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CN107059836B - Intelligent composite geotextile material of a kind of durable type height and preparation method thereof - Google Patents

Intelligent composite geotextile material of a kind of durable type height and preparation method thereof Download PDF

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Publication number
CN107059836B
CN107059836B CN201710397074.7A CN201710397074A CN107059836B CN 107059836 B CN107059836 B CN 107059836B CN 201710397074 A CN201710397074 A CN 201710397074A CN 107059836 B CN107059836 B CN 107059836B
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China
Prior art keywords
yarn
composite fibre
fiber
optical fiber
warp
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CN201710397074.7A
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Chinese (zh)
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CN107059836A (en
Inventor
陆诗德
梁训美
王继法
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TAIAN ROAD ENGINEERING MATERIALS Co Ltd
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TAIAN ROAD ENGINEERING MATERIALS Co Ltd
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Priority to CN201710397074.7A priority Critical patent/CN107059836B/en
Publication of CN107059836A publication Critical patent/CN107059836A/en
Application granted granted Critical
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/12Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C3/00Foundations for pavings
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/06Glass
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/10Inorganic fibres based on non-oxides other than metals
    • D10B2101/12Carbon; Pitch
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • D10B2321/0211Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene high-strength or high-molecular-weight polyethylene, e.g. ultra-high molecular weight polyethylene [UHMWPE]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/06Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated alcohols, e.g. polyvinyl alcohol, or of their acetals or ketals
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Agronomy & Crop Science (AREA)
  • Soil Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Knitting Of Fabric (AREA)

Abstract

The present invention relates to high intelligent composite geotextile materials of a kind of durable type and preparation method thereof, which is characterized in that has one layer of wearing layer in the surface layer of the optical fiber of earth working material;It is realized by following steps:It infiltrated by simple optical fiber uncoiling, across coating case, be cooled into wearing layer;Then it weaves;Compared with prior art, have the advantages that the anti-folding of tension is wear-resisting.

Description

Intelligent composite geotextile material of a kind of durable type height and preparation method thereof
Technical field
The present invention relates to the geo-grid materials that a kind of earth working material with light, especially optical fiber have wearing layer.
Background technology
The invention of the raising and society that are required with technology, high intelligent composite geotextile material and its engineering engineering prison Examining system has been launched to market, and the fibre bundle of the basis material of intertexture is included, the fiber along fibre bundle extending direction fibre bundle Either to be attached to the formation that interweaves at least two different directions of optical fiber fibre bundle biaxially or polyaxial on surface layer in beam Composite geotextile material.
When engineering monitoring, it is connected with raster scanner with the optical fiber in composite geotextile material, is connected with raster scanner It is connected to the computer with analysis data program and software, by analyzing data program software with after computer processing, obtains one The warning curve at position is collapsed, to timely processing and reparation, avoids the generation of accident.
But existing optical fiber is there are not wear-resisting, not folding and stretches the case where being easily broken off, and optical fiber is in production process In be with fibre bundle shuffling, therefore in use, fibre bundle cannot form the effective protection to optical fiber well, cause Fiber-optic signal middle-end, so that entire intelligent monitoring system is unable to operate normally.
After once optical fiber is destroyed, entire product is located underground, especially for the hardened region in road surface, There is a problem of repairing difficulty.
Invention content
The present invention solves above-mentioned technical problem, provides a kind of high intelligent composite geotextile material of durable type and its making side Method is coated with one layer of wear-resistant material on the surface of optical fiber, forms it into the protective layer to optical fiber, and to reach, wear-resisting folding is anti-to lead The purpose of drawing.
The present invention is achieved through the following technical solutions:
A kind of high intelligent composite geotextile material of durable type, includes the fibre bundle of intertexture, fine with light guide in fibre bundle Dimension, it is characterised in that:Has wearing layer outside optical fiber.
The present invention has wearing layer on the surface of optical fiber, can be very good to form protective effect to optical fiber, rise To tension, anti-folding, wear-resisting effect.
Above-mentioned wearing layer can by setting wear-resistant pipe in optical fiber jacket, can also be coated outside optical fiber or Wear-resistant material is infiltrated, wearing layer is formed.
Entire production process is as follows thus:
A, optical fiber coating infiltrates
After simple optical fiber uncoiling, optical fiber passes through bridging after coating case infiltration, and it is extra to be wiped after cavernous body Coating material, be cooled into wearing layer, winding;
B, it weaves.
Optical fiber is added in basis material fiber first, basis material fiber includes:Glass fibre, polyester(PET) Fiber, aramid fiber, carbon fiber, superhigh molecular weight polyethylene fibers(UHMWPE), vinal etc.;Because of the base used Body fiber is that multifilament forms a pencil, so optical fiber can be wrapped in inside matrix fiber, can also directly be mixed It closes on matrix fiber surface.To make the composite fibre material for becoming and having optical fiber.According to engineering design intensity need Ask, the line density of composite fibre can be made into every beam 1000D ~ 40000D, at least contain per beam composite fibre an optical fiber or More optical fibers.
Biaxially full width laying-in, tricot weft insertion machine need laying-in composite fibre yarn, inlaid thread composite fibre yarn and connection Bundle the yarn of three systems of yarn.Laying-in composite fibre yarn must be placed on creel, make tension controller through guidance system It draws, using the passive type warp let-off, warp run-in is allowed to longitudinal within a grid and stretches arrangement, inlaid thread mixing is fine by warp tension control Dimension yarn is positioned in the right side of biaxial warp knitting machine or the weft rack in left side, is pull, is being moved by the guiding of inlaid thread trolley It is middle arrange inlaid thread composite fibre yarn within a grid with laterally stretching.
The connection binding segmented warping of yarn palpus is mounted on biaxially warp knit in warp beam coiled hair in the form of being segmented warp beam The workbench front end of machine.Using fixed-length positive formula warp let-off machinery, automatic device for measuring length is housed on coiled hair, can automatically adjust and send yarn Length, and make influence of the warp let-off length not with coiled hair diameter change, uniformly send yarn to carry out steady.Laying-in composite fibre The yarn of yarn, inlaid thread composite fibre yarn and connection binding three systems of yarn is fully incorporated the lopping of biaxial warp knitting machine The movement in region, loop-forming structure makes connection yarn lopping, two yarns of laying-in composite fibre yarn and inlaid thread composite fibre yarn The crosspoint of group bundles, to be woven into biaxially warp knit rectangular mesh.In biaxially warp knit grid, laying-in and lining Latitude respectively flat arrangement, be mutually perpendicular to, mutually without intertexture, but with thinner connection yarn by laying-in composite fibre yarn and lining The crosspoint binding of latitude composite fibre yarn is combined to form firm node.
A kind of fiber coating apparatus:
The coating case for infiltration including elongated box like structure, upper end opening, coats in case and fills coating infiltrating material, It is equipped with optical fiber uncoiling and rolling-up mechanism in the both sides of coating case, uncoiling and rolling-up mechanism are equipped with guiding close to the side of coating case Wheel;
The lower pressure wheel along optical fiber direction of advance is equipped in the coating case, above-mentioned lower pressure wheel is less than the liquid of coating material Face is equipped with erasing sponge in the exit of babinet;
The rolling-up mechanism includes column, and the upper end of column is set there are one directive wheel, and the lower end of column is hingedly equipped with one Respectively for drawing there are one spring, the end of holder sets that there are one holder directive wheels for a holder, the upper end of holder and avris.
The present invention generates protective layer by coating to infiltrate, in this way, during infiltration, wear-resistant material can coat completely In the outside of optical fiber, meanwhile, the two can form integrated structure, be tightly combined the case where being not in separation.
Description of the drawings
The present invention will be further described below with reference to the drawings.
Fig. 1 is the integral layout structural schematic diagram one of invention;
Fig. 2 is the integral layout structural schematic diagram two of invention;
Fig. 3 is coating machine composition;
The positions Fig. 4 wind structure chart.
Specific implementation mode
In order to clarify the technical characteristics of the invention, being explained below in conjunction with the accompanying drawings this programme with specific implementation mode It states.
With reference to attached drawing 1, a kind of high intelligent composite geotextile material of durable type includes the fibre bundle of intertexture, in fibre bundle With optical fiber, the acquisition of signal is carried out by optical fiber.
The present invention has wearing layer outside optical fiber, this wearing layer can also pass through painting by the form of casing It covers to form wearing layer, the present embodiment is exactly to form wearing layer by coating
A kind of production method of the high intelligent composite geotextile material of durable type,
A, optical fiber coating
After simple optical fiber uncoiling, optical fiber passes through bridging after coating case, and extra painting is wiped after cavernous body Material is covered, wearing layer, winding are cooled into;
Above-mentioned fiber coating apparatus is used with lower structure, shown in Fig. 3:
Coating case including elongated box like structure, upper end opening coats in case and fills coating material, this coating material can be with Using existing wear-resisting coating material, heating device can be added in the bottom of coating case if necessary.
It is equipped with optical fiber uncoiling and rolling-up mechanism in the both sides of coating case, uncoiling and rolling-up mechanism are close to the side of coating case Equipped with guide wheel;
The lower pressure wheel along optical fiber direction of advance is equipped in the coating case, above-mentioned lower pressure wheel is less than the liquid of coating material Face is equipped with erasing sponge in the exit of babinet;
Shown in described rolling-up mechanism Fig. 4, including column, the upper end of column are set there are one directive wheel, and the lower end of column is cut with scissors It is equipped with a holder, respectively for drawing there are one spring, the end of holder sets that there are one holders to be oriented to for the upper end of holder and avris Wheel
Can parallel be handled with multiple rows of in the present embodiment, to reach efficient purpose.
B, it weaves.
Optical fiber is added in basis material fiber first, basis material fiber includes:Glass fibre, polyester(PET) Fiber, aramid fiber, carbon fiber, superhigh molecular weight polyethylene fibers(UHMWPE), vinal etc.;Because of the base used Body fiber is that multifilament forms a pencil, so optical fiber can be wrapped in inside matrix fiber, can also directly be mixed It closes on matrix fiber surface.To make the composite fibre material for becoming and having optical fiber.According to engineering design intensity need Ask, the line density of composite fibre can be made into every beam 1000D ~ 40000D, at least contain per beam composite fibre an optical fiber or More optical fibers.
Biaxially full width laying-in, tricot weft insertion machine need laying-in composite fibre yarn, inlaid thread composite fibre yarn and connection Bundle the yarn of three systems of yarn.Laying-in composite fibre yarn must be placed on creel, make tension controller through guidance system It draws, using the passive type warp let-off, warp run-in is allowed to longitudinal within a grid and stretches arrangement, inlaid thread mixing is fine by warp tension control Dimension yarn is positioned in the right side of biaxial warp knitting machine or the weft rack in left side, is pull, is being moved by the guiding of inlaid thread trolley It is middle arrange inlaid thread composite fibre yarn within a grid with laterally stretching, shown in Fig. 1.
The connection binding segmented warping of yarn palpus is mounted on biaxially warp knit in warp beam coiled hair in the form of being segmented warp beam The workbench front end of machine.Using fixed-length positive formula warp let-off machinery, automatic device for measuring length is housed on coiled hair, can automatically adjust and send yarn Length, and make influence of the warp let-off length not with coiled hair diameter change, uniformly send yarn to carry out steady.Laying-in composite fibre The yarn of yarn, inlaid thread composite fibre yarn and connection binding three systems of yarn is fully incorporated the lopping of biaxial warp knitting machine The movement in region, loop-forming structure makes connection yarn lopping, two yarns of laying-in composite fibre yarn and inlaid thread composite fibre yarn The crosspoint of group bundles, to be woven into biaxially warp knit rectangular mesh.In biaxially warp knit grid, laying-in and lining Latitude respectively flat arrangement, be mutually perpendicular to, mutually without intertexture, but with thinner connection yarn by laying-in composite fibre yarn and lining The crosspoint binding of latitude composite fibre yarn is combined to form firm node, shown in Fig. 2.
Certainly, above description is also not limited to the example above, technical characteristic of the present invention without description can by or It is realized using the prior art, details are not described herein;Above example and attached drawing are only used to illustrate the technical scheme of the present invention not It is limitation of the present invention, Tathagata substitutes, and the present invention is described in detail only in conjunction with and with reference to preferred embodiment, ability Domain it is to be appreciated by one skilled in the art that those skilled in the art are made in the essential scope of the present invention Variations, modifications, additions or substitutions should also belong to the claims of the present invention without departure from spirit of the invention.

Claims (3)

1. a kind of production method of the high intelligent composite geotextile material of durable type comprising following steps:
A, optical fiber infiltration coating;
Bridging after passing through coating case to infiltrate simple optical fiber uncoiling, optical fiber, extra coating material is wiped after cavernous body Material is cooled into wearing layer, winding;
B, it weaves
Optical fiber is added in basis material fiber first;Optical fiber is wrapped in inside matrix fiber or is blended in base Body fiber surface, to make the composite fibre material for becoming and having optical fiber;At least contain a light guide per beam composite fibre Fiber;
Biaxial warp knitting machine needs laying-in composite fibre yarn, inlaid thread composite fibre yarn and connection to bundle three systems of yarn Yarn;Laying-in composite fibre yarn must be placed on creel, so that tension controller is drawn through guidance system, sent using passive type Through warp run-in is allowed to longitudinal within a grid and stretches arrangement, inlaid thread composite fibre yarn is positioned over biaxially by warp tension control On the right side of tricot machine or the weft rack in left side, pull by the guiding of inlaid thread trolley, during exercise by inlaid thread mixed fiber yarn Line arranges within a grid with laterally stretching;
The connection binding segmented warping of yarn palpus is mounted on biaxial warp knitting machine in warp beam coiled hair in the form of being segmented warp beam Workbench front end;Using fixed-length positive formula warp let-off machinery, automatic device for measuring length is housed on coiled hair, yarn length is sent in automatic adjustment, and So that warp let-off length is not influenced by coiled hair diameter change, yarn is uniformly sent to carry out steady;Laying-in composite fibre yarn, lining Latitude composite fibre yarn and the yarn of connection binding three systems of yarn are fully incorporated the knitting point of biaxial warp knitting machine, at The movement of coil structures makes connection bundle yarn lopping, two yarn groups of laying-in composite fibre yarn and inlaid thread composite fibre yarn Crosspoint bundles, to be woven into biaxially warp knit rectangular mesh;In biaxially warp knit rectangular mesh, laying-in and lining Latitude respectively flat arrangement, be mutually perpendicular to, mutually without intertexture, but with thinner connection binding yarn by laying-in composite fibre yarn Crosspoint binding with inlaid thread composite fibre yarn is combined to form firm node.
2. the production method of the high intelligent composite geotextile material of durable type according to claim 1, it is characterised in that:
Basis material fiber includes:Glass fibre, polyester fiber, aramid fiber, carbon fiber, superhigh molecular weight polyethylene fibers (UHMWPE), at least one of vinal;Every beam 1000D~40000D is made in the line density of composite fibre.
3. the fiber coating apparatus in a kind of production method for the high intelligent composite geotextile material of claim 1 durable type, It is characterized in that:
The coating case for infiltration including elongated box like structure, upper end opening, coats in case and fills coating infiltrating material, applying The both sides for covering case are equipped with optical fiber uncoiling and rolling-up mechanism, and uncoiling and rolling-up mechanism are equipped with guide wheel close to the side of coating case;
The lower pressure wheel along optical fiber direction of advance is equipped in the coating case, above-mentioned lower pressure wheel is less than the liquid level of coating material, It is equipped with erasing sponge in the exit of babinet;
The rolling-up mechanism includes column, and the upper end of column is set there are one directive wheel, and the lower end of column hingedly sets that there are one branch Respectively for drawing there are one spring, the end of holder sets that there are one holder directive wheels for frame, the upper end of holder and avris.
CN201710397074.7A 2017-05-31 2017-05-31 Intelligent composite geotextile material of a kind of durable type height and preparation method thereof Active CN107059836B (en)

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CN107059836B true CN107059836B (en) 2018-10-12

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2002225632A1 (en) * 2000-11-16 2002-05-27 Carl-Zeiss-Stiftung Trading As Schott Glas Improved leached fiber bundle and method
CN203320507U (en) * 2012-12-28 2013-12-04 泰安路德工程材料有限公司 Composite geotechnical structure and engineering monitoring system applying same
CN204302552U (en) * 2015-01-05 2015-04-29 上海裕荣光电科技股份有限公司 A kind of micro optical cable
CN204661554U (en) * 2015-05-29 2015-09-23 成都亨通光通信有限公司 A kind of optical fiber secondary coating equipment

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Denomination of invention: Durable high-intelligence composite geotextile material and manufacturing method thereof

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