CN107035811A - Load self-adapting type stroke correlation mutative damp shock absorber - Google Patents
Load self-adapting type stroke correlation mutative damp shock absorber Download PDFInfo
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- CN107035811A CN107035811A CN201710492152.1A CN201710492152A CN107035811A CN 107035811 A CN107035811 A CN 107035811A CN 201710492152 A CN201710492152 A CN 201710492152A CN 107035811 A CN107035811 A CN 107035811A
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- 239000006096 absorbing agent Substances 0.000 title claims abstract description 94
- 230000035939 shock Effects 0.000 title claims abstract description 94
- 238000013016 damping Methods 0.000 claims abstract description 50
- 238000007789 sealing Methods 0.000 claims description 86
- 230000001419 dependent effect Effects 0.000 claims description 32
- 238000003466 welding Methods 0.000 claims description 5
- 239000002131 composite material Substances 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 210000003437 trachea Anatomy 0.000 abstract description 2
- 230000008859 change Effects 0.000 description 13
- 230000006835 compression Effects 0.000 description 11
- 238000007906 compression Methods 0.000 description 11
- 239000000725 suspension Substances 0.000 description 10
- 230000007423 decrease Effects 0.000 description 8
- 230000003044 adaptive effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000003068 static effect Effects 0.000 description 5
- 239000012530 fluid Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/50—Special means providing automatic damping adjustment, i.e. self-adjustment of damping by particular sliding movements of a valve element, other than flexions or displacement of valve discs; Special means providing self-adjustment of spring characteristics
- F16F9/512—Means responsive to load action, i.e. static load on the damper or dynamic fluid pressure changes in the damper, e.g. due to changes in velocity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F13/00—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs
- F16F13/005—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a wound spring and a damper, e.g. a friction damper
- F16F13/007—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a wound spring and a damper, e.g. a friction damper the damper being a fluid damper
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/06—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using both gas and liquid
- F16F9/08—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using both gas and liquid where gas is in a chamber with a flexible wall
- F16F9/084—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using both gas and liquid where gas is in a chamber with a flexible wall comprising a gas spring contained within a flexible wall, the wall not being in contact with the damping fluid, i.e. mounted externally on the damper cylinder
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/34—Special valve constructions; Shape or construction of throttling passages
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2228/00—Functional characteristics, e.g. variability, frequency-dependence
- F16F2228/06—Stiffness
- F16F2228/066—Variable stiffness
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Fluid-Damping Devices (AREA)
Abstract
本发明公开了载荷自适应式行程相关变阻尼减振器,为克服现有行程相关阻尼减振器在车辆载荷变化时不能充分发挥减振器的优势甚至使车辆驾驶平顺性降低的问题,该变阻尼减振器包括减振器、空气弹簧(4)、气动调节装置与气动执行机构;空气弹簧(4)安装在减振器的顶端并套装在活塞杆(3)上,气动调节装置中的气道阀体(7)安装在减振器的内筒(23)上,柱塞(17)安装在内筒(23)中,柱塞(17)上端与气道阀体(7)滑动配合,柱塞(17)下端与内筒(23)的底端滑动配合;空气弹簧(4)通过减振器的上顶盖(2)上的出气口与气动执行机构的气管(31)连接,气管(31)通过电磁阀(30)与气道阀体(7)上的水平气道连接。
The invention discloses a load-adaptive stroke-related variable damping shock absorber. In order to overcome the problem that the existing stroke-related damping shock absorber cannot give full play to the advantages of the shock absorber and even reduce the driving comfort of the vehicle when the vehicle load changes. The variable damping shock absorber includes a shock absorber, an air spring (4), a pneumatic adjustment device and a pneumatic actuator; the air spring (4) is installed on the top of the shock absorber and is set on the piston rod (3). The airway valve body (7) is installed on the inner cylinder (23) of the shock absorber, the plunger (17) is installed in the inner cylinder (23), and the upper end of the plunger (17) slides with the airway valve body (7) Cooperate, the lower end of the plunger (17) is slidingly matched with the bottom end of the inner cylinder (23); the air spring (4) is connected with the air pipe (31) of the pneumatic actuator through the air outlet on the upper top cover (2) of the shock absorber , the trachea (31) is connected with the horizontal airway on the airway valve body (7) through the electromagnetic valve (30).
Description
技术领域technical field
本发明涉及汽车底盘技术领域的一种装置,更确切地说,本发明涉及一种适用于各种车辆悬架系统的载荷自适应式行程相关变阻尼减振器。The invention relates to a device in the technical field of automobile chassis, more precisely, the invention relates to a load-adaptive stroke-dependent variable damping shock absorber suitable for various vehicle suspension systems.
背景技术Background technique
悬架系统是车辆底盘中主要部件之一,在车辆行驶中对于车辆的平顺性、驾驶操纵性与乘员乘坐舒适性有着重要的影响。在目前市面上车辆悬架常用的减振器中,多采用筒式减振器。该类减震器活塞总成上有活塞压缩单向阀、活塞拉伸单向阀以及活塞流通阀,底阀总成上有底阀压缩单向阀、底阀拉伸单向阀以及底阀流通阀,通过减振器在压缩与伸张过程中,活塞上下移动,使阻尼液在上述阀件中流动并产生阻尼力以阻止活塞移动,将车辆振动能量转换为阻尼油液的流动热能,进而实现减振效果。由于上述减振器的阻尼特性与减振器性能和各阀片相关参数有关,上述各阀组件一旦安装好后,不能再对减振器的阻尼特性进行调整。为了满足车辆在不同路面与工况下对减振器的阻尼系数调节要求,近年来在传统减振器基础上发展起来的行程相关减振器,其能够在活塞小振幅行程下,提供较小的阻尼力;活塞大振幅行程下,提供较大的阻尼力。该类减振器对悬架的振动反应灵敏,调节迅速,能够适应各种路面的减振要求,显著改善车辆的驾驶平顺性。但该行程相关减振器中的旁通槽位置不能变化,所以在车辆空载与满载条件下,悬架的高度不同,并且减振器中活塞的平衡位置会发生变化,使得满载条件下该类行程相关减振器中活塞的平衡位置相对于旁通槽的位置会偏离于空载条件下的设计的理想值,进而在载荷变化条件下不能充分发挥减振器的优势甚至使车辆驾驶平顺性降低。The suspension system is one of the main components in the vehicle chassis, which has an important impact on the ride comfort, driving maneuverability and passenger comfort of the vehicle during driving. Among the shock absorbers commonly used in vehicle suspensions on the market, barrel shock absorbers are mostly used. The piston assembly of this type of shock absorber has a piston compression check valve, a piston stretching check valve and a piston flow valve, and a bottom valve assembly has a bottom valve compression check valve, a bottom valve stretching check valve and a bottom valve. Through the circulation valve, the piston moves up and down during the compression and expansion process of the shock absorber, so that the damping fluid flows in the above-mentioned valve parts and generates a damping force to prevent the piston from moving, and converts the vibration energy of the vehicle into the flow heat energy of the damping oil, and then Realize the vibration reduction effect. Since the damping characteristics of the above-mentioned shock absorber are related to the performance of the shock absorber and the relevant parameters of each valve plate, once the above-mentioned valve assemblies are installed, the damping characteristics of the shock absorber cannot be adjusted. In order to meet the adjustment requirements of the damping coefficient of the shock absorber under different road surfaces and working conditions, the stroke-dependent shock absorber developed on the basis of the traditional shock absorber in recent years can provide a smaller The damping force; under the large stroke of the piston, it provides a large damping force. This type of shock absorber is sensitive to the vibration of the suspension, can be adjusted quickly, can adapt to the vibration reduction requirements of various road surfaces, and significantly improves the driving comfort of the vehicle. However, the position of the bypass groove in the stroke-related shock absorber cannot be changed, so the height of the suspension is different under the condition of no-load and full-load of the vehicle, and the balance position of the piston in the shock absorber will change, so that under the condition of full load, the The equilibrium position of the piston in a stroke-dependent shock absorber relative to the position of the bypass groove will deviate from the ideal value of the design under no-load conditions, and then the advantages of the shock absorber cannot be fully utilized under load-changing conditions, and the vehicle will even drive smoothly reduced sex.
针对上述问题,有必要提供一种载荷自适应式行程相关变阻尼减振器。In view of the above problems, it is necessary to provide a load-adaptive stroke-dependent variable damping shock absorber.
发明内容Contents of the invention
本发明所要解决的技术问题是克服了现有的行程相关阻尼减振器在车辆载荷变化时,不能充分发挥减振器的优势甚至使车辆驾驶平顺性降低的问题,提供了一种载荷自适应式行程相关变阻尼减振器。The technical problem to be solved by the present invention is to overcome the problem that the existing stroke-dependent damping shock absorber cannot give full play to the advantages of the shock absorber and even reduce the driving comfort of the vehicle when the vehicle load changes, and provides a load adaptive Type stroke dependent variable damping shock absorber.
为解决上述技术问题,本发明是采用如下技术方案实现的:所述的载荷自适应式行程相关变阻尼减振器包括减振器、空气弹簧、气动调节装置与气动执行机构;In order to solve the above technical problems, the present invention is realized by adopting the following technical solutions: the load adaptive stroke-dependent variable damping shock absorber includes a shock absorber, an air spring, a pneumatic adjustment device and a pneumatic actuator;
所述的减振器包括上顶盖、活塞杆、密封板、顶盖、限位块、外筒、活塞总成、内筒与底阀总成;The shock absorber includes an upper top cover, a piston rod, a sealing plate, a top cover, a limit block, an outer cylinder, a piston assembly, an inner cylinder and a bottom valve assembly;
所述的气动调节装置包括气道阀体与柱塞;The pneumatic adjustment device includes an airway valve body and a plunger;
所述的气动执行机构包括电磁阀与气管;The pneumatic actuator includes a solenoid valve and a gas pipe;
所述的内筒安装在外筒的内腔中,内筒与外筒之间的间隙相等,内筒的底端面与外筒的筒底的内侧面相接触并采用焊接方式连接,气道阀体安装在内筒上端的缺口处,气道阀体上的气道凸台插入内筒与外筒上的凸台通孔与外凸台通孔中,密封板安装在内筒与外筒顶端,限位块与顶盖安装在内筒内为螺纹连接,限位块与顶盖之间为接触连接,限位块在顶盖的下面,活塞杆插入顶盖与限位块中,活塞总成固定安装在活塞杆的下端,底阀总成固定安装在内筒内腔的下端,空气弹簧固定安装在顶盖上并套装在活塞杆上,空气弹簧的上端通过上顶盖与活塞杆上端固定连接,空气弹簧的下端与顶盖的上端固定连接,柱塞安装在内筒中,柱塞的上端与气道阀体滑动连接,柱塞的下端与内筒的底端滑动连接;空气弹簧通过上顶盖上的空气弹簧出气口与气管连接,气管通过电磁阀与气道阀体上的水平气道连接。The inner cylinder is installed in the inner cavity of the outer cylinder, the gap between the inner cylinder and the outer cylinder is equal, the bottom end surface of the inner cylinder is in contact with the inner surface of the bottom of the outer cylinder and connected by welding, and the airway valve body is installed At the gap at the upper end of the inner cylinder, the airway boss on the airway valve body is inserted into the through hole of the boss on the inner cylinder and the outer cylinder and the through hole of the outer boss, and the sealing plate is installed on the top of the inner cylinder and the outer cylinder, limiting The position block and the top cover are installed in the inner cylinder to be threaded, and the limit block and the top cover are connected by contact. The limit block is under the top cover, the piston rod is inserted into the top cover and the limit block, and the piston assembly is fixed. Installed at the lower end of the piston rod, the bottom valve assembly is fixedly installed at the lower end of the inner cavity of the inner cylinder, the air spring is fixedly installed on the top cover and sleeved on the piston rod, and the upper end of the air spring is fixedly connected with the upper end of the piston rod through the upper top cover , the lower end of the air spring is fixedly connected with the upper end of the top cover, the plunger is installed in the inner cylinder, the upper end of the plunger is slidingly connected with the airway valve body, and the lower end of the plunger is slidingly connected with the bottom end of the inner cylinder; the air spring passes through the upper The air spring air outlet on the cover is connected with the air pipe, and the air pipe is connected with the horizontal air passage on the air passage valve body through the electromagnetic valve.
技术方案中所述的减振器还包括上螺母、4号密封环、螺母、1号密封压圈与2号密封压圈;所述的上螺母安装在活塞杆的上端,上螺母的底端面与上顶盖的顶端面接触连接,螺母安装在活塞杆的下端,螺母的顶端面与活塞总成中的活塞的底端面接触连接,4号密封环安装在限位块上的密封环槽内,1号密封压圈套装在空气弹簧的上端与上顶盖的下端处,空气弹簧与上顶盖之间为固定连接,2号密封压圈套装在空气弹簧的下端与顶盖的上端处,空气弹簧与顶盖之间为固定连接。The shock absorber described in the technical solution also includes an upper nut, a No. 4 sealing ring, a nut, a No. 1 sealing pressure ring and a No. 2 sealing pressure ring; the upper nut is installed on the upper end of the piston rod, and the bottom end surface of the upper nut It is connected with the top surface of the upper top cover, the nut is installed at the lower end of the piston rod, the top surface of the nut is connected with the bottom surface of the piston in the piston assembly, and the No. 4 sealing ring is installed in the sealing ring groove on the limit block , the No. 1 sealing pressure ring is set on the upper end of the air spring and the lower end of the upper top cover, and the air spring and the upper top cover are fixedly connected, and the No. 2 sealing pressure ring is set on the lower end of the air spring and the upper end of the top cover. There is a fixed connection between the air spring and the top cover.
技术方案中所述的气动调节装置还包括1号密封环、2号密封环、3号密封环、5号密封环与弹簧;所述的1号密封环安装在外筒上的外凸台通孔内壁上的1号密封环槽内,2号密封环安装在内筒上的凸台通孔内壁上的2号密封环槽内,1号密封环与2号密封环同时套装在气动调节装置中气道阀体上的气道凸台上为接触连接,3号密封环套装在柱塞上端的上密封环槽内,5号密封环套装在柱塞下端的下密封环槽内,弹簧安装在内筒底部的通道深盲孔的孔底与柱塞底端面之间。The pneumatic adjustment device described in the technical solution also includes No. 1 sealing ring, No. 2 sealing ring, No. 3 sealing ring, No. 5 sealing ring and spring; the No. 1 sealing ring is installed in the through hole of the outer boss on the outer cylinder The No. 1 seal ring groove on the inner wall, the No. 2 seal ring is installed in the No. 2 seal ring groove on the inner wall of the boss through hole on the inner cylinder, and the No. 1 seal ring and No. 2 seal ring are set in the pneumatic adjustment device at the same time The airway boss on the airway valve body is a contact connection, the No. 3 sealing ring is set in the upper sealing ring groove at the upper end of the plunger, the No. 5 sealing ring is set in the lower sealing ring groove at the lower end of the plunger, and the spring is installed in the Between the bottom of the channel deep blind hole at the bottom of the inner cylinder and the end surface of the plunger bottom.
技术方案中所述的空气弹簧采用螺旋弹簧替换,螺旋弹簧安装在上顶盖与顶盖之间,螺旋弹簧的顶端面与底端面分别和上顶盖的底端面与顶盖的顶端面接触连接,上顶盖、螺旋弹簧与顶盖套装在活塞杆上并采用上螺母固定,上螺母的底端面与上顶盖的顶端面接触连接;The air spring described in the technical solution is replaced by a coil spring, the coil spring is installed between the top cover and the top cover, and the top end surface and the bottom end surface of the coil spring are respectively connected with the bottom end surface of the top cover and the top end surface of the top cover , the upper top cover, the coil spring and the top cover are set on the piston rod and fixed by the upper nut, and the bottom end surface of the upper nut is in contact with the top surface of the upper top cover;
所述的气动执行机构还包括控制阀与高压气源;所述的高压气源的进出口通过气管和常闭式电磁阀的一接口相连接,常闭式电磁阀的另一接口通过气管与气动调节装置中的气道阀体上的水平气道连接,控制阀的一端与高压气源通过气管连接。The pneumatic actuator also includes a control valve and a high-pressure air source; the inlet and outlet of the high-pressure air source are connected to one interface of the normally closed solenoid valve through the air pipe, and the other interface of the normally closed electromagnetic valve is connected to the air pipe through the air pipe. The horizontal airway on the airway valve body in the pneumatic regulating device is connected, and one end of the control valve is connected with the high-pressure air source through the air pipe.
技术方案中所述的内筒为上下端敞开式的筒式结构件,内筒由主圆筒体与圆心角小于等于180度的小圆环体组成,小圆环体与主圆筒体相贯,小圆环体与主圆筒体的回转轴线相互平行,小圆环体与主圆筒体的高度相等,只是在小圆环体的安装气道阀体的顶端处设置一缺口,即内筒中的小圆环体的高度小于外筒中的小外圆环体的高度,两者的高度差为气道阀体的上端凸缘的厚度。The inner cylinder described in the technical proposal is a cylindrical structural member with open upper and lower ends. The inner cylinder is composed of a main cylinder and a small ring with a central angle of less than or equal to 180 degrees. The small ring is connected to the main cylinder. Through, the axis of rotation of the small ring body and the main cylinder is parallel to each other, the height of the small ring body and the main cylinder is equal, only a gap is set at the top of the small ring body where the airway valve body is installed, that is The height of the small ring body in the inner cylinder is smaller than that of the small outer ring body in the outer cylinder, and the height difference between the two is the thickness of the upper end flange of the airway valve body.
小圆环体的内腔与主圆筒体的内腔相连通,小圆环体的下端为实心体并与主圆筒体下端的筒壁连成一体为复合体,复合体的中心处并沿小圆环体回转轴线设置有等横截面的一个通道深盲孔,通道深盲孔的横截面形状与安装在其中的柱塞下端横截面的形状相同,小圆环体的上端设置有圆形凸台,圆形凸台的回转轴线和小圆环体与主圆筒体的回转轴线垂直相交,圆形凸台的中心处沿其轴线设置有和小圆环体与主圆筒体内腔连通的凸台通孔,凸台通孔的内壁上设置有安装2号密封环的2号密封环槽,在内筒的主圆筒体上端的内孔壁上设置有安装限位块、顶盖的内螺纹,内筒底部筒壁上沿径向设置有孔,孔位于内筒安装底阀总成位置的下方,内筒的上端即在内螺纹的下方的筒壁上沿径向设置有结构相同的1号小孔与2号小孔。The inner cavity of the small torus communicates with the inner cavity of the main cylinder, the lower end of the small torus is a solid body and is integrated with the wall of the lower end of the main cylinder to form a complex, and the center of the complex is connected A channel deep blind hole with equal cross-section is arranged along the axis of rotation of the small circular body. Shaped boss, the axis of rotation of the circular boss and the small ring body are perpendicular to the axis of rotation of the main cylinder, and the center of the circular boss is provided with a small ring body and the inner cavity of the main cylinder along its axis. The through hole of the boss is connected, the inner wall of the through hole of the boss is provided with the No. 2 seal ring groove for installing the No. 2 seal ring, and the inner wall of the inner hole at the upper end of the main cylinder body of the inner cylinder is provided with a limit block, a top For the inner thread of the cover, there is a hole in the radial direction on the bottom wall of the inner cylinder, the hole is located below the position where the bottom valve assembly is installed in the inner cylinder, and the upper end of the inner cylinder is radially provided on the cylinder wall below the internal thread. The No. 1 and No. 2 holes have the same structure.
技术方案中所述的外筒为底端有底的筒式结构件,外筒与内筒的结构形状相似,只是外筒的结构尺寸大于内筒的结构尺寸,外筒由外主圆筒体与圆心角小于等于180度的小外圆环体组成,小外圆环体与外主圆筒体相贯,小外圆环体与外主圆筒体的回转轴线相互平行,小外圆环体与外主圆筒体的高度相等,小外圆环体的内腔与外主圆筒体的内腔相连通;小外圆环体的上端设置有外圆形凸台,外圆形凸台的回转轴线和小外圆环体与外主圆筒体的回转轴线垂直相交,外圆形凸台的中心处沿其轴线设置有和小外圆环体与外主圆筒体内腔连通的外凸台通孔,外凸台通孔的内壁上设置有安装1号密封环的1号密封环槽,外筒中的小外圆环体的里侧设置有安装内筒中的小圆环体上的圆形凸台的外圆环形槽,外圆环形槽的回转轴线与外凸台通孔的回转轴线共线,外筒的外主圆筒体的回转轴线与内筒的主圆筒体的回转轴线共线,外筒的小外圆环体的回转轴线与内筒的小圆环体的回转轴线共线,外筒与内筒之间的间隙相等并形成储油腔。The outer cylinder described in the technical proposal is a cylindrical structure with a bottom at the bottom, and the outer cylinder and the inner cylinder are similar in structure and shape, except that the structural size of the outer cylinder is larger than that of the inner cylinder, and the outer cylinder is composed of the outer main cylinder It is composed of a small outer torus with a central angle of less than or equal to 180 degrees. The small outer torus intersects with the outer main cylinder. The axes of rotation of the small outer torus and the outer main cylinder are parallel to each other. The small outer torus The height of the body and the outer main cylinder is equal, and the inner cavity of the small outer torus communicates with the inner cavity of the outer main cylinder; the upper end of the small outer torus is provided with an outer circular boss, and the outer circular convex The axis of rotation of the table and the small outer ring body are perpendicular to the axis of rotation of the outer main cylinder, and the center of the outer circular boss is provided along its axis with the small outer ring body and the inner cavity of the outer main cylinder. The through hole of the outer boss, the inner wall of the through hole of the outer boss is provided with a No. 1 seal ring groove for installing the No. 1 seal ring, and the inner side of the small outer ring body in the outer cylinder is provided with a small ring body installed in the inner cylinder. The outer ring groove of the circular boss, the rotation axis of the outer ring groove and the rotation axis of the through hole of the outer boss are collinear, the rotation axis of the outer main cylinder of the outer cylinder and the main cylinder of the inner cylinder The axis of rotation of the body is collinear, the axis of rotation of the small outer ring body of the outer cylinder is collinear with the axis of rotation of the small ring body of the inner cylinder, and the gap between the outer cylinder and the inner cylinder is equal to form an oil storage chamber.
技术方案中所述的气道阀体由竖直放置的阀体主体、水平放置的气道凸台与水平放置的阀体凸缘组成;所述的阀体主体是由两个圆柱面所围成的等横截面的直杆类结构件,左侧圆柱面的半径与内筒的小圆环体内半径相等,右圆柱面的半径与内筒中的主圆筒体的半径相等,阀体主体的中心处沿轴向设置有等横截面和柱塞中的上段杆配合的长条深孔即竖直通道。The airway valve body described in the technical solution is composed of a vertically placed valve body body, a horizontally placed airway boss and a horizontally placed valve body flange; the valve body body is surrounded by two cylindrical surfaces The straight rod structure with equal cross-section, the radius of the left cylindrical surface is equal to the radius of the small ring body of the inner cylinder, the radius of the right cylindrical surface is equal to the radius of the main cylinder in the inner cylinder, and the radius of the main body of the valve body The center is axially provided with a long strip deep hole with equal cross-section and the upper section rod in the plunger, that is, a vertical channel.
所述的圆柱形的气道凸台水平地安装在阀体主体的左侧,气道凸台与阀体主体两成一体,气道凸台的回转轴线与阀体主体的回转轴线垂直相交,气道凸台的中心处并沿水平方向设置有圆柱形的中心孔即水平气道,气道凸台上的中心孔即水平气道与阀体主体上的长条孔即竖直通道连通。The cylindrical airway boss is installed horizontally on the left side of the valve body body, the airway boss and the valve body body are integrated, the rotation axis of the airway boss and the rotation axis of the valve body body are vertically intersected, The center of the airway boss is provided with a cylindrical central hole, namely the horizontal airway, along the horizontal direction. The central hole on the airway boss, that is, the horizontal airway, communicates with the elongated hole on the valve body body, that is, the vertical passage.
所述的阀体凸缘为一块由两个弧形面与两个平面所围成的一个平板结构件,阀体凸缘与阀体主体的顶端对正地并连成一体,阀体凸缘的外侧弧形面和内筒的小圆环体的外圆柱面的半径相等并共面,阀体凸缘的里侧弧形面和内筒中的主圆筒体的半径相等并共面,两个弧形面相对正,两个弧形面回转中心在同侧,相对正的两个弧形面的两侧分别设置一个平面,两个平面相互平行并和两个弧形面的回转中心线对称平行。The valve body flange is a flat plate structure surrounded by two arc-shaped surfaces and two planes. The valve body flange is aligned with the top of the valve body body and connected into one body. The radii of the outer arc surface of the valve body and the outer cylindrical surface of the small torus of the inner cylinder are equal and coplanar, and the inner arc surface of the valve body flange and the main cylinder in the inner cylinder are equal in radius and coplanar. The two arc-shaped surfaces are relatively positive, and the centers of rotation of the two arc-shaped surfaces are on the same side. A plane is set on both sides of the two oppositely positive arc-shaped surfaces, and the two planes are parallel to each other and the center line of the two arc-shaped surfaces. Symmetrically parallel.
技术方案中所述的柱塞由上段杆、中段杆与下段杆组成;上段杆与下段杆结构相同,皆为等横截面的直杆,所述的等横截面是由两条长度相等的相互平行的直线与两条结构相等的对称布置的弧线组成的长条截面;该长条截面和气道阀体上的竖直通道的横截面与内筒中的复合体上的通道深盲孔的横截面相同。The plunger described in the technical proposal is composed of an upper rod, a middle rod and a lower rod; A strip section composed of parallel straight lines and two symmetrically arranged arcs with equal structures; the strip section and the cross section of the vertical channel on the airway valve body and the cross section of the channel deep blind hole on the composite body in the inner cylinder Sections are the same.
所述的中段杆为等横截面的直杆,中段杆的结构尺寸大于上段杆与下段杆的结构尺寸,即上段杆与下段杆和中段杆的两端形成台阶端面,中段杆的等横截面结构形状与内筒中的小圆环体的内腔横截面的形状相同,即中段杆由两段圆柱面所围成的等横截面的直杆类结构件,左侧圆柱面为半径和内筒中的小圆环体的内圆柱面半径相等的圆柱面,右圆柱面是面向内筒中的主圆筒体内腔的并与主圆筒体内腔半径相等的圆柱面,右圆柱面是内筒中的主圆筒体内腔圆柱面的一部分;中段杆的上、下两端设置有安装3号密封环与5号密封环的密封环槽;中段杆的右圆柱面上设置有一条宽度为1~3mm、深度为1~1.5mm与长度为30~60mm的旁通槽,旁通槽的上下两端采用圆柱面平缓过渡连接。The middle rod is a straight rod with equal cross-section, and the structural size of the middle rod is greater than that of the upper rod and the lower rod, that is, the upper rod, the lower rod and the two ends of the middle rod form a stepped end face, and the equal cross-section of the middle rod The structural shape is the same as the shape of the inner cavity cross section of the small torus in the inner cylinder, that is, the middle rod is a straight rod structure with equal cross section surrounded by two cylindrical surfaces, and the left cylindrical surface is the radius and the middle of the inner cylinder. The inner cylindrical surface of the small torus is a cylindrical surface with the same radius, and the right cylindrical surface is a cylindrical surface facing the inner cavity of the main cylinder in the inner cylinder and equal in radius to the inner cavity of the main cylinder, and the right cylindrical surface is the main cylindrical surface in the inner cylinder. A part of the cylindrical surface of the inner cavity of the cylinder; the upper and lower ends of the middle rod are provided with sealing ring grooves for installing the No. 3 sealing ring and the No. 5 sealing ring; A bypass groove with a depth of 1-1.5mm and a length of 30-60mm, the upper and lower ends of the bypass groove are connected by a gentle transition of a cylindrical surface.
与现有技术相比本发明的有益效果是:Compared with prior art, the beneficial effects of the present invention are:
1.本发明所述的载荷自适应式行程相关变阻尼减振器中的空气弹簧或普通螺旋弹簧与减振器同轴一体式布置,结构紧凑,减小了悬架系统的安装空间,在必要时也可以弹簧和减振器分体式布置;1. The air spring or common helical spring in the load-adaptive stroke-dependent variable damping shock absorber described in the present invention is coaxially and integrally arranged with the shock absorber, which has a compact structure and reduces the installation space of the suspension system. Springs and shock absorbers can also be arranged separately if necessary;
2.本发明所述的载荷自适应式行程相关变阻尼减振器在活塞小振幅行程下,提供较小的阻尼力,活塞大振幅行程下,提供较大的阻尼力,并且反应灵敏、减振效果良好,能够有效的改善车辆的驾驶平顺性;2. The load-adaptive stroke-dependent variable damping shock absorber described in the present invention provides a small damping force under the small-amplitude stroke of the piston, and provides a relatively large damping force under the large-amplitude stroke of the piston, and is responsive and reduces The vibration effect is good, which can effectively improve the driving comfort of the vehicle;
3.本发明所述的载荷自适应式行程相关变阻尼减振器通过气道阀体与柱塞装置,能够利用空气弹簧或高压气源的压力变化,使气道阀体内对于柱塞的压力改变,进而针对车辆不同载荷状态,实现减振器的旁通槽位置随车辆载荷状态随机变化自适应调节,使减振器在不同车辆载荷状态下均有良好的减振效果。3. The load-adaptive stroke-dependent variable damping shock absorber described in the present invention can use the pressure change of the air spring or high-pressure air source through the airway valve body and the plunger device to make the pressure of the plunger in the airway valve body According to the different load states of the vehicle, the position of the bypass groove of the shock absorber can be adjusted adaptively according to the random change of the vehicle load state, so that the shock absorber can have a good vibration reduction effect under different vehicle load states.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
图1为本发明所述的带有空气弹簧的载荷自适应式行程相关变阻尼减振器主视图上的全剖视图;Fig. 1 is a full sectional view on the front view of the load-adaptive stroke-dependent variable damping shock absorber with an air spring according to the present invention;
图1-a为图1中A处即气道阀体结构组成的局部放大视图;Figure 1-a is a partially enlarged view of the structure of the airway valve body at A in Figure 1;
图1-b为图1中B处即柱塞旁通槽结构组成的局部放大视图;Figure 1-b is a partial enlarged view of the structure of the plunger bypass groove at B in Figure 1;
图1-c为图1中C处即柱塞下端部结构组成的局部放大视图;Figure 1-c is a partially enlarged view of the structure at the lower end of the plunger at position C in Figure 1;
图1-d为图1中柱塞结构组成的轴测投影视图;Figure 1-d is an axonometric projection view of the plunger structure in Figure 1;
图1-e为本发明所述的载荷自适应式行程相关变阻尼减振器中所采用的气道阀体结构组成的主视图;Figure 1-e is a front view of the structure of the airway valve body used in the load-adaptive stroke-dependent variable damping shock absorber according to the present invention;
图1-f为本发明所述的载荷自适应式行程相关变阻尼减振器中气道阀体结构组成的右视图;Fig. 1-f is a right view of the structure of the airway valve body in the load-adaptive stroke-dependent variable damping shock absorber according to the present invention;
图1-g为本发明所述的载荷自适应式行程相关变阻尼减振器中气道阀体结构组成的俯视图;Figure 1-g is a top view of the structure of the airway valve body in the load-adaptive stroke-dependent variable damping shock absorber according to the present invention;
图1-h为图1中F-F处即减振器于旁通槽处的俯视图上的全剖视图;Figure 1-h is a full cross-sectional view of the top view of the shock absorber at the bypass groove at F-F in Figure 1;
图1-i为图1中G-G处即减振器于气道阀体处的俯视图上的全剖视图;Figure 1-i is a full cross-sectional view of the top view of the shock absorber at the airway valve body at G-G in Figure 1;
图1-j为本发明所述的载荷自适应式行程相关变阻尼减振器中活塞总成结构组成主视图上的全剖视图;Fig. 1-j is a full cross-sectional view on the front view of the structure of the piston assembly in the load-adaptive stroke-dependent variable damping shock absorber according to the present invention;
图1-k为本发明所述的载荷自适应式行程相关变阻尼减振器中底阀总成结构组成主视图上的全剖视图;Figure 1-k is a full cross-sectional view of the front view of the structure of the bottom valve assembly of the load-adaptive stroke-dependent variable damping shock absorber described in the present invention;
图2为本发明所述的载荷自适应式行程相关变阻尼减振器中气道阀体结构组成的轴测投影视图;Fig. 2 is an axonometric projection view of the composition of the airway valve body structure in the load-adaptive stroke-dependent variable damping shock absorber according to the present invention;
图3为本发明所述的载荷自适应式行程相关变阻尼减振器中柱塞上的旁通槽结构组成的轴测投影视图;Fig. 3 is an axonometric projection view of the structure of the bypass groove on the plunger in the load-adaptive stroke-dependent variable damping shock absorber according to the present invention;
图4为本发明所述的载荷自适应式行程相关变阻尼减振器中柱塞下端结构组成的轴测投影视图;Fig. 4 is an axonometric projection view of the structure of the lower end of the plunger in the load-adaptive stroke-dependent variable damping shock absorber according to the present invention;
图5为本发明所述的带有空气弹簧的载荷自适应式行程相关变阻尼减振器的结构原理图;Fig. 5 is a structural principle diagram of the load-adaptive stroke-dependent variable damping shock absorber with an air spring according to the present invention;
图6为本发明所述的带有空气弹簧的载荷自适应式行程相关变阻尼减振器的控制流程框图;Fig. 6 is a control flow diagram of the load-adaptive stroke-dependent variable damping shock absorber with an air spring according to the present invention;
图7为本发明所述的带有螺旋弹簧的载荷自适应式行程相关变阻尼减振器的结构原理图;Fig. 7 is a structural principle diagram of a load-adaptive stroke-dependent variable damping shock absorber with a coil spring according to the present invention;
图中:1.上螺母,2.上顶盖,3.活塞杆,4.空气弹簧,5.空气弹簧内腔,6.密封板,7.气道阀体,8.1号密封环,9.2号密封环,10.顶盖,11.3号密封环,12.4号密封环,13.限位块,14.1号小孔,15.外筒,16.2号小孔,17.柱塞;18.上腔,19.活塞总成,20.旁通槽,21.螺母,22.下腔,23.内筒,24.5号密封环,25.弹簧,26.底阀总成,27.储油腔,28.孔,29.空气弹簧出气口,30.电磁阀,31.气管,32.螺旋弹簧,33.控制阀,34.高压气源,35.1号密封压圈,36.2号密封压圈,37.活塞环形阀片,38.活塞压缩单向阀,39.活塞拉伸单向阀,40.活塞流通单向阀,41.底阀环形阀片,42.底阀压缩单向阀,43.底阀拉伸单向阀,44.底阀流通阀,45.阀片固定螺栓,46.阀片固定螺母。In the figure: 1. Upper nut, 2. Upper top cover, 3. Piston rod, 4. Air spring, 5. Air spring inner cavity, 6. Sealing plate, 7. Airway valve body, No. 8.1 sealing ring, No. 9.2 Sealing ring, 10. Top cover, No. 11.3 sealing ring, No. 12.4 sealing ring, 13. Limit block, No. 14.1 small hole, 15. Outer cylinder, No. 16.2 small hole, 17. Plunger; 18. Upper chamber, 19 .Piston assembly, 20. Bypass groove, 21. Nut, 22. Lower chamber, 23. Inner cylinder, 24. No. 5 sealing ring, 25. Spring, 26. Bottom valve assembly, 27. Oil storage chamber, 28. Hole , 29. Air spring outlet, 30. Solenoid valve, 31. Trachea, 32. Coil spring, 33. Control valve, 34. High pressure air source, 35.1 No. sealing pressure ring, 36.2 No. sealing pressure ring, 37. Piston ring valve Sheet, 38. Piston compression one-way valve, 39. Piston stretching one-way valve, 40. Piston circulation one-way valve, 41. Bottom valve ring valve, 42. Bottom valve compression one-way valve, 43. Bottom valve stretching One-way valve, 44. bottom valve flow valve, 45. valve plate fixing bolt, 46. valve plate fixing nut.
具体实施方式detailed description
下面结合附图对本发明作详细的描述:The present invention is described in detail below in conjunction with accompanying drawing:
参阅图1,本发明所述的载荷自适应式行程相关变阻尼减振器包括减振器、空气弹簧4(或螺旋弹簧32)、气动调节装置与气动执行机构;其中:Referring to Fig. 1, the load adaptive stroke-related variable damping shock absorber of the present invention includes a shock absorber, an air spring 4 (or coil spring 32), a pneumatic adjustment device and a pneumatic actuator; wherein:
所述的减振器为两筒式结构件,减振器包括上螺母1、上顶盖2、活塞杆3、密封板6、顶盖10、4号密封环12、限位块13、外筒15、活塞总成19、螺母21、内筒23、底阀总成26、1号密封压圈35与2号密封压圈36。The shock absorber is a two-tube structure, and the shock absorber includes an upper nut 1, an upper top cover 2, a piston rod 3, a sealing plate 6, a top cover 10, a No. 4 sealing ring 12, a limit block 13, an outer Cylinder 15, piston assembly 19, nut 21, inner cylinder 23, bottom valve assembly 26, No. 1 sealing pressure ring 35 and No. 2 sealing pressure ring 36.
参阅图1、图1-a、图1-c、图1-h与图1-i,所述的内筒23为上下端敞开式的圆筒式结构件,由主圆筒体与圆心角小于等于180度的小圆环体组成,小圆环体与主圆筒体相贯,小圆环体与主圆筒体的回转轴线相互平行,小圆环体与主圆筒体的高度相等,小圆环体的内腔与主圆筒体的内腔相连通,小圆环体的下端为实心体并与主圆筒体下端的筒壁连成一体为复合体,复合体的中心处并沿小圆环体回转轴线设置有等横截面的一深盲孔,通道深盲孔的横截面形状与安装在其中的柱塞17下端横截面的形状相同,两者之间为滑动配合,以实现柱塞17在内筒23(的小圆环体)内并沿内筒23的轴向上下移动;小圆环体的上端设置有圆形凸台,圆形凸台的回转轴线和小圆环体与主圆筒体的回转轴线垂直相交,圆形凸台的中心处沿其轴线设置有和小圆环体与主圆筒体内腔连通的凸台通孔,凸台通孔的内壁上设置有安装2号密封环9的2号密封环槽,安装在2号密封环槽中的2号密封环9实现储油腔27与气道阀体7的密封;在内筒23上端的内孔壁上设置有安装限位块13、顶盖10的内螺纹,以实现限位块13及顶盖10的安装;内筒23底部筒壁上沿径向设置有一个孔28,孔28位于内筒23安装底阀总成26位置的下方,以实现阻尼液在储油腔27与工作腔的下腔22之间的流动,内筒23的上部即在内螺纹的下方的筒壁上沿径向设置有结构相同的1号小孔14、2号小孔16,以实现阻尼液在储油腔27与工作腔的上腔18之间的流动。Referring to Fig. 1, Fig. 1-a, Fig. 1-c, Fig. 1-h and Fig. 1-i, the inner cylinder 23 is a cylindrical structure with upper and lower ends open, and the main cylinder body and the central angle It is composed of small torus less than or equal to 180 degrees, the small torus intersects with the main cylinder, the rotation axes of the small torus and the main cylinder are parallel to each other, and the height of the small torus and the main cylinder are equal , the inner cavity of the small torus communicates with the inner cavity of the main cylinder, the lower end of the small torus is a solid body and is integrated with the wall of the lower end of the main cylinder to form a complex, and the center of the complex A deep blind hole of equal cross-section is provided along the axis of rotation of the small circular body. The cross-sectional shape of the channel deep blind hole is the same as the cross-sectional shape of the lower end of the plunger 17 installed therein, and the two are slidingly fitted. To realize the plunger 17 in the inner cylinder 23 (the small ring body) and move up and down along the axial direction of the inner cylinder 23; the upper end of the small ring body is provided with a circular boss, the axis of rotation of the circular boss and the small The torus and the axis of rotation of the main cylinder are vertically intersected, and the center of the circular boss is provided with a boss through hole communicating with the small torus and the inner cavity of the main cylinder along its axis, and the inner wall of the boss through hole is The No. 2 seal ring groove for installing the No. 2 seal ring 9 is arranged on the top, and the No. 2 seal ring 9 installed in the No. 2 seal ring groove realizes the sealing between the oil storage chamber 27 and the airway valve body 7; The inner wall of the inner hole is provided with an internal thread for installing the stopper 13 and the top cover 10, so as to realize the installation of the stopper 13 and the top cover 10; It is located below the position where the bottom valve assembly 26 is installed in the inner cylinder 23 to realize the flow of damping fluid between the oil storage chamber 27 and the lower chamber 22 of the working chamber. The upper part of the inner cylinder 23 is the cylinder wall below the internal thread A No. 1 small hole 14 and a No. 2 small hole 16 with the same structure are arranged radially to realize the flow of damping fluid between the oil storage chamber 27 and the upper chamber 18 of the working chamber.
参阅图1、图1-a、图1-c、图1-h与图1-i,所述的外筒15为底端有底的圆筒式结构件,外筒15与内筒23的结构形状相似,只是外筒15的结构尺寸大于内筒23的结构尺寸,外筒15由外主圆筒体与圆心角小于等于180度的小外圆环体组成,小外圆环体与外主圆筒体相贯,小外圆环体与外主圆筒体的回转轴线相互平行,小外圆环体与外主圆筒体的高度相等,小外圆环体的内腔与外主圆筒体的内腔相连通;小外圆环体的上端设置有外圆形凸台,外圆形凸台的回转轴线和小外圆环体与外主圆筒体的回转轴线垂直相交,外圆形凸台的中心处沿其轴线设置有和小外圆环体与外主圆筒体内腔连通的外凸台通孔,外凸台通孔的内壁上设置有安装1号密封环8的1号密封环槽,安装在1号密封环槽中的1号密封环8实现储油腔27与气道阀体7的密封;外筒15中的小外圆环体的里侧设置有安装内筒23中的小圆环体上的圆形凸台的外圆环形槽,外圆环形槽的回转轴线与外凸台通孔的回转轴线共线,内筒23安装在外筒15内腔中,内筒23的底端面与外筒15的筒底的内侧面相接触,并采用焊接方式将两者连接,内筒23的主圆筒体的回转轴线与外筒15的外主圆筒体的回转轴线共线,内筒23的小圆环体的回转轴线与外筒15的小外圆环体的回转轴线共线,内筒23与外筒15之间的间隙相等并形成储油腔27,内筒23的高度等于外筒15的内腔高度,只是在安装气道阀体7的地方设置一缺口,即内筒23中的小圆环体的高度小于外筒15中的小外圆环体的高度,两者的高度差为气道阀体7的上端凸缘的厚度。Referring to Fig. 1, Fig. 1-a, Fig. 1-c, Fig. 1-h and Fig. 1-i, the outer cylinder 15 is a cylindrical structure with a bottom at the bottom, and the outer cylinder 15 and the inner cylinder 23 The structural shapes are similar, except that the structural size of the outer cylinder 15 is greater than that of the inner cylinder 23. The outer cylinder 15 is composed of an outer main cylinder and a small outer ring with a central angle of less than or equal to 180 degrees. The small outer ring is connected to the outer ring. The main cylinders intersect, the axes of rotation of the small outer torus and the outer main cylinder are parallel to each other, the heights of the small outer torus and the outer main cylinder are equal, and the inner cavity of the small outer torus is in line with the outer main cylinder. The inner cavity of the cylindrical body is connected; the upper end of the small outer ring body is provided with an outer circular boss, and the rotation axis of the outer circular boss and the rotation axis of the small outer ring body and the outer main cylinder are perpendicularly intersected. The center of the outer circular boss is provided with an outer boss through hole communicating with the small outer ring body and the inner cavity of the outer main cylinder along its axis, and the inner wall of the outer boss through hole is provided with a No. 1 sealing ring 8 No. 1 sealing ring groove, the No. 1 sealing ring 8 installed in the No. 1 sealing ring groove realizes the sealing between the oil storage chamber 27 and the airway valve body 7; the inner side of the small outer ring body in the outer cylinder 15 is provided with Install the outer ring groove of the circular boss on the small ring body in the inner cylinder 23, the axis of revolution of the outer ring groove is collinear with the axis of rotation of the through hole of the outer boss, and the inner cylinder 23 is installed on the outer cylinder 15 In the inner cavity, the bottom end surface of the inner cylinder 23 is in contact with the inner surface of the bottom of the outer cylinder 15, and the two are connected by welding. The axis of rotation of cylinder body is collinear, the axis of revolution of the small ring body of inner tube 23 is collinear with the axis of rotation of the small outer ring body of outer tube 15, and the gap between inner tube 23 and outer tube 15 is equal and forms storage space. The height of the oil chamber 27 and the inner cylinder 23 is equal to the inner cavity height of the outer cylinder 15, but a gap is set at the place where the airway valve body 7 is installed, that is, the height of the small ring body in the inner cylinder 23 is smaller than that of the outer cylinder 15. The height of the small outer ring body, the height difference between the two is the thickness of the upper flange of the airway valve body 7 .
参阅图1,所述的上顶盖2为圆盘类结构件,上顶盖2由顶盖板与凸缘组成,顶盖板为一个圆形平板的盘类结构件,顶盖板中心处设置有一个用于安装活塞杆3的盖板中心通孔,凸缘为等横截面是矩形的圆环体形结构件,凸缘安装在顶盖板的一侧,两者两成一体,顶盖板、盖板中心通孔与凸缘的回转中心线共线。Referring to Fig. 1, the described upper top cover 2 is a disc-like structure, and the upper top cover 2 is composed of a top cover plate and a flange. There is a through hole in the center of the cover plate for installing the piston rod 3. The flange is a circular structure with a rectangular cross-section. The flange is installed on one side of the top cover plate, and the two are integrated. The top cover The through hole in the center of the plate and the cover plate is collinear with the center line of rotation of the flange.
当减振器采用空气弹簧4时,上顶盖2上加工一个空气弹簧出气口29,空气弹簧出气口29通过气管31与其它零部件连接,空气弹簧4安装在上顶盖2与顶盖10之间,空气弹簧4的顶端采用1号密封压圈35与上顶盖2中的凸缘连接,空气弹簧4的底端采用2号密封压圈36与顶盖10中的顶端即法兰盘的周边连接。当减振器采用螺旋弹簧32时,螺旋弹簧32的一端安装在上顶盖2即顶盖板与凸缘所形成的腔内,螺旋弹簧32的另一端与顶盖10的顶端面接触连接,再采用上螺母1与螺母21把螺旋弹簧32安装在上顶盖2与顶盖10之间,并使上顶盖2和螺旋弹簧32套装在插入顶盖10、限位块13与活塞总成19的活塞杆3的上端。When the shock absorber adopts the air spring 4, an air spring air outlet 29 is processed on the upper top cover 2, and the air spring air outlet 29 is connected with other parts through the air pipe 31, and the air spring 4 is installed on the upper top cover 2 and the top cover 10. Between them, the top of the air spring 4 is connected to the flange in the top cover 2 by the No. 1 sealing pressure ring 35, and the bottom end of the air spring 4 is connected to the top of the top cover 10 by the No. 2 sealing pressure ring 36, which is the flange. peripheral connections. When the shock absorber adopts the helical spring 32, one end of the helical spring 32 is installed in the cavity formed by the top cover 2, that is, the top cover plate and the flange, and the other end of the helical spring 32 is in contact with the top surface of the top cover 10. Then use the upper nut 1 and the nut 21 to install the coil spring 32 between the upper top cover 2 and the top cover 10, and make the upper top cover 2 and the coil spring 32 set in the insertion top cover 10, the limit block 13 and the piston assembly The upper end of the piston rod 3 of 19.
所述的顶盖10由圆柱形的顶盖主体与圆形的法兰盘组成,顶盖主体与法兰盘连成一体,顶盖主体与法兰盘的回转轴线共线,顶盖10中心处沿轴向设置有一个安装活塞杆3的中心通孔,顶盖主体的周围设置有与内筒23连接的外螺纹。The top cover 10 is composed of a cylindrical top cover main body and a circular flange, the top cover main body and the flange are integrated, the rotation axis of the top cover main body and the flange is collinear, and the center of the top cover 10 is A central through hole for installing the piston rod 3 is provided in the axial direction, and an external thread connected with the inner cylinder 23 is provided around the main body of the top cover.
所述的密封板6为橡胶材质的圆环形结构件,密封板6的一侧设置有矩形横截面的环形凸台,环形凸台的形状为外筒15中小外圆环体与外主圆筒体相贯后横截面的形状,环形凸台径向宽度为外筒15与内筒23的径向差值,环形凸台的内腔尺寸与内筒23顶端的外形尺寸相同,密封板6套装在顶盖10中的顶盖主体上,密封板6的顶端面和顶盖10中的法兰盘的底端面接触连接,密封板6中的圆环凸台安装在外筒15与气道阀体7的顶端之间,密封板6的其它部分和外筒15与气道阀体7的顶端面接触连接。The sealing plate 6 is an annular structure made of rubber, and one side of the sealing plate 6 is provided with an annular boss with a rectangular cross-section. The shape of the cross-section after the cylinders intersect, the radial width of the annular boss is the radial difference between the outer cylinder 15 and the inner cylinder 23, the inner cavity size of the annular boss is the same as the outer dimension of the top of the inner cylinder 23, and the sealing plate 6 Set on the top cover main body in the top cover 10, the top surface of the sealing plate 6 is in contact with the bottom end surface of the flange in the top cover 10, and the ring boss in the sealing plate 6 is installed on the outer cylinder 15 and the airway valve Between the top of the body 7, other parts of the sealing plate 6 and the outer cylinder 15 are in contact with the top surface of the airway valve body 7.
参阅图1-j,所述的活塞总成19包括有活塞、活塞压缩单向阀38、活塞拉伸单向阀39、活塞流通阀40以及活塞环形阀片37组成。多组活塞环形阀片37通过活塞杆3端面的台阶面与螺母21固定在活塞的两侧,形成活塞压缩单向阀38和活塞拉伸单向阀39。Referring to FIG. 1-j, the piston assembly 19 includes a piston, a piston compression check valve 38 , a piston extension check valve 39 , a piston flow valve 40 and a piston annular valve plate 37 . Multiple sets of piston annular valve plates 37 are fixed on both sides of the piston through the stepped surface of the end surface of the piston rod 3 and the nut 21 to form a piston compression check valve 38 and a piston extension check valve 39 .
活塞总成19通过螺母21固定在具有部分螺纹的活塞杆3的下端。The piston assembly 19 is fixed on the lower end of the partially threaded piston rod 3 through a nut 21 .
参阅图1-k,所述的底阀总成26包括有底阀主体、底阀压缩单向阀42、底阀拉伸单向阀43、底阀流通阀44以及底阀环形阀片41组成。多组底阀环形阀片通过阀片固定螺栓45与阀片固定螺母46固定于底阀主体两侧,形成底阀压缩单向阀42和底阀拉伸单向阀43。Referring to Fig. 1-k, the bottom valve assembly 26 includes a bottom valve main body, a bottom valve compression check valve 42, a bottom valve stretching check valve 43, a bottom valve flow valve 44 and a bottom valve annular valve plate 41. . Multiple sets of bottom valve annular valve plates are fixed on both sides of the bottom valve main body by valve plate fixing bolts 45 and valve plate fixing nuts 46 to form a bottom valve compression check valve 42 and a bottom valve tension check valve 43 .
底阀总成26采用焊接方式固定于内筒23底部,并位于孔28的上方。The bottom valve assembly 26 is fixed on the bottom of the inner cylinder 23 by welding, and is located above the hole 28 .
所述的限位块13为圆柱形结构件,限位块13的中心处沿轴向设置有安装活塞杆3的限位通孔,限位通孔的上端孔口处设置有安装4号密封环12的密封环槽,4号密封环12实现活塞杆动密封;限位块13的周边设置有与内筒23连接的外螺纹,即限位块13通过螺纹固定连接于内筒23内部,以实现活塞总成19上极限位置的限位,并且限位块13的上表面与顶盖10底面接触。The limiting block 13 is a cylindrical structural member, the center of the limiting block 13 is provided with a limiting through hole for installing the piston rod 3 in the axial direction, and the upper end of the limiting through hole is provided with a No. 4 seal. The sealing ring groove of the ring 12, the No. 4 sealing ring 12 realizes the dynamic sealing of the piston rod; the periphery of the limit block 13 is provided with an external thread connected with the inner cylinder 23, that is, the limit block 13 is fixedly connected to the inside of the inner cylinder 23 through threads, In order to realize the limit position of the upper limit position of the piston assembly 19 , and the upper surface of the limit block 13 is in contact with the bottom surface of the top cover 10 .
所述的减振器的内筒23、限位块13与底阀总成26所围成的空间为工作腔,该工作腔被活塞总成19分为上腔18和下腔22。减振器的内筒23与外筒15之间的空间被称为储油腔27。活塞总成19上设置有活塞压缩单向阀38、活塞拉伸单向阀39、活塞流通阀40。减振器底部的底阀总成26采用焊接方式固定于内筒23上,并且底阀总成26中设置底阀压缩单向阀42、底阀拉伸单向阀43、底阀流通阀44。减振器的内筒23一(左)侧设置有凸起部分即小圆环体,在凸起部分即小圆环体中安装柱塞17,柱塞17可在上述减振器的内筒23中的凸起部分即小圆环体内上下移动,柱塞17的内侧面为内筒23内孔面的一部分,即柱塞17的内侧面与内筒23的主圆筒体的内孔面一起构成一个完整的圆柱孔面,两者构成的完整的圆柱孔面与减振器活塞总成19的活塞接触连接,两者之间为滑动配合连接。在上腔18上端的减振器的内筒23上均匀地设置有结构相同的1号小孔14、2号小孔16,下腔22的底部的内筒23的筒壁上均匀地设置有结构相同的设有孔28,孔28位于底阀总成26的下方,工作腔与储油腔27的油液通过这些孔28相互连通。内筒23的顶端安装有密封板6、顶盖10,限位块13安装在顶盖10的下边,两者之间为接触连接,限位块13与顶盖10之间即在限位块13上的密封环槽内安装有对于活塞杆3动密封的4号密封环12,保证活塞杆3的极限位置与油液密封。The space surrounded by the inner cylinder 23 of the shock absorber, the limit block 13 and the bottom valve assembly 26 is a working chamber, which is divided into an upper chamber 18 and a lower chamber 22 by the piston assembly 19 . The space between the inner cylinder 23 and the outer cylinder 15 of the shock absorber is called an oil storage chamber 27 . The piston assembly 19 is provided with a piston compression check valve 38 , a piston extension check valve 39 and a piston flow valve 40 . The bottom valve assembly 26 at the bottom of the shock absorber is fixed on the inner cylinder 23 by welding, and the bottom valve assembly 26 is provided with a bottom valve compression check valve 42, a bottom valve tension check valve 43, and a bottom valve flow valve 44. . The inner tube 23 one (left) side of the shock absorber is provided with a raised part, that is, a small ring body, and a plunger 17 is installed in the raised part, that is, a small ring body. The raised part in 23 moves up and down in the small ring body, and the inner surface of the plunger 17 is a part of the inner surface of the inner cylinder 23, that is, the inner surface of the plunger 17 and the inner surface of the main cylinder of the inner cylinder 23 Together form a complete cylindrical hole surface, the complete cylindrical hole surface formed by the two is in contact with the piston of the shock absorber piston assembly 19, and the two are connected by sliding fit. On the inner cylinder 23 of the shock absorber at the upper end of the upper chamber 18, the No. 1 small hole 14 and the No. 2 small hole 16 with the same structure are uniformly arranged on the wall of the inner cylinder 23 at the bottom of the lower chamber 22. The same structure is provided with holes 28, the holes 28 are located below the bottom valve assembly 26, and the oil in the working chamber and the oil storage chamber 27 communicates with each other through these holes 28. The top of the inner cylinder 23 is equipped with a sealing plate 6 and a top cover 10, and the stop block 13 is installed on the bottom of the top cover 10, and the two are connected by contact. Between the stop block 13 and the top cover 10, the stop block No. 4 sealing ring 12 for piston rod 3 dynamic sealing is installed in the sealing ring groove on 13, guarantees that the limit position of piston rod 3 is sealed with oil.
所述的空气弹簧4采用膜式空气弹簧或复合式空气弹簧,安装在上顶盖2与顶盖10之间,并通过1号密封压圈35、2号密封压圈36分别固定于上顶盖2与顶盖10处。空气弹簧4通过位于上顶盖2上的空气弹簧出气口29实现气压调节。The air spring 4 adopts a membrane type air spring or a composite air spring, is installed between the top cover 2 and the top cover 10, and is respectively fixed on the top cover 35 and the No. 2 sealing press ring 36. Cover 2 and top cover 10. The air spring 4 realizes air pressure adjustment through the air spring air outlet 29 on the upper top cover 2 .
所述的螺旋弹簧32为普通圆柱螺旋弹簧,安装在上顶盖2与顶盖10之间,以固定在减振器上。The coil spring 32 is an ordinary cylindrical coil spring, which is installed between the top cover 2 and the top cover 10 to be fixed on the shock absorber.
所述的气动调节装置包括气道阀体7、1号密封环8、2号密封环9、3号密封环11、柱塞17、5号密封环24与弹簧25。The pneumatic regulating device includes an airway valve body 7 , a No. 1 sealing ring 8 , a No. 2 sealing ring 9 , a No. 3 sealing ring 11 , a plunger 17 , a No. 5 sealing ring 24 and a spring 25 .
参阅图1-e、图1-f、图1-g,所述的气道阀体7由竖直放置的阀体主体、水平放置的气道凸台与水平放置的阀体凸缘组成;Referring to Figure 1-e, Figure 1-f, and Figure 1-g, the airway valve body 7 is composed of a vertically placed valve body body, a horizontally placed airway boss and a horizontally placed valve body flange;
所述的阀体主体安装在内筒23的小圆环体内,两者之间为接触连接,所以阀体主体是由两个圆柱面所围成的等横截面的直杆类结构件,左侧圆柱面的半径与内筒23的小圆环体内半径相等,右圆柱面的半径与内筒23中的主圆筒体的半径相等,阀体主体的中心处沿轴向设置有等横截面和柱塞17上端配合的长条深孔即竖直通道,安装在其中的柱塞17可以在气道阀体内7中的阀体主体上的竖直通道内上下移动。The main body of the valve body is installed in the small ring body of the inner cylinder 23, and the two are connected in contact, so the main body of the valve body is a straight rod-type structural member with equal cross-section surrounded by two cylindrical surfaces. The radius of the side cylindrical surface is equal to the radius of the small ring body of the inner cylinder 23, the radius of the right cylindrical surface is equal to the radius of the main cylinder in the inner cylinder 23, and the center of the valve body body is provided with an equal cross-section along the axial direction. The strip deep hole matched with the upper end of the plunger 17 is a vertical channel, and the plunger 17 installed therein can move up and down in the vertical channel on the valve body body in the airway valve body 7 .
所述的圆柱形的气道凸台水平地安装在阀体主体的左侧,气道凸台与阀体主体两成一体,气道凸台的回转轴线与阀体主体的回转轴线垂直相交,气道凸台的中心处并沿水平方向设置有圆柱形的中心孔即水平气道,气道凸台上的中心孔即水平气道与阀体主体上的长条孔即竖直通道连通。The cylindrical airway boss is installed horizontally on the left side of the valve body body, the airway boss and the valve body body are integrated, the rotation axis of the airway boss and the rotation axis of the valve body body are vertically intersected, The center of the airway boss is provided with a cylindrical central hole, namely the horizontal airway, along the horizontal direction. The central hole on the airway boss, that is, the horizontal airway, communicates with the elongated hole on the valve body body, that is, the vertical passage.
所述的阀体凸缘为一块由两个弧形面与两个平面所围成的一个平板结构件,阀体凸缘与阀体主体的顶端对正地连成一体,阀体凸缘的外侧弧形面和内筒23的小圆环体的外圆柱面的半径相等并共面,阀体凸缘的里侧弧形面和内筒23中的主圆筒体的半径相等并共面,两个弧形面相对,相对的两个弧形面的两侧分别设置一个平面,两个平面相互平行并和两个弧形面的回转中心线对称平行。The valve body flange is a flat plate structure surrounded by two arc-shaped surfaces and two planes. The valve body flange and the top of the valve body body are aligned and integrated. The radii of the outer arc surface and the outer cylindrical surface of the small torus of the inner cylinder 23 are equal and coplanar, and the inner arc surface of the valve body flange and the radius of the main cylinder in the inner cylinder 23 are equal and coplanar , the two arc-shaped surfaces face each other, and a plane is respectively set on both sides of the two opposite arc-shaped surfaces, and the two planes are parallel to each other and symmetrically parallel to the center line of rotation of the two arc-shaped surfaces.
气道阀体7安装于内筒23与顶盖10之间,具体地说,气道阀体7安装在内筒23中的小圆环体顶端的缺口处,安装后的气道阀体7的顶端面与内筒23中的主圆筒体的顶端面共面,气道阀体7的顶端面与内筒23中的主圆筒体的顶端面和密封板6的(环形凸台内侧的)底端面接触连接,气道阀体7上的圆柱形的水平气道与气管31一端相连接,气管31另一端和高压气源34或空气弹簧4相连接,使得高压气源34或空气弹簧4中的气体可以进入气道阀体7内。The airway valve body 7 is installed between the inner cylinder 23 and the top cover 10, specifically, the airway valve body 7 is installed at the gap at the top of the small ring body in the inner cylinder 23, and the installed airway valve body 7 The top end surface of the main cylinder in the inner cylinder 23 is coplanar with the top end surface of the main cylinder in the inner cylinder 23, and the top end surface of the airway valve body 7 is in the same plane as the top end surface of the main cylinder in the inner cylinder 23 and the sealing plate 6 (the inner side of the annular boss). The bottom surface of the airway valve body 7 is connected to the bottom end surface, the cylindrical horizontal airway on the airway valve body 7 is connected to one end of the air pipe 31, and the other end of the air pipe 31 is connected to the high-pressure air source 34 or the air spring 4, so that the high-pressure air source 34 or air The gas in the spring 4 can enter the airway valve body 7 .
参阅图1-a、图1-b、图1-c、图1-d,所述的柱塞17由上段杆、中段杆与下段杆组成;上段杆与下段杆结构相同,皆为等横截面的直杆,所述的等横截面是由两条长度相等的相互平行的直线与两条结构相等的相对布置的弧线组成的长条截面;该长条截面和气道阀体7上的竖直通道的横截面与内筒23中的复合体上的通道深盲孔的横截面相同;Referring to Figure 1-a, Figure 1-b, Figure 1-c, and Figure 1-d, the plunger 17 is composed of an upper rod, a middle rod and a lower rod; The straight bar of section, described equal cross-section is the elongated section that is made up of two parallel straight lines equal in length and two oppositely arranged arcs that are equal in structure; The cross-section of the vertical passage is the same as that of the passage deep blind hole on the composite body in the inner cylinder 23;
所述的中段杆为等横截面的直杆,中段杆的结构尺寸大于上段杆与下段杆的结构尺寸,即上段杆与下段杆和中段杆的两端形成台阶端面,以满足柱塞17上运动极限位置的限位要求。中段杆的等横截面结构形状与内筒23中的小圆环体的内腔横截面的形状相等,即中段杆由两段圆柱面所围成的等横截面的直杆类结构件,左侧圆柱面的半径和内筒23中的小圆环体的内圆柱面半径相等的圆柱面,右圆柱面是面向内筒23中的主圆筒体内腔的并与主圆筒体内腔半径相等的圆柱面,右圆柱面是内筒23中的主圆筒体内腔圆柱面的一部分,以满足活塞总成19在内筒23的主圆筒体与柱塞17的右圆柱面构成的内腔中上下移动;柱塞17中的中段杆的上、下两端设置有密封环槽,以安装不规则形状的3号密封环11与5号密封环24,当柱塞17处于下极限位置时3号密封环11高度位置不超过限位块13下端面,以防止阻尼液进入气道阀体7,当柱塞17处于上极限位置时,5号密封环24高度位置不低于底阀总成26底端面,以防止油液进入弹簧25所在内筒23底部的通道盲孔中。The middle rod is a straight rod with equal cross-section, and the structural size of the middle rod is larger than that of the upper rod and the lower rod, that is, the upper rod, the lower rod and the two ends of the middle rod form a stepped end face to meet the needs of the plunger 17. Limit requirements for movement limit positions. The shape of the equal cross-section structure of the middle rod is equal to the shape of the inner chamber cross-section of the small ring body in the inner cylinder 23, that is, the middle rod is a straight rod-type structural member with equal cross-section surrounded by two cylindrical surfaces. The radius of the side cylindrical surface is equal to the inner cylindrical surface radius of the small torus in the inner cylinder 23, and the right cylindrical surface faces the inner cavity of the main cylinder in the inner cylinder 23 and is equal to the radius of the inner cavity of the main cylinder The right cylindrical surface is a part of the cylindrical surface of the main cylinder in the inner cylinder 23 to meet the inner cavity formed by the main cylinder of the inner cylinder 23 of the piston assembly 19 and the right cylindrical surface of the plunger 17. Move up and down in the middle; the upper and lower ends of the middle rod in the plunger 17 are provided with sealing ring grooves to install the irregularly shaped No. 3 sealing ring 11 and No. 5 sealing ring 24. When the plunger 17 is at the lower limit position The height of the No. 3 sealing ring 11 does not exceed the lower end surface of the limit block 13 to prevent the damping fluid from entering the airway valve body 7. When the plunger 17 is at the upper limit position, the height of the No. 5 sealing ring 24 is not lower than the bottom valve body. 26 bottom end faces, to prevent oil from entering the channel blind hole at the bottom of the inner cylinder 23 where the spring 25 is located.
参阅图1-b、图1-d与图3,柱塞17中的中段杆的工作腔侧(即右圆柱面上)设置有一条宽度为1~3mm、深度为1~1.5mm、长度为30~60mm的旁通槽20,该旁通槽20位置处于活塞总成19的运动区域内,且旁通槽20的上下两端采用圆柱面或弧形面平缓过渡连接。该旁通槽20尺寸根据减振器所适用的车型不同,各参数有所变化。Referring to Fig. 1-b, Fig. 1-d and Fig. 3, the working chamber side of the middle rod in the plunger 17 (that is, the right cylindrical surface) is provided with a strip with a width of 1-3 mm, a depth of 1-1.5 mm, and a length of 30-60mm bypass groove 20, the bypass groove 20 is located in the movement area of the piston assembly 19, and the upper and lower ends of the bypass groove 20 are connected with a smooth transition by a cylindrical surface or an arc surface. The size of the bypass groove 20 varies according to the vehicle type to which the shock absorber is applied, and each parameter changes to some extent.
所述的弹簧25为普通圆柱螺旋弹簧,安装在内筒23底部通道孔与柱塞17底端面之间,为柱塞17向上运动提供回位作用力;The spring 25 is an ordinary cylindrical helical spring, which is installed between the channel hole at the bottom of the inner cylinder 23 and the bottom end surface of the plunger 17 to provide a return force for the upward movement of the plunger 17;
所述的3号密封环11、5号密封环为橡胶密封环,其形状与柱塞17上端、下端的密封环槽形状相同;The No. 3 seal rings 11 and No. 5 seal rings are rubber seal rings whose shape is the same as that of the seal ring grooves at the upper and lower ends of the plunger 17;
参阅图5和图7,所述的气动执行机构包括电磁阀30、气管31、控制阀33、高压气源34。Referring to FIG. 5 and FIG. 7 , the pneumatic actuator includes a solenoid valve 30 , an air pipe 31 , a control valve 33 and a high-pressure air source 34 .
参阅图5,当本发明所述的载荷自适应式行程相关变阻尼减振器的技术方案中采用的空气弹簧4时,在空气弹簧4的顶端设置的空气弹簧出气口29通过气管31与常闭式电磁阀30的一接口相连接,常闭式电磁阀30的另一接口通过气管31与气道阀体7的进气口相连接。Referring to Fig. 5, when the air spring 4 adopted in the technical solution of the load-adaptive stroke-related variable damping shock absorber described in the present invention, the air spring air outlet 29 provided at the top of the air spring 4 passes through the air pipe 31 and the normal One port of the closed solenoid valve 30 is connected, and the other port of the normally closed solenoid valve 30 is connected with the air inlet of the airway valve body 7 through the air pipe 31 .
参阅图7,如果本发明所述的载荷自适应式行程相关变阻尼减振器的技术方案中采用的是螺旋弹簧32,高压气源34的进出口通过气管31和常闭式电磁阀30的一接口相连接,常闭式电磁阀30的另一接口通过气管31与减振器的气道阀体7的进气口连接,控制阀33的一端与高压气源34通过气管31连接。Referring to Fig. 7, if the technical scheme of the load adaptive type stroke-related variable damping shock absorber according to the present invention adopts a coil spring 32, the inlet and outlet of the high-pressure gas source 34 pass through the air pipe 31 and the normally closed solenoid valve 30. One port is connected, the other port of the normally closed electromagnetic valve 30 is connected with the air inlet of the airway valve body 7 of the shock absorber through the air pipe 31 , and one end of the control valve 33 is connected with the high-pressure gas source 34 through the air pipe 31 .
本发明所述的载荷自适应式行程相关变阻尼减振器的工作原理:The working principle of the load adaptive stroke-dependent variable damping shock absorber described in the present invention:
参阅图5,通过控制电磁阀30的接通,空气弹簧4内部气压与气道阀体7通过气管31实现平衡,进而可以控制柱塞17的位置。当车辆载荷增加时,减振器中活塞总成19的平衡位置高度下降,而空气弹簧4内部气压增加,气道阀体7中气体增加,推动柱塞17向下移动,进而改变柱塞17上的旁通槽20的位置,使旁通槽20随活塞总成19的平衡位置下降,保持柱塞17上的旁通槽20与活塞总成19的相对位置不随载荷变化而变化。当车辆载荷减小时,减振器中活塞总成19的平衡位置高度上升,而空气弹簧4内部气压减小,气道阀体7中气体减小,柱塞17在弹簧25回位作用下向上移动,进而改变柱塞17上的旁通槽20的位置,使其随活塞总成19的平衡位置上升,进而仍保持柱塞17上的旁通槽20与活塞总成19的相对位置不随载荷变化而变化,实现载荷自适应调节。Referring to FIG. 5 , by controlling the switching on of the solenoid valve 30 , the internal air pressure of the air spring 4 and the airway valve body 7 are balanced through the air pipe 31 , thereby controlling the position of the plunger 17 . When the vehicle load increases, the height of the equilibrium position of the piston assembly 19 in the shock absorber decreases, while the internal air pressure of the air spring 4 increases, and the gas in the airway valve body 7 increases, pushing the plunger 17 to move downward, thereby changing the pressure of the plunger 17. The position of the bypass groove 20 on the top makes the bypass groove 20 descend with the equilibrium position of the piston assembly 19, and keeps the relative position of the bypass groove 20 on the plunger 17 and the piston assembly 19 from changing with the load. When the vehicle load decreases, the height of the equilibrium position of the piston assembly 19 in the shock absorber rises, while the internal air pressure of the air spring 4 decreases, the gas in the airway valve body 7 decreases, and the plunger 17 moves upward under the return action of the spring 25. Move, and then change the position of the bypass groove 20 on the plunger 17, so that it rises with the equilibrium position of the piston assembly 19, and then keep the relative position of the bypass groove 20 on the plunger 17 and the piston assembly 19 not changing with the load Changes and changes, to achieve load adaptive adjustment.
参阅图6,首先ECU接收来自空气弹簧内腔5的气压信号,在t时间内,判断空气弹簧内腔5气压的变化情况。如果空气弹簧内腔5气压变化值小于△P,则系统判断车辆目前处于静止状态或近似静止状态,则将此时的车辆载荷状态更新,打开电磁阀30,利用空气弹簧内部的气体压力控制调节柱塞17的位置。例如当车辆由空载变成满载状态时,悬架压缩,活塞总成19向下运动,空气弹簧气压增大后保持不变,此时系统判断车辆载荷增加,打开电磁阀30,使空气弹簧4内的气体进入气道阀体7中,压动柱塞17,使其向下运动,进而调整活塞总成19与柱塞17上的旁通槽20的位置,尽可能发挥减振器最佳减振效果。Referring to Fig. 6, firstly, the ECU receives the air pressure signal from the air spring inner cavity 5, and judges the change of the air pressure in the air spring inner cavity 5 within a time period of t. If the air pressure change value of the air spring inner chamber 5 is less than △P, the system judges that the vehicle is currently in a stationary state or an approximately stationary state, then updates the vehicle load state at this time, opens the solenoid valve 30, and uses the gas pressure inside the air spring to control and adjust The position of plunger 17. For example, when the vehicle changes from unloaded to fully loaded, the suspension is compressed, the piston assembly 19 moves downward, and the air spring air pressure remains unchanged after the increase. At this time, the system judges that the vehicle load has increased, and opens the solenoid valve 30 to make the air spring The gas in 4 enters the air passage valve body 7, presses the plunger 17 to make it move downward, and then adjusts the positions of the piston assembly 19 and the bypass groove 20 on the plunger 17 to maximize the performance of the shock absorber. Good vibration reduction effect.
如果空气弹簧内腔5气压变化值大于△P,则系统判断此时车辆属于动态状态引起的车辆载荷变化,如转向、制动、加速或过障碍等工况,此时电磁阀30处于关闭状态,保持减振器内部柱塞17的位置,使得此时由于车辆动态驾驶引起的空气弹簧4内部压力变化不会导致减振器内部柱塞17的位置变化,尽可能发挥减振器最佳效果。If the change in air pressure in the inner chamber 5 of the air spring is greater than △P, the system judges that the vehicle at this time belongs to the vehicle load change caused by the dynamic state, such as steering, braking, acceleration or obstacle passing, and the solenoid valve 30 is in the closed state at this time , keep the position of the plunger 17 inside the shock absorber, so that the change of the internal pressure of the air spring 4 due to the dynamic driving of the vehicle will not cause the change of the position of the plunger 17 inside the shock absorber, and the best effect of the shock absorber can be exerted as much as possible .
注意的是,系统判断时间t和其他变化门限值△P的具体值需要通过实验标定。It should be noted that the specific values of the system judgment time t and other change thresholds △P need to be calibrated through experiments.
参阅图7,如果本发明所述的技术方案是采用螺旋弹簧32的减振器,高压气源34通过气管31和常闭式电磁阀30的一接口连接,常闭式电磁阀30的另一接口通过气管31与减振器的气道阀体7的进气口连接。通过悬架静位移以确定静止状态下减振器的活塞总成19位置,即车辆载荷变化情况。当车辆载荷增加时,静载荷状态悬架高度减小,活塞总成19平衡位置高度降低,此时打开控制阀33使高压气源34气压增加到一定压力,电磁阀30接通,高压气源34中气体通过气管31进入气道阀体7中,推动柱塞17向下移动,进而改变柱塞17上的旁通槽20的位置,使其随活塞总成19的平衡位置下降,保持柱塞17上的旁通槽20的位置与活塞总成19的相对位置不随载荷增加变化而变化。当车辆载荷减小时,静载荷状态悬架高度增加,活塞总成19平衡位置高度升高,此时打开控制阀33调整高压气源34气压减小到一定压力,电磁阀30接通,气体阀体中部分气体通过气道31进入高压气源34中,柱塞17在弹簧25的回位作用下向上移动,进而使柱塞17上的旁通槽20的位置随活塞总成19的平衡位置上升,进而保持柱塞17上的旁通槽20的位置与活塞总成19的相对位置不随载荷减少变化而变化,使减振器在不同车辆静载荷状态下均有良好的减振效果。Referring to Fig. 7, if the technical scheme of the present invention adopts the shock absorber of coil spring 32, high-pressure gas source 34 is connected with an interface of air pipe 31 and normally closed electromagnetic valve 30, the other of normally closed electromagnetic valve 30 The interface is connected with the air inlet of the airway valve body 7 of the shock absorber through the air pipe 31 . The static displacement of the suspension is used to determine the position of the piston assembly 19 of the shock absorber in a static state, that is, the change of the vehicle load. When the vehicle load increases, the height of the suspension under the static load state decreases, and the height of the balance position of the piston assembly 19 decreases. At this time, the control valve 33 is opened to increase the air pressure of the high-pressure air source 34 to a certain pressure, the solenoid valve 30 is connected, and the high-pressure air source The gas in 34 enters the airway valve body 7 through the air pipe 31, pushes the plunger 17 to move downward, and then changes the position of the bypass groove 20 on the plunger 17, so that it descends with the equilibrium position of the piston assembly 19, keeping the column The position of the bypass groove 20 on the plug 17 and the relative position of the piston assembly 19 do not change as the load increases. When the vehicle load decreases, the height of the suspension under static load increases, and the height of the balance position of the piston assembly 19 increases. At this time, the control valve 33 is opened to adjust the high-pressure air source 34. The air pressure is reduced to a certain pressure, the solenoid valve 30 is turned on, and the gas valve Part of the gas in the body enters the high-pressure gas source 34 through the air passage 31, and the plunger 17 moves upward under the return action of the spring 25, so that the position of the bypass groove 20 on the plunger 17 follows the balance position of the piston assembly 19. Ascent, and then keep the position of the bypass groove 20 on the plunger 17 and the relative position of the piston assembly 19 not changing as the load decreases, so that the shock absorber has a good damping effect under different vehicle static load states.
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| CN114151492A (en) * | 2021-10-26 | 2022-03-08 | 岚图汽车科技有限公司 | Strut type double-cavity membrane type air spring |
| CN118198900A (en) * | 2024-04-29 | 2024-06-14 | 洛阳鼎红电气科技有限公司 | Electrical control cabinet |
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| CN104214263A (en) * | 2013-05-30 | 2014-12-17 | 日立汽车系统株式会社 | Damping force control type shock absorber |
| CN206860751U (en) * | 2017-06-26 | 2018-01-09 | 吉林大学 | Load self-adapting type stroke correlation variable damping shock absorber |
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| CN102032308A (en) * | 2010-11-19 | 2011-04-27 | 重庆大学 | Variable damping absorber |
| CN102278408A (en) * | 2011-05-05 | 2011-12-14 | 江苏大学 | Coaxial integrated air spring absorber with linkage and controllable rigidity and damping |
| CN102705419A (en) * | 2012-06-18 | 2012-10-03 | 三一重工股份有限公司 | Air spring vibration damper and vehicle |
| CN102748422A (en) * | 2012-07-04 | 2012-10-24 | 吉林大学 | Stroke sensitive damping adjustable shock absorber |
| CN103322119A (en) * | 2013-05-17 | 2013-09-25 | 江苏大学 | Pneumatic damp-adjustable coaxial integrated damping brace |
| CN104214263A (en) * | 2013-05-30 | 2014-12-17 | 日立汽车系统株式会社 | Damping force control type shock absorber |
| CN206860751U (en) * | 2017-06-26 | 2018-01-09 | 吉林大学 | Load self-adapting type stroke correlation variable damping shock absorber |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114151492A (en) * | 2021-10-26 | 2022-03-08 | 岚图汽车科技有限公司 | Strut type double-cavity membrane type air spring |
| CN118198900A (en) * | 2024-04-29 | 2024-06-14 | 洛阳鼎红电气科技有限公司 | Electrical control cabinet |
| CN118198900B (en) * | 2024-04-29 | 2024-07-19 | 洛阳鼎红电气科技有限公司 | Electrical control cabinet |
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Application publication date: 20170811 |