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CN107056100A - A kind of preparation method of clinker - Google Patents

A kind of preparation method of clinker Download PDF

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Publication number
CN107056100A
CN107056100A CN201710333040.1A CN201710333040A CN107056100A CN 107056100 A CN107056100 A CN 107056100A CN 201710333040 A CN201710333040 A CN 201710333040A CN 107056100 A CN107056100 A CN 107056100A
Authority
CN
China
Prior art keywords
clinker
preparation
carbide slag
compound
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710333040.1A
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Chinese (zh)
Inventor
吴道洪
孙辉
边妙莲
陈士朝
马冬阳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenwu Technology Group Corp Co Ltd
Original Assignee
Shenwu Technology Group Corp Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenwu Technology Group Corp Co Ltd filed Critical Shenwu Technology Group Corp Co Ltd
Priority to CN201710333040.1A priority Critical patent/CN107056100A/en
Publication of CN107056100A publication Critical patent/CN107056100A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • C04B7/26Cements from oil shales, residues or waste other than slag from raw materials containing flue dust, i.e. fly ash
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/38Preparing or treating the raw materials individually or as batches, e.g. mixing with fuel
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/43Heat treatment, e.g. precalcining, burning, melting; Cooling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding
    • Y02P40/121Energy efficiency measures, e.g. improving or optimising the production methods

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention discloses a kind of preparation method of clinker, it is comprised the steps of:Carbide slag is dehydrated outside rotary kiln;Carbide slag and sandstone, flyash, iron powder are mixed to form the first compound;Compound is extruded grinding and mixes homogenizing and obtains the second compound;Second compound is calcined, clinker is obtained.The clinker prepared by the method for the present invention has the exploitation for saving limestone resource, reduces the discharge of greenhouse gases, while saving clinker production process energy consumption, puies forward large-duty plurality of advantages.

Description

A kind of preparation method of clinker
Technical field
The present invention relates to a kind of preparation method of clinker.
Background technology
Carbide slag is the residue after calcium carbide hydrolysis, and main component is Ca (OH)2.2015, the whole nation about produced 25,000,000 tons Calcium carbide, about produces 1.2~1.5 tons of carbide slag calculating, can produce about 3000~37,500,000 tons of carbide slag after being hydrolyzed by calcium carbide per ton. In recent years, China's accumulation calcium carbide quantity of slag crosses hundred million tons, is stacked and not only occupies moisture in a large amount of soils, carbide slag slurry and ooze Penetrate into underground water, the problems such as causing soil alkalization and water resource pollution.Carbide slag through long-time stack air-dry after to the wind Airborne dust is easily played, great threat is brought to surrounding environment.
Carbide slag is both a kind of industrial solid castoff, is also a kind of secondary resource, if it is possible to be used effectively, then right The development of society, economy and environment is of great advantage.At present, comprehensive utilization of the China to carbide slag has carried out many research, The desulfurizing agent of carbide slag as coal-burning power plant's waste gas for example can be produced into desulfurated plaster, with carbide slag produce nano-calcium carbonate or Person is used as soil conditioner to improve acid soil etc..
Containing abundant CaO in carbide slag, the calcareous corrigent in being produced as clinker, therefore replaced with carbide slag Clinker is prepared for lime stone, the exhaustive exploitation of natural limestone resource has both been reduced, has been greatly reduced greenhouse gases Discharge.In addition, decomposition temperature of limestone is 850 degrees Celsius, and Ca (OH) in carbide slag2Decomposition temperature is 580 degrees Celsius, because This, substitutes lime stone using carbide slag and prepares clinker, can reduce energy consumption, improve production efficiency.
The content of the invention
Clinker is prepared based on conventional limestone and the problem of clinker related process is present is prepared using carbide slag, The present invention proposes a kind of preparation method of clinker, and it is ripe that this method can substitute carbide slag 100% lime stone production cement Material, has saved the exploitation of limestone resource, has reduced the discharge of greenhouse gases, while clinker production process can also be saved Energy consumption, improves productivity ratio.
The method that the present invention is used is as described below:
A kind of preparation method of clinker, is comprised the steps of:
Step one, carbide slag is dehydrated outside rotary kiln;
Step 2, the first compound is mixed to form by carbide slag and sandstone, flyash, iron powder;
Step 3, extrudes grinding by the first compound and mixes homogenizing and obtain the second compound;
Step 4, the second compound is calcined, clinker is obtained.
According to one embodiment of present invention, the carbide slag water content after being dehydrated through step one is less than 1%.
According to one embodiment of present invention, various raw material proportionings are respectively in step 2:The weight of carbide slag 73.8~75.2 Measure part, the parts by weight of sandstone 12.0~13.8, the parts by weight of flyash 6.4~7.2 and the parts by weight of iron powder 5.4~6.0.
It is preferred that, according to one embodiment of present invention, various raw material proportionings are respectively in step 2:Carbide slag 74.0~ 75.0 parts by weight, the parts by weight of sandstone 12.0~13.5, the parts by weight of flyash 6.5~7.0 and the parts by weight of iron powder 5.7~5.9.
It is further preferred that according to one embodiment of present invention, various raw material proportionings are respectively in step 2:Carbide slag 74.10~74.84 parts by weight, the parts by weight of sandstone 12.38~13.31, the parts by weight of flyash 6.63~6.94 and iron powder 5.79 ~5.85 parts by weight.
According to one embodiment of present invention, above-mentioned each raw material needs to meet following components requirement:Carbide slag includes quality Percentage is 65%~70% CaO;Flyash includes each component of following mass percent:45%~50% SiO2、 34%~39% Al2O3;Sandstone includes the SiO of mass percent 86%~92%2;Iron powder includes following mass percent Each component:44%~48% SiO2, 40%~46% Fe2O3
It is preferred that, according to one embodiment of present invention, above-mentioned each raw material needs to meet following components requirement:Calcium carbide cinder ladle CaO containing mass percent 66.73%~69.23%;Flyash includes each component of following mass percent:46.92%~ 48.13% SiO2, 35.28%~37.56% Al2O3;Sandstone includes mass percent 87.48%~89.47% SiO2;Iron powder includes each component of following mass percent:45.55%~47.17% SiO2, 42.01%~44.92% Fe2O3
According to one embodiment of present invention, dehydrating for carbide slag can make full use of rotary kiln and/or dore furnace The waste gas residual heat of discharge is carried out.
According to one embodiment of present invention, the calcining of step 4 is " dry grinding dry combustion method " technique, and it is comprised the steps of:
Step one, by the second preheating of mixed material so that part Ca therein (OH)2Decompose, the warm can be fully sharp The waste gas residual heat discharged with rotary kiln and/or dore furnace is heated;
Step 2, calcines second compound after preheating in rotary kiln, Ca (OH) in calcination process2Further Decompose and occur solid phase reaction, the various mineral needed for generation clinker obtain clinker.
According to one embodiment of present invention, burning clinker of cement temperature is 1400 DEG C~1450 DEG C, and calcination time is 20 ~28 minutes.It is preferred that, burning clinker of cement temperature is 1420 DEG C~1440 DEG C, and calcination time is 22~27 minutes.
According to one embodiment of present invention, grinding obtains portland cement production after clinker is mixed with retarder Product.
According to one embodiment of present invention, the adding proportion of retarder is 3~5%.
According to one embodiment of present invention, retarder is the natural gypsum and/or desulfurated plaster.
According to one embodiment of present invention, the mass fraction of chlorion is not higher than 0.06% in carbide slag.It is preferred that, electricity The mass fraction of chlorion is 0.01-0.03% in rock ballast.
According to one embodiment of present invention, ferrosilicon mass fraction is not higher than 0.05% in carbide slag.It is preferred that, carbide slag Middle ferrosilicon mass fraction is 0.01%-0.05% (FexSiy, ferrosilicon is the compound of the different chemical valences of Si, Fe formation).
According to one embodiment of present invention, raw material particle size is less than 80 μm of ratio after material extruding grinding after mix For more than 90%.
According to one embodiment of present invention, the pre- thermal decomposition process of " dry grinding dry combustion method " technique is thermally decomposed in advance using three-level whirlwind System.
By using above-mentioned technical proposal, following many beneficial effects are achieved:
(1) lime stone production clinker is substituted using carbide slag 100%, has saved the exploitation of limestone resource, reduced The discharges of greenhouse gases.
(2) because carbide slag decomposition temperature is low compared with lime stone, clinker production process energy consumption is saved, production is improved Rate.
(3) due in carbide slag chloride ion content it is low, rotary kiln exhaust gas outlet knot chlorine phenomenon it is lighter, rotary kiln can be realized Continuous production.
(4) due in carbide slag ferrosilicon content it is low, saved raw grinding and cement grog grinding process time, equipment mill Loss rate is relatively low.
Brief description of the drawings
The above-mentioned and/or additional aspect and advantage of the present invention will more in the description carried out to embodiment is combined with accompanying drawing Plus substantially and be readily appreciated that, wherein:
Fig. 1 shows the schematic flow sheet of the preparation method of clinker according to an embodiment of the invention.
Embodiment
It should be appreciated that shown embodiments of the invention are merely illustrative in the exemplary embodiment.Although in this hair Only a small number of embodiments are described in detail in bright, but those skilled in the art are readily appreciated that and depart from the present invention in not essence In the case of the teaching of theme, a variety of modifications are feasible.Correspondingly, all such modifications should all be included in the present invention's In the range of.Without departing from the spirit of the invention, design, operating condition and ginseng that can be to following exemplary embodiment Number etc. makes others and replaces, changes, changes and delete.
Embodiment one
In the present embodiment, each material chemical component is as shown in table 1.
With reference to Fig. 1, in the step s 100, carbide slag is dehydrated outside rotary kiln, then in step s 200 will be dry Carbide slag of the water content less than 1% after dry is according to the parts by weight of carbide slag 73.81, the parts by weight of sandstone 13.78, the weight of flyash 6.43 The component composition for measuring part and the parts by weight of iron powder 5.98 carries out mix the first compound of formation.Then in step S300 Above-mentioned first compound is extruded into grinding, then is mixed homogenizing and forms the second compound.Finally in step S400, by second Compound is calcined according to new dry process " dry grinding dry combustion method " technique, prepared by the natural gypsum that the product after calcining is added into 3% Obtain Portland cement production.Wherein, burning clinker of cement temperature is 1400 DEG C, and calcination time is 28 minutes.
Each material chemical component of table 1, wt%
Project LOI CaO SiO2 Al2O3 Fe2O3 MgO Cl- (Fe,Si)
Carbide slag 27.5 69.23 0.51 1.22 0.21 0.93 0.03 0.05
Flyash 5.51 3.13 47.85 36.71 3.78 0.72 0.001 0.001
Sandstone 0.29 0.79 87.48 3.45 0.84 0.36 0 0
Iron powder 0.34 1.35 47.17 5.18 42.01 0.7 0 0
Embodiment two
In the present embodiment, each material chemical component is as shown in table 2.
With reference to Fig. 1, in the step s 100, carbide slag is dehydrated outside rotary kiln, then in step s 200 will be dry Carbide slag of the water content less than 1% after dry is according to the parts by weight of carbide slag 74.68, the parts by weight of sandstone 13.28, the weight of flyash 6.82 The component composition for measuring part and the parts by weight of iron powder 5.42 carries out mix the first compound of formation.Then in step S300 Above-mentioned first compound is extruded into grinding, then is mixed homogenizing and forms the second compound.Finally in step S400, by second Compound is calcined according to new dry process " dry grinding dry combustion method " technique, prepared by the desulfurated plaster that the product after calcining is added into 4% Obtain Portland cement production.Wherein, burning clinker of cement temperature is 1450 DEG C, and calcination time is 20 minutes.
Each material chemical component of table 2, wt%
Project LOI CaO SiO2 Al2O3 Fe2O3 MgO Cl- (Fe,Si)
Carbide slag 28.4 68.05 0.58 1.35 0.32 0.91 0.01 0.03
Flyash 5.62 3.33 46.92 37.56 3.29 0.77 0.001 0.001
Sandstone 0.35 0.61 88.52 3.25 0.96 0.23 0 0
Iron powder 0.25 1.47 45.55 5.64 44.92 0.82 0 0
Embodiment three
In the present embodiment, each material chemical component is as shown in table 2.
With reference to Fig. 1, in the step s 100, carbide slag is dehydrated outside rotary kiln, then in step s 200 will be dry Carbide slag of the water content less than 1% after dry is according to the parts by weight of carbide slag 75.01, the parts by weight of sandstone 12.01, the weight of flyash 7.19 The component composition for measuring part and the parts by weight of iron powder 5.79 carries out mix the first compound of formation.Then in step S300 Above-mentioned first compound is extruded into grinding, then is mixed homogenizing and forms the second compound.Finally in step S400, by second Compound is calcined according to new dry process " dry grinding dry combustion method " technique, prepared by the natural gypsum that the product after calcining is added into 5% Obtain Portland cement production.Wherein, burning clinker of cement temperature is 1430 DEG C, and calcination time is 24 minutes.
Each material chemical component of table 3, wt%
Project LOI CaO SiO2 Al2O3 Fe2O3 MgO Cl- (Fe,Si)
Carbide slag 27.7 66.73 0.65 1.39 0.43 0.88 0.02 0.04
Flyash 5.15 3.54 48.13 35.28 3.55 0.62 0.001 0.001
Sandstone 0.12 0.43 89.47 3.55 0.75 0.29 0 0
Iron powder 0.33 1.67 45.98 5.54 43.17 0.54 0 0
The related physicochemical property testing result of Portland cement production that embodiment 1-3 is prepared is as shown in table 4 below.
Table 4 adopts the Portland cement production physicochemical property being obtained by the present invention
The foregoing is only presently preferred embodiments of the present invention, not for limit the present invention practical range;If do not taken off From the spirit and scope of the present invention, the present invention is modified or equivalent substitution, all should covered in the claims in the present invention Among protection domain.

Claims (10)

1. a kind of preparation method of clinker, it is characterised in that comprise the steps of:
Step one, the carbide slag is dehydrated;
Step 2, the first compound is mixed to form by the carbide slag and sandstone, flyash, iron powder;
Step 3, extrudes grinding by first compound and mixes homogenizing and obtain the second compound;
Step 4, second compound is calcined, clinker is obtained.
2. the preparation method of clinker according to claim 1, it is characterised in that the dehydration Jing Guo the step one is done The carbide slag water content after dry is less than 1%.
3. the preparation method of clinker according to claim 1, it is characterised in that various raw materials are matched somebody with somebody in the step 2 Than being respectively:The parts by weight of carbide slag 73.8~75.2, the parts by weight of sandstone 11.8~13.8, the parts by weight of flyash 6.4~7.2 and The parts by weight of iron powder 5.6~6.0.
4. the preparation method of clinker according to claim 3, it is characterised in that the carbide slag includes quality percentage Than the CaO for 65%~70%;The flyash includes each component of following mass percent:45%~50% SiO2、 34%~39% Al2O3;The sandstone includes the SiO of mass percent 86%~92%2;The iron powder includes following quality The each component of percentage:44%~48% SiO2, 40%~46% Fe2O3
5. the preparation method of clinker according to claim 1, it is characterised in that the calcining bag of the step 4 Containing following steps:
Step one, by second preheating of mixed material;
Step 2, second compound after preheating is calcined.
6. the preparation method of clinker according to claim 5, it is characterised in that the calcining is entered in rotary kiln OK.
7. the preparation method of the clinker according to claim 5, it is characterised in that the calcining heat is 1400 DEG C ~1450 DEG C, calcination time is 20~28 minutes.
8. the preparation method of clinker according to claim 1, it is characterised in that the cement in the step 4 Grinding obtains Portland cement production after clinker is mixed with retarder.
9. the preparation method of clinker according to claim 5, it is characterised in that the adding proportion of the retarder is 3~5%.
10. the preparation method of clinker according to claim 9, it is characterised in that the retarder is the natural gypsum And/or desulfurated plaster.
CN201710333040.1A 2017-05-12 2017-05-12 A kind of preparation method of clinker Pending CN107056100A (en)

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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108640545A (en) * 2018-08-08 2018-10-12 赵先波 A kind of corrosion-resistant cement and preparation method thereof
CN108726903A (en) * 2018-08-08 2018-11-02 赵先波 A kind of wear-resisting cement and preparation method thereof
CN109053007A (en) * 2018-08-08 2018-12-21 赵先波 A kind of high rigidity cement and preparation method thereof
CN110482885A (en) * 2019-09-20 2019-11-22 四川永祥新材料有限公司 A kind of portland cement composition of raw materials and portland cement preparation method
CN112159131A (en) * 2020-09-10 2021-01-01 内蒙古亿利冀东水泥有限责任公司 Road silicate cement clinker taking carbide slag as raw material and preparation method thereof
CN113526882A (en) * 2020-04-13 2021-10-22 内蒙古亿利冀东水泥有限责任公司 Portland cement clinker and preparation method thereof
CN114477803A (en) * 2022-01-26 2022-05-13 宁夏金昱元资源循环有限公司 Production method of carbide slag cement

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108640545A (en) * 2018-08-08 2018-10-12 赵先波 A kind of corrosion-resistant cement and preparation method thereof
CN108726903A (en) * 2018-08-08 2018-11-02 赵先波 A kind of wear-resisting cement and preparation method thereof
CN109053007A (en) * 2018-08-08 2018-12-21 赵先波 A kind of high rigidity cement and preparation method thereof
CN110482885A (en) * 2019-09-20 2019-11-22 四川永祥新材料有限公司 A kind of portland cement composition of raw materials and portland cement preparation method
CN113526882A (en) * 2020-04-13 2021-10-22 内蒙古亿利冀东水泥有限责任公司 Portland cement clinker and preparation method thereof
CN113526882B (en) * 2020-04-13 2023-10-03 内蒙古亿利冀东水泥有限责任公司 Portland cement clinker and preparation method thereof
CN112159131A (en) * 2020-09-10 2021-01-01 内蒙古亿利冀东水泥有限责任公司 Road silicate cement clinker taking carbide slag as raw material and preparation method thereof
CN114477803A (en) * 2022-01-26 2022-05-13 宁夏金昱元资源循环有限公司 Production method of carbide slag cement

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