卸压信号,从而使相应的先导控制阀44或45运行起来以便迅速打开主阀柱12和13中的一个与油箱相通。采用这种方法是为了减小液压驱动装置中的压力,避免因过载引起损坏。由于先导控制阀的高速动态响应,这种卸压通常很快就发生。其他在伺服控制下由先导控制阀44和45的高速动态响应所显示的控制特性将在下面讨论。Because the structure of the spool 36 and the moving coil 35 fixed on the spool 36 is very light, the energy consumption is very small, so the control circuit only needs to consume very little electric energy, and the cost of parts is also low. In addition, it is possible to move the spool 36 at a higher speed to react quickly to the applied current under servo control. Under the influence of the reverse current in the coil 35, the spool will move rapidly in reverse. This not only provides rapid control of the supply from the pump to the main spool 12 or 13 and the corresponding discharge from the main spool to the tank, thereby providing precise dynamic control of the position of the main spool in response to the position feedback signal, but also to the Control of the piston 6 of the hydraulic drive 7 is also possible with sufficient response time for good control of the load. This control mode is not possible with previously known control methods. For example, when the movement of the load is hindered, such as when the bucket of the excavator hits an obstacle, one of the pressure sensors 26 and 27 senses the pressure overload and triggers a corresponding pressure relief signal, so that the corresponding pilot control valve 44 or 45 operates so that one of the main spools 12 and 13 is opened rapidly to communicate with the oil tank. This method is adopted to reduce the pressure in the hydraulic drive unit and avoid damage caused by overload. Due to the high-speed dynamic response of the pilot control valve, this relief usually occurs very quickly. Other control characteristics exhibited by the high speed dynamic response of the pilot control valves 44 and 45 under servo control are discussed below.

图3表示出完整的这种控制阀总成,例如它包括,一组两个所述的一般型式的阀片50和51,每一个都有第一驱动液流口4和第二驱动液流口5用来与相应的液压驱动装置(图中示表示出)相连;与阀片50和51相连接的端片52有一泵口53和油箱口54。端片52根据向阀片50和51供液的命令信号控制从一个与泵口53连接的定量泵(图中未表示出)输送来的液压流体压力,以便保证只有当需要时流体才供送,而如果阀片50和51一时还不需要供给液压流体时它又能保证使泵处于闲置状态。当驾驶员操作时,图1所示的卸压阀25根据压力传感器26和27检测到的载荷受到控制,用来控制泵供给的液体压力,使其高出最高负载压力一定大小。当没有检测到负载压力时,卸压阀25就以正常的低压力将液体反回到油箱。当更换一种方法采用变量泵时,阀25就可以被设置成以保证按照系统的需要来供液的方式进行泵的排量控制。虽然图3为了简化起见只表示出两个阀片50和51,但可以理解在实际使用中可以使用一组四个至十个阀片。Fig. 3 shows the complete control valve assembly of this kind, for example, it comprises, a set of two valve plates 50 and 51 of the general type described, each having a first drive liquid flow port 4 and a second drive liquid flow port Port 5 is used to be connected with the corresponding hydraulic drive device (shown in the figure); the end piece 52 connected with the valve pieces 50 and 51 has a pump port 53 and a fuel tank port 54 . The end piece 52 controls the hydraulic fluid pressure delivered from a quantitative pump (not shown) connected to the pump port 53 according to the command signal for supplying fluid to the valve sections 50 and 51, so as to ensure that the fluid is only supplied when needed. , and if the valve plates 50 and 51 do not need to supply hydraulic fluid for a while, it can ensure that the pump is in an idle state. When the driver operates, the pressure relief valve 25 shown in FIG. 1 is controlled according to the load detected by the pressure sensors 26 and 27, and is used to control the liquid pressure supplied by the pump to be higher than the maximum load pressure by a certain amount. When no load pressure is detected, the pressure relief valve 25 returns fluid to tank at normal low pressure. When replacing a method with a variable displacement pump, the valve 25 can be set to control the displacement of the pump in a manner that ensures liquid supply according to the needs of the system. Although FIG. 3 shows only two valve sections 50 and 51 for simplicity, it is understood that in actual use a set of four to ten valve sections may be used.

此外,一台控制计算机55通过一系列的通信网络与阀片50和51以及操纵杆56相连接,以便对驾驶员的操纵进行监控以及向阀片50和51提供压力(P)或流量(Q)的命令信号及压力-流量(P-Q)选择信号.此外,控制计算机55可用来向阀片50和51提供初始设定数据并利用插入式编程器57进行初始设定编程,还可以提供对阀片50和51的误差监测。如果需要,可以规定将一种插入式驱动器58的装置临时连接到阀片50和51上,以紧急运行阀片。如果需要,还可以将一个工作状况监控显示器59连接到控制单元55上以显示阀片50和51的正确运行状况。In addition, a control computer 55 is connected with the valve plates 50 and 51 and the joystick 56 through a series of communication networks, so as to monitor the driver's manipulation and provide pressure (P) or flow rate (Q) to the valve plates 50 and 51. ) Command signal and pressure-flow (P-Q) selection signal. In addition, the control computer 55 can be used to provide initial setting data to the valve sections 50 and 51 and use the plug-in programmer 57 to perform initial setting programming, and can also provide error monitoring for the valve sections 50 and 51 . Provision may be made, if desired, for the temporary connection of a means of plug-in actuator 58 to the valve sections 50 and 51 for emergency operation of the valve sections. If desired, a working condition monitoring display 59 can also be connected to the control unit 55 to display the correct working condition of the valve plates 50 and 51.

利用控制计算机55去控制阀片50和51以便实现对液压驱动装置必要的控制的方法现将参照图4作一简要说明,应该认识到,如图4所描述的用来实现控制功能的控制逻辑是包含在阀片50和51内而不在计算机55中,计算机55是用来提供对整个系统的控制。控制计算机55对每一个阀片提供压力-流量(P-Q)选择信号,在每一个阀片中的选择器按照该信号作出选择,以便实现压力控制或者流量控制。The method of utilizing the control computer 55 to control the valve plates 50 and 51 so as to realize the necessary control of the hydraulic drive device will now be briefly described with reference to FIG. It is contained within the valve plates 50 and 51 rather than the computer 55 which is used to provide control of the overall system. The control computer 55 provides a pressure-flow (P-Q) selection signal for each valve section, and the selector in each valve section makes a selection according to the signal to realize pressure control or flow control.

参考图4可以理解的是,在这种特定的控制模式中,对液压驱动装置的控制是通过计算机根据操作者对控制杆和(或)控制模式选择器按钮或开关下达的指令信号而提供的选择信号型式来确定,如图中控制模式迭代回路80所示。如果流量控制模式被选定,一个流量需求信号QDEM被送到选择器81,它便确定送到液压驱动装置的液流的需求方向,即送到液流口A或是液流口B。在不需要液流的情况下,控制起作用使两个主阀柱都处在它们的中立位置。在口A需要液流的情况下,另一个选择器82将确定口A的压力是大于还是小于口B的压力,即负载被看作是被动负载或者过度负载。在被动负载的情况下,用来控制送到口A的液流所需要的滑阀的通流截面a在83处被计算出来,即流量需求信号QDEM被数值 P S - P A 除再乘上一比例常数。作用在口B的额定下游背压在84处设定,而对两阀柱要求的位置则在85处用送到上游滑阀的先导控制阀的控制信号来控制以设定液流通过截面a.此外,通过向下游滑阀的先导控制阀提供控制信号以便将下游背压设定在一个预定的水平上。It can be understood with reference to FIG. 4 that in this particular control mode, the control of the hydraulic drive is provided by the computer in accordance with the operator's command signals to the control lever and/or control mode selector button or switch The signal type is selected to determine, as shown in the control mode iteration loop 80 in the figure. If flow control mode is selected, a flow demand signal Q DEM is sent to selector 81 which determines the desired direction of flow to the hydraulic drive, ie to port A or port B. In the event that flow is not desired, the control acts to keep both main spools in their neutral positions. In the event that port A requires flow, another selector 82 will determine whether the pressure at port A is greater or less than the pressure at port B, ie the load is considered passive or excessive. In the case of a passive load, the flow section a of the spool valve required to control the flow to port A is calculated at 83, that is, the flow demand signal Q DEM is valued P S - P A Divide and multiply by a constant of proportionality. The rated downstream back pressure acting on port B is set at 84, and the position required for both spools is controlled at 85 with the control signal sent to the pilot control valve of the upstream spool valve to set the flow through section a . In addition, the downstream back pressure is set at a predetermined level by providing a control signal to the pilot control valve of the downstream spool valve.

如果出现过载情况,用来控制送到口B的液流所需要的滑阀的通流截面a在86处被计算出来,即流量需求信号QDEM被数值 P B - P T 除再乘上一比例常数(这里PT是检测到的油箱压力或者是在没有油箱传感器时设定的压力),通过口A向液压驱动装置的活塞的上游一侧充注液体的控制则在87处设定,因此在88处对所需要的两阀柱的位置的控制是通过对下游阀门的通流截面a的合适设定来提供从口B流出的液体的计量控制以及对在上游阀门的控制下通过口A的液体充注控制。由于导向执行阀具有从一个方向向主滑阀供液很快转到从反方向供液的快速转换能力,因此这种控制安排能非连续地从被动负载状态转为过负载状态,因为当推土机的提升臂被液压驱动装置抬起时要穿过一个过中心位置,结果作用在负载上的重力的方向与活塞的运动方向相同,而不是在过中心位置被到达之前的反方向。采用油箱传感器的结构可以对万一出现的过载情况作更为准确的控制,从而避免了任何控制的不连续性。If an overload condition occurs, the flow cross-section a of the spool valve required to control the flow to port B is calculated at 86, i.e. the flow demand signal Q DEM is numerically P B - P T Divided and multiplied by a proportionality constant (where PT is the sensed tank pressure or the pressure set if there is no tank sensor), the control of filling the upstream side of the piston of the hydraulic drive through port A is at It is set at 87, so that the control of the required positions of the two spools at 88 is provided by the appropriate setting of the flow cross-section a of the downstream valve to provide metering control of the liquid flowing out of port B and the control of the flow of the upstream valve Liquid charge control through port A under control. Since the pilot actuator valve has the ability to switch quickly from supplying fluid to the main spool valve in one direction to supplying fluid in the opposite direction, this control arrangement can discontinuously switch from a passive load state to an overload state, because when the bulldozer The lifting arm is raised by the hydraulic drive to pass through an over-center position, so that the force of gravity acting on the load is in the same direction as the piston movement, rather than in the opposite direction before the over-center position is reached. The construction of the fuel tank sensor allows for more accurate control in the event of an overload situation, thereby avoiding any discontinuity of control.

如果选择器81所确定的液流需求方向是送到液压驱动装置的液流口B,那么一系列类似的控制步骤将进行下去,对这些步骤已经作过说明,不同的是关于口A和口B的控制要反过来,因此在计算时要用测到的压力信号PB代替PA,反过来也是如此。在每种情况下阀柱位置均被位置传感器连续监测,至于被送到先导控制阀的信号则随着从位置传感器发出的位置反馈信号按需要变化。If the liquid flow demand direction determined by the selector 81 is sent to the liquid flow port B of the hydraulic drive device, then a series of similar control steps will be carried out. These steps have been described, and the difference is about port A and port A. The control of B should be reversed, so the measured pressure signal P B should be used instead of PA when calculating, and vice versa. In each case the spool position is continuously monitored by the position transducer and the signal to the pilot control valve is varied as required with the position feedback signal from the position transducer.

如果压力控制被选定,施加到液压驱动装置A和B两口上的压力则由操作者扳动操纵杆来控制。操纵杆的运动决定了作用在负载上的压力变化率(大小和方向)。如果操纵杆的运动停止,就没有进一步的压力变化作用到负载上。最初的压力需求在89处用来自操纵杆的输入信号进行计算。然后选择器90将确定压力需求所需要的压力是施加在口A还是口B。如果压力需求为零,则将两口的压力设定到一个额定值。如果压力需求需要把压力施加到口A上,选择器91将首先确定是否有波动压力作用到活塞上,例如当选用夯击(压实)模式时为了使负载振动。根据该选择结果,在步骤92口A处需要的压力被设定为需求压力,而口B处的压力被设定为额定值,在步骤93将所需要的控制信号送到两滑阀的先导控制阀,以便根据位置反馈信号递增地控制主阀柱的位置以设定口A和口B所需要的压力。If pressure control is selected, the pressure applied to the ports A and B of the hydraulic drive is controlled by the operator by pulling the joystick. The movement of the joystick determines the rate of change (magnitude and direction) of the pressure acting on the load. If the movement of the joystick stops, no further pressure changes are applied to the load. The initial pressure demand is calculated at 89 using the input signal from the joystick. The selector 90 will then determine whether the pressure required by the pressure demand is applied at port A or port B. If the pressure demand is zero, set the pressure at both ports to a nominal value. If the pressure demand requires pressure to be applied to port A, the selector 91 will first determine whether there is a surge pressure applied to the piston, for example in order to vibrate the load when the ramming (compacting) mode is selected. According to the result of this selection, the required pressure at port A is set as the required pressure in step 92, and the pressure at port B is set as the rated value, and the required control signal is sent to the pilot of the two spool valves in step 93. Control the valve to incrementally control the position of the main spool to set the required pressure at ports A and B based on the position feedback signal.

如果压力需求需要把压力施加到口B上,一个类似的控制步骤将顺序实施,但是要将需求压力施加到口B而将口A的压力设定为额定值,即一个预先确定的压力,它高于测到的或设定的油箱压力。如果选择了夯击模式,一个按正弦波周期变化的需求压力就叠加在基本需求压力之上,于是负载就被合成压力控制振动起来。If the pressure demand requires pressure to be applied to port B, a similar control step will be performed sequentially, but with the demand pressure applied to port B and the pressure at port A set to a nominal value, that is, a predetermined pressure, which Above measured or set tank pressure. If Ramping mode is selected, a demand pressure that varies periodically with a sine wave is superimposed on the base demand pressure, and the load is vibrated by the resultant pressure.

在各种运行条件下采用压力控制模式都能获益。例如在提升一个负载时,初始化压力控制模式对负载进行连续的压力平衡,从而只用很小的压力就可对负载进行手动操纵。此外,例如如果负载是一个带有挖斗的挖掘机臂,用来挖掘泥土,其施加压力就能被控制,如果挖斗碰到了障碍,比如碰到地下埋物,一个预先已确定的压力限值将不会被超过,于是地下埋物就不会有因施加了过大的压力而被损坏的危险。The pressure control mode can be beneficial under various operating conditions. For example, when lifting a load, the initial pressure control mode performs continuous pressure balancing on the load, so that the load can be manually manipulated with only a small pressure. Furthermore, if the load is, for example, an excavator arm with a bucket for excavating earth, its exerted pressure can be controlled, and if the bucket hits an obstacle, such as a buried object, a predetermined pressure limit The value will not be exceeded, so there is no risk of damage to buried objects due to excessive pressure applied.

如果操作者通过操纵一个特殊开关选用了浮动模式,则两个主阀柱在步骤94处受到控制,从而将液压驱动装置的活塞的两侧对油箱打开,以便使活塞以及与它相关联的任何负载的运动能自由浮动。If the operator selects the float mode by manipulating a special switch, the two main spools are controlled at step 94 to open both sides of the piston of the hydraulic drive to the tank so that the piston and any associated The movement of the load can float freely.

当上述阀总成采用第一和第二滑阀2和3来控制液压驱动装置液流的流进和流出时,还有另外一种按照本发明但未在图中表示出来的阀门总成可以采用,即采用一对提升阀来代替每一个滑阀去分别控制经过相关的驱动液流口从泵流到装置的液体流量以及从装置流到油箱的液体流量。在每一种情况下,与每一个相关的液流口相连的这一对提升阀均由先导控制阀控制,以各种不同的控制模式提供需要的液体流量。此外,每一个先导控制阀本身可能还包含一对提升阀用来控制流进和流出主阀门或其他阀门的液体流量,以便对移动线圈当前的动作作出反应。When the above-mentioned valve assembly adopts the first and second spool valves 2 and 3 to control the inflow and outflow of the hydraulic drive device fluid flow, there is another valve assembly according to the present invention but not shown in the drawings. Use, that is, use a pair of poppet valves instead of each slide valve to separately control the flow of liquid from the pump to the device through the associated drive fluid port and the flow of liquid from the device to the tank. In each case, the pair of poppet valves associated with each associated fluid port are controlled by pilot control valves to provide the required fluid flow in various control modes. Additionally, each pilot control valve itself may contain a pair of poppet valves to control the flow of fluid into and out of the main valve or other valves in response to the current action of the moving coil.

Claims (14)

1. an electrohydraulic proportional control valve assemblies (1), can be used to control two-way function fluid pressure drive device (7), this device has the first and second liquid head pieces and the movement parts (6) between first and second mouthfuls, the effect that the relative both sides of this movement parts are subjected to supplying with the fluid of the first liquid head piece and supply with the fluid of the second liquid head piece, this valve assembly comprises: one first drives liquid head piece (4), can do two-way flow between valve assembly and fluid pressure drive device (7) first mouthful by this mouthful liquid; One second drives liquid head piece (5), can do two-way flow between valve assembly and fluid pressure drive device (7) second mouthful by this mouthful liquid; Logical pumping hole (15,16) is used for liquid stream is input to valve assembly from hydraulic pump (17); Logical reservoir port (18,19), be used for liquid stream is outputed to fuel tank (20) from valve assembly, this valve assembly also comprises: drive first valving (2) that liquid head piece (4), pumping hole (15) and reservoir port (18) are connected with first, be used for controlling first and drive between liquid head piece (4) and the pumping hole (15) and liquid flows between the first driving liquid head piece (4) and the reservoir port (18) direction and speed; With the second driving liquid head piece (5), second valving (3) that pumping hole (16) and reservoir port (19) are connected, being used for controlling second drives between liquid head piece (5) and the pumping hole (16) and liquid flows between the second driving liquid head piece (5) and the reservoir port (19) direction and speed, first valving (2) has movably first valve element (12), it can change first passage section that drives between liquid head piece (4) and pumping hole or the reservoir port (15 or 18), second valving (3) has one movably and second valve element (13) relatively independent with the motion of first valve element (12), it can change second and drive passage section between liquid head piece (5) and pumping hole or the reservoir port (16 or 19)
It is characterized in that, also comprise: position detecting device (23,24) is used to provide the electric position signal to show the physical location of first and second valve elements (12 and 13); Pressure-detecting device (26,27 and 28) is used to provide the fluid pressure of voltage signal to show that first and second liquid head pieces (4 and 5) and pumping hole (15,16) are located; And Servocontrol device, be used for controlling the position of first and second valve elements (12 and 13) and reacting to being used for the electric desired signal of mirror operation person's action according to electric position and voltage force signal, so that be set in first drive between liquid head piece (4) and pumping hole or the reservoir port (15 or 18) and second passage section that passes first and second valvings (2 and 3) that drives between liquid head piece (5) and pumping hole or the reservoir port (16 or 19), thereby the movement parts (6) of fluid pressure drive device (7) is carried out the control of needs.
2. according to the described electrohydraulic proportional control valve assemblies of claim 1, it is characterized in that first and second valve elements (12 and 13) are valve rod, they can move axially to change the passage section between each driving liquid head piece and pumping hole or the reservoir port.
3. according to claim 1 or 2 described electrohydraulic proportional control valve assemblies, it is characterized in that, Servocontrol device comprises and is used for controlling each valve element (12,13) electricity of position operation pilot valve device (44,45), this Position Control is to deliver to a part of valve element by the controlled volume stream that will control liquid, meanwhile realize the controlled discharge of control liquid from another part of valve element, so that fully promote valve element to the desired position of first operational mode, then disconnect described control liquid capacity stream and the described control fluid discharge of delivering to valve element, so that make valve element remain on the desired position of described second operational mode.
4. according to the described electrohydraulic proportional control valve assemblies of claim 3, it is characterized in that, the pilot valve device comprises first pilot valve (44) that is used for realizing the motion of first valve element (12) bi-directional axial, and second pilot valve (45) that is used for realizing with relatively independent second valve element (13) the bi-directional axial motion of the motion of first valve element (12).
5. according to the described electrohydraulic proportional control valve assemblies of claim 4, it is characterized in that, each pilot valve comprise one when feeding drive current can with the relatively-movable drive coil of moulding magnet (40) (35), movably valve element (36) by coil drive, this element can be controlled simultaneously to the part input control liquid of described valve element and from another part of described valve element and discharge control liquid.
6. according to the described electrohydraulic proportional control valve assemblies of claim 1, it is characterized in that, Servocontrol device is exercisable, in pressure control mode, it controls the position of first and second valve elements (12 and 13), and the voltage power desired signal that the operator sends is reacted corresponding to the load pressure of needs, also control the fluid discharge that drives liquid head piece (5 or 4) from another so that drive liquid head piece (4 or 5) input controlled stream, thereby produce a pressure differential that strides across fluid pressure drive device (7) corresponding to the load pressure of needs to one.
7. according to the described electrohydraulic proportional control valve assemblies of claim 1, it is characterized in that, Servocontrol device is exercisable, in floating mode, it controls the position of first and second valve elements (12 and 13), the unsteady desired signal of electricity that the operator sends is reacted, so that from two liquid head pieces (4 and 5) discharging fluid stream, thereby the freedom of motion of the load that permission is connected with fluid pressure drive device floats.
8. according to the described electrohydraulic proportional control valve assemblies of claim 1, it is characterized in that, Servocontrol device is exercisable, in ramming pattern, it controls the position of first and second valve elements (12 and 13), the electrorammer that the operator is sent hits signal and reacts, so as fast repeatedly conversion lead to the liquid flow path direction that drives liquid head piece (4 and 5), thereby the load that will be connected with fluid pressure drive device (7) is vibrated.
9. according to the described electrohydraulic proportional control valve assemblies of claim 1, it is characterized in that, Servocontrol device is exercisable, in unloading die pressing type, it controls the position of first and second valve elements (12 and 13), to pressure-detecting device (26,27) one drives liquid head piece (4,5) the detected overload pressure in place touches electricity release signal and reacts, so that discharge controlled fluid from a described fluid port, thus release.
10. according to the described electrohydraulic proportional control valve assemblies of claim 1, it is characterized in that pressure-detecting device comprises: one is used to provide the first voltage force signal to show that first drives first pressure sensor (26) that liquid head piece (4) is located fluid pressure; One is used to provide the second voltage force signal to show that second drives second pressure sensor (27) that liquid head piece (5) is located fluid pressure; One is used to provide the tertiary voltage force signal to show the 3rd pressure sensor (28) of pumping hole (15,16) fluid pressure; And one be used to provide the 4th voltage force signal to show logical reservoir port (18,19) the 4th pressure sensor (29) of fluid pressure, and watching controlled device is the position of controlling first and second valve elements (12,13) according to the first, second, third and the 4th voltage force signal.
11., it is characterized in that a control computer (55) is used to monitor electric desired signal that the operator sends and according to this desired signal the repertoire of Servocontrol device is controlled according to the described electrohydraulic proportional control valve assemblies of claim 1.
12., it is characterized in that according to the described electrohydraulic proportional control valve assemblies of claim 1, adopted modular organization, comprise that an assembling fits over valve block together, and be used to control some fluid pressure drive devices.
13. an electric-hydraulic proportion valve assembly (1) that is used for controlling fluid pressure drive device (7) has on it: drive liquid head piece (4,5), be used between this valve assembly and fluid pressure drive device, flowing by liquid; Logical pumping hole (15,16) is used for from hydraulic pump (17) to valve assembly input liquid stream; Logical reservoir port (18,19) is used for from valve assembly liquid stream being outputed to fuel tank (20); And valving (2,3), be used for controlling driving liquid head piece (4,5) with pumping hole (15,16) between and liquid head piece (4,5) and reservoir port (18,19) direction and the speed of liquid stream between, this valving comprise at least one movably valve element (12,13) be used for changing passage section between liquid head piece and pumping hole or the reservoir port
It is characterized in that this valve assembly also comprises: first pressure-detecting device (26,27) is used for producing representative and drives the first voltage force signal that liquid head piece (4,5) is located fluid pressure; Second pressure-detecting device (28) is used for producing the second voltage force signal that the logical pumping hole (15,16) of representative is located fluid pressure; Servocontrol device, go to control the position of at least one described valve element according to the voltage force signal, and the electric desired signal of mirror operation person action reacted, so that set by being in the passage section of the valve assembly between liquid head piece and pumping hole or the reservoir port, thereby fluid pressure drive device is carried out the control of needs, Servocontrol device also comprises electric exercisable pilot valve device (44,45), flow to valve element by the controlled volume of importing control liquid and control at least one described valve element (12,13) position, with abundant promotion valve element to the desired position of first operational mode, disconnect the described control liquid capacity stream of delivering to valve element subsequently again, valve element is remained on the desired position of described second operational mode.
14. according to the described electrohydraulic proportional control valve assemblies of claim 13, it is characterized in that, this control valve assembly also comprises: the 3rd pressure-detecting device (29), be used for producing the tertiary voltage force signal to show reservoir port (18,19) fluid pressure, wherein Servocontrol device can be according to first, second and the tertiary voltage force signal remove to control at least one described valve element (12,13) position, and the electric desired signal of mirror operation person action reacted, so that set by being in the passage section of the valve assembly between liquid head piece and pumping hole or the reservoir port, thereby realize fluid pressure drive device is carried out the control that needs.
CN96192050A 1995-02-25 1996-02-22 Electrohydraulic proportional control valve assemblies Expired - Lifetime CN1070974C (en)

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GBGB9503854.3A GB9503854D0 (en) 1995-02-25 1995-02-25 Electrohydraulic proportional control valve assemblies

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GB9603811D0 (en) 1996-04-24
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EP0809737B2 (en) 2007-09-19
CN1175988A (en) 1998-03-11

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