CN107008509B - Improved diesel hydrocracking catalyst carrier and preparation method thereof - Google Patents
Improved diesel hydrocracking catalyst carrier and preparation method thereof Download PDFInfo
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- CN107008509B CN107008509B CN201710264312.7A CN201710264312A CN107008509B CN 107008509 B CN107008509 B CN 107008509B CN 201710264312 A CN201710264312 A CN 201710264312A CN 107008509 B CN107008509 B CN 107008509B
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- 239000003054 catalyst Substances 0.000 title claims abstract description 63
- 238000004517 catalytic hydrocracking Methods 0.000 title claims abstract description 37
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 83
- 239000002808 molecular sieve Substances 0.000 claims abstract description 82
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000011148 porous material Substances 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 27
- 239000002131 composite material Substances 0.000 claims abstract description 17
- 239000011230 binding agent Substances 0.000 claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 13
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims abstract description 11
- 235000011114 ammonium hydroxide Nutrition 0.000 claims abstract description 11
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims abstract description 8
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000011259 mixed solution Substances 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims abstract description 5
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 24
- 238000001035 drying Methods 0.000 claims description 24
- 239000000243 solution Substances 0.000 claims description 20
- 239000002253 acid Substances 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 14
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- 239000011959 amorphous silica alumina Substances 0.000 claims description 10
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 claims description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 8
- 229910052710 silicon Inorganic materials 0.000 claims description 8
- 239000010703 silicon Substances 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 238000001556 precipitation Methods 0.000 claims description 7
- 230000004913 activation Effects 0.000 claims description 6
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical group [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 claims description 6
- 239000006229 carbon black Substances 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 3
- 238000001704 evaporation Methods 0.000 claims description 3
- 230000008020 evaporation Effects 0.000 claims description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 2
- 239000012876 carrier material Substances 0.000 claims description 2
- 238000002425 crystallisation Methods 0.000 claims description 2
- 230000008025 crystallization Effects 0.000 claims description 2
- 235000019353 potassium silicate Nutrition 0.000 claims description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 2
- 229910000329 aluminium sulfate Inorganic materials 0.000 claims 1
- 235000011128 aluminium sulphate Nutrition 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 abstract description 10
- 238000006243 chemical reaction Methods 0.000 abstract description 8
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium group Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 abstract description 5
- 230000008014 freezing Effects 0.000 abstract description 4
- 238000007710 freezing Methods 0.000 abstract description 4
- 239000003513 alkali Substances 0.000 abstract description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 abstract description 2
- 229910021536 Zeolite Inorganic materials 0.000 abstract description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 abstract description 2
- 239000010457 zeolite Substances 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 12
- 238000005984 hydrogenation reaction Methods 0.000 description 11
- 239000000203 mixture Substances 0.000 description 11
- 239000000499 gel Substances 0.000 description 10
- 239000002283 diesel fuel Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 238000005336 cracking Methods 0.000 description 6
- 238000001354 calcination Methods 0.000 description 5
- 230000003197 catalytic effect Effects 0.000 description 5
- 238000005470 impregnation Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 238000000975 co-precipitation Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000003209 petroleum derivative Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- SWLVFNYSXGMGBS-UHFFFAOYSA-N ammonium bromide Chemical compound [NH4+].[Br-] SWLVFNYSXGMGBS-UHFFFAOYSA-N 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000010335 hydrothermal treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000006317 isomerization reaction Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- MOWMLACGTDMJRV-UHFFFAOYSA-N nickel tungsten Chemical compound [Ni].[W] MOWMLACGTDMJRV-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000011163 secondary particle Substances 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
- B01J29/7007—Zeolite Beta
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/615—100-500 m2/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/63—Pore volume
- B01J35/633—Pore volume less than 0.5 ml/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/63—Pore volume
- B01J35/635—0.5-1.0 ml/g
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G47/00—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
- C10G47/02—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used
- C10G47/10—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used with catalysts deposited on a carrier
- C10G47/12—Inorganic carriers
- C10G47/16—Crystalline alumino-silicate carriers
- C10G47/20—Crystalline alumino-silicate carriers the catalyst containing other metals or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/70—Catalyst aspects
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Catalysts (AREA)
Abstract
本发明公开了一种改良型柴油加氢裂化催化剂载体及其制备方法,载体原料包括以下组分及重量百分比:3~35%的分子筛,5~75%的γ‑Al2O3,15~75%的无定形硅铝及7~40%的粘结剂;所述载体的比表面积为200~450m2/g,总孔容为0.35~0.75cm3/g。本发明在制备分子筛与氧化铝复合材料的过程中加入不脱模板剂的分子筛,混合液中,铝盐与氨水反应生成的NH4+与平衡分子筛骨架负电荷的碱Na+交换,在焙烧过程中,将分子筛中的有机模板剂及NH4 +脱除,从而在制备复合材料过程中完成了沸石分子筛的铵交换及脱模板剂,不用单独对分子筛进行脱模板剂和铵交换,模板剂对分子筛孔道结构具有支撑和保护作用,用本载体制备的加氢裂化催化剂可在保证柴油高收率的前提下,明显地降低柴油馏分的凝点,提高柴油的十六烷值。The invention discloses an improved diesel hydrocracking catalyst carrier and a preparation method thereof. The carrier raw material includes the following components and weight percentages: 3-35% molecular sieve, 5-75% γ-Al 2 O 3 , 15-35% γ-Al 2 O 3 75% of amorphous silicon-alumina and 7-40% of binder; the carrier has a specific surface area of 200-450 m 2 /g, and a total pore volume of 0.35-0.75 cm 3 /g. In the present invention, the molecular sieve that does not remove the template agent is added in the process of preparing the molecular sieve and the alumina composite material. In the mixed solution, the NH4 + generated by the reaction of the aluminum salt and the ammonia water is exchanged with the alkali Na+ that balances the negative charge of the molecular sieve framework. During the roasting process, The organic template agent and NH 4 + in the molecular sieve are removed, so that the ammonium exchange and the template removal agent of the zeolite molecular sieve are completed in the process of preparing the composite material. The structure has the function of support and protection, and the hydrocracking catalyst prepared by the carrier can obviously lower the freezing point of diesel fraction and increase the cetane number of diesel under the premise of ensuring high yield of diesel.
Description
技术领域technical field
本发明涉及催化剂载体,具体地指一种改良型柴油加氢裂化催化剂载体及其制备方法。The present invention relates to a catalyst carrier, in particular to an improved diesel hydrocracking catalyst carrier and a preparation method thereof.
背景技术Background technique
随着经济的高速发展,石油产品的需求快速增长,我国加氢裂化加工能力也获得迅猛的发展。然而随着我国加工原料油质量逐渐变重、变差,高硫原油的加工量逐年增加,环保对炼油工艺本身及石油产品质量要求日趋严格,这对加氢裂化技术水平提出了更高的要求,而催化剂在加氢裂化反应中起核心作用,加氢裂化技术的关键在于催化剂的研制和改进。With the rapid development of the economy, the demand for petroleum products has grown rapidly, and my country's hydrocracking processing capacity has also achieved rapid development. However, as the quality of processed raw materials in my country gradually becomes heavier and worse, the processing volume of high-sulfur crude oil increases year by year, and environmental protection has increasingly strict requirements on the refining process itself and the quality of petroleum products, which puts forward higher requirements for the level of hydrocracking technology , and the catalyst plays a central role in the hydrocracking reaction, and the key to the hydrocracking technology lies in the development and improvement of the catalyst.
加氢裂化催化剂常规的制备方法主要有浸渍法、共沉淀法、混捏法等,其中混捏法的制备工艺最简单,对工艺及催化剂配料的要求都不高,但由于其制备过程较粗放,催化剂中各组分的分散性不好,部分金属加氢活性中心被覆盖,不能更好的发挥其活性,通常为加氢性能要求不是很高的催化剂所采用;共沉淀法制备技术制备过程最为复杂,但催化剂中各组分的分散度很好,各组分之间的匹配关系好,加氢和裂化活性中心在催化剂中均匀分布,使催化剂加氢与裂化活性中心具有更高的协同作用;浸渍法是制备加氢裂化催化剂最广泛的使用方法,首先需制备出形状,机械强度,比表面及酸性等符合催化剂性能要求的载体,然后通过饱和或过饱和浸渍方法进行负载金属组分,金属组分富集于催化剂中,使催化剂具有更高的机械强度,充分发挥其加氢性能。因此,载体对催化剂起着至关重要的作用,载体的机械功能是作为活性组分的骨架,起着分散活性组分的作用,并增加催化剂的强度和热稳定性,重要的是它对催化剂活性及选择性有很大影响。The conventional preparation methods of hydrocracking catalysts mainly include impregnation method, co-precipitation method, kneading method, etc. Among them, the kneading method is the simplest preparation process, and the requirements for the process and catalyst ingredients are not high, but due to its extensive preparation process, the catalyst The dispersibility of each component is not good, and some metal hydrogenation active centers are covered, which cannot give full play to its activity. It is usually used for catalysts with low hydrogenation performance requirements; the preparation process of co-precipitation method is the most complicated. , but the dispersion of each component in the catalyst is good, the matching relationship between the components is good, and the hydrogenation and cracking active centers are evenly distributed in the catalyst, so that the catalyst hydrogenation and cracking The active center has a higher synergistic effect; The impregnation method is the most widely used method for preparing hydrocracking catalysts. First, a carrier with shape, mechanical strength, specific surface and acidity that meets the requirements of catalyst performance needs to be prepared, and then the saturated or supersaturated impregnation method is used to support metal components. The components are enriched in the catalyst, which makes the catalyst have higher mechanical strength and give full play to its hydrogenation performance. Therefore, the carrier plays a crucial role in the catalyst. The mechanical function of the carrier is to act as the skeleton of the active component, play the role of dispersing the active component, and increase the strength and thermal stability of the catalyst. Activity and selectivity have a great impact.
美国专利US4738767公开了一种加氢裂化催化剂,主要酸性组分是无定形硅铝,载体所用的无定形硅铝的制备方法是将铝沉淀到硅凝胶中,这就造成硅铝的比表面积和孔容都较小,酸量低且分布不均匀等特点,催化剂活性不高。CN1351121A公布了一种含改性β分子筛和无定型硅铝的加氢裂化催化剂及其制备方法,该方法中改性β分子筛是将合成后的分子筛浆液直接进行铵交换,然后焙烧脱铵、酸处理和水热处理得到改性β分子筛,由于大量非骨架铝滞留在分子筛孔道中,影响了改性分子筛的酸性及其扩散性能,最终影响了柴油产品的产率和性质。CN1393521A公开了一种中油型加氢裂化催化剂及其制备方法,催化剂所用载体为无定形硅铝,氧化铝与Y及β分子筛的复合型分子筛,其中复合分子筛是将β分子筛原粉烧去模板剂后与改性Y分子筛混合后,再进行铵交换处理而得,该催化剂的催化活性不高,航煤和柴油的中间馏分油的产品质量一般,需进一步提高。然而,上述加氢裂化催化剂载体组分之间都是简单的机械混合,催化剂中各组分容易团聚为二次粒子,使得活性组分分散性较差,进而制备得到的催化剂难以发挥最佳性能。US Patent US4738767 discloses a hydrocracking catalyst, the main acidic component is amorphous silica-alumina, and the preparation method of the amorphous silica-alumina used for the carrier is to precipitate aluminum into a silica gel, which results in a specific surface area of the silica-alumina. The pore volume and pore volume are small, the acid content is low and the distribution is uneven, and the catalyst activity is not high. CN1351121A discloses a hydrocracking catalyst containing modified beta molecular sieve and amorphous silica-alumina and a preparation method thereof. In the method, the modified beta molecular sieve is to directly perform ammonium exchange on the synthesized molecular sieve slurry, and then calcine to remove ammonium and acid. The modified β molecular sieve was obtained by treatment and hydrothermal treatment, because a large amount of non-framework aluminum was retained in the molecular sieve pores, which affected the acidity and diffusion properties of the modified molecular sieve, and finally affected the yield and properties of diesel products. CN1393521A discloses a medium oil type hydrocracking catalyst and a preparation method thereof. The carrier used in the catalyst is a composite molecular sieve of amorphous silica-alumina, alumina, Y and β molecular sieve, wherein the composite molecular sieve is to burn the original powder of β molecular sieve to remove the template agent After mixing with modified Y molecular sieve, it is obtained by ammonium exchange treatment. The catalytic activity of this catalyst is not high, and the product quality of middle distillate oil of jet fuel and diesel oil is general and needs to be further improved. However, the above-mentioned hydrocracking catalyst support components are simply mechanically mixed, and each component in the catalyst is easily agglomerated into secondary particles, which makes the dispersibility of the active components poor, and the prepared catalyst is difficult to exert optimal performance. .
发明内容SUMMARY OF THE INVENTION
本发明的目的就是要提供一种改良型柴油加氢裂化催化剂载体及其制备方法,使用该催化剂载体制备的加氢裂化催化剂催化活性高,可在保证柴油收率的前提下,明显地降低柴油馏分的凝点,提高柴油的十六烷值。The purpose of the present invention is to provide an improved diesel hydrocracking catalyst carrier and a preparation method thereof. The hydrocracking catalyst prepared by using the catalyst carrier has high catalytic activity, and can significantly reduce the diesel fuel yield on the premise of ensuring the diesel yield. The freezing point of the distillate increases the cetane number of diesel fuel.
为实现上述目的,本发明采用的技术方案是:一种改良型柴油加氢裂化催化剂载体,所述载体原料包括以下组分及其重量百分比:3~35%的分子筛,5~75%的γ-Al2O3,15~75%的无定形硅铝及7~40%的粘结剂;所述载体的比表面积为200~450m2/g,总孔容为0.35~0.75cm3/g。In order to achieve the above purpose, the technical scheme adopted in the present invention is: an improved diesel hydrocracking catalyst carrier, the carrier raw material includes the following components and their weight percentages: 3-35% molecular sieve, 5-75% γ -Al 2 O 3 , 15-75% amorphous silicon-alumina and 7-40% binder; the carrier has a specific surface area of 200-450 m 2 /g, and a total pore volume of 0.35-0.75 cm 3 /g .
进一步地,所述载体原料包括以下组分及其重量百分比:3.4~7.6%的分子筛,27.3~47.7%的γ-Al2O3,28.3~46.9%的无定形硅铝及18~20%的粘结剂;所述载体的比表面积为362~383m2/g,总孔容为0.52~0.63cm3/g;所述载体呈柱状,长度为3~8mm。Further, the carrier material includes the following components and their weight percentages: 3.4-7.6% molecular sieve, 27.3-47.7% γ-Al 2 O 3 , 28.3-46.9% amorphous silicon-alumina and 18-20% Binder; the carrier has a specific surface area of 362-383 m 2 /g, and a total pore volume of 0.52-0.63 cm 3 /g; the carrier is columnar and has a length of 3-8 mm.
进一步地,所述分子筛为β分子筛、Y型分子筛、MOR分子筛、ZSM-5分子筛、ZSM-22分子筛及ZSM-23分子筛中的一种或几种。Further, the molecular sieve is one or more of beta molecular sieve, Y-type molecular sieve, MOR molecular sieve, ZSM-5 molecular sieve, ZSM-22 molecular sieve and ZSM-23 molecular sieve.
进一步地,所述无定形硅铝孔容为0.5~1.0cm3/g,比表面积为300~500m2/g。Further, the amorphous silica-alumina pore volume is 0.5-1.0 cm 3 /g, and the specific surface area is 300-500 m 2 /g.
进一步地,所述粘结剂中含质量百分数为10~40%的小孔氧化铝,其余为酸;所述小孔氧化铝孔容为0.3~0.5cm3/g,比表面积为200~350m2/g,所述酸与所述小孔氧化铝质量比例为0.1~0.5。Further, the binder contains 10-40% by mass of small-pore alumina, and the rest is acid; the pore volume of the small-pore alumina is 0.3-0.5 cm 3 /g, and the specific surface area is 200-350 m 2 /g, the mass ratio of the acid to the small-pore alumina is 0.1-0.5.
更进一步地,所述β分子筛比表面积为624~643m2/g,总孔容为0.32~0.35cm3/g。Further, the specific surface area of the beta molecular sieve is 624-643 m 2 /g, and the total pore volume is 0.32-0.35 cm 3 /g.
一种上述改良型柴油加氢裂化催化剂载体的制备方法,包括以下步骤:A preparation method of the above-mentioned improved diesel hydrocracking catalyst carrier, comprising the following steps:
1)将四乙基溴化铵溶液、氢氧化钠、铝源和水混合并搅拌至澄清溶液,然后加入硅源,继续搅拌得到硅铝凝胶;1) tetraethylammonium bromide solution, sodium hydroxide, aluminum source and water are mixed and stirred to a clear solution, then silicon source is added, and the stirring is continued to obtain silica-alumina gel;
2)将步骤1)所得硅铝凝胶进行晶化,然后经水洗和干燥处理,得分子筛;2) crystallizing the silica-alumina gel obtained in step 1), then washing with water and drying to obtain molecular sieves;
3)将步骤2)得到的分子筛加入铝盐和氨水的混合溶液中进行沉淀,充分沉淀后取浆液依次进行蒸发、干燥和焙烧处理,得分子筛与氧化铝复合材料;3) adding the molecular sieve obtained in step 2) into the mixed solution of aluminum salt and ammonia water to carry out precipitation, and after sufficient precipitation, take the slurry and carry out evaporation, drying and roasting treatment in turn to obtain molecular sieve and alumina composite material;
4)将步骤3)所得分子筛与氧化铝复合材料、无定形硅铝及粘结剂按所述原料比例进行混合,成型后即可得所述加氢裂化催化剂载体。4) The molecular sieve obtained in step 3) is mixed with alumina composite material, amorphous silicon-alumina and binder according to the ratio of the raw materials, and the hydrocracking catalyst carrier can be obtained after molding.
进一步地,所述步骤1)中,硅源、铝源、氢氧化钠、四乙基溴化铵溶液及水按配料摩尔比SiO2∶Al2O3∶Na2O∶四乙基溴化铵∶H2O为50~70∶1∶5~8∶15~20∶1000~1200的比例加入。Further, in the step 1), the silicon source, aluminum source, sodium hydroxide, tetraethylammonium bromide solution and water are in a molar ratio of SiO 2 : Al 2 O 3 : Na 2 O: tetraethyl bromide Ammonium: H 2 O is added in a ratio of 50-70: 1: 5-8: 15-20: 1000-1200.
进一步地,所述步骤3)中,铝盐为0.5~3.0mol/L的氯化铝,氨水的浓度为0.5~4mol/L。Further, in the step 3), the aluminum salt is 0.5-3.0 mol/L of aluminum chloride, and the concentration of the ammonia water is 0.5-4 mol/L.
进一步地,所述步骤3)中,分子筛与氧化铝复合材料的孔容为0.4~0.9cm3/g,比表面积为350~500m2/g。Further, in the step 3), the pore volume of the molecular sieve and the alumina composite material is 0.4-0.9 cm 3 /g, and the specific surface area is 350-500 m 2 /g.
进一步地,所述步骤2)中,分子筛为β分子筛,晶化温度为135~145℃;水洗至洗涤液pH为6.5~7.5;干燥温度为90~110℃,干燥时间为22~26h。Further, in the step 2), the molecular sieve is β molecular sieve, the crystallization temperature is 135-145°C; the washing solution is washed with water until the pH is 6.5-7.5; the drying temperature is 90-110°C, and the drying time is 22-26h.
进一步地,所述步骤3)中,沉淀过程中,温度为60~80℃,pH为3~7;干燥温度为90~120℃,干燥时间为2~3小时;焙烧温度为300~600℃,焙烧时间为2~8小时。Further, in the step 3), in the precipitation process, the temperature is 60-80°C, the pH is 3-7; the drying temperature is 90-120°C, and the drying time is 2-3 hours; the roasting temperature is 300-600°C , the calcination time is 2 to 8 hours.
进一步地,所述步骤4)中,成型后依次进行干燥和活化处理,干燥温度为100~120℃,干燥时间为18~22小时,活化温度为450~600℃,活化时间为4~6小时。Further, in the step 4), drying and activation treatment are performed in sequence after molding, the drying temperature is 100-120° C., the drying time is 18-22 hours, the activation temperature is 450-600° C., and the activation time is 4-6 hours .
进一步地,所述步骤3)中,氨水的浓度为1.0~2.0mol/L。Further, in the step 3), the concentration of the ammonia water is 1.0-2.0 mol/L.
更进一步地,所述步骤1)中,铝源为拟薄水铝石、硫酸铝和偏铝酸钠中的一种或几种;硅源为白炭黑、硅溶胶和水玻璃中的一种或几种。Further, in the described step 1), the aluminum source is one or more of pseudo-boehmite, aluminum sulfate and sodium metaaluminate; the silicon source is one or more of white carbon black, silica sol and water glass. species or several.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
其一,本发明在制备分子筛与氧化铝复合材料的过程中加入不脱模板剂的分子筛,混合液中,铝盐与氨水反应生成的NH4+与平衡分子筛骨架负电荷的碱Na+进行交换,在焙烧过程中,同时将分子筛中的有机模板剂及NH4 +脱除,脱除的模板剂主要为填充孔道内部及平衡分子筛骨架负电荷的TEA+,而NH4 +则以NH3的形式被除掉,得到H-β分子筛,从而在制备复合材料过程中完成了沸石分子筛的铵交换及脱模板剂,不用单独对分子筛进行脱模板剂和铵交换,不但简化了制备工艺,而且模板剂对分子筛孔道结构具有支撑和保护作用,从而分子筛孔道结构不易被破坏,大幅提升了催化剂载体的机械强度。First, in the process of preparing the molecular sieve and alumina composite material, the molecular sieve that does not remove the template agent is added in the present invention, and in the mixed solution, the NH4 + generated by the reaction of the aluminum salt and the ammonia water is exchanged with the alkali Na+ that balances the negative charge of the molecular sieve framework. During the calcination process, the organic template agent and NH 4 + in the molecular sieve are removed at the same time. The removed template agent is mainly TEA + , which fills the interior of the pores and balances the negative charge of the molecular sieve framework, while NH 4 + is in the form of NH 3 . Remove the H-β molecular sieve to obtain the H-β molecular sieve, so that the ammonium exchange and the template removal agent of the zeolite molecular sieve are completed in the process of preparing the composite material. The pore structure of the molecular sieve has the functions of support and protection, so that the pore structure of the molecular sieve is not easily damaged, and the mechanical strength of the catalyst carrier is greatly improved.
其二,本发明催化剂载体中分子筛分散度高,载体具有更加均匀的酸性位,氧化铝与分子筛接触的更加紧密,有利于反应物及产物分子在酸性中心与裂化中心之间的快速转移,裂化组分和加氢组分得到了优化配合,使用其制备的加氢裂化催化剂其加氢活性与裂化活性具有很好的协同作用。Second, the molecular sieve dispersion in the catalyst carrier of the present invention is high, the carrier has more uniform acid sites, and the alumina and the molecular sieve are in closer contact, which is conducive to the rapid transfer of reactants and product molecules between the acid center and the cracking center, and cracking. The components and the hydrogenation components are optimally matched, and the hydrocracking catalyst prepared by using it has a good synergistic effect on the hydrogenation activity and the cracking activity.
其三,用本发明载体制备的加氢裂化催化剂对长链烷烃、芳烃及环烷烃的长侧链烷基有适宜的裂化作用和很好的异构作用,其加氢活性中心和裂化活性中心匹配更加合理,使用其制备的加氢裂化催化剂中间馏分油选择性好,可多产优质中间馏分油产品,且催化活性很高,可在保证柴油高收率的前提下,明显地降低柴油馏分的凝点,提高柴油的十六烷值,适合于处理减压馏分油的加氢裂化生产优质柴油的催化过程。Thirdly, the hydrocracking catalyst prepared by the carrier of the present invention has suitable cracking effect and good isomerization effect on long-chain alkanes, aromatic hydrocarbons and long side chain alkyl groups of naphthenic hydrocarbons, and its hydrogenation active center and cracking active center. The matching is more reasonable, and the hydrocracking catalyst prepared by using it has good selectivity of middle distillate oil, can produce high-quality middle distillate oil products, and has high catalytic activity, which can significantly reduce diesel oil fraction under the premise of ensuring high diesel yield. It is suitable for the catalytic process of hydrocracking of vacuum distillate oil to produce high-quality diesel oil.
具体实施方式Detailed ways
下面结合具体实施例对本发明作进一步的详细说明,便于更清楚地了解本发明,但它们不对本发明构成限定。The present invention will be further described in detail below with reference to specific embodiments, so as to facilitate a clearer understanding of the present invention, but they do not constitute a limitation of the present invention.
以下实施例中,比表面积和孔容采用低温N2物理吸附法测定,硅铝摩尔比采用化学法测定,红外酸量、B酸量和L酸量采用吡啶吸附红外光谱法测定,分子筛相对结晶度采用XRD方法测定。In the following examples, the specific surface area and pore volume were determined by low-temperature N 2 physical adsorption method, the molar ratio of silicon to aluminum was determined by chemical method, the amount of infrared acid, B acid amount and L acid amount were determined by pyridine adsorption infrared spectroscopy, and molecular sieves were relatively crystalline The degree was measured by XRD method.
以下实施例中加氢裂化催化剂载体的制备按如下步骤进行:The preparation of the hydrocracking catalyst carrier in the following examples is carried out as follows:
晶化后的分子筛浆液直接进行过滤、洗涤、干燥,干燥后不进行脱模板剂处理,其SiO2/Al2O3(摩尔比)为20~60;将铝盐溶液和碱沉淀剂混合,把上述不脱模板剂的分子筛加入混合溶液中,搅拌,温度控制在60~80℃,pH值控制在3~7,于50~90℃温度条件下进行蒸发,100℃干燥,将沉淀进行焙烧,焙烧温度为300~600℃,焙烧时间为2~6小时,得到分子筛与氧化铝复合材料;按照催化剂载体混合比例,将分子筛与氧化铝复合材料,无定形硅铝及粘结剂(该粘结剂中小孔氧化铝孔容为0.3~0.5cm3/g,比表面积为200~350m2/g,粘结剂中酸与氧化铝比值为0.1~0.5,酸为HNO3或H3PO4)进行混合,在轮碾机中进行碾压20~60分钟,挤条成柱状,载体长度为3~8nm,再将条状载体于100~120℃干燥10~20小时,450~600℃下焙烧4~6小时,得到加氢裂化催化剂载体。The crystallized molecular sieve slurry is directly filtered, washed and dried, and is not treated with a template release agent after drying, and its SiO 2 /Al 2 O 3 (molar ratio) is 20 to 60; the aluminum salt solution and the alkali precipitant are mixed, The above-mentioned molecular sieve that does not remove the template agent is added to the mixed solution, stirred, the temperature is controlled at 60~80 ℃, the pH value is controlled at 3~7, evaporated under the temperature condition of 50~90 ℃, dried at 100 ℃, and the precipitation is roasted , calcination temperature is 300~600 ℃, calcination time is 2~6 hours, obtains molecular sieve and alumina composite material; The pore volume of small-pore alumina in the binder is 0.3-0.5 cm 3 /g, the specific surface area is 200-350 m 2 /g, the ratio of acid to alumina in the binder is 0.1-0.5, and the acid is HNO 3 or H 3 PO 4 ) Mixing, rolling in a wheel mill for 20-60 minutes, extruding strips into columns, the length of the carrier is 3-8nm, and then drying the strips at 100-120°C for 10-20 hours at 450-600°C Lower calcination for 4 to 6 hours to obtain a hydrocracking catalyst carrier.
实施例1Example 1
称取201.3g四乙基溴化铵(98wt%,工业级),27.39g氢氧化钠,7.2g拟薄水铝石(70wt%,工业级),870g水混合并搅拌至澄清溶液,然后在不断搅拌下向溶液中加入180g白炭黑(98wt%,工业级),并继续搅拌以得到均匀的硅铝凝胶,将硅铝凝胶于145℃动态晶化7天,经固液分离和洗涤干燥后得到β分子筛,编号为B1,该β分子筛的主要性质见表1。Weigh 201.3g tetraethylammonium bromide (98wt%, technical grade), 27.39g sodium hydroxide, 7.2g pseudoboehmite (70wt%, technical grade), 870g water and mix and stir until a clear solution, then in Add 180 g of white carbon black (98 wt %, technical grade) to the solution under constant stirring, and continue to stir to obtain a uniform silica-alumina gel. The silica-alumina gel was dynamically crystallized at 145° C. for 7 days. After washing and drying, beta molecular sieve is obtained, numbered as B1, and the main properties of the beta molecular sieve are shown in Table 1.
将3000ml氯化铝溶液(浓度为1.5mol/L)加入5000ml烧杯中,将19g B1分子筛(干基99%)加入混合液中,恒温70℃,不断加入2mol/L的氨水直至pH值为4,于80℃下蒸发(蒸发温度可为50~90℃),将吸出的白色固体于100℃下干燥3小时,500℃下焙烧4小时得到分子筛与氧化铝复合材料273.7g(干基93%),转化率为72.5%,编号为C1。Add 3000ml aluminum chloride solution (concentration is 1.5mol/L) into a 5000ml beaker, add 19g B1 molecular sieve (dry basis 99%) into the mixed solution, keep constant temperature at 70°C, and continuously add 2mol/L ammonia water until the pH value is 4 , evaporated at 80 ℃ (evaporation temperature can be 50 ~ 90 ℃), the sucked white solid was dried at 100 ℃ for 3 hours, calcined at 500 ℃ for 4 hours to obtain molecular sieve and alumina composite material 273.7g (dry basis 93% ), the conversion rate was 72.5%, and the number was C1.
将183.7g(干基93%)C1、无定形硅铝172.7g(干基88%)、粘结剂240g(干基30%)进行混合,在轮碾机中进行碾压40分钟,碾压为可挤膏状,挤条成型,载体形状为柱状,长度为3~8nm,再将条状载体于120℃干燥20小时,550℃下焙烧5~6小时,得到催化剂载体Z-1,其性质见表2。Mix 183.7g (dry basis 93%) C1, amorphous silica-alumina 172.7g (dry basis 88%), and binder 240g (dry basis 30%), and roll it in a wheel mill for 40 minutes. It is extrudable paste, extruded into strips, the shape of the carrier is columnar, and the length is 3-8nm, and then the strip-shaped carrier is dried at 120 ℃ for 20 hours, and calcined at 550 ℃ for 5 to 6 hours to obtain the catalyst carrier Z-1, which is See Table 2 for properties.
实施例2Example 2
称取201.3g四乙基溴化铵(98wt%,工业级),27.39g氢氧化钠,7.2g拟薄水铝石(70wt%,工业级),870g水混合并搅拌至澄清溶液,然后在不断搅拌下向溶液中加入180g白炭黑(98wt%,工业级),并继续搅拌以得到均匀的硅铝凝胶,将硅铝凝胶于145℃动态晶化7天,经固液分离和洗涤干燥后得到β分子筛,编号为B1,该β分子筛的主要性质见表1。Weigh 201.3g tetraethylammonium bromide (98wt%, technical grade), 27.39g sodium hydroxide, 7.2g pseudoboehmite (70wt%, technical grade), 870g water and mix and stir until a clear solution, then in Add 180 g of white carbon black (98 wt %, technical grade) to the solution under constant stirring, and continue to stir to obtain a uniform silica-alumina gel. The silica-alumina gel was dynamically crystallized at 145° C. for 7 days. After washing and drying, beta molecular sieve is obtained, numbered as B1, and the main properties of the beta molecular sieve are shown in Table 1.
将3000ml氯化铝溶液(浓度为1.5mol/L)加入5000ml烧杯中,将28g B1分子筛(干基99%)加入混合液中,恒温70℃,不断加入2mol/L的氨水直至pH值为4.3,于85℃下蒸发,将吸出的白色固体于100℃下干燥3小时,500℃下焙烧4小时得到分子筛与氧化铝复合材料276.2g(干基93%),转化率为73%,编号为C2。Add 3000ml aluminum chloride solution (concentration is 1.5mol/L) into 5000ml beaker, add 28g B1 molecular sieve (dry basis 99%) into the mixture, keep constant temperature at 70℃, and continuously add 2mol/L ammonia water until the pH value is 4.3 , evaporated at 85°C, the sucked out white solid was dried at 100°C for 3 hours, and calcined at 500°C for 4 hours to obtain 276.2g of molecular sieve and alumina composite material (dry basis 93%), the conversion rate was 73%, numbered as C2.
将225.1g(干基93%)C2、无定形硅铝126.8g(干基88%)、粘结剂240g(干基30%)进行混合,在轮碾机中进行碾压40分钟,碾压为可挤膏状,挤条成型,载体形状为柱状,长度为3~8nm,再将条状载体于120℃干燥20小时,550℃下焙烧5~6小时,得到催化剂载体Z-2,其性质见表2。Mix 225.1g (dry basis 93%) C2, amorphous silica-alumina 126.8g (dry basis 88%), and binder 240g (dry basis 30%), and roll it in a wheel mill for 40 minutes. It is extrudable paste, extruded into strips, the shape of the carrier is columnar, and the length is 3-8nm, and then the strip-shaped carrier is dried at 120 ° C for 20 hours, and calcined at 550 ° C for 5 to 6 hours to obtain the catalyst carrier Z-2. See Table 2 for properties.
实施例3Example 3
称取185.3g四乙基溴化铵(98wt%,工业级),22.65g氢氧化钠,10.3g拟薄水铝石(70wt%,工业级),870g水混合并搅拌至澄清溶液,然后在不断搅拌下向溶液中加入180g白炭黑(工业级),并继续搅拌以得到均匀的硅铝凝胶,将硅铝凝胶于145℃动态晶化7天,经固液分离和洗涤干燥后得到β分子筛,编号为B2,该β分子筛得主要性质见表1。Weigh 185.3g tetraethylammonium bromide (98wt%, technical grade), 22.65g sodium hydroxide, 10.3g pseudoboehmite (70wt%, technical grade), 870g water and mix and stir until a clear solution, then in Add 180 g of white carbon black (industrial grade) to the solution under constant stirring, and continue to stir to obtain a uniform silica-alumina gel. The silica-alumina gel was dynamically crystallized at 145°C for 7 days. After solid-liquid separation, washing and drying The beta molecular sieve was obtained, numbered as B2, and the main properties of the beta molecular sieve are shown in Table 1.
将3000ml氯化铝溶液(浓度为1.5mol/L)加入5000ml烧杯中,将60.5g B2分子筛(干基99%)加入混合液中,恒温70℃,不断加入2mol/L的氨水直至pH值为4,于85℃下蒸发,将吸出的白色固体于100℃下干燥3小时,500℃下焙烧4小时得到分子筛与氧化铝复合材料296.4g(干基93%),转化率为78.4%,编号为C3。Add 3000ml aluminum chloride solution (concentration is 1.5mol/L) into 5000ml beaker, add 60.5g B2 molecular sieve (dry basis 99%) into the mixture, keep constant temperature at 70℃, and continuously add 2mol/L ammonia water until the pH value is 4. Evaporate at 85 DEG C, dry the sucked white solid at 100 DEG C for 3 hours, and calcinate at 500 DEG C for 4 hours to obtain 296.4g of molecular sieve and alumina composite material (dry basis 93%), conversion rate 78.4%, number for C3.
将145.7g(干基93%)C3、无定形硅铝210.7g(干基88%)、粘结剂240g(干基30%)进行混合,在轮碾机中进行碾压40分钟,碾压为可挤膏状,挤条成型,载体形状为柱状,长度为3~8nm,再将条状载体于120℃干燥20小时,550℃下焙烧5~6小时,得到催化剂载体Z-3,其性质见表2。Mix 145.7g (dry basis 93%) C3, amorphous silica-alumina 210.7g (dry basis 88%), and binder 240g (dry basis 30%), and roll it in a wheel mill for 40 minutes. It is extrudable paste, extruded into strips, the shape of the carrier is columnar, and the length is 3-8nm, and then the strip-shaped carrier is dried at 120 ° C for 20 hours, and calcined at 550 ° C for 5 to 6 hours to obtain the catalyst carrier Z-3, which is See Table 2 for properties.
实施例4Example 4
称取185.3g四乙基溴化铵(98wt%,工业级),22.65g氢氧化钠,10.3g拟薄水铝石(70wt%,工业级),870g水混合并搅拌至澄清溶液,然后在不断搅拌下向溶液中加入180g白炭黑(工业级),并继续搅拌以得到均匀的硅铝凝胶,将硅铝凝胶于145℃动态晶化7天,经固液分离和洗涤干燥后得到β分子筛,编号为B2,该β分子筛得主要性质见表1。Weigh 185.3g tetraethylammonium bromide (98wt%, technical grade), 22.65g sodium hydroxide, 10.3g pseudoboehmite (70wt%, technical grade), 870g water and mix and stir until a clear solution, then in Add 180 g of white carbon black (industrial grade) to the solution under constant stirring, and continue to stir to obtain a uniform silica-alumina gel. The silica-alumina gel was dynamically crystallized at 145°C for 7 days. After solid-liquid separation, washing and drying The beta molecular sieve was obtained, numbered as B2, and the main properties of the beta molecular sieve are shown in Table 1.
将3000ml氯化铝溶液(浓度为1.5mol/L)加入5000ml烧杯中,将34.3g B2分子筛(干基99%)加入混合液中,恒温70℃,不断加入2mol/L的氨水直至pH值为4.8,于85℃下蒸发,将吸出的白色固体于100℃下干燥3小时,500℃下焙烧4小时得到分子筛与氧化铝复合材料285.3g(干基93%),转化率为75.6%,编号为C4。Add 3000ml of aluminum chloride solution (with a concentration of 1.5mol/L) into a 5000ml beaker, add 34.3g of B2 molecular sieves (dry basis 99%) into the mixture, keep the temperature at 70°C, and continuously add 2mol/L of ammonia until the pH value is 4.8, evaporated at 85°C, dried the suctioned white solid at 100°C for 3 hours, and calcined at 500°C for 4 hours to obtain 285.3g of molecular sieve and alumina composite material (dry basis 93%), conversion rate 75.6%, No. for C4.
将196.4g(干基93%)C4、无定形硅铝159.6g(干基88%)、粘结剂240g(干基30%)进行混合,在轮碾机中进行碾压40分钟,碾压为可挤膏状,挤条成型,载体形状为柱状,长度为3~8nm,再将条状载体于120℃干燥20小时,550℃下焙烧5~6小时,得到催化剂载体Z-4,其性质见表2。Mix 196.4g (dry basis 93%) C4, amorphous silica-alumina 159.6g (dry basis 88%), and binder 240g (dry basis 30%), and roll it in a wheel mill for 40 minutes. It is extrudable paste, extruded into strips, the shape of the carrier is columnar, and the length is 3-8nm, and then the strip-shaped carrier is dried at 120 ° C for 20 hours, and calcined at 550 ° C for 5 to 6 hours to obtain the catalyst carrier Z-4, which is See Table 2 for properties.
实施例3和实施例4所得催化剂载体采用过饱和浸渍的方法进行负载加氢金属,加氢金属采用钨-镍体系,制备的催化剂编号分别为CZ-3、CZ-4,其性质见表2。The catalyst carriers obtained in Example 3 and Example 4 were carried out by supersaturated impregnation method to support hydrogenation metal, and the hydrogenation metal used tungsten-nickel system. The prepared catalyst numbers were CZ-3 and CZ-4 respectively, and their properties were shown in Table 2 .
对实施例3和实施例4所得载体制备的催化剂CZ-3和CZ-4的催化活性在固定床加氢实验装置上进行评价,评价条件为:反应总压为10MPa,氢油体积比为1000,体积空速1.0h-1,使用减压馏分油(VGO)为原料油,该原料油性质见表3。将催化剂CZ-3、CZ-4在相同的工艺条件下进行评价,评价结果见表4。从表4数据可以看出,在相同的工艺条件下,本发明载体制备的催化剂中间馏分油选择性好,保证柴油收率的前提下,明显地降低柴油馏分的凝点,提高柴油的十六烷值。The catalytic activities of catalysts CZ-3 and CZ-4 prepared by the carriers obtained in Example 3 and Example 4 were evaluated on a fixed-bed hydrogenation experimental device. The evaluation conditions were: the total reaction pressure was 10MPa, and the volume ratio of hydrogen to oil was 1000. , the volume space velocity was 1.0h -1 , and vacuum distillate oil (VGO) was used as the feedstock oil. The properties of the feedstock oil are shown in Table 3. The catalysts CZ-3 and CZ-4 were evaluated under the same process conditions, and the evaluation results are shown in Table 4. As can be seen from the data in Table 4, under the same process conditions, the catalyst prepared by the carrier of the present invention has good selectivity of middle distillate oil, and on the premise of ensuring the yield of diesel oil, the freezing point of diesel oil fraction is obviously reduced, and the alkane number.
表1Table 1
表2Table 2
表3table 3
表4Table 4
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| RU2738076C1 (en) * | 2020-03-19 | 2020-12-07 | Акционерное общество «Газпромнефть - Омский НПЗ» (АО «Газпромнефть - ОНПЗ») | Method of preparing support for hydrotreating catalyst |
| RU2738080C1 (en) * | 2020-03-19 | 2020-12-07 | Акционерное общество «Газпромнефть - Омский НПЗ» (АО «Газпромнефть - ОНПЗ») | Hydrotreating catalyst support |
| RU2732243C1 (en) * | 2020-03-19 | 2020-09-14 | Акционерное общество «Газпромнефть - Омский НПЗ» (АО «Газпромнефть - ОНПЗ») | Method of preparing a diesel fuel hydrofining catalyst |
| CN111676048A (en) * | 2020-06-17 | 2020-09-18 | 中国科学院青岛生物能源与过程研究所 | A kind of manufacturing method of high-density coal-based aviation kerosene |
| CN116020527B (en) * | 2021-10-25 | 2024-07-02 | 中国石油化工股份有限公司 | Pretreatment method of hydrocracking catalyst |
| CN117089368B (en) * | 2023-08-01 | 2025-08-19 | 山东公泉化工股份有限公司 | Hydrocracking method for producing transformer oil |
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