CN107097407B - Method, application and device for intelligently monitoring the working status of 3D printing nozzles - Google Patents
Method, application and device for intelligently monitoring the working status of 3D printing nozzles Download PDFInfo
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Abstract
本发明公开了一种智能监控3D打印的喷头工作状态的方法、应用和装置,针对水凝胶等材料的3D打印对于提高打印成功率的需求,构建了智能监控3D打印形态放入方法和装置结构。本发明面向导电凝胶材料3D打印的智能监控系统包括喷头监测回路、CPU控制单元、光敏传感器模块、调节装置、供料装置。本发明通过喷头监测回路实时监测打印过程,当出现故障发送信号给CPU单元及时调整,使得智能监控喷头出料情况成为可能,提高打印成功率,从而提高打印质量,制造出符合既定要求的3D打印产品。
The invention discloses a method, application and device for intelligently monitoring the working state of the nozzle of 3D printing. Aiming at the requirement of 3D printing of hydrogel and other materials to improve the printing success rate, a method and device for intelligently monitoring the 3D printing form are constructed. structure. The intelligent monitoring system for 3D printing of conductive gel materials of the present invention includes a nozzle monitoring circuit, a CPU control unit, a photosensitive sensor module, an adjustment device, and a feeding device. The invention monitors the printing process in real time through the nozzle monitoring circuit, and sends a signal to the CPU unit for timely adjustment when a fault occurs, making it possible to intelligently monitor the discharge of the nozzle, improve the success rate of printing, thereby improving the printing quality, and manufacturing 3D printing that meets the established requirements product.
Description
技术领域technical field
本发明涉及一种3D打印工艺、应用和装置,特别是涉及一种智能3D打印工艺、应用和装置,应用于增材制造技术领域。The invention relates to a 3D printing process, application and device, in particular to an intelligent 3D printing process, application and device, which are applied in the technical field of additive manufacturing.
背景技术Background technique
近年来,3D打印技术逐渐融入到人们的日常生活中来。3D打印技术是一种以数字模型文件为基础,通过逐层叠加的方式制造三维物体的的快速成型技术。其在工业设计、医疗航空、精密制造、生物制造等领域得到了广泛的应用。In recent years, 3D printing technology has gradually integrated into people's daily life. 3D printing technology is a rapid prototyping technology that manufactures three-dimensional objects by layer-by-layer superimposition based on digital model files. It has been widely used in industrial design, medical aviation, precision manufacturing, biological manufacturing and other fields.
水凝胶材料是当前应用广泛的一种新型生物医用材料,该材料具有很好的生物相容性,可以用于和人组织接触,广泛应用于生物医药、组织工程和生物3D打印领域。同时水凝胶材料在药物控释、细胞培养等领域也有着很重要的应用。采用在自组装水凝胶中加入生物活性基因的方法在再生医学领域已经发挥了很重要的作用。并且水凝胶材料来源丰富,价格低廉。水凝胶是一种以水为分散介质的凝胶,因此在实际使用中经过混合后的水凝胶材料均具有导电性。水凝胶材料在生物制造领域的研究越来越重要,但是这类材料在打印过程中容易发生溶胀,变形,成形比较困难,亟待找到打印的解决方案,其中喷头部分的设计是关键之一。Hydrogel material is a new type of biomedical material that is widely used at present. The material has good biocompatibility and can be used in contact with human tissue. It is widely used in the fields of biomedicine, tissue engineering and 3D bioprinting. At the same time, hydrogel materials also have important applications in the fields of drug controlled release and cell culture. The approach of incorporating bioactive genes into self-assembling hydrogels has played an important role in the field of regenerative medicine. Moreover, the source of the hydrogel material is abundant and the price is low. Hydrogel is a kind of gel with water as the dispersion medium, so in actual use, the mixed hydrogel materials are all conductive. The research on hydrogel materials in the field of biomanufacturing is becoming more and more important. However, such materials are prone to swelling, deformation, and difficult to form during the printing process. It is urgent to find a printing solution, and the design of the nozzle part is one of the keys.
在水凝胶材料的3D打印的过程中,喷头出料正常是确保打印质量的很重要一个环节,若出料不正常会造成喷头阻塞,喷嘴处易形成膨胀的液滴,如果不及时对供料机构进行调整,将会严重影响打印质量,甚至导致打印失败。传统的监测主要是通过人眼是去识别出料是否正常,监测难度较大,因此这就对水凝胶材料打印形态的智能监控提出了要求,开发一种监控3D打印的喷头工作状态的方法和装置成为亟待解决的技术问题。In the process of 3D printing of hydrogel materials, the normal discharge of the nozzle is a very important part to ensure the printing quality. If the discharge is not normal, the nozzle will be blocked, and the nozzle will easily form swelling droplets. Adjusting the material mechanism will seriously affect the printing quality, and even cause printing failure. Traditional monitoring mainly uses human eyes to identify whether the output is normal, and monitoring is difficult. Therefore, this puts forward requirements for intelligent monitoring of the printing form of hydrogel materials, and develops a method for monitoring the working status of 3D printing nozzles. And device becomes the technical problem urgently to be solved.
发明内容Contents of the invention
为了解决现有技术问题,本发明的目的在于克服已有技术存在的不足,提供一种智能监控3D打印的喷头工作状态的方法、应用和装置,满足了水凝胶等材料的3D打印对于提高打印成功率的需求,构建了智能监控3D打印形态放入方法和装置结构,能实时监测打印过程,若打印过程中出现错误及时进行调整,使得智能监控喷头出料情况成为可能,提高打印成功率,制造出符合既定要求的3D打印产品。In order to solve the problems of the prior art, the purpose of the present invention is to overcome the deficiencies of the prior art, and provide a method, application and device for intelligently monitoring the working state of the 3D printing nozzle, which satisfies the need for 3D printing of materials such as hydrogel to improve In order to meet the requirements of the printing success rate, an intelligent monitoring method and device structure for 3D printing forms have been built, which can monitor the printing process in real time, and make timely adjustments if errors occur during the printing process, making it possible to intelligently monitor the discharge of the nozzle and improve the printing success rate. , to manufacture 3D printed products that meet the established requirements.
为达到上述发明创造目的,本发明采用下述技术方案:In order to achieve the above invention creation purpose, the present invention adopts the following technical solutions:
一种智能监控3D打印的喷头工作状态的方法,在3D打印机的喷头的喷嘴前沿位置处设置具有缺口的喷头监测回路,并使喷头监测回路的缺口不构成阻挡喷嘴正常出料的障碍;在喷头监测回路中接入LED发光器件,并设置光敏传感器件,光敏传感器件实时检测LED发光器件的发光状态信号,向主控制器发送采集信号;主控制器根据接收的信号进行计算和信号处理,通过控制3D打印机的供料装置,调节3D打印机的喷头的出料状态;当光敏传感器件感应到LED发光器件发光时,主控制器判断喷头监测回路导通,并得出在喷头的喷嘴前沿位置处已经形成膨胀的导电液滴的结论,识别出喷头进行出料时出现故障异常状态,此时主控制器发出控制信号控制供料装置,使在喷头的喷嘴前沿位置处形成的膨胀的导电液滴消失,排除3D打印机的故障工作状态,使3D打印工作正常进行。A method for intelligently monitoring the working state of the nozzle of 3D printing. A nozzle monitoring circuit with a gap is arranged at the front position of the nozzle of the nozzle of the 3D printer, and the gap of the nozzle monitoring circuit does not constitute an obstacle to the normal discharge of the nozzle; Connect the LED light-emitting device into the monitoring circuit, and set up a photosensitive sensor device. The photosensitive sensor device detects the light-emitting status signal of the LED light-emitting device in real time, and sends an acquisition signal to the main controller; the main controller performs calculation and signal processing according to the received signal, and passes Control the feeding device of the 3D printer and adjust the discharge state of the nozzle of the 3D printer; when the photosensitive sensor detects that the LED light-emitting device emits light, the main controller judges that the nozzle monitoring circuit is turned on, and obtains that the position at the front edge of the nozzle of the nozzle is The conclusion that the expanded conductive liquid droplets have been formed, and it is recognized that there is an abnormal state of failure when the nozzle is discharging, at this time, the main controller sends a control signal to control the feeding device, so that the expanded conductive droplets formed at the front edge of the nozzle of the nozzle Disappear, eliminate the faulty working state of the 3D printer, and make the 3D printing work normally.
一种本发明智能监控3D打印的喷头工作状态的方法的应用,能面向水凝胶材料3D打印工作进行智能监控。An application of the method for intelligently monitoring the working state of a 3D printing nozzle of the present invention can be used for intelligently monitoring the 3D printing of hydrogel materials.
一种面向导电凝胶材料3D打印的智能监控系统,主要包括CPU控制单元、3D打印机的供料装置和喷头以及电源端,供料装置的出料口与喷头的管腔进口相连通,CPU控制单元控制供料装置的供料工作,供料装置通过喷头进行出料工作,电源端为各电子器件进行供电,智能监控系统还包括传感装置,传感装置将采集到的喷头的出料状态信息向CPU控制单元传输,传感装置主要由喷头监测回路、LED灯、光敏传感器模块和电源端组成,而喷头监测回路包括接地端电路和传感工作电路两部分组成,其中接地端电路的一端与接地端相连,接地端电路的另一端设置在3D打印机的喷头的喷嘴位置处形成第一开路端,而传感工作电路的一端与电源端电相连,传感工作电路的另一端设置在3D打印机的喷头的喷嘴位置处形成第二开路端,LED灯设置于喷头监测回路中作为光电元件,接地端电路和传感工作电路的两个开路端以非接触的形式设置在3D打印机的喷头的喷嘴位置处,在接地端电路和传感工作电路的两个开路端之间形成一个电路断开的回路缺口,当且仅当3D打印机的喷头的喷嘴前沿位置处形成膨胀的导电液滴时,并且当接地端电路和传感工作电路的两个开路端同时与导电液滴浸润时,则使接地端电路和传感工作电路的两个开路端发生电连接,进而使喷头监测回路在接地端和电源端之间形成导电通路,从而使喷头监测回路形成线路闭合导电工作电路,此时LED灯则发光;光敏传感器模块和LED灯安装在一起,光敏传感器模块的信号输出端与CPU控制单元的对应信号端连接,光敏传感器模块向CPU控制单元发送实时信号,CPU控制单元通过计算和分析,得出结果并发出控制指令,对供料装置的供料工作进行控制,光敏传感器模块用来检测LED灯是否发光,进而检测判断喷头监测回路是否导通,当光敏传感器模块感应到LED灯发光时,CPU控制单元判断喷头监测回路导通,并得出在喷头的喷嘴前沿位置处已经形成膨胀的导电液滴的结论,识别出喷头进行出料时出现故障,此时CPU控制单元发出控制信号控制供料装置,使在喷头的喷嘴前沿位置处形成的导电液滴消失,排除3D打印机的故障工作状态,使3D打印工作正常进行。An intelligent monitoring system for 3D printing of conductive gel materials, mainly including a CPU control unit, a feeding device and a nozzle of a 3D printer, and a power supply end. The unit controls the feeding work of the feeding device. The feeding device performs the discharging work through the nozzle, and the power supply supplies power for each electronic device. The intelligent monitoring system also includes a sensor device, which will collect the output status of the nozzle The information is transmitted to the CPU control unit. The sensing device is mainly composed of a nozzle monitoring circuit, an LED light, a photosensitive sensor module and a power supply terminal. The nozzle monitoring circuit is composed of two parts: a grounding circuit and a sensing working circuit. One end of the grounding circuit is Connected to the ground terminal, the other end of the ground terminal circuit is set at the nozzle position of the nozzle of the 3D printer to form the first open circuit end, and one end of the sensing working circuit is electrically connected to the power supply terminal, and the other end of the sensing working circuit is set on the 3D printer. The nozzle position of the print head of the printer forms a second open-circuit end, and the LED light is set in the print head monitoring circuit as a photoelectric element, and the two open-circuit ends of the ground terminal circuit and the sensing working circuit are arranged on the print head of the 3D printer in a non-contact form. At the position of the nozzle, a circuit gap is formed between the two open ends of the ground terminal circuit and the sensing working circuit, if and only when an expanding conductive droplet is formed at the front edge of the nozzle of the nozzle of the 3D printer, And when the ground terminal circuit and the two open ends of the sensing working circuit are infiltrated with the conductive liquid droplet at the same time, the two open ends of the grounding terminal circuit and the sensing working circuit are electrically connected, so that the nozzle monitoring circuit is connected to the ground terminal. A conductive path is formed between the nozzle and the power supply end, so that the nozzle monitoring circuit forms a closed circuit and a conductive working circuit, and the LED light emits light at this time; the photosensitive sensor module and the LED light are installed together, and the signal output terminal of the photosensitive sensor module is connected to the CPU control unit. Corresponding to the connection of the signal terminal, the photosensitive sensor module sends a real-time signal to the CPU control unit. The CPU control unit obtains the result through calculation and analysis and sends out a control command to control the feeding work of the feeding device. The photosensitive sensor module is used to detect the LED. Whether the light is on, and then detect whether the nozzle monitoring circuit is conducting. When the photosensitive sensor module senses that the LED light is shining, the CPU control unit judges that the nozzle monitoring circuit is conducting, and concludes that an expanded conductive pattern has been formed at the front edge of the nozzle of the nozzle. The conclusion of the droplet is that a fault occurs when the nozzle is discharged. At this time, the CPU control unit sends a control signal to control the feeding device, so that the conductive droplet formed at the front edge of the nozzle of the nozzle disappears, and the faulty working state of the 3D printer is eliminated. , to make the 3D printing work properly.
作为本发明的一种优选技术方案,LED灯设置于传感工作电路中作为光电元件。As a preferred technical solution of the present invention, the LED lamp is arranged in the sensing working circuit as a photoelectric element.
作为本发明的另一种优选技术方案,LED灯设置于接地端电路中作为光电元件。As another preferred technical solution of the present invention, the LED lamp is arranged in the ground circuit as a photoelectric element.
作为上述方案的进一步优选的技术方案,光敏传感器模块以非接触形式设置于靠近LED灯设置,并使的光敏传感器模块感应端朝向LED灯的出光方向。As a further preferred technical solution of the above solution, the photosensitive sensor module is arranged in a non-contact manner close to the LED lamp, and the sensing end of the photosensitive sensor module faces the light emitting direction of the LED lamp.
作为上述方案的进一步优选的技术方案,设有调节装置,调节装置分别与CPU控制单元和供料装置信号连接,CPU控制单元通过控制调节装置,对供料装置进行驱动控制,进而控制喷头的出料工作。As a further preferred technical solution of the above solution, an adjustment device is provided, and the adjustment device is respectively connected to the CPU control unit and the feeding device for signals. material work.
作为上述方案的进一步优选的技术方案,CPU控制单元采用STM32单片机。As a further preferred technical solution of the above solution, the CPU control unit adopts an STM32 single-chip microcomputer.
作为上述方案的进一步优选的技术方案,供料装置采用气压挤出、液压挤出或电机挤出方式,驱动挤出装置进行供料。As a further preferred technical solution of the above solution, the feeding device adopts pneumatic extrusion, hydraulic extrusion or motor extrusion, and drives the extrusion device to feed.
作为上述方案的进一步优选的技术方案,在3D打印机的喷头的喷嘴前沿位置处,接地端电路和传感工作电路的两个开路端围绕喷头的喷嘴前沿面对面按照180°角度间隔设置,接地端电路和传感工作电路的两个开路端的间距大于喷头的喷嘴的内径尺寸,使接地端电路和传感工作电路的两个开路端不构成阻挡喷嘴正常出料的障碍。As a further preferred technical solution of the above solution, at the position of the nozzle front of the nozzle of the 3D printer, the two open-circuit ends of the ground circuit and the sensing working circuit are arranged face to face around the nozzle front of the nozzle at an interval of 180°, and the ground circuit The distance between the two open-circuit ends and the sensing working circuit is greater than the inner diameter of the nozzle of the shower head, so that the grounding terminal circuit and the two open-circuit ends of the sensing working circuit do not constitute obstacles to the normal discharge of the nozzle.
本发明与现有技术相比较,具有如下显而易见的突出实质性特点和显著优点:Compared with the prior art, the present invention has the following obvious outstanding substantive features and significant advantages:
1.本发明提供一种面向水凝胶材料打印形态智能监控的3D打印喷头构建方法通过对于喷头出料过程的实时监测,相比较与传统的人眼监测,精确度更高;1. The present invention provides a 3D printing nozzle construction method for intelligent monitoring of the printing form of hydrogel materials. Through the real-time monitoring of the nozzle discharge process, compared with the traditional human eye monitoring, the accuracy is higher;
2.本发明使用电信号来作为控制调节信号,比传统的人工调节方法速度更快,实时性更好;2. The present invention uses electrical signals as control and adjustment signals, which is faster and more real-time than traditional manual adjustment methods;
3.本发明提出一种面向水凝胶材料打印形态智能监控的3D打印喷头构建方法采用模块化设计,易于集成,使用方便;3. The present invention proposes a 3D printing nozzle construction method for intelligent monitoring of the printing form of hydrogel materials, which adopts a modular design, which is easy to integrate and easy to use;
4.本发明针对水凝胶材料3D打印过程中对于提高打印质量的需求,提出了一种智能监控出料情况并且实时调控的3D打印喷头构建方法,通过喷头监测回路实时监测打印过程,如果出现故障发送信号给CPU单元及时调整,从而提高打印质量,打印出符合既定要去的产品。4. Aiming at the requirement of improving the printing quality in the 3D printing process of hydrogel materials, the present invention proposes a 3D printing nozzle construction method that intelligently monitors the discharge situation and regulates it in real time, and monitors the printing process in real time through the nozzle monitoring circuit. The fault sends a signal to the CPU unit to adjust in time, thereby improving the printing quality and printing out products that meet the intended purpose.
附图说明Description of drawings
图1为本发明实施例一面向导电凝胶材料3D打印的智能监控系统的结构示意图。FIG. 1 is a schematic structural diagram of an intelligent monitoring system for 3D printing of conductive gel materials according to Embodiment 1 of the present invention.
图2为本发明实施例一的喷头监测回路处于电路导通状态的供料故障状态示意图。FIG. 2 is a schematic diagram of a material supply failure state in which the nozzle monitoring circuit is in a circuit conduction state according to Embodiment 1 of the present invention.
图3为本发明实施例一智能监控3D打印的喷头工作状态的方法的逻辑控制示意图。FIG. 3 is a schematic diagram of logic control of a method for intelligently monitoring the working status of a 3D printing nozzle according to an embodiment of the present invention.
具体实施方式Detailed ways
本发明的优选实施例详述如下:Preferred embodiments of the present invention are described in detail as follows:
实施例一:Embodiment one:
在本实施例中,参见图1~3,一种面向导电凝胶材料3D打印的智能监控系统,主要包括CPU控制单元1、3D打印机的供料装置3和喷头11以及电源端10,CPU控制单元1采用STM32单片机,供料装置3的出料口与喷头11的管腔进口相连通,CPU控制单元1控制供料装置3的供料工作,供料装置3通过喷头11进行出料工作,电源端10为各电子器件进行供电,智能监控系统还包括传感装置,传感装置将采集到的喷头11的出料状态信息向CPU控制单元1传输,传感装置主要由喷头监测回路4、LED灯9、光敏传感器模块5和电源端10组成,而喷头监测回路4包括接地端电路6和传感工作电路7两部分组成,其中接地端电路6的一端与接地端8相连,接地端电路6的另一端设置在3D打印机的喷头11的喷嘴位置处形成第一开路端,而传感工作电路7的一端与电源端10电相连,传感工作电路7的另一端设置在3D打印机的喷头11的喷嘴位置处形成第二开路端,LED灯9设置于喷头监测回路4中作为光电元件,接地端电路6和传感工作电路7的两个开路端以非接触的形式设置在3D打印机的喷头11的喷嘴位置处,在接地端电路6和传感工作电路7的两个开路端之间形成一个电路断开的回路缺口,当且仅当3D打印机的喷头11的喷嘴前沿位置处形成膨胀的导电液滴12时,并且当接地端电路6和传感工作电路7的两个开路端同时与导电液滴12浸润时,则使接地端电路6和传感工作电路7的两个开路端发生电连接,进而使喷头监测回路4在接地端8和电源端10之间形成导电通路,从而使喷头监测回路4形成线路闭合导电工作电路,此时LED灯9则发光;光敏传感器模块5和LED灯9安装在一起,光敏传感器模块5的信号输出端与CPU控制单元1的对应信号端连接,光敏传感器模块5向CPU控制单元1发送实时信号,CPU控制单元1通过计算和分析,得出结果并发出控制指令,对供料装置3的供料工作进行控制,光敏传感器模块5用来检测LED灯9是否发光,进而检测判断喷头监测回路4是否导通,当光敏传感器模块5感应到LED灯9发光时,CPU控制单元1判断喷头监测回路4导通,并得出在喷头11的喷嘴前沿位置处已经形成膨胀的导电液滴12的结论,识别出喷头11进行出料时出现故障,此时CPU控制单元1发出控制信号控制供料装置3,使在喷头11的喷嘴前沿位置处形成的导电液滴12消失,排除3D打印机的故障工作状态,使3D打印工作正常进行。In this embodiment, referring to FIGS. 1 to 3, an intelligent monitoring system for 3D printing of conductive gel materials mainly includes a CPU control unit 1, a feeding device 3 of a 3D printer, a nozzle 11, and a power supply terminal 10. The CPU controls Unit 1 adopts STM32 single-chip microcomputer, the discharge port of feeding device 3 is connected with the tube cavity inlet of nozzle 11, CPU control unit 1 controls the feeding work of feeding device 3, and feeding device 3 performs discharging work through nozzle 11, The power supply terminal 10 supplies power to each electronic device. The intelligent monitoring system also includes a sensing device. The sensing device transmits the collected discharge status information of the nozzle 11 to the CPU control unit 1. The sensing device is mainly composed of the nozzle monitoring circuit 4, The LED lamp 9, the photosensitive sensor module 5 and the power supply terminal 10 are composed, and the nozzle monitoring circuit 4 is composed of two parts, the ground terminal circuit 6 and the sensor working circuit 7, wherein one end of the ground terminal circuit 6 is connected to the ground terminal 8, and the ground terminal circuit The other end of 6 is set at the nozzle position of the nozzle 11 of the 3D printer to form a first open circuit end, and one end of the sensing working circuit 7 is electrically connected to the power supply terminal 10, and the other end of the sensing working circuit 7 is arranged at the nozzle of the 3D printer. The nozzle position of 11 forms a second open circuit end, and the LED lamp 9 is arranged in the nozzle monitoring circuit 4 as a photoelectric element, and the two open circuit ends of the ground terminal circuit 6 and the sensing working circuit 7 are arranged on the 3D printer in a non-contact form. At the position of the nozzle of the nozzle of the nozzle 11, a circuit break is formed between the two open ends of the ground terminal circuit 6 and the sensing working circuit 7, if and only when the nozzle front position of the nozzle of the nozzle 11 of the 3D printer forms an expansion When the conductive droplet 12 of the ground terminal circuit 6 and the two open-circuit ends of the sensing working circuit 7 are infiltrated with the conductive droplet 12 at the same time, the two open-circuit ends of the grounding terminal circuit 6 and the sensing working circuit 7 are An electrical connection occurs, and then the nozzle monitoring circuit 4 forms a conductive path between the ground terminal 8 and the power supply terminal 10, so that the nozzle monitoring circuit 4 forms a circuit closed conductive working circuit, and the LED lamp 9 emits light at this time; the photosensitive sensor module 5 and LED lamp 9 is installed together, and the signal output end of photosensitive sensor module 5 is connected with the corresponding signal end of CPU control unit 1, and photosensitive sensor module 5 sends real-time signal to CPU control unit 1, and CPU control unit 1 draws by calculation and analysis As a result, a control command is issued to control the feeding work of the feeding device 3. The photosensitive sensor module 5 is used to detect whether the LED lamp 9 emits light, and then detects and judges whether the nozzle monitoring circuit 4 is turned on. When the photosensitive sensor module 5 senses the LED light When the lamp 9 lights up, the CPU control unit 1 judges that the nozzle monitoring circuit 4 is conducting, and draws the conclusion that the expanded conductive liquid droplet 12 has been formed at the front position of the nozzle of the nozzle 11, and recognizes that the nozzle 11 fails when discharging, At this time, the CPU control unit 1 sends a control signal to control the feeding device 3, so that the conductive liquid droplet 12 formed at the front edge of the nozzle of the nozzle 11 disappears, and the faulty working state of the 3D printer is eliminated, so that the 3D printing works normally.
在本实施例中,参见图1和图2,LED灯9设置于传感工作电路7中作为光电元件,使LED灯9设置于电源端10和第二开路端之间。光敏传感器模块5以非接触形式设置于靠近LED灯9设置,并使的光敏传感器模块5感应端朝向LED灯9的出光方向。设有调节装置2,调节装置2分别与CPU控制单元1和供料装置3信号连接,CPU控制单元1通过控制调节装置2,对供料装置3进行驱动控制,进而控制喷头11的出料工作。供料装置3采用气压挤出、液压挤出或电机挤出方式,驱动挤出装置进行供料。In this embodiment, referring to FIG. 1 and FIG. 2 , the LED lamp 9 is arranged in the sensing working circuit 7 as a photoelectric element, so that the LED lamp 9 is arranged between the power supply terminal 10 and the second open circuit terminal. The photosensitive sensor module 5 is disposed close to the LED lamp 9 in a non-contact manner, and the sensing end of the photosensitive sensor module 5 faces the light emitting direction of the LED lamp 9 . An adjustment device 2 is provided, and the adjustment device 2 is respectively connected with the CPU control unit 1 and the feeding device 3. The CPU control unit 1 controls the driving control of the feeding device 3 by controlling the adjustment device 2, and then controls the discharge work of the nozzle 11. . The feeding device 3 adopts pneumatic extrusion, hydraulic extrusion or motor extrusion, and drives the extrusion device to feed.
在本实施例中,参见图1和图2,在3D打印机的喷头11的喷嘴前沿位置处,接地端电路6和传感工作电路7的两个开路端围绕喷头11的喷嘴前沿面对面按照180°角度间隔设置,接地端电路6和传感工作电路7的两个开路端的间距大于喷头11的喷嘴的内径尺寸,使接地端电路6和传感工作电路7的两个开路端不构成阻挡喷嘴正常出料的障碍。In this embodiment, referring to FIG. 1 and FIG. 2 , at the position of the nozzle front edge of the nozzle 11 of the 3D printer, the two open ends of the ground terminal circuit 6 and the sensing working circuit 7 face to face around the nozzle front edge of the nozzle 11 at an angle of 180°. The angle interval is set, the distance between the two open ends of the ground terminal circuit 6 and the sensing working circuit 7 is greater than the inner diameter of the nozzle of the shower head 11, so that the two open circuits of the ground terminal circuit 6 and the sensing working circuit 7 do not constitute a barrier to the normal nozzle. Obstacles to discharge.
在本实施例中,参见图1~3,光敏传感器模块5和LED灯9安装在一起,用来检测回路是否导通。光敏传感器模块5作为输入接CPU控制单元1,将检测到的信息传给CPU控制单元1。CPU控制单元1与调节装置2相连,根据从光敏传感器模块5采集到的信号,控制调节装置2。控制调节装置2与供料装置3相连接,对供料装置进行调节,供料装置3与喷头11相连接,控制出料情况。In this embodiment, referring to FIGS. 1-3 , the photosensitive sensor module 5 and the LED lamp 9 are installed together to detect whether the circuit is conducting. The photosensitive sensor module 5 is connected to the CPU control unit 1 as an input, and transmits the detected information to the CPU control unit 1 . The CPU control unit 1 is connected with the adjustment device 2 , and controls the adjustment device 2 according to the signal collected from the photosensitive sensor module 5 . The control adjustment device 2 is connected with the feeding device 3 to adjust the feeding device, and the feeding device 3 is connected with the nozzle 11 to control the discharge situation.
在本实施例中,参见图1~3,利用本实施例面向导电凝胶材料3D打印的智能监控系统,进行智能监控3D打印的喷头工作状态的方法,在3D打印机的喷头11的喷嘴前沿位置处设置具有缺口的喷头监测回路4,并使喷头监测回路4的缺口端分别接在3D打印头喷嘴处,喷头监测回路4的缺口端不构成阻挡喷嘴正常出料的障碍;通过在喷头监测回路4中接入LED发光器件,并设置光敏传感器件,光敏传感器件实时检测LED发光器件的发光状态信号,向主控制器STM32单片机发送采集信号;STM32单片机根据接收的信号进行计算和信号处理,通过控制3D打印机的供料装置3,调节3D打印机的喷头11的出料状态;当光敏传感器件感应到LED发光器件发光时,STM32单片机判断喷头监测回路4导通,并得出在喷头11的喷嘴前沿位置处已经形成膨胀的导电液滴12的结论,识别出喷头11进行出料时出现故障异常状态,此时STM32单片机发出控制信号控制供料装置3,使在喷头11的喷嘴前沿位置处形成的膨胀的导电液滴12消失,排除3D打印机的故障工作状态,使3D打印工作正常进行。In this embodiment, referring to Figs. 1-3, using the intelligent monitoring system for 3D printing of conductive gel materials in this embodiment, the method for intelligently monitoring the working status of the nozzles of 3D printing is carried out at the front position of the nozzles of the nozzles 11 of the 3D printer A nozzle monitoring circuit 4 with a gap is arranged at the nozzle, and the notched ends of the nozzle monitoring circuit 4 are respectively connected to the nozzles of the 3D printing head. 4. Connect the LED light-emitting device and set the photosensitive sensor device. The photosensitive sensor device detects the light-emitting state signal of the LED light-emitting device in real time, and sends the acquisition signal to the main controller STM32 single-chip computer; the STM32 single-chip computer performs calculation and signal processing according to the received signal. Control the feeding device 3 of the 3D printer, and adjust the discharge state of the nozzle 11 of the 3D printer; when the photosensitive sensor senses that the LED light-emitting device emits light, the STM32 single-chip computer judges that the nozzle monitoring circuit 4 is turned on, and obtains that the nozzle in the nozzle 11 The conclusion that the expanded conductive liquid droplet 12 has been formed at the front position indicates that there is an abnormal state of failure when the nozzle 11 is discharging. At this time, the STM32 microcontroller sends a control signal to control the feeding device 3, so that a The expanded conductive liquid droplet 12 disappears, and the faulty working state of the 3D printer is eliminated, so that the 3D printing works normally.
在本实施例中,参见图1~3,使用本实施例智能监控3D打印的喷头工作状态的方法制备模型,包括如下步骤:In this embodiment, referring to Figures 1 to 3, the method for intelligently monitoring the working status of the 3D printing nozzle in this embodiment is used to prepare a model, including the following steps:
a.使用STM32单片机作为CPU控制单元1,使用气压挤出作为供料装置3,使用注射器作为喷头11,将供料装置3的出气孔与注射器的入口连接并且密封,将两根导线分别固定在注射器喷嘴两边,如图1和图2所示,超出注射器喷嘴的部分剥去导线外包皮,形成两个非接触的触点,其中一根导线接地,另一根导线与LED灯9相连,形成喷头监测回路4,LED灯9连接到CPU控制单元1的电源端10,将光敏传感器模块5设置好工作模式,与LED灯9放在一起,调节装置2由气压调节旋钮和步进电机组成;a. Use the STM32 single-chip microcomputer as the CPU control unit 1, use the air pressure extrusion as the feeding device 3, use the syringe as the nozzle 11, connect and seal the air outlet of the feeding device 3 with the inlet of the syringe, and fix the two wires respectively On both sides of the syringe nozzle, as shown in Figure 1 and Figure 2, the part beyond the syringe nozzle is stripped of the outer sheath of the wire to form two non-contact contacts, one of which is grounded, and the other is connected to the LED lamp 9 to form The nozzle monitoring circuit 4 and the LED light 9 are connected to the power supply terminal 10 of the CPU control unit 1, and the photosensitive sensor module 5 is set to the working mode, and put together with the LED light 9, and the adjustment device 2 is composed of an air pressure adjustment knob and a stepping motor;
b.称取0.4g的海藻酸钠NaAlg,将其与9.6g的去离子水混合,在常温下搅拌10分钟直到完全溶解,形成水凝胶A;b. Weigh 0.4g of sodium alginate NaAlg, mix it with 9.6g of deionized water, stir at room temperature for 10 minutes until completely dissolved, and form hydrogel A;
c.将在步骤b中制备的水凝胶A装入在步骤a中采用的注射器中;c. Packing the hydrogel A prepared in step b into the syringe used in step a;
d.将注射器安装到桌面3D打印机上,将要打印的模型信息导入3D打印机;d. Install the syringe on the desktop 3D printer, and import the model information to be printed into the 3D printer;
e.开始打印,待3D打印机正常工作后,手动将气压调小,此时出料出现故障,速度很慢,喷嘴处出现膨胀的导电液滴12,接触到导线回路中的两个触点,使喷头监测回路4导通,LED灯9被点亮,光敏传感器模块5检测到LED灯9的发光信号,CPU控制单元1发出信号,控制调节装置2,增大气压,导电液滴12消失,打印正常进行,打印出预期模型。e. Start printing. After the 3D printer works normally, manually reduce the air pressure. At this time, there is a failure in the discharge, and the speed is very slow. Expanded conductive liquid droplets 12 appear at the nozzle and touch the two contacts in the wire loop. The nozzle monitoring circuit 4 is turned on, the LED light 9 is lit, the photosensitive sensor module 5 detects the light-emitting signal of the LED light 9, the CPU control unit 1 sends out a signal, controls the adjustment device 2, increases the air pressure, the conductive liquid droplet 12 disappears, and prints Proceed as normal, printing out the expected model.
本实施例针对水凝胶材料3D打印过程中对于提高打印质量的需求,采用智能监控出料情况并且实时调控的3D打印喷头构建方法。该系统包括了喷头监测回路4、CPU控制单元1、光敏传感器模块5、调节装置2、供料装置3。通过喷头监测回路4实时监测打印过程,如果出现故障发送信号给CPU单元1及时调整,从而提高打印质量,打印出符合既定要去的产品。In this embodiment, aiming at the requirement of improving the printing quality in the 3D printing process of hydrogel materials, a 3D printing nozzle construction method is adopted to intelligently monitor the discharge situation and real-time control. The system includes a nozzle monitoring circuit 4 , a CPU control unit 1 , a photosensitive sensor module 5 , an adjustment device 2 , and a feeding device 3 . The printing process is monitored in real time through the nozzle monitoring circuit 4, and if a fault occurs, a signal is sent to the CPU unit 1 to adjust in time, thereby improving the printing quality and printing out products that meet the predetermined requirements.
实施例二:Embodiment two:
本实施例与实施例一基本相同,特别之处在于:This embodiment is basically the same as Embodiment 1, especially in that:
在本实施例中,LED灯9设置于接地端电路6中作为光电元件,使LED灯9设置于接地端8和第一开路端之间。当喷嘴处出现膨胀的导电液滴12,接触到导线回路中的两个触点,使第一开路端和第二开路端电连接,使喷头监测回路4导通,LED灯9被点亮,光敏传感器模块5检测到LED灯9的发光信号,CPU控制单元1发出信号,控制调节装置2,增大气压,导电液滴12消失,打印正常进行,打印出预期模型。本实施例通过喷头监测回路4实时监测打印过程,如果出现故障发送信号给CPU单元1及时调整,从而提高打印质量,打印出符合既定要去的产品。In this embodiment, the LED lamp 9 is disposed in the ground terminal circuit 6 as a photoelectric element, so that the LED lamp 9 is disposed between the ground terminal 8 and the first open-circuit terminal. When the expanding conductive liquid droplet 12 appears at the nozzle, it touches the two contacts in the wire loop, so that the first open circuit end and the second open circuit end are electrically connected, the nozzle monitoring circuit 4 is turned on, and the LED lamp 9 is lit. The photosensitive sensor module 5 detects the light-emitting signal of the LED lamp 9, the CPU control unit 1 sends a signal, controls the adjustment device 2, increases the air pressure, the conductive liquid droplet 12 disappears, and the printing proceeds normally, and the expected model is printed out. In this embodiment, the printing process is monitored in real time through the nozzle monitoring circuit 4, and if a fault occurs, a signal is sent to the CPU unit 1 for timely adjustment, thereby improving the printing quality and printing out products that meet the predetermined requirements.
实施例三:Embodiment three:
本实施例与前述实施例基本相同,特别之处在于:This embodiment is basically the same as the previous embodiment, and the special features are:
在本实施例中,供料装置3采用液压挤出方式,驱动挤出装置进行供料,采用液压挤出方式,装置结构承力性强,挤压力大,3D打印制造的打印堆积层的密实度高。In this embodiment, the feeding device 3 adopts a hydraulic extrusion method to drive the extrusion device to supply materials. The hydraulic extrusion method is adopted, the device structure has strong bearing capacity, and the extrusion force is large. The printed accumulation layer manufactured by 3D printing High density.
上面结合附图对本发明实施例进行了说明,但本发明不限于上述实施例,还可以根据本发明的发明创造的目的做出多种变化,凡依据本发明技术方案的精神实质和原理下做的改变、修饰、替代、组合或简化,均应为等效的置换方式,只要符合本发明的发明目的,只要不背离本发明智能监控3D打印的喷头工作状态的方法、应用和装置的技术原理和发明构思,都属于本发明的保护范围。The embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and various changes can also be made according to the purpose of the invention of the present invention. The changes, modifications, substitutions, combinations or simplifications should be equivalent replacement methods, as long as they meet the purpose of the present invention, as long as they do not deviate from the technical principle of the method, application and device for intelligently monitoring the working status of 3D printing nozzles of the present invention and inventive concepts all belong to the protection scope of the present invention.
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| CN104802402A (en) * | 2014-01-29 | 2015-07-29 | 施乐公司 | System for controlling material drop volume in three dimensional object printing |
| CN105479944A (en) * | 2014-10-01 | 2016-04-13 | 施乐公司 | System and method for inoperative inkjet detection in a printer of three-dimensional objects |
| JP2016172436A (en) * | 2015-03-11 | 2016-09-29 | ゼロックス コーポレイションXerox Corporation | System and method for correcting object defects formed by three-dimensional object printing system |
| WO2017039370A1 (en) * | 2015-09-02 | 2017-03-09 | Samsung Electronics Co., Ltd. | Object forming apparatus and controlling method thereof |
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