CN107024565A - An intelligent gas detection device and method - Google Patents
An intelligent gas detection device and method Download PDFInfo
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- G01N33/0027—General constructional details of gas analysers, e.g. portable test equipment concerning the detector
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Abstract
Description
技术领域technical field
本发明涉及气体检测领域,具体为一种智能气体检测装置。The invention relates to the field of gas detection, in particular to an intelligent gas detection device.
背景技术Background technique
随着工业化进程的加快,空气环境安全形势越来越严重,空气质量不容乐观,特别是石油,冶金,水泥,化工,煤矿等行业会产生大量的有害气体,一旦发生有害气体泄露或生产安全事故,将会给周边的生态环境造成严重的危害,损害人们的健康;对于高危行业的气体检测通常采用固定式,巡检式,这对于正常工作状态,可以满足检测和预警需要,但是一旦发生事故,现场检测装置被破环,就不能产生效果,现有的处置方式采取人工防护,抵近检测,检测人员安全性不是很高,也可以采用遥控无人检测设备进行检测,但是现有的无人检测设备,前进方式单一,对于一些复杂环境不能适应。With the acceleration of the industrialization process, the air environment safety situation is becoming more and more serious, and the air quality is not optimistic, especially in industries such as petroleum, metallurgy, cement, chemical industry, and coal mines, which will produce a large amount of harmful gases. Once harmful gas leakage or production safety accidents occur , will cause serious harm to the surrounding ecological environment and damage people's health; gas detection in high-risk industries usually adopts fixed type and inspection type, which can meet the needs of detection and early warning for normal working conditions, but once an accident occurs If the on-site detection device is damaged, it will not be effective. The existing disposal method adopts manual protection and close detection. The safety of the detection personnel is not very high. Remote control and unmanned detection equipment can also be used for detection. Human detection equipment has a single way of advancing and cannot adapt to some complex environments.
发明内容Contents of the invention
本发明的目的在于提供一种智能气体检测装置,解决了现有气体检测装置面对安全事故时通用性不高,不安全的问题,提供了一种智能化,无人化,可移动化,适应多种地形环境的装置。The purpose of the present invention is to provide an intelligent gas detection device, which solves the problem of low versatility and unsafety of existing gas detection devices in the face of safety accidents, and provides an intelligent, unmanned, mobile, A device that adapts to various terrain environments.
为实现上述目的,本发明提供如下技术方案:一种智能气体检测装置,包括气体检测装置,所述气体检测装置包括气体检测盒,气体传感器单元和集成电路板,所述气体检测盒的形状为长方体,它包括防护盒和自动防护门总成,防护盒底部有和中心同轴的分度圆等分螺纹孔,所述气体传感器单元装在防护盒里,它包括通用气体传感器,毒气体传感器,易燃气体传感器,易爆气体传感器和粉尘气体传感器,气体检测装置装在第一电动推杆顶级推杆的上方,所述第一电动推杆顶级推杆的顶部是圆形法兰盘,上面有和中心同轴的分度圆等分通孔,它和防护盒底部的分度圆等分螺纹孔相配,并通过螺栓连接,第一电动推杆的底座固定在机体上方的顶杆孔里,所述机体是不等边六面体,与顶面相连的两个侧面是斜面,它们尺寸和倾斜角度是相同的,长度和顶面的长度是相同的,在两边斜面的下方是垂直面,它们尺寸是相同的,对称分布,长度和顶面的长度是相同的,两个垂直面的下方是底面,它的长度和顶面的长度是相同的,宽度大于顶面的宽度,在机体顶面的中间有顶杆孔,它是沉头孔,沉头部分是长方形槽,长方形槽与气体检测盒相配,沉头孔底部是平头孔,在机体的每个斜面上都有两个斜履带轮凹形存放型腔,它们是长方体凹形型腔,垂直于斜面,在斜履带轮凹形存放型腔底面的中央有分度圆等分螺纹孔,每个斜面上的两个斜履带轮凹形存放型腔相对于顶面的顶杆孔左右对称,在每个斜面和垂直面之间还有三个支脚存放腔,它们是梯形凹形腔,分别布置在左侧斜履带轮凹形存放型腔的左侧和右侧斜履带轮凹形存放型腔的右侧,在两者的中间还有一个支脚存放腔,支脚存放腔的内侧面下方还有分度圆等分螺纹孔,在机体的底面还有四个底部履带轮凹形存放型腔,它们是长方体凹形型腔,垂直于底面,在底部履带轮凹形存放型腔底面的中央有分度圆等分螺纹孔,四个底部履带轮凹形存放型腔前后左右对称布置,在机体每个斜履带轮凹形存放型腔里都安装有第二电动推杆,所述第二电动推杆的底部是法兰盘结构,上面有和中心同轴的分度圆等分通孔,它与斜履带轮凹形存放型腔底面的分度圆等分螺纹孔相配,并通过螺栓连接,第二电动推杆的推杆顶部是法兰盘,上面有和中心同轴的分度圆等分通孔,在上面装有斜履带轮总成,所述斜履带轮总成包括履带轮和导向块,所述履带轮的左右两侧是凸出于中间连接座的履带,所述履带外圈两边缘是圆弧形,履带轮固定在导向块的上方,所述导向块的底部上有分度圆等分螺纹孔,它与第二电动推杆推杆法兰盘上的分度圆等分通孔相配,并用螺栓连接,导向块的宽度与斜履带轮凹形存放型腔的宽度是相同的,在机体每个底部履带轮凹形存放型腔里都安装有第三电动推杆,所述第三电动推杆的底部是法兰盘结构,上面有和中心同轴的分度圆等分通孔,它与底部履带轮凹形存放型腔底面的分度圆等分螺纹孔相配,并通过螺栓连接,第三电动推杆的推杆顶部是法兰盘,上面有和中心同轴的分度圆等分通孔,在上面装有底部履带轮总成,所述底部履带轮总成包括底部履带轮和底部导向块,所述底部履带轮的左右两侧是凸出于中间连接座的底部履带,所述底部履带外圈两边缘是圆弧形,底部履带轮固定在底部导向块的上方,所述底部导向块的底部上有分度圆等分螺纹孔,它与第三电动推杆推杆法兰盘上的分度圆等分通孔相配,并用螺栓连接,底部导向块的宽度与底部履带轮凹形存放型腔的宽度是相同的,在机体每个支脚存放腔的内侧面下方都装有第四电动推杆,所述第四电动推杆的底部是法兰盘结构,上面有和中心同轴的分度圆等分通孔,它与支脚存放腔的内侧面下方的分度圆等分螺纹孔相配,并通过螺栓连接,第四电动推杆的推杆顶部是法兰盘,上面有和中心同轴的分度圆等分通孔,在第四电动推杆的推杆法兰盘前方装有支脚组件,在机体的前侧面和后侧面上都布置有防爆监控摄像头,左防爆灯,右防爆灯和防爆避障传感器,在机体下方的内部装有气体采集器和控制单元。In order to achieve the above object, the present invention provides the following technical solutions: an intelligent gas detection device, including a gas detection device, the gas detection device includes a gas detection box, a gas sensor unit and an integrated circuit board, and the shape of the gas detection box is Cuboid, which includes a protective box and an automatic protective door assembly. The bottom of the protective box has a threaded hole that is coaxial with the center of the indexing circle. The gas sensor unit is installed in the protective box, which includes a general gas sensor and a poisonous gas sensor. , a flammable gas sensor, an explosive gas sensor and a dust gas sensor, the gas detection device is installed above the top push rod of the first electric push rod, and the top of the top push rod of the first electric push rod is a circular flange, There is an indexing circle equally divided through hole coaxial with the center, which matches the indexing circle equally divided threaded hole at the bottom of the protective box, and is connected by bolts. The base of the first electric push rod is fixed on the ejector hole above the body Here, the body is a scalene hexahedron, and the two sides connected to the top surface are inclined surfaces, their size and inclination angle are the same, the length is the same as that of the top surface, and the vertical surfaces are below the inclined surfaces on both sides. They are the same size, symmetrically distributed, the length is the same as the length of the top surface, the bottom is below the two vertical surfaces, its length is the same as the length of the top surface, and its width is greater than the width of the top surface. There is a hole in the middle of the surface, which is a countersunk hole, the countersunk part is a rectangular groove, the rectangular groove matches the gas detection box, the bottom of the countersunk hole is a flat hole, and there are two oblique crawlers on each slope of the body The concave storage cavity of the wheel is a rectangular parallelepiped concave cavity, which is perpendicular to the inclined plane. In the center of the bottom surface of the concave storage cavity of the oblique track wheel, there is a threaded hole equally divided by an indexing circle. Two oblique track wheels on each inclined surface The concave storage cavity is symmetrical to the ejector hole on the top surface. There are three storage cavities between each inclined surface and the vertical surface. The left side of the cavity and the right side of the concave track wheel are stored on the right side of the cavity, and there is a foot storage cavity in the middle of the two. There is also a graduated circular threaded hole under the inner surface of the foot storage cavity. The bottom surface of the machine body also has four bottom crawler concave storage cavities, which are cuboid concave cavities, perpendicular to the bottom surface, and the center of the bottom crawler concave storage cavity bottom surface has an indexing circle and equally divided threaded holes. The concave storage cavities of the track wheels at the bottom are symmetrically arranged front, rear, left, and right, and a second electric push rod is installed in each concave storage cavity of the oblique track wheels of the body, and the bottom of the second electric push rod is a flange structure. , there is an indexing circle equally divided through hole coaxial with the center, which matches the indexing circle equally divided threaded hole on the bottom surface of the concave storage cavity of the oblique track wheel, and is connected by bolts. The push rod of the second electric push rod The top is a flange plate with a through hole that is equally divided by the indexing circle coaxial with the center, and the inclined track wheel assembly is installed on it. The inclined track wheel assembly includes track wheels and guide blocks. The track wheel The left and right sides are crawlers protruding from the middle connecting seat. The two edges of the outer ring of the crawler are arc-shaped, and the crawler wheels are fixed above the guide block. There are threaded holes on the bottom of the guide block. It pushes with the second electric actuator The indexing circle on the rod flange is equally divided through holes and connected with bolts. The width of the guide block is the same as the width of the concave storage cavity of the oblique track wheel, and the concave storage cavity of the track wheel at each bottom of the body The third electric push rod is installed inside, and the bottom of the third electric push rod is a flange structure, and there is an indexing circle coaxial with the center, which is equally divided into through holes, and it is connected with the concave storage cavity of the track wheel at the bottom. The indexing circle on the bottom surface is equally divided into threaded holes, and is connected by bolts. The top of the push rod of the third electric push rod is a flange plate, and there is an indexing circle equally divided through hole coaxial with the center, and the bottom is installed on it The track wheel assembly, the bottom track wheel assembly includes the bottom track wheel and the bottom guide block, the left and right sides of the bottom track wheel are the bottom track protruding from the middle connecting seat, and the two edges of the bottom track outer ring are Arc-shaped, the bottom crawler wheel is fixed above the bottom guide block, and the bottom of the bottom guide block has a threaded hole equally divided by the index circle, which is consistent with the index circle on the push rod flange of the third electric push rod, etc. The through holes are matched and connected with bolts. The width of the bottom guide block is the same as the width of the concave storage cavity of the bottom crawler wheel. A fourth electric push rod is installed under the inner surface of each leg storage cavity of the body. The bottom of the fourth electric push rod is a flange structure, and there is an indexing circle equally divided through hole coaxial with the center, which is matched with the indexing circle equally divided threaded hole below the inner surface of the foot storage cavity, and passed through Bolt connection, the top of the push rod of the fourth electric push rod is a flange plate, which has a through hole that is equally divided by the index circle coaxial with the center, and a foot assembly is installed in front of the push rod flange of the fourth electric push rod. An explosion-proof monitoring camera, a left explosion-proof lamp, a right explosion-proof lamp and an explosion-proof obstacle avoidance sensor are all arranged on the front side and the rear side of the body, and a gas collector and a control unit are installed inside the body below.
优选的,所述气体检测装置上自动防护门总成包括防护门,开门转轴机构和防爆开门电机,所述开门转轴机构装在防护门转轴处。Preferably, the automatic protective door assembly on the gas detection device includes a protective door, a door-opening shaft mechanism and an explosion-proof door-opening motor, and the door-opening shaft mechanism is installed at the shaft of the protective door.
优选的,所述斜履带轮总成和底部履带轮总成上的电机都是防爆电机。Preferably, the motors on the oblique track wheel assembly and the bottom track wheel assembly are all explosion-proof motors.
优选的,所述支脚组件包括支脚导向盒,它外形是长方体,宽度与支脚存放腔宽度是相同的,它右侧面有凹形长方体型腔,在凹形长方体型腔的内侧面有分度圆等分螺纹孔,它与第四电动推杆推杆法兰盘上的分度圆等分通孔相配,通过螺栓连接,在支脚导向盒顶面的左方装有旋转座,所述旋转座上方是双支耳片,下方是转轴孔,它与固定在支脚导向盒上的第一电机相连,在旋转座双支耳槽里安装有第一支脚,所述第一支脚右侧是有铰链孔的单支耳,它安装在旋转座双支耳槽内,并与固定在旋转座上的第二电机相连,第一支脚左侧是叉形支耳,叉形槽里安装有第二支脚,所述第二支脚宽度与第一支脚叉形槽宽度是相同的,叉形槽长度大于第二支脚的长度,第二支脚的右侧有铰链孔,它与固定在第一支脚左侧端部的第三电机相连。Preferably, the leg assembly includes a leg guide box, which is cuboid in shape and has the same width as the leg storage cavity. There is a concave cuboid cavity on the right side, and there are graduations on the inner surface of the concave cuboid cavity. Circular equally divided threaded hole, which is matched with the indexing circle equally divided through hole on the fourth electric push rod push rod flange, is connected by bolts, and a rotating seat is installed on the left side of the top surface of the foot guide box. The top of the seat is a double lug, and the bottom is a shaft hole, which is connected with the first motor fixed on the guide box of the leg, and the first leg is installed in the double leg groove of the rotating seat, and the right side of the first leg is a The single lug of the hinge hole is installed in the double lug slot of the swivel base and connected with the second motor fixed on the swivel base. The left side of the first leg is a fork-shaped lug, and the second motor is installed in the fork-shaped slot. Legs, the width of the second leg is the same as the width of the fork groove of the first leg, the length of the fork groove is greater than the length of the second leg, and the right side of the second leg has a hinge hole, which is fixed to the left side of the first leg The third motor at the end is connected.
优选的,所述第一电机,第二电机和第三电机是防爆电机。Preferably, the first motor, the second motor and the third motor are explosion-proof motors.
优选的,所述控制单元包括防爆保护箱,里面有控制器,气体浓度跟踪器,地形分析器,存储单元,集成电路板,防爆电源,防爆定位装置和防爆无线传输装置。Preferably, the control unit includes an explosion-proof protection box, which contains a controller, a gas concentration tracker, a terrain analyzer, a storage unit, an integrated circuit board, an explosion-proof power supply, an explosion-proof positioning device and an explosion-proof wireless transmission device.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、本发明通过在机体上布置斜履带轮凹形存放型腔和底部履带轮凹形存放型腔,在型腔里分别固定第二电动推杆和第三电动推杆,并在第二电动推杆和第三电动推杆上分别安装斜履带轮总成和底部履带轮总成,使斜履带轮总成和底部履带轮总成能够伸出或存放在型腔内,与传统履带式机器相比,在顶部两侧斜面增加了履带轮,可以在管道中运行,同时所有履带可以收回避免了崎岖地形履带不能使用时,凸出影响前进的问题。1. The present invention arranges the oblique track wheel concave storage cavity and the bottom track wheel concave storage cavity on the body, fixes the second electric push rod and the third electric push rod respectively in the cavity, and The inclined track wheel assembly and the bottom track wheel assembly are respectively installed on the push rod and the third electric push rod, so that the inclined track wheel assembly and the bottom track wheel assembly can be extended or stored in the cavity, which is different from traditional crawler machines. In contrast, track wheels are added to the slopes on both sides of the top, which can run in the pipeline. At the same time, all the tracks can be retracted to avoid the problem of protruding and affecting the progress when the track cannot be used on rough terrain.
2、本发明通过在机体上布置支脚存放腔,在型腔里固定第四电动推杆,在第四电动推杆上安装支脚组件,并通过支脚组件上的第一电机,第二电机,第三电机和叉形结构的第一支脚,使支脚组件收折到最小状态,并存放在型腔里,与传统六爪机器人相比,不使用支脚时可以将所有支脚收回进舱,避免了支脚不使用时外露支脚容易碰撞损坏,支脚外露占地空间大,不利于存放周转的问题。2. The present invention arranges the foot storage cavity on the body, fixes the fourth electric push rod in the cavity, installs the foot assembly on the fourth electric push rod, and passes the first motor, the second motor, and the second motor on the foot assembly. The three-motor and the first leg of the fork-shaped structure make the leg assembly retract to the minimum state and store it in the cavity. Compared with the traditional six-claw robot, all the legs can be retracted into the cabin when the legs are not in use, avoiding the need for legs The exposed legs are easy to be damaged by collision when not in use, and the exposed legs take up a lot of space, which is not conducive to the problem of storage and turnover.
3、本发明通过前后的防爆监控摄像头可以扫描周围地形,控制器自动选择前进方式,通过伸出底部履带轮总成,收回其它地方的前进装置可以高速的在平缓地面行驶,通过伸出底部履带轮总成和斜履带轮总成,三个方向的履带使装置可以在管道中前进,通过收回所有履带伸出六个支脚,可以在崎岖的地形前进,与传统机器装置相比,同时具备了三种前进方式,适应不同的地形。3. The invention can scan the surrounding terrain through the front and rear explosion-proof monitoring cameras, and the controller automatically selects the forward mode. By extending the bottom track wheel assembly, the forward device retracted from other places can drive on flat ground at high speed. By extending the bottom crawler The wheel assembly and the oblique track wheel assembly, the tracks in three directions enable the device to advance in the pipeline, and the six legs can be stretched out by retracting all the tracks, so that it can move forward on rough terrain. Compared with traditional machine devices, it also has Three forward ways to adapt to different terrains.
4、本发明通过在机体中间开孔安装第一电动推杆,在推杆上方装气体检测装置,控制单元中的控制器自动驱动检测装置上下移动,可以检测低处密度比空气小的气体,高处密度比空气大的气体,避免了检测装置固定不能全方面覆盖气体检测的问题。4. The present invention installs the first electric push rod by opening a hole in the middle of the body, and installs a gas detection device above the push rod. The controller in the control unit automatically drives the detection device to move up and down, so that the gas with a lower density than air can be detected. The gas with higher density than air at high places avoids the problem that the fixed detection device cannot cover all aspects of gas detection.
5、本发明通过在机体前后方装防爆监控摄像头和防爆避障传感器,可以实时扫描四周地形图像,通过地形分析器自动绘制前方地形图,同时气体传感器检测出气体后,气体浓度跟踪器可以自动分析这种气体浓度区域变化范围,并自动引导装置向浓度高的地方前进,自动找到泄漏源,防爆定位装置自动定位,通过防爆无线传输装置实时向后方传递,气体采集器可以收集传感器不能判断的气体,并带回后方分析,与传统气体检测机器相比,装置具有自动测绘地形,自动判断选择多种前进方式的能力,还可以自动定位泄漏点,避免了人为远程控制机器人重复动作,效率低下的问题。5. The invention installs explosion-proof monitoring cameras and explosion-proof obstacle avoidance sensors at the front and back of the body, can scan the surrounding terrain images in real time, and automatically draw the front terrain map through the terrain analyzer. At the same time, after the gas sensor detects the gas, the gas concentration tracker can automatically Analyze the variation range of this gas concentration area, and automatically guide the device to advance to the place with high concentration, automatically find the leakage source, automatically locate the explosion-proof positioning device, and transmit it to the rear in real time through the explosion-proof wireless transmission device, the gas collector can collect the gas that the sensor cannot judge Gas, and brought back to the rear for analysis, compared with traditional gas detection machines, the device has the ability to automatically survey and map the terrain, automatically judge and choose a variety of forward methods, and can also automatically locate the leak point, avoiding the artificial remote control of the robot's repeated actions, which is inefficient The problem.
附图说明Description of drawings
图1为本发明履带总成伸出的轴向示意图;Fig. 1 is the axial schematic diagram that crawler belt assembly of the present invention stretches out;
图2为本发明支脚组件伸出的轴向示意图;Fig. 2 is an axial schematic diagram of the protruding leg assembly of the present invention;
图3为本发明主意图;Fig. 3 is the conceptual diagram of the present invention;
图4为图3的A-A剖视图;Fig. 4 is A-A sectional view of Fig. 3;
图5为图3的B-B剖视图;Fig. 5 is the B-B sectional view of Fig. 3;
图6为本发明斜履带轮总成示意图;Fig. 6 is a schematic diagram of the oblique track wheel assembly of the present invention;
图7为本发明支脚组件示意图;Fig. 7 is a schematic diagram of the leg assembly of the present invention;
图中:1机体、2斜履带轮总成、3防爆监控摄像头、4左防爆灯、5防爆避障传感器、6右防爆灯、7第一电动推杆、8气体检测装置、9支脚组件、10气体采集器、11控制单元、12第二电动推杆、13第三电动推杆、14底部履带轮总成、15第四电动推杆、201履带轮、202导向块、901支脚导向盒、902第一电机、903旋转座、904第一支脚、905第三电机、906第二支脚、907第二电机。In the figure: 1 machine body, 2 inclined track wheel assembly, 3 explosion-proof monitoring camera, 4 left explosion-proof light, 5 explosion-proof obstacle avoidance sensor, 6 right explosion-proof light, 7 first electric push rod, 8 gas detection device, 9 foot assembly, 10 gas collector, 11 control unit, 12 second electric push rod, 13 third electric push rod, 14 bottom track wheel assembly, 15 fourth electric push rod, 201 track wheel, 202 guide block, 901 foot guide box, 902 the first motor, 903 swivel seat, 904 the first leg, 905 the third motor, 906 the second leg, 907 the second motor.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-7,一种智能气体检测装置,包括气体检测装置8,它包括气体检测盒,气体传感器单元和集成电路板,气体检测盒的形状为长方体,它包括防护盒和自动防护门总成,自动防护门总成包括防护门,开门转轴机构和防爆开门电机,开门转轴机构装在防护门转轴处,它与防爆开门电机相连在检测气体时自动打开,平时自动关闭保护气体传感器单元,防护盒底部有和中心同轴的分度圆等分螺纹孔,用来和第一电动推杆7相连,气体传感器单元装在防护盒里,它包括通用气体传感器,毒气体传感器,易燃气体传感器,易爆气体传感器和粉尘气体传感器,传感器可以插拔到集成电路板上,根据检测目的调整传感器模块,气体检测装置8装在第一电动推杆7顶级推杆的上方,第一电动推杆7顶级推杆的顶部是圆形法兰盘,上面有和中心同轴的分度圆等分通孔,它和防护盒底部的分度圆等分螺纹孔相配,并通过螺栓连接,第一电动推杆7的底座固定在机体1的顶杆孔里,使气体检测装置8可以上下移动检测不同密度的气体,机体1是不等边六面体,与顶面相连的两个侧面是斜面,它们尺寸和倾斜角度是相同的,长度和顶面的长度是相同的,在两边斜面的下方是垂直面,它们尺寸是相同的,对称分布,长度和顶面的长度是相同的,两个垂直面的下方是底面,它的长度和顶面的长度是相同的,宽度大于顶面的宽度,在机体1顶面的中间有顶杆孔,它是沉头孔,沉头部分是长方形槽,长方形槽与气体检测盒相配,使气体检测装置8可以收回存放,沉头孔底部是平头孔,在机体1的每个斜面上都有两个斜履带轮凹形存放型腔,它们是长方体凹形型腔,垂直于斜面,在斜履带轮凹形存放型腔底面的中央有分度圆等分螺纹孔,每个斜面上的两个斜履带轮凹形存放型腔相对于顶面的顶杆孔左右对称,在每个斜面和垂直面之间还有三个支脚存放腔,它们是梯形凹形腔,分别布置在左侧斜履带轮凹形存放型腔的左侧和右侧斜履带轮凹形存放型腔的右侧,在两者的中间还有一个支脚存放腔,支脚存放腔的内侧面下方还有分度圆等分螺纹孔,在机体1的底面还有四个底部履带轮凹形存放型腔,它们是长方体凹形型腔,垂直于底面,在底部履带轮凹形存放型腔底面的中央有分度圆等分螺纹孔,四个底部履带轮凹形存放型腔前后左右对称布置,在机体1每个斜履带轮凹形存放型腔里都安装有第二电动推杆12,它的底部是法兰盘结构,上面有和中心同轴的分度圆等分通孔,它与斜履带轮凹形存放型腔底面的分度圆等分螺纹孔相配,并通过螺栓连接,第二电动推杆12的推杆顶部是法兰盘,上面有和中心同轴的分度圆等分通孔,在上面装有斜履带轮总成2,使它可以伸出或收回,斜履带轮总成2包括履带轮201和导向块202,履带轮201的左右两侧是凸出于中间连接座的履带,它的外圈两边缘是圆弧形,便于在管道中前进,履带轮201固定在导向块202的上方,导向块202的底部上有分度圆等分螺纹孔,它与第二电动推杆12推杆法兰盘上的分度圆等分通孔相配,并用螺栓连接,导向块202的宽度与斜履带轮凹形存放型腔的宽度是相同的,可以进行导向,在机体1每个底部履带轮凹形存放型腔里都安装有第三电动推杆13,它的底部是法兰盘结构,上面有和中心同轴的分度圆等分通孔,它与底部履带轮凹形存放型腔底面的分度圆等分螺纹孔相配,并通过螺栓连接,第三电动推杆13的推杆顶部是法兰盘,上面有和中心同轴的分度圆等分通孔,在上面装有底部履带轮总成14,使底部履带轮总成14可以伸出或缩回,底部履带轮总成14包括底部履带轮和底部导向块,底部履带轮的左右两侧是凸出于中间连接座的底部履带,它的外圈两边缘是圆弧形,便于在管道中前进,底部履带轮固定在底部导向块的上方,底部导向块的底部上有分度圆等分螺纹孔,它与第三电动推杆13推杆法兰盘上的分度圆等分通孔相配,并用螺栓连接,底部导向块的宽度与底部履带轮凹形存放型腔的宽度是相同的,用于导向,在机体1每个支脚存放腔的内侧面下方都装有第四电动推杆15,它的底部是法兰盘结构,上面有和中心同轴的分度圆等分通孔,它与支脚存放腔的内侧面下方的分度圆等分螺纹孔相配,并通过螺栓连接,第四电动推杆15的推杆顶部是法兰盘,上面有和中心同轴的分度圆等分通孔,在第四电动推杆15的推杆法兰盘前方装有支脚组件9,它包括支脚导向盒901,外形是长方体,宽度与支脚存放腔宽度是相同的,用于导向,它右侧面有凹形长方体型腔,在凹形长方体型腔的内侧面有分度圆等分螺纹孔,它与第四电动推杆15推杆法兰盘上的分度圆等分通孔相配,通过螺栓连接,在支脚导向盒901顶面的左方装有旋转座903,它上方是双支耳片,下方是转轴孔,它与固定在支脚导向盒901上的第一电机902相连,可以360度旋转,在旋转座903双支耳槽里安装有第一支脚904,它右侧是有铰链孔的单支耳,安装在旋转座903双支耳槽内,并与固定在旋转座903上的第二电机907相连,带动第一支脚904转动,第一支脚904左侧是叉形支耳,叉形槽里安装有第二支脚906,它的宽度与第一支脚904叉形槽宽度是相同的,叉形槽长度大于第二支脚906的长度,可以使第二支脚906全部收折到第一支脚904的叉形槽内,第二支脚906的右侧有铰链孔,它与固定在第一支脚904左侧端部的第三电机905相连,带动第二支脚906转动,第一电机902,第二电机907和第三电机905是防爆电机,可以在易爆气体环境下安全作业,在机体1的前侧面和后侧面上都布置有防爆监控摄像头3,左防爆灯4,右防爆灯6和防爆避障传感器5,在机体1下方的内部装有气体采集器10和控制单元11,气体采集器10可以收集传感器不能判断的气体,并带回后方分析,控制单元11包括防爆保护箱,里面有控制器,气体浓度跟踪器,地形分析器,存储单元,集成电路板,防爆电源,防爆定位装置和防爆无线传输装置,防爆监控摄像头3和防爆避障传感器5,可以实时扫描前方地形图像,通过地形分析器自动绘制前方地形图,控制器可以自动选择并改变前进方式,气体浓度跟踪器可以自动分析气体浓度区域变化范围,并自动引导装置向浓度高的地方前进,自动找到泄漏源。Please refer to Fig. 1-7, a kind of intelligent gas detection device, comprises gas detection device 8, and it comprises gas detection box, gas sensor unit and integrated circuit board, and the shape of gas detection box is cuboid, and it comprises protective box and automatic protective door Assembly, the automatic protective door assembly includes a protective door, a door opening shaft mechanism and an explosion-proof door opening motor. The door opening shaft mechanism is installed at the shaft of the protective door. It is connected with the explosion-proof door opening motor to automatically open when detecting gas, and automatically close the protective gas sensor unit at ordinary times. , the bottom of the protective box has a threaded hole coaxial with the center, which is used to connect with the first electric push rod 7. The gas sensor unit is installed in the protective box, which includes general gas sensors, toxic gas sensors, flammable Gas sensor, explosive gas sensor and dust gas sensor, the sensor can be plugged into the integrated circuit board, adjust the sensor module according to the detection purpose, the gas detection device 8 is installed above the top push rod of the first electric push rod 7, the first electric push rod Push rod 7 The top of the top push rod is a circular flange with a through hole that is coaxial with the center of the index circle. It matches the index circle threaded hole at the bottom of the protective box and is connected by bolts. The base of the first electric push rod 7 is fixed in the ejector hole of the body 1, so that the gas detection device 8 can move up and down to detect gases of different densities. The body 1 is a scalene hexahedron, and the two sides connected to the top surface are inclined planes , their size and angle of inclination are the same, their length is the same as that of the top surface, and below the slopes on both sides is a vertical surface, their size is the same, symmetrically distributed, and their length is the same as that of the top surface, two Below the vertical surface is the bottom surface, its length is the same as that of the top surface, and its width is greater than the width of the top surface. There is a push rod hole in the middle of the top surface of the body 1, which is a countersunk hole, and the countersunk part is a rectangular groove , the rectangular groove is matched with the gas detection box, so that the gas detection device 8 can be retracted and stored. The bottom of the countersunk hole is a flat hole, and there are two concave storage cavities on each inclined surface of the body 1, which are rectangular parallelepiped Concave cavity, perpendicular to the inclined plane, there is an indexing circle equally divided threaded hole in the center of the bottom surface of the oblique track wheel concave storage cavity, and two oblique track wheel concave storage cavities on each inclined surface are relative to the top surface The ejector hole is left-right symmetrical, and there are three foot storage cavities between each inclined surface and the vertical surface, which are trapezoidal concave cavities, respectively arranged on the left and right oblique tracks of the concave storage cavity of the left oblique track wheel On the right side of the wheel concave storage cavity, there is a foot storage cavity in the middle of the two. There are also graduated circles and equally divided threaded holes under the inner surface of the foot storage cavity, and there are four bottom crawlers on the bottom surface of the body 1. The concave storage cavity of the wheel is a rectangular parallelepiped concave cavity, which is perpendicular to the bottom surface. In the center of the bottom surface of the concave storage cavity of the bottom track wheel, there are threaded holes equally divided by the indexing circle, and the four bottom track wheel concave storage cavities The front, back, left, and right are symmetrically arranged. A second electric push rod 12 is installed in each concave storage cavity of the oblique track wheel of the body 1. Its bottom is a flange structure, and there is an indexing circle coaxial with the center on the top. The through hole is matched with the threaded hole on the bottom surface of the concave storage cavity of the oblique track wheel, and is connected by bolts. The second electric The top of the push rod of the push rod 12 is a flange, and there are above the through holes that are equally divided by the indexing circle coaxial with the center, and the oblique track wheel assembly 2 is housed above, so that it can be stretched out or retracted. Cheng 2 includes a crawler wheel 201 and a guide block 202. The left and right sides of the track wheel 201 are crawlers protruding from the middle connecting seat. The two edges of its outer ring are arc-shaped, which is convenient for advancing in the pipeline. On the top of the guide block 202, there is an indexing circle equally divided threaded hole on the bottom of the guide block 202, which matches with the indexing circle equally divided through hole on the second electric push rod 12 push rod flange, and is connected with bolts, guiding The width of block 202 is identical with the width of oblique track wheel concave storage cavity, can guide, and the 3rd electric push rod 13 is all installed in each bottom track wheel concave storage cavity of body 1, its bottom It is a flange plate structure, with an indexing circle equalizing hole coaxial with the center, which matches the indexing circle equalizing threaded hole on the bottom surface of the concave storage cavity of the bottom crawler wheel, and is connected by bolts. The third electric motor The top of the push rod of the push rod 13 is a flange, and there are above the through holes that are equally divided by the indexing circle coaxial with the center, and the bottom track wheel assembly 14 is housed above, so that the bottom track wheel assembly 14 can be stretched out or retracted. Back, the bottom track wheel assembly 14 includes the bottom track wheel and the bottom guide block. The left and right sides of the bottom track wheel are the bottom track protruding from the middle connecting seat. Forward, the bottom crawler wheel is fixed on the top of the bottom guide block, and the bottom of the bottom guide block has an indexing circle equally divided threaded hole, which is equally divided with the indexing circle on the third electric push rod 13 push rod flange. Matched and connected with bolts, the width of the bottom guide block is the same as the width of the concave storage cavity of the bottom track wheel, which is used for guidance, and the fourth electric push rod is installed under the inner surface of each leg storage cavity of the body 1 15. Its bottom is a flange structure, and there is an indexing circle equally divided through hole coaxial with the center, which matches the indexing circle equally divided threaded hole under the inner surface of the foot storage cavity, and is connected by bolts. The top of the push rod of the fourth electric push rod 15 is a flange plate, which has a through hole equally divided by the indexing circle coaxial with the center, and a foot assembly 9 is installed in front of the push rod flange of the fourth electric push rod 15. It includes a leg guide box 901, the shape is cuboid, the width is the same as the width of the leg storage cavity, and is used for guiding. It has a concave cuboid cavity on the right side, and an indexing circle on the inner surface of the concave cuboid cavity. Divide threaded hole, it is matched with the indexing circle equally divided through hole on the 4th electric pushrod 15 pushrod flanges, is connected by bolt, and swivel seat 903 is housed on the left side of support foot guide box 901 top surface, above it It is a double-support lug, and the bottom is a rotating shaft hole. It is connected with the first motor 902 fixed on the support leg guide box 901, and can rotate 360 degrees. The first support leg 904 is installed in the double-support ear groove of the swivel seat 903. Its right The side is a single lug with a hinge hole, installed in the double lug groove of the swivel base 903, and connected with the second motor 907 fixed on the swivel base 903, driving the first leg 904 to rotate, the left side of the first leg 904 is Fork lug, in fork groove The second leg 906 is installed, and its width is the same as the width of the fork-shaped groove of the first leg 904. In the fork-shaped groove, there is a hinge hole on the right side of the second supporting foot 906, which links to each other with the third motor 905 fixed on the left end of the first supporting foot 904, drives the second supporting foot 906 to rotate, the first motor 902, the second motor 907 and the third motor 905 are explosion-proof motors, which can work safely in an explosive gas environment. An explosion-proof monitoring camera 3, a left explosion-proof lamp 4, a right explosion-proof lamp 6 and an explosion-proof avoidance camera are all arranged on the front side and the rear side of the body 1. The barrier sensor 5 is equipped with a gas collector 10 and a control unit 11 inside the lower part of the body 1. The gas collector 10 can collect the gas that the sensor cannot judge and bring it back for analysis. The control unit 11 includes an explosion-proof protection box with a control unit inside. detector, gas concentration tracker, terrain analyzer, storage unit, integrated circuit board, explosion-proof power supply, explosion-proof positioning device and explosion-proof wireless transmission device, explosion-proof monitoring camera 3 and explosion-proof obstacle avoidance sensor 5, which can scan the front terrain image in real time and pass through the terrain The analyzer automatically draws the topographic map ahead, the controller can automatically select and change the way forward, the gas concentration tracker can automatically analyze the range of changes in the gas concentration area, and automatically guide the device to advance to the place with high concentration, and automatically find the source of the leak.
使用时,将装置带到监测区后,装置上的防爆监控摄像头3和防爆避障传感器5会自动扫描前方地形图像,并通过地形分析器自动绘制前方地形图,控制器接收地形图数据后,自动分析前方地形,并选择最佳前进路线,当前方是平缓的道路时,控制器命令第三电动推杆13将底部履带轮总成14推出,装置可以高速的在平缓地面行驶,当前方是狭小的管道时,控制器命令第二电动推杆12再将斜履带轮总成2推出,使装置可以在管道中前进,当前方地形崎岖不适应履带前进时,控制器命令第二电动推杆12和第三电动推杆13将斜履带轮总成2和底部履带轮总成14收回到型腔内,再命令第四电动推杆15将支脚组件9推出,控制器驱动支脚组件9上的第一电机902,第二电机907和第三电机905,使旋转座903,第一支脚904,第二支脚907协调动作继续前进;装置前进到待监测区域后,控制器会命令防爆开门电机打开防护门,使气体传感器接触待测气体,同时控制器驱动第一电动推杆7上下移动,使气体检测装置8中的气体传感器能够采集各种密度的气体,采集的数据会存储到控制单元11中的存储单元内,在有无线网络的情况下,也会实时将数据通过防爆无线传输装置传到后方,控制单元11中的气体浓度跟踪器可以自动分析所测气体浓度在检测区域内变化情况,并将数据传给控制器,使控制器向浓度高的地方前进,自动找到泄漏源,并通过防爆定位装置对该处的地理位置信息定位,同时防爆监控摄像头采集泄漏点的图像信息,定位和图像信息将保存在存储单元中,在有无线网络的情况下,也会实时将数据通过防爆无线传输装置传到后方,对于气体传感器无法判断的气体,气体采集器10将收集一定量的这种气体,并带回后方分析;装置保存和周转时,气体检测装置8,斜履带轮总成2,底部履带轮总成14和支脚组件9会缩回型腔内,便于保护和周转。When in use, after the device is brought to the monitoring area, the explosion-proof monitoring camera 3 and the explosion-proof obstacle avoidance sensor 5 on the device will automatically scan the front terrain image, and automatically draw the front terrain map through the terrain analyzer. After the controller receives the terrain map data, Automatically analyze the terrain ahead and choose the best forward route. When the road ahead is flat, the controller commands the third electric push rod 13 to push out the bottom track wheel assembly 14. The device can drive on flat ground at high speed. When the pipeline is narrow and narrow, the controller commands the second electric push rod 12 to push out the inclined track wheel assembly 2 so that the device can advance in the pipeline. 12 and the third electric push rod 13 retract the oblique track wheel assembly 2 and the bottom track wheel assembly 14 into the cavity, and then order the fourth electric push rod 15 to push out the leg assembly 9, and the controller drives the The first motor 902, the second motor 907 and the third motor 905 make the rotating base 903, the first leg 904, and the second leg 907 move forward in coordination; after the device advances to the area to be monitored, the controller will command the explosion-proof door opening motor to open The protective door makes the gas sensor contact with the gas to be measured, and at the same time the controller drives the first electric push rod 7 to move up and down, so that the gas sensor in the gas detection device 8 can collect gases of various densities, and the collected data will be stored in the control unit 11 In the storage unit in the storage unit, in the case of a wireless network, the data will be transmitted to the rear through the explosion-proof wireless transmission device in real time, and the gas concentration tracker in the control unit 11 can automatically analyze the change of the measured gas concentration in the detection area , and transmit the data to the controller, so that the controller advances to the place with high concentration, automatically finds the leakage source, and locates the geographical location information of the place through the explosion-proof positioning device, and at the same time, the explosion-proof monitoring camera collects the image information of the leakage point, and locates and image information will be stored in the storage unit. In the case of a wireless network, the data will be transmitted to the rear through the explosion-proof wireless transmission device in real time. For the gas that cannot be judged by the gas sensor, the gas collector 10 will collect a certain amount of the gas. When the device is stored and turned over, the gas detection device 8, the inclined track wheel assembly 2, the bottom track wheel assembly 14 and the foot assembly 9 will be retracted into the cavity, which is convenient for protection and turnover.
综上所述:该智能气体检测装置,通过在机体上布置斜履带轮凹形存放型腔和底部履带轮凹形存放型腔,在型腔里分别固定第二电动推杆12和第三电动推杆13,并在第二电动推杆12和第三电动推杆13上分别安装斜履带轮总成2和底部履带轮总成14,使斜履带轮总成2和底部履带轮总成14能够伸出或存放在型腔内,与传统履带式机器相比,在顶部两侧斜面增加了履带轮,可以在管道中运行,同时所有履带可以收回避免了崎岖地形履带不能使用时,凸出影响前进的问题,通过在机体上布置支脚存放腔,在型腔里固定第四电动推杆15,在第四电动推杆15上安装支脚组件9,并通过支脚组件9上的第一电机902,第二电机907,第三电机905和叉形结构的第一支脚904,使支脚组件收折到最小状态,并存放在型腔里,与传统六爪机器人相比,不使用支脚时可以将所有支脚收回进舱,避免了支脚不使用时外露支脚容易碰撞损坏,支脚外露占地空间大,不利于存放周转的问题,通过前后的防爆监控摄像头3可以采集周围地形图像,控制器自动选择前进方式,通过伸出底部履带轮总成14,收回其它地方的前进装置可以高速的在平缓地面行驶,通过伸出底部履带轮总成14和斜履带轮总成2,三个方向的履带使装置可以在管道中前进,通过收回所有履带伸出六个支脚组件9,可以在崎岖的地形前进,与传统机器装置相比,同时具备了三种前进方式,适应不同的地形,通过在机体中间开孔安装第一电动推杆7,在推杆上方装气体检测装置8,控制单元中的控制器自动驱动检测装置上下移动,可以检测低处密度比空气小的气体,高处密度比空气大的气体,避免了检测装置固定不能全方面覆盖气体检测的问题,通过在机体前后方装防爆监控摄像头3和防爆避障传感器3,可以实时扫描四周地形,通过地形分析器自动绘制前方地形图,同时气体传感器检测出气体后,气体浓度跟踪器可以自动分析这种气体浓度区域变化范围,并自动引导装置向浓度高的地方前进,自动找到泄漏源,防爆定位装置自动定位,通过防爆无线传输装置实时向后方传递,气体采集器可以收集传感器不能判断的气体,并带回后方分析,与传统气体检测机器相比,装置具有自动测绘地形,自动判断选择多种前进方式的能力,还可以自动定位泄漏点,避免了人为远程控制机器人重复动作,效率低下的问题。To sum up: the intelligent gas detection device, by arranging the concave storage cavity of the oblique track wheel and the concave storage cavity of the bottom track wheel on the body, fixes the second electric push rod 12 and the third electric push rod 12 respectively in the cavity. Push rod 13, and install oblique track wheel assembly 2 and bottom track wheel assembly 14 on the second electric push rod 12 and the third electric push rod 13 respectively, make oblique track wheel assembly 2 and bottom track wheel assembly 14 It can be extended or stored in the cavity. Compared with the traditional crawler machine, the track wheels are added on the slopes on both sides of the top, which can run in the pipeline. At the same time, all the tracks can be retracted to avoid rough terrain. When the track cannot be used, it protrudes To solve the problems that affect the progress, by arranging the foot storage cavity on the body, the fourth electric push rod 15 is fixed in the cavity, the foot assembly 9 is installed on the fourth electric push rod 15, and the first motor 902 on the foot assembly 9 , the second motor 907, the third motor 905 and the first leg 904 of the fork-shaped structure make the leg assembly retract to the minimum state and store it in the cavity. Compared with the traditional six-claw robot, when the leg is not used, it can be All the feet are retracted into the cabin, which avoids the easy collision and damage of the exposed feet when the feet are not in use. The exposed feet occupy a large space, which is not conducive to storage and turnover. The front and rear explosion-proof surveillance cameras 3 can collect surrounding terrain images, and the controller automatically chooses to move forward Way, by extending the bottom track wheel assembly 14, retracting the advancing device in other places can run on flat ground at high speed, by extending the bottom track wheel assembly 14 and inclined track wheel assembly 2, the crawler belts in three directions make the device It can move forward in the pipeline. By retracting all the caterpillars and stretching out the six foot assemblies 9, it can move forward on rough terrain. Compared with traditional machine devices, it has three ways of advancing at the same time to adapt to different terrains. By opening in the middle of the body The first electric push rod 7 is installed in the hole, and the gas detection device 8 is installed above the push rod. The controller in the control unit automatically drives the detection device to move up and down. Gas, avoiding the problem that the detection device cannot be fully covered by the fixed detection device. By installing explosion-proof surveillance cameras 3 and explosion-proof obstacle avoidance sensors 3 on the front and rear of the body, the surrounding terrain can be scanned in real time, and the terrain map ahead can be automatically drawn through the terrain analyzer. At the same time After the gas sensor detects the gas, the gas concentration tracker can automatically analyze the variation range of the gas concentration area, and automatically guide the device to advance to the place with high concentration, automatically find the source of leakage, and the explosion-proof positioning device automatically locates, and real-time through the explosion-proof wireless transmission device Passing to the rear, the gas collector can collect the gas that the sensor cannot judge, and bring it back for analysis. Compared with the traditional gas detection machine, the device has the ability to automatically survey and map the terrain, automatically judge and choose a variety of forward methods, and can also automatically locate leaks point, avoiding the problem of artificial remote control of robot repetitive actions and low efficiency.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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Also Published As
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| CN107764939B (en) | 2019-03-08 |
| CN107764939A (en) | 2018-03-06 |
| CN107576762B (en) | 2020-03-10 |
| CN107576762A (en) | 2018-01-12 |
| CN107024565B (en) | 2018-01-12 |
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