CN107009268A - The fast mounting-dismounting built-up jig of elongate rod inwall burr is removed for abrasive flows ULTRASONIC COMPLEX - Google Patents
The fast mounting-dismounting built-up jig of elongate rod inwall burr is removed for abrasive flows ULTRASONIC COMPLEX Download PDFInfo
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- CN107009268A CN107009268A CN201710326473.4A CN201710326473A CN107009268A CN 107009268 A CN107009268 A CN 107009268A CN 201710326473 A CN201710326473 A CN 201710326473A CN 107009268 A CN107009268 A CN 107009268A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
一种用于磨料流超声复合去除细长杆内壁毛刺的快装快拆组合夹具,其特征在于它包括:夹具上主体(5)、夹具下主体(6),夹具上主体(5)的上下两部分均套在夹具下主体(6),螺母(4)旋装在夹具下主体(6)的螺纹段上且位于夹具上主体(5)的上下两部分之间;所述的夹具上主体(5)的下部设有一个环形磨料腔(13),该环形磨料腔通过进料口(14)进料,在夹具上主体(5)的下部设有一圈多个与环形磨料腔(13)相贯通的出料接头(15);所述的夹具下主体(6)的下端穿过夹具上主体(5)的盘体(16)上安装有弹性夹紧箍(3),待加工细长杆穿过盘体(16)与弹性夹紧箍(3)之间的安装槽孔(12)后插入所述的进料口(14)中。本发明装夹方便,效率高,一次可加工18根以上的细长杆件内壁。
A quick-installation and quick-disassembly combined fixture for abrasive flow ultrasonic compound removal of burrs on the inner wall of a slender rod, characterized in that it includes: the upper body of the fixture (5), the lower body of the fixture (6), and the upper and lower parts of the upper body of the fixture (5) Both parts are set on the lower body (6) of the fixture, and the nut (4) is screwed on the threaded section of the lower body (6) of the fixture and is located between the upper and lower parts of the upper body (5) of the fixture; the upper body of the fixture The lower part of (5) is provided with an annular abrasive chamber (13), the annular abrasive chamber is fed through the feed port (14), and the lower part of the main body (5) of the fixture is provided with a circle of multiple and annular abrasive chambers (13) Interconnected discharge joints (15); the lower end of the clamp lower body (6) passes through the disc body (16) of the clamp upper body (5), and an elastic clamping hoop (3) is installed on the disc body (16), which is slender to be processed The rod passes through the installation slot (12) between the disc body (16) and the elastic clamping hoop (3) and then is inserted into the feed inlet (14). The invention has the advantages of convenient clamping and high efficiency, and can process more than 18 inner walls of slender rods at one time.
Description
技术领域technical field
本发明涉及一种机械加工用夹具,尤其是一种用磨料流加工细长杆内壁的夹具,具体地说是一种用于磨料流超声复合去除细长杆内壁毛刺的快装快拆组合夹具。The invention relates to a fixture for mechanical processing, in particular to a fixture for machining the inner wall of a slender rod with abrasive flow, in particular to a quick-installation and quick-disassembly combined fixture for ultrasonic composite removal of burrs on the inner wall of a slender rod by abrasive flow .
背景技术Background technique
工件表面的光整加工问题一直是研究人员的关注对象,工件的表面质量决定了工件的性能和可靠性。特别是在航空航天和国防军事等方面,其重要性尤其突出,如在航空航天中起重要作用的零件的阀门、阀芯以及医疗器械中的金属细管、交叉孔等的去毛刺问题,对于细长杆件内壁的去毛刺加工也亟待解决。The surface finishing of the workpiece has always been the focus of researchers. The surface quality of the workpiece determines the performance and reliability of the workpiece. Especially in aerospace, national defense and military, etc., its importance is particularly prominent, such as the deburring of valves and spools of parts that play an important role in aerospace, as well as metal thin tubes and cross holes in medical equipment. The deburring process of the inner wall of the slender rod also needs to be solved urgently.
原有细长杆件夹具多为单根夹具、装拆过程复杂、难以施加超声振动且内部不能通过磨料流,为了解决细长杆件夹持中拆卸的不便和如何多根夹持进而提高生产效率,现实生产中急需研制出一种可以快装快拆的多杆件夹具。Most of the original slender rod fixtures are single fixtures, the assembly and disassembly process is complicated, it is difficult to apply ultrasonic vibration, and the interior cannot pass through the abrasive flow. In order to improve efficiency, it is urgent to develop a multi-bar fixture that can be quickly assembled and disassembled in actual production.
发明内容Contents of the invention
本发明的目的是针对现有的细长杆内壁磨料加工时大多为单根装夹,效率低,装夹不便的问题,设计一种一次至少可装夹18根以上的用于磨料流超声复合去除细长杆内壁毛刺的快装快拆组合夹具。The object of the present invention is to design a kind of abrasive flow ultrasonic compounding machine that can clamp at least 18 pieces at a time, aiming at the problem that most of the existing slender rods are single-clamped when processing the inner wall of the abrasive material, the efficiency is low, and the clamping is inconvenient. Quick-install and quick-release combination fixture for removing burrs on the inner wall of a slender rod.
本发明的技术方案是:Technical scheme of the present invention is:
一种用于磨料流超声复合去除细长杆内壁毛刺的快装快拆组合夹具,其特征在于它包括:夹具上主体5、夹具下主体6、工具头连接件7和超声振动工具头8,所述超声振动工具头8通过工具头连接件7与夹具下主体6的上端连接,夹具上主体5的上下两部分均套在夹具下主体6,螺母4旋装在夹具下主体6的螺纹段上且位于夹具上主体5的上下两部分之间,以便控制夹具上主体5在夹具下主体6上的上下移动;所述的夹具上主体5的下部设有一个环形磨料腔13,该环形磨料腔通过进料口14进料,在夹具上主体5的下部设有一圈多个与环形磨料腔13相贯通的出料接头15;所述的夹具下主体6的下端穿过夹具上主体5的盘体16上安装有弹性夹紧箍3,待加工细长杆穿过盘体16与弹性夹紧箍3之间的细长杆件安装槽孔12后插入所述的进料口14中。A quick-installation and quick-disassembly combination fixture for abrasive flow ultrasonic compound removal of burrs on the inner wall of a slender rod, characterized in that it includes: a fixture upper body 5, a fixture lower body 6, a tool head connector 7 and an ultrasonic vibration tool head 8, The ultrasonic vibration tool head 8 is connected to the upper end of the lower main body 6 of the fixture through the tool head connector 7, the upper and lower parts of the upper main body 5 of the fixture are both sleeved on the lower main body 6 of the fixture, and the nut 4 is screwed on the threaded section of the lower main body 6 of the fixture and located between the upper and lower parts of the fixture upper body 5, so as to control the up and down movement of the fixture upper body 5 on the fixture lower body 6; the lower part of the fixture upper body 5 is provided with an annular abrasive chamber 13, the annular abrasive The cavity is fed through the feed port 14, and a plurality of discharge joints 15 connected with the annular abrasive chamber 13 are arranged on the lower part of the clamp upper body 5; the lower end of the clamp lower body 6 passes through the bottom of the clamp upper body 5 An elastic clamping hoop 3 is installed on the disc body 16 , and the slender rod to be processed passes through the slender rod installation slot 12 between the disc body 16 and the elastic clamping hoop 3 and is inserted into the feed inlet 14 .
所述的出料接头15中安装有圆形套筒10和垫圈9,且垫圈9紧贴出料接头15的上壁面,圆形套筒10位于其下。A circular sleeve 10 and a gasket 9 are installed in the discharge joint 15, and the gasket 9 is close to the upper wall of the discharge joint 15, and the circular sleeve 10 is located under it.
所述弹性夹紧箍3紧贴于夹具下主体6下部圆盘16的侧壁上,它由夹紧件螺栓1、夹紧件弹簧11和夹紧件方形内螺纹块2组成。The elastic clamping hoop 3 is closely attached to the side wall of the lower disc 16 of the lower main body 6 of the fixture, and it is composed of a clamping member bolt 1, a clamping member spring 11 and a clamping member square internal thread block 2 .
所述的圆形套筒10和垫圈9为橡胶材料制品。The circular sleeve 10 and the washer 9 are made of rubber material.
所述的出料接头15底端侧壁有15°倾斜且向里凸出,用于防止圆形套筒10滑出和防止杆件与侧壁干涉。The side wall at the bottom end of the discharge joint 15 is inclined at 15° and protrudes inward, which is used to prevent the circular sleeve 10 from slipping out and prevent the rod from interfering with the side wall.
所述圆形套筒10底端和内部有2°角度倾斜,底端15°倾斜可以使圆形套筒10止动在出料接头15中且防止与杆件干涉,内部2°倾斜是为挤压压紧密封。The bottom end of the circular sleeve 10 and the inside are inclined at an angle of 2°, and the bottom end is inclined at 15° so that the circular sleeve 10 can be stopped in the discharge joint 15 and prevent interference with the rod. The internal 2° inclination is for Squeeze to seal.
所述夹具下主体6圆盘边缘阵列一圈的槽孔12呈V型凹槽结构。The slot holes 12 arrayed around the edge of the disc of the lower body 6 of the clamp are in a V-shaped groove structure.
所述槽孔12的数量为18个或以上,它们均布在圆盘16的轴向外表面上。The number of the slots 12 is 18 or more, and they are evenly distributed on the axially outer surface of the disc 16 .
所述的超声波振动工具头8通过螺纹与工具头连接件7连接,夹具下主体6的伸出圆柱上端顶在工具头连接件7内孔中,工具头连接件7的斜面倾斜度大于超声振动工具头8下端内孔的倾斜度,且工具头连接件7内孔部分均匀分布有两条或两条以上的缝,用于承受夹紧中的变形,因此,随着工具头连接件7螺纹旋入超声振动工具头,工具头连接件7斜面受超声振动工具头8斜面挤压,在此作用下将夹具下主体6伸出圆柱夹紧,实现超声振动工具头8和夹具的连接。The ultrasonic vibration tool head 8 is connected to the tool head connector 7 through threads, and the upper end of the protruding cylinder of the lower body 6 of the clamp is pushed against the inner hole of the tool head connector 7, and the inclination of the tool head connector 7 is greater than that of the ultrasonic vibration The inclination of the inner hole at the lower end of the tool head 8, and two or more slits are evenly distributed in the inner hole part of the tool head connector 7 to withstand deformation during clamping. Therefore, along with the tool head connector 7 thread Screw in the ultrasonic vibration tool head, the inclined surface of the tool head connector 7 is squeezed by the inclined surface of the ultrasonic vibration tool head 8, under this action, the lower body 6 of the clamp is extended out of the cylinder to clamp, and the connection between the ultrasonic vibration tool head 8 and the clamp is realized.
本发明的有益效果:Beneficial effects of the present invention:
本发明装夹方便,效率高,一次可加工18根以上的细长杆件内壁。The invention has the advantages of convenient clamping and high efficiency, and can process more than 18 inner walls of slender rods at one time.
本发明利用工具头连接件7完成超声振动工具头8和夹具的连接,利用螺母4对于夹具上主体5的挤压力传递至垫圈9和圆形套筒10对于杆件的挤压解决磨料流加工过程中的密封问题,利用螺母4的上下运动和夹紧件的松紧状态的配合完成多根杆件的快装快拆功能。The present invention uses the tool head connector 7 to complete the connection between the ultrasonic vibration tool head 8 and the fixture, and uses the nut 4 to transmit the extrusion force of the fixture upper body 5 to the washer 9 and the circular sleeve 10 to squeeze the rod to solve the problem of abrasive flow. For the sealing problem in the processing process, the quick assembly and quick disassembly function of multiple rods is completed by using the cooperation of the up and down movement of the nut 4 and the tightness of the clamping parts.
附图说明Description of drawings
图1是本发明的装配结构示意图。Fig. 1 is a schematic diagram of the assembly structure of the present invention.
图2是本发明中细长杆件在下主体上的夹紧原理图。Fig. 2 is a schematic diagram of the clamping of the elongated rod on the lower body in the present invention.
图3是本发明的出料接头的结构示意图。Fig. 3 is a schematic structural view of the discharge joint of the present invention.
图中:1.夹紧件螺栓;2. 夹紧件方形内螺纹块;3. 弹性夹紧箍;4.螺母;5.夹具上主体;6.夹具下主体;7.工具头连接件;8.超声振动工具头;9.垫圈;10.圆形套筒;11.夹紧件弹簧;12. 细长杆件安装槽孔(V型凹槽);13.磨料流通通;14.磨料流管道接口;15.出料接头;16.盘体。In the figure: 1. Clamp bolt; 2. Clamp square internal thread block; 3. Elastic clamp hoop; 4. Nut; 5. Fixture upper body; 6. Fixture lower body; 7. Tool head connector; 8. Ultrasonic vibration tool head; 9. Washer; 10. Circular sleeve; 11. Clamping part spring; 12. Slender rod installation slot (V-shaped groove); 13. Abrasive circulation; 14. Abrasive Flow pipe interface; 15. Discharge joint; 16. Disc body.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1-3所示。As shown in Figure 1-3.
一种用于磨料流超声复合去除细长杆内壁毛刺的快装快拆组合夹具,它包括:夹具上主体5、夹具下主体6、工具头连接件7和超声振动工具头8,如图1所示,所述超声振动工具头8通过工具头连接件7与夹具下主体6的上端连接,所述的超声波振动工具头8通过螺纹与工具头连接件7连接,夹具下主体6的伸出圆柱上端顶在工具头连接件7内孔中,工具头连接件7的斜面倾斜度大于超声振动工具头8下端内孔的倾斜度,且工具头连接件7内孔部分均匀分布有两条或两条以上的缝,用于承受夹紧中的变形,因此,随着工具头连接件7螺纹旋入超声振动工具头,工具头连接件7斜面受超声振动工具头8斜面挤压,在此作用下将夹具下主体6伸出圆柱夹紧,实现超声振动工具头8和夹具的连接。夹具上主体5的上下两部分均套在夹具下主体6,螺母4旋装在夹具下主体6的螺纹段上且位于夹具上主体5的上下两部分之间,以便控制夹具上主体5在夹具下主体6上的上下移动;所述的夹具上主体5的下部设有一个环形磨料腔13,所述弹性夹紧箍3紧贴于夹具下主体6下部圆盘16的侧壁上,它由夹紧件螺栓1、夹紧件弹簧11和夹紧件方形内螺纹块2组成,如图2所示。环形磨料腔13通过进料口14进料,在夹具上主体5的下部设有一圈多个与环形磨料腔13相贯通的出料接头15;出料接头15中安装有圆形套筒10和垫圈9,如图3,圆形套筒10和垫圈9最好采用橡胶材料制品,且垫圈9紧贴出料接头15的上壁面,圆形套筒10位于其下。所述的夹具下主体6的下端穿过夹具上主体5的盘体16上安装有弹性夹紧箍3,待加工细长杆穿过盘体16与弹性夹紧箍3之间的细长杆件安装槽孔12(呈V型凹槽结构)后插入所述的进料口14中。所述的出料接头15底端侧壁有15°倾斜且向里凸出,用于防止圆形套筒10滑出和防止杆件与侧壁干涉。所述圆形套筒10底端和内部有2°角度倾斜,底端15°倾斜可以使圆形套筒10止动在出料接头15中且防止与杆件干涉,内部2°倾斜是为挤压压紧密封。所述槽孔12的数量与出料接头的数量相同,本实施例为18个,具体实施时可根据需要调整数量,它们均布在圆盘16的轴向外表面上。A quick-installation and quick-disassembly combined fixture for abrasive flow ultrasonic compound removal of burrs on the inner wall of a slender rod, which includes: fixture upper body 5, fixture lower body 6, tool head connector 7 and ultrasonic vibration tool head 8, as shown in Figure 1 As shown, the ultrasonic vibration tool head 8 is connected to the upper end of the lower main body 6 of the clamp through the tool head connector 7, the ultrasonic vibration tool head 8 is connected to the tool head connector 7 through threads, and the extension of the lower main body 6 of the clamp The upper end of the cylinder is placed in the inner hole of the tool head connector 7, the slope of the tool head connector 7 is greater than the inclination of the inner hole at the lower end of the ultrasonic vibration tool head 8, and the inner hole of the tool head connector 7 is evenly distributed with two or more More than two slits are used to withstand the deformation during clamping. Therefore, as the tool head connector 7 is screwed into the ultrasonic vibration tool head, the oblique surface of the tool head connector 7 is squeezed by the oblique surface of the ultrasonic vibration tool head 8. Under the action, the lower body 6 of the clamp is stretched out from the cylinder and clamped, so as to realize the connection between the ultrasonic vibration tool head 8 and the clamp. The upper and lower parts of the upper body 5 of the fixture are both sleeved on the lower body 6 of the fixture, and the nut 4 is screwed on the threaded section of the lower body 6 of the fixture and is located between the upper and lower parts of the upper body 5 of the fixture, so as to control the movement of the upper body 5 of the fixture. Move up and down on the lower main body 6; the lower part of the upper main body 5 of the fixture is provided with an annular abrasive cavity 13, and the elastic clamping hoop 3 is closely attached to the side wall of the lower disc 16 of the lower main body 6 of the fixture. The clamping part bolt 1, the clamping part spring 11 and the clamping part square internal thread block 2 are composed, as shown in Fig. 2 . The annular abrasive chamber 13 is fed through the feed port 14, and a plurality of discharge joints 15 connected with the annular abrasive chamber 13 are arranged on the lower part of the upper body 5 of the fixture; a circular sleeve 10 and a circular sleeve 10 are installed in the discharge joint 15. Gasket 9, as shown in Figure 3, the circular sleeve 10 and gasket 9 are preferably made of rubber materials, and the gasket 9 is close to the upper wall of the discharge joint 15, and the circular sleeve 10 is located under it. The lower end of the clamp lower body 6 passes through the disc body 16 of the clamp upper body 5 and the elastic clamping hoop 3 is installed, and the slender rod to be processed passes through the slender rod between the disc body 16 and the elastic clamping hoop 3 Insert the slotted hole 12 (in a V-shaped groove structure) into the feed inlet 14. The side wall at the bottom end of the discharge joint 15 is inclined at 15° and protrudes inward, which is used to prevent the circular sleeve 10 from slipping out and prevent the rod from interfering with the side wall. The bottom end of the circular sleeve 10 and the interior are inclined at an angle of 2°. The 15° inclination at the bottom end can stop the circular sleeve 10 in the discharge joint 15 and prevent interference with the bar. The 2° inclination inside is for Squeeze to seal. The number of the slotted holes 12 is the same as the number of the outlet joints, which is 18 in this embodiment, and the number can be adjusted according to actual needs, and they are evenly distributed on the axially outer surface of the disc 16 .
夹具的初始状态如图1,将夹具下主体6放入工具头连接件7内孔中,将工具头连接件7上端螺纹旋入超声振动工具头8下端的内螺纹中,由于超声振动工具头8底部孔的倾斜度小于工具头连接件7中部端面的倾斜度,随着螺纹的拧入,夹具下主体6将逐渐被夹紧,完成本夹具与超声振动工具头8的连接。The initial state of the fixture is shown in Figure 1. Put the lower main body 6 of the fixture into the inner hole of the tool head connector 7, and screw the upper end of the tool head connector 7 into the inner thread of the lower end of the ultrasonic vibration tool head 8. Since the ultrasonic vibration tool head 8 The inclination of the bottom hole is smaller than the inclination of the middle end surface of the tool head connector 7. With the thread screwed in, the lower main body 6 of the fixture will be clamped gradually to complete the connection between the fixture and the ultrasonic vibration tool head 8.
夹紧件螺栓2处于松开状态,将环形阵列整齐排好的18根杆件沿着装置中轴线向上运送,杆件上端经过夹具下主体6的两个V型凹槽,继而向上直到杆件上端顶到圆形套筒10的倾斜端停止,由于夹紧件方形内螺纹块2被夹紧件主体干涉,因此不需固定,利用扳手转动夹紧件螺栓1,夹紧件弹簧11收缩,弹性夹紧箍3将多根细长杆件夹紧在夹具下主体6的双层V型凹槽中,达到了定位和夹紧的效果。利用扳手转动螺母4使夹具上主体5沿着中轴线下降,细长杆件上端将挤入圆形套筒10,将圆形套筒10的倾斜内壁压平,达到侧面密封的效果,夹具上主体5继续向下运动,直到细长杆件上端顶到垫圈9并顶紧,停止转动螺母4,此时,杆件上端面达到密封的效果。夹具快装细长杆件的功能完成。The bolt 2 of the clamping part is in the loosened state, and the 18 rods neatly arranged in a circular array are transported upward along the central axis of the device. The upper end pushes to the inclined end of the circular sleeve 10 and stops. Since the square internal thread block 2 of the clamping part is interfered by the main body of the clamping part, there is no need to fix it. Use a wrench to turn the clamping part bolt 1, and the clamping part spring 11 contracts. The elastic clamping hoop 3 clamps a plurality of slender rods in the double-layer V-shaped groove of the lower body 6 of the clamp, thereby achieving the effect of positioning and clamping. Use a wrench to turn the nut 4 to lower the main body 5 of the fixture along the central axis, and the upper end of the slender rod will be squeezed into the circular sleeve 10, and the inclined inner wall of the circular sleeve 10 will be flattened to achieve the effect of side sealing. The main body 5 continues to move downward until the upper end of the slender rod is pressed against the washer 9 and tightened, and the nut 4 is stopped. At this time, the upper end of the rod achieves a sealing effect. The function of the fast mounting of the clamp to the slender rod is completed.
下料时,首先反向转动螺母4,带动夹具上主体5沿着中轴线向上运动,细长杆件将脱离垫圈9和圆形套筒10,当杆件上端不接触圆形套筒10下端斜面时,停止转动螺母4,而后利用扳手反向转动夹紧件螺栓1直至所有杆件能顺利落下,完成多根杆件的快拆功能。When unloading, first turn the nut 4 in the opposite direction to drive the upper body 5 of the fixture to move upward along the central axis, and the slender rod will be separated from the washer 9 and the circular sleeve 10. When the upper end of the rod does not touch the lower end of the circular sleeve 10 When inclined, stop turning the nut 4, and then use a wrench to reversely turn the bolt 1 of the clamping part until all the rods can fall smoothly, completing the quick release function of multiple rods.
本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the present invention are the same as the prior art or can be realized by adopting the prior art.
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| CN110757259A (en) * | 2019-12-30 | 2020-02-07 | 慈兴集团有限公司 | Polishing device for internal spiral raceway of single or multiple lead screw nuts |
| CN110757259B (en) * | 2019-12-30 | 2022-05-27 | 慈兴集团有限公司 | Polishing device for internal spiral raceways of multiple screw nuts |
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