CN107046917A - A kind of rising for automatic pressure regulation protection garlic seedling send garlic device - Google Patents
A kind of rising for automatic pressure regulation protection garlic seedling send garlic device Download PDFInfo
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- CN107046917A CN107046917A CN201710212256.2A CN201710212256A CN107046917A CN 107046917 A CN107046917 A CN 107046917A CN 201710212256 A CN201710212256 A CN 201710212256A CN 107046917 A CN107046917 A CN 107046917A
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- 240000002234 Allium sativum Species 0.000 title claims abstract description 45
- 235000004611 garlic Nutrition 0.000 title claims abstract description 45
- 230000000630 rising effect Effects 0.000 title claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000000694 effects Effects 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000013536 elastomeric material Substances 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 6
- 230000009471 action Effects 0.000 abstract description 5
- 238000003825 pressing Methods 0.000 abstract description 5
- 241001124569 Lycaenidae Species 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000003306 harvesting Methods 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D33/00—Accessories for digging harvesters
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Abstract
一种自动调节压力保护蒜秧的起送蒜装置,用于解决现有大蒜收获机自动化程度低、损伤率高、维护和保养不方便的问题。机架由若干条矩形管连接而成;带轮组由带轮、带轮轴、螺栓、弹性元件和压紧元件组成;带轮组安装时,机架左右两侧的带轮组有一个高度差;一对圆带分别环绕在机架下方两侧的带轮组和辅助带轮组上,每条圆带环绕三圈,圆带第三圈末尾和第一圈开头在带轮外侧对接,使圆带形成闭环状态;前带轮安装架安装在机架上,在螺栓作用下前带轮安装架相对于机架可移动,从而张紧圆带;动力装置固定在机架后端,进行输出动力。该装置,自动化程度高、损伤率低、维护和保养方便。
The invention discloses a garlic pick-up and delivery device for automatically adjusting pressure to protect garlic seedlings, which is used to solve the problems of low automation, high damage rate, and inconvenient maintenance and maintenance of existing garlic harvesters. The frame is connected by several rectangular tubes; the pulley set is composed of pulleys, pulley shafts, bolts, elastic elements and pressing elements; when the pulley sets are installed, there is a height difference between the pulley sets on the left and right sides of the frame. ; A pair of round belts are respectively wrapped around the pulley set and the auxiliary pulley set on both sides of the bottom of the frame. Each round belt is wrapped around three times. The round belt forms a closed loop state; the front pulley mounting frame is installed on the frame, and the front pulley mounting frame can move relative to the frame under the action of bolts, thereby tensioning the round belt; the power unit is fixed at the rear end of the frame for output power. The device has high degree of automation, low damage rate and convenient maintenance.
Description
技术领域technical field
本发明属于一种农机部件,确切地说是一种大蒜收获专用设备的收获机构。The invention belongs to an agricultural machine part, in particular to a harvesting mechanism of special equipment for garlic harvesting.
背景技术Background technique
大蒜收获期较短,如果不及时收获则会造成大蒜品质下降,给蒜农造成巨大经济损失。现存大蒜收获机构的优点是省时省力,可一次性剪去蒜根和蒜秧,完成全部收获工序;缺点是1、机构体积庞大,由于体积庞大造成生产成本高、运动不灵活、易损坏,2、拉拔蒜秧和夹持传送过程中会出现夹断蒜秧,使大蒜提前掉落等现象,给蒜农造成巨大经济损失,3、工作流程对机具的同步性要求较高,极大地增加了机具的维护、保养难度,4、大蒜跟随机具作高频率大幅回转,受损率高。The harvest period of garlic is short, and if it is not harvested in time, the quality of garlic will decline, causing huge economic losses to garlic farmers. The advantage of the existing garlic harvesting mechanism is that it saves time and effort, and can cut off the garlic root and garlic seedling at one time to complete the entire harvesting process; the disadvantages are 1. The large size of the mechanism causes high production costs, inflexible movement, and easy damage. 2. In the process of pulling garlic seedlings and clamping and transferring, the garlic seedlings will be pinched and broken, causing the garlic to fall in advance, which will cause huge economic losses to garlic farmers. 3. The work process requires high synchronization of machines and tools, which greatly Increased the difficulty of maintenance and maintenance of the machine tool. 4. Garlic follows the machine tool for high-frequency and large-scale rotation, and the damage rate is high.
发明内容Contents of the invention
本发明的目的在于提供一种自动化程度高、损伤率低、大蒜收获成功率高、维护和保养方便的起送蒜装置。The object of the present invention is to provide a garlic lifting and feeding device with high automation, low damage rate, high success rate of garlic harvesting and convenient maintenance.
本发明解决其技术问题所采取的技术方案是:一种自动调节压力保护蒜秧的起送蒜装置,它包括机架、前带轮安装架、一组圆带、动力装置、螺栓、螺母、若干带轮组、辅助带轮组和弹性元件组成,其特征在于:所述机架由若干条矩形管连接而成;所述带轮组由带轮、带轮轴、螺栓、弹性元件和压紧元件组成,所述压紧元件压紧带轮轴使其固定在弹性元件上,所述弹性元件连接到机架上,若带轮组的受力发生变化,则带轮组与机架的相对位置发生变化;所述带轮组安装时,机架左右两侧的带轮组有一个高度差;所述一对圆带分别环绕在机架下方两侧的带轮组和辅助带轮组上,每条圆带环绕三圈呈现螺旋上升状态,圆带第三圈末尾和第一圈开头在辅助带轮组作用下在带轮外侧对接,使圆带形成闭环状态;所述辅助带轮组由J型带轮轴、辅助带轮、螺母组成;所述前带轮安装架水平安放在机架上,通过旋转机架前端螺栓,在螺栓作用下使前带轮安装架相对于机架向前移动,从而张紧圆带;所述动力装置固定在机架后端,进行输出动力,所述动力装置由液压马达、齿轮、传动轴、动力装置安装架和带轮组成。The technical solution adopted by the present invention to solve the technical problem is: a device for automatically adjusting the pressure to protect garlic seedlings, which includes a frame, a front pulley mounting frame, a group of round belts, a power unit, bolts, nuts, It consists of several pulley sets, auxiliary pulley sets and elastic elements, and is characterized in that: the frame is connected by several rectangular tubes; the pulley set is composed of pulleys, pulley shafts, bolts, elastic elements and pressing The pressing element compresses the pulley shaft to fix it on the elastic element, and the elastic element is connected to the frame. If the force of the pulley set changes, the relative position of the pulley set and the frame will change. change; when the pulley set is installed, there is a height difference between the pulley sets on the left and right sides of the frame; Each round belt circles three times and presents a spiral rising state. The end of the third circle of the round belt and the beginning of the first circle are docked on the outside of the pulley under the action of the auxiliary pulley set, so that the round belt forms a closed loop state; the auxiliary pulley set is composed of J-shaped pulley shaft, auxiliary pulley, and nuts; the front pulley mounting frame is horizontally placed on the frame, and the front pulley mounting frame moves forward relative to the frame by rotating the front-end bolt of the frame under the action of the bolt , thereby tensioning the round belt; the power device is fixed at the rear end of the frame to output power, and the power device is composed of a hydraulic motor, a gear, a transmission shaft, a power device mounting frame and a pulley.
进一步地,所述机架前端竖直矩形管开有通孔,机架后端竖直矩形管开有通孔,机架两条主梁前端开有导向槽,机架两条主梁内侧开有矩形口,外侧开有螺纹孔。Further, the vertical rectangular tube at the front end of the frame is provided with through holes, the vertical rectangular tube at the rear end of the frame is provided with through holes, the front ends of the two main beams of the frame are provided with guide grooves, and the inner sides of the two main beams of the frame are provided with guide grooves. It has a rectangular mouth and a threaded hole on the outside.
进一步地,所述前带轮安装架前端开有两竖直通孔,尾部开有平行的两行通孔,通过螺栓与机架两条主梁前端导向槽连接。Further, the front end of the front pulley mounting bracket is provided with two vertical through holes, and the rear part is provided with two rows of parallel through holes, which are connected to the front guide grooves of the two main beams of the frame through bolts.
进一步地,所述弹性元件为橡胶材料,具有很好的弹性。Further, the elastic element is made of rubber material and has good elasticity.
进一步地,所述动力装置由液压马达驱动。Further, the power device is driven by a hydraulic motor.
本发明的有益效果是:本发明提供一种自动调节压力保护蒜秧的起送蒜装置,通过液压马达驱动齿轮,齿轮驱动传动轴,传动轴带动带轮转动,从而使缠绕在带轮上的圆带转动。由于每侧传送带是由一条圆带缠绕机架一侧所有带轮三圈而形成,所以能保证蒜秧在夹持传送过程中的同步性。通过旋转机架前端的螺栓可以调节前带轮安装架与机架距离,从而使圆带可以一直保持张紧状态,进而能够保证机构高效率的工作。在工作过程中两条圆带中间夹持蒜秧进行传送,两个圆带之间的距离根据蒜秧的直径大小进行改变,从而弹性元件受力产生形变,使在传送过程中蒜秧直径过大不被圆带剪切断,蒜秧直径过小的也不滑落。The beneficial effects of the present invention are: the present invention provides a device for automatically adjusting the pressure to protect the garlic seedlings, the gear is driven by the hydraulic motor, the gear drives the transmission shaft, and the transmission shaft drives the pulley to rotate, so that the garlic wound on the pulley The belt rotates. Since the conveyor belt on each side is formed by a round belt winding all the pulleys on one side of the frame for three turns, it can ensure the synchronization of the garlic seedlings in the clamping and conveying process. The distance between the front pulley mounting frame and the frame can be adjusted by rotating the bolt at the front end of the frame, so that the round belt can always be kept in a tensioned state, thereby ensuring the efficient work of the mechanism. During the working process, the garlic seedlings are clamped between the two round belts for transmission. The distance between the two round belts is changed according to the diameter of the garlic seedlings, so that the elastic element is deformed by force, so that the diameter of the garlic seedlings is too large during the transmission process. The large ones will not be cut off by the round belt, and the garlic seedlings with too small diameters will not slide off.
附图说明Description of drawings
图1为本发明主视方向的局部剖视图;Fig. 1 is a partial cross-sectional view of the present invention's main viewing direction;
图2为本发明俯视方向的局部剖视图;Fig. 2 is a partial sectional view of the present invention in a top view direction;
图3为本发明左视图;Fig. 3 is the left view of the present invention;
图4为图1局部剖视图的放大图;Figure 4 is an enlarged view of the partial cross-sectional view of Figure 1;
图5为图2局部剖视图的放大图;Figure 5 is an enlarged view of the partial cross-sectional view of Figure 2;
图6为圆带示意图;Fig. 6 is a schematic diagram of a circular belt;
图7为带轮组轴测图;Figure 7 is an axonometric view of the pulley group;
图8为辅助带轮组示意图;Figure 8 is a schematic diagram of the auxiliary pulley set;
图9为前带轮安装架装配体轴测图;Figure 9 is an axonometric view of the front pulley mounting bracket assembly;
图10为动力装置轴测图;Figure 10 is an axonometric view of the power plant;
图11机架示意图;Fig. 11 rack schematic diagram;
图中:2.1前带轮安装架,2.2螺母,2.3螺栓,2.4压紧元件,2.5螺栓,2.6机架,2.7螺母,2.8螺栓,2.9带轮轴,2.10带轮轴,2.11螺栓,2.12齿轮,2.13齿轮,2.14液压马达,2.15动力装置安装架,2.16传动轴,2.17J型带轮轴,2.18带轮,2.19螺栓,2.20圆带,2.21J型带轮轴,2.22J型带轮轴,2.23辅助带轮,2.24弹性元件,2.25J型带轮轴,2.26传动轴,2.6.1导向槽,2.6.2矩形口,2.6.3导向槽。In the figure: 2.1 Front pulley mounting frame, 2.2 Nut, 2.3 Bolt, 2.4 Compression element, 2.5 Bolt, 2.6 Rack, 2.7 Nut, 2.8 Bolt, 2.9 Pulley shaft, 2.10 Pulley shaft, 2.11 Bolt, 2.12 Gear, 2.13 Gear , 2.14 hydraulic motor, 2.15 power unit mounting frame, 2.16 transmission shaft, 2.17J type pulley shaft, 2.18 pulley, 2.19 bolt, 2.20 round belt, 2.21J type pulley shaft, 2.22J type pulley shaft, 2.23 auxiliary pulley, 2.24 Elastic element, 2.25J pulley shaft, 2.26 transmission shaft, 2.6.1 guide groove, 2.6.2 rectangular mouth, 2.6.3 guide groove.
具体实施方式detailed description
如图1至图10所示,本发明包括2.1前带轮安装架,2.2螺母,2.3螺栓,2.4压紧元件,2.5螺栓,2.6机架,2.7螺母,2.8螺栓,2.9带轮轴,2.10带轮轴,2.11螺栓,2.12齿轮,2.13齿轮,2.14液压马达,2.15动力装置安装架,2.16传动轴,2.17J型带轮轴,2.18带轮,2.19螺栓,2.20圆带,2.21J型带轮轴,2.22J型带轮轴,2.23辅助带轮,2.24弹性元件,2.25J型带轮轴,2.26传动轴。下面结合附图对本发明进行详细描述。As shown in Figures 1 to 10, the present invention includes 2.1 front pulley mounting frame, 2.2 nuts, 2.3 bolts, 2.4 pressing elements, 2.5 bolts, 2.6 frame, 2.7 nuts, 2.8 bolts, 2.9 pulley shaft, 2.10 pulley shaft , 2.11 bolts, 2.12 gears, 2.13 gears, 2.14 hydraulic motors, 2.15 power unit mounting brackets, 2.16 transmission shafts, 2.17J type pulley shafts, 2.18 pulleys, 2.19 bolts, 2.20 round belts, 2.21J type pulley shafts, 2.22J type Pulley shaft, 2.23 auxiliary pulley, 2.24 elastic element, 2.25J type pulley shaft, 2.26 drive shaft. The present invention will be described in detail below in conjunction with the accompanying drawings.
如图1、图2、图3、图10所示,液压马达2.14、齿轮2.13、齿轮2.12、传动轴2.16安装在动力装置安装架2.15上,传动轴2.16与传动轴2.26分别安装一个带轮2.18,圆带2.20缠绕在带轮2.18上,动力装置安装架2.15由螺栓2.11和螺母2.7固定在机架2.6上。液压马达2.14驱动齿轮2.13转动,齿轮2.13与齿轮2.14组成齿轮传动,两个齿轮2.12分别带动传动轴2.16和传动轴2.26反向转动,传动轴2.16与传动轴2.26分别带动两个带轮2.18转动,两个带轮2.18分别带动两条圆带2.20反向转动,从而可以把两个圆带2.20中间加持的蒜秧向后传送。前带轮安装架2.1安装在机架2.6上,当顺时针旋转螺栓2.3时,在螺栓2.3作用下前带轮安装架2.1向前移动,从而使圆带2.20张紧,螺栓2.3通过两个螺母2.2进行锁紧。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 10, hydraulic motor 2.14, gear 2.13, gear 2.12, transmission shaft 2.16 are installed on the power plant installation frame 2.15, and transmission shaft 2.16 and transmission shaft 2.26 are respectively installed a pulley 2.18 , The round belt 2.20 is wound on the pulley 2.18, and the power unit installation frame 2.15 is fixed on the frame 2.6 by bolts 2.11 and nuts 2.7. The hydraulic motor 2.14 drives the gear 2.13 to rotate, and the gear 2.13 and the gear 2.14 form a gear transmission. The two gears 2.12 respectively drive the transmission shaft 2.16 and the transmission shaft 2.26 to rotate in the opposite direction, and the transmission shaft 2.16 and the transmission shaft 2.26 drive the two pulleys 2.18 to rotate respectively. Two belt pulleys 2.18 drive two round belts 2.20 reverse rotations respectively, thereby the garlic seedling of blessing in the middle of two round belts 2.20 can be sent backward. The front pulley mounting frame 2.1 is installed on the frame 2.6, when the bolt 2.3 is rotated clockwise, the front pulley mounting frame 2.1 moves forward under the action of the bolt 2.3, so that the round belt 2.20 is tensioned, and the bolt 2.3 passes through two nuts 2.2 Carry out locking.
如图1、图2、图3、图8、图9所示,两条圆带2.20分别缠绕在机架2.6两侧下方的带轮2.18上三圈,并且两条圆带2.20内侧分别呈三条平行圆带,两侧圆带呈交替状态,这样使蒜秧在夹持传送过程中所受到相反的力不在同一条直线上,既能保护蒜秧不被挤压断又增加了夹持传送过程的稳定性。如图2、图6、图9所示,J型带轮轴2.21与J型带轮轴2.22固定在前带轮安装架2.1上,辅助带轮2.23使圆带2.20外侧向外扩,圆带2.20的始末接口在辅助带轮组作用下于圆带2.20外侧形成一个闭环,这样就形成了由一条圆带构成的传送带,能保证在工作状态下圆带2.20在内侧形成的三条圆带线速度是相同的,进而保证了蒜秧夹持传送的同步性和稳定性。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 8, and Fig. 9, two round belts 2.20 are respectively wound on the pulleys 2.18 under both sides of the frame 2.6 for three turns, and the inner sides of the two round belts 2.20 are respectively three Parallel round belts, the round belts on both sides are in an alternating state, so that the opposite force on the garlic seedlings during the clamping and conveying process is not on the same straight line, which can not only protect the garlic seedlings from being crushed, but also increase the clamping and conveying process stability. As shown in Fig. 2, Fig. 6 and Fig. 9, the J-type pulley shaft 2.21 and the J-type pulley shaft 2.22 are fixed on the front pulley mounting frame 2.1, and the auxiliary pulley 2.23 makes the outside of the round belt 2.20 expand outwards, and the outer side of the round belt 2.20 Under the action of the auxiliary pulley group, the end-to-end interface forms a closed loop on the outer side of the round belt 2.20, thus forming a conveyor belt composed of one round belt, which can ensure that the three round belts formed by the round belt 2.20 on the inner side have the same linear speed in the working state , which in turn ensures the synchronization and stability of the clamping and transmission of garlic seedlings.
如图7所示,带轮2.18安装在带轮轴2.9上,带轮轴2.9通过压紧元件2.4被压紧,使带轮轴2.9与弹性元件2.24紧密接触并且不能发生相对位移和相对转动。如图11所示,机架2.6内侧均匀加工若干矩形口2.6.2,在矩形口外侧加工导向槽2.6.3,便于带轮轴2.9横向移动。如图4、图5所示,带轮组由矩形口2.6.2进入机架2.6安装在内壁上,并通过螺栓2.8固定,带轮轴2.9可以在导向槽2.6.3内移动,旋转螺栓2.8可以调节弹性元件2.24与机架内壁的距离,即调节带轮2.18对圆带2.20的初始力,使圆带2.20对多数蒜秧能够施加一个合适的夹持力,然后当遇到直径太大或者太小的蒜秧时,只需要弹性元件2.24受力产生变形来调节圆带2.20对蒜秧的夹持力,从而实现在加持传送过程中使蒜秧直径过大不被挤压断,直径过小不滑落,从而保证了农民的经济效益。As shown in Figure 7, the pulley 2.18 is installed on the pulley shaft 2.9, and the pulley shaft 2.9 is compressed by the pressing element 2.4, so that the pulley shaft 2.9 is in close contact with the elastic element 2.24 and relative displacement and relative rotation cannot occur. As shown in Figure 11, several rectangular openings 2.6.2 are evenly processed inside the frame 2.6, and guide grooves 2.6.3 are processed outside the rectangular openings to facilitate the lateral movement of the pulley shaft 2.9. As shown in Figure 4 and Figure 5, the pulley set enters the frame 2.6 from the rectangular opening 2.6.2 and is installed on the inner wall, and is fixed by the bolt 2.8. The pulley shaft 2.9 can move in the guide groove 2.6.3, and the rotating bolt 2.8 can Adjust the distance between the elastic element 2.24 and the inner wall of the frame, that is, adjust the initial force of the pulley 2.18 to the round belt 2.20, so that the round belt 2.20 can apply a suitable clamping force to most garlic seedlings, and then when the diameter is too large or too large For small garlic seedlings, only the elastic element 2.24 needs to deform under force to adjust the clamping force of the round belt 2.20 on the garlic seedlings, so that the garlic seedlings will not be crushed when the diameter is too large and the diameter is too small in the process of holding and conveying. No slipping, thus ensuring the economic benefits of farmers.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710212256.2A CN107046917A (en) | 2017-04-01 | 2017-04-01 | A kind of rising for automatic pressure regulation protection garlic seedling send garlic device |
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| CN201710212256.2A CN107046917A (en) | 2017-04-01 | 2017-04-01 | A kind of rising for automatic pressure regulation protection garlic seedling send garlic device |
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Cited By (1)
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