CN107006236A - A kind of high efficiency crop straw crusher - Google Patents
A kind of high efficiency crop straw crusher Download PDFInfo
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- CN107006236A CN107006236A CN201710402680.3A CN201710402680A CN107006236A CN 107006236 A CN107006236 A CN 107006236A CN 201710402680 A CN201710402680 A CN 201710402680A CN 107006236 A CN107006236 A CN 107006236A
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- crop straw
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- 239000010902 straw Substances 0.000 title claims abstract description 24
- 239000000428 dust Substances 0.000 claims abstract description 33
- 239000007788 liquid Substances 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 238000013016 damping Methods 0.000 claims description 5
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- 229910000976 Electrical steel Inorganic materials 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
- 239000003921 oil Substances 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 8
- 238000005520 cutting process Methods 0.000 description 7
- 230000035939 shock Effects 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 241000209094 Oryza Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 230000003313 weakening effect Effects 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/02—Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges in a plane perpendicular to their rotational axis
- A01F29/04—Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges in a plane perpendicular to their rotational axis with feeding direction transverse to axis
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/10—Feeding devices
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/12—Discharge means
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
本发明提供一种高效率农作物秸秆粉碎机,包括粉碎缸,主轴,投料口,变速箱,电机,粉碎刀,螺旋旋料装置,抽风机,带轮,传送带,减震底座,排料口,螺旋排料装置,排尘管和集尘箱,所述的粉碎缸中部安装主轴,该主轴上部安装粉碎刀;所述的投料口位于粉碎缸的顶部,且投料口正下方安装螺旋旋料装置;所述的排料口位于粉碎缸的下端侧部,且投料口安装螺旋排料装置。本发明粉碎刀,螺旋旋料装置,螺旋排料装置,排尘管和集尘箱的设置,有利于提高农作物秸秆粉碎效率,粉碎彻底,利用排料,便于市场推广和应用。The invention provides a high-efficiency crop straw grinder, which includes a crushing cylinder, a main shaft, a feeding port, a gearbox, a motor, a crushing knife, a spiral rotating device, an exhaust fan, a pulley, a conveyor belt, a shock-absorbing base, and a discharge port. Spiral discharge device, dust discharge pipe and dust collection box, the main shaft is installed in the middle of the crushing cylinder, and the crushing knife is installed on the upper part of the main shaft; the feeding port is located on the top of the crushing tank, and the spiral feeding device is installed directly below the feeding port ; The discharge port is located at the side of the lower end of the crushing cylinder, and a spiral discharge device is installed at the feed port. The arrangement of the crushing knife, the spiral screw device, the spiral discharge device, the dust discharge pipe and the dust collection box of the present invention is beneficial to improve the crushing efficiency of the crop straw, the crushing is thorough, and the discharge is used, which is convenient for market promotion and application.
Description
技术领域technical field
本发明属于秸秆粉碎机械技术领域,尤其涉及一种高效率农作物秸秆粉碎机。The invention belongs to the technical field of straw crushing machinery, and in particular relates to a high-efficiency crop straw crushing machine.
背景技术Background technique
在中国的传统种植业中,会生成大量稻草秸秆等附属产品,这些东西占有大量的空间,传统的方法是进行焚烧或者丢弃,在焚烧过程中会产生大量的粉尘和有害气体,严重污染空气和环境,给人们的生活生产带来的困难,随着工业化的发展,人们使用粉碎机对稻草秸秆进行粉碎回收,然后作为养殖动物的饲料,实现对稻草秸秆回收利用,传统的方法是进行人工粉碎,既费时费力,又浪费大量人工,成本高。In China's traditional planting industry, a large amount of auxiliary products such as rice straws are produced, which occupy a large amount of space. The traditional method is to burn or discard them. During the incineration process, a large amount of dust and harmful gases will be generated, seriously polluting the air and The environment brings difficulties to people's life and production. With the development of industrialization, people use pulverizers to crush and recycle rice straw, and then use it as feed for breeding animals to realize the recycling of rice straw. The traditional method is manual crushing , which is time-consuming and labor-intensive, and wastes a lot of labor, and the cost is high.
因此,发明一种高效率农作物秸秆粉碎机显得非常必要。Therefore, it is very necessary to invent a kind of high-efficiency crop straw pulverizer.
发明内容Contents of the invention
为了解决上述技术问题,本发明提供一种高效率农作物秸秆粉碎机,以解决现有农作物秸秆粉碎机存在着粉碎效率低,投料排料困难,粉碎不彻底,机械振动大,灰尘对空气污染严重的问题。一种高效率农作物秸秆粉碎机,包括粉碎缸,主轴,投料口,变速箱,电机,粉碎刀,螺旋旋料装置,抽风机,带轮,传送带,减震底座,排料口,螺旋排料装置,排尘管和集尘箱,所述的粉碎缸中部安装主轴,该主轴上部安装粉碎刀;所述的投料口位于粉碎缸的顶部,且投料口正下方安装螺旋旋料装置;所述的排料口位于粉碎缸的下端侧部,且投料口安装螺旋排料装置;所述的螺旋旋料装置或者螺旋排料装置连接有带轮,且带轮通过传送带与变速箱相连;所述的变速箱与电机相连,且变速箱通过连轴器与主轴相连;所述的抽风机通过排尘管连接在投料口的侧部,且排尘管末端设置有集尘箱;所述的减震底座位于粉碎缸或者电机的下部;所述的减震底座包括储液腔和肋板,所述的减震底座为一个全密封的腔体,且减震底座内部由肋板分隔为若干个储液腔。In order to solve the above technical problems, the present invention provides a high-efficiency crop straw grinder to solve the existing crop straw grinders with low crushing efficiency, difficulty in feeding and discharging materials, incomplete crushing, large mechanical vibration, and serious air pollution caused by dust. The problem. A high-efficiency crop straw grinder, including a crushing cylinder, a main shaft, a feeding port, a gearbox, a motor, a crushing knife, a spiral screw device, an exhaust fan, a pulley, a conveyor belt, a shock-absorbing base, a discharge port, and a spiral discharge device, dust discharge pipe and dust collection box, the main shaft is installed in the middle of the crushing cylinder, and the crushing knife is installed on the upper part of the main shaft; the feeding port is located at the top of the crushing tank, and a spiral screw device is installed directly below the feeding port; The discharge port is located at the lower end side of the crushing cylinder, and the feeding port is equipped with a spiral discharge device; the spiral spiral device or the spiral discharge device is connected with a pulley, and the pulley is connected to the gearbox through a conveyor belt; The gearbox is connected to the motor, and the gearbox is connected to the main shaft through a coupling; the exhaust fan is connected to the side of the feeding port through a dust discharge pipe, and a dust collection box is arranged at the end of the dust discharge pipe; The shock base is located at the lower part of the crushing cylinder or the motor; the shock absorption base includes a liquid storage chamber and ribs, the shock absorption base is a fully sealed cavity, and the interior of the shock absorption base is divided into several Reservoir.
所述的粉碎刀包括主刀板,主刀刃,转轴,辅刀盘和缓冲弹簧,所述的主刀板垂直安装在主轴的外侧,且主刀板侧部设置有主刀刃,该主刀板的另一侧安装有转轴;所述的转轴与主刀板之间通过缓冲弹簧连接,该转轴上部安装辅刀盘。The crushing knife includes a main knife plate, a main knife edge, a rotating shaft, an auxiliary knife plate and a buffer spring. The main knife plate is vertically installed on the outside of the main shaft, and the side of the main knife plate is provided with a main knife edge. The other side of the main knife plate A rotating shaft is installed; the rotating shaft is connected to the main cutter plate through a buffer spring, and the auxiliary cutter head is installed on the upper part of the rotating shaft.
所述的转轴与主刀板的夹角为60度至90度,辅刀盘切削阻力较大时,通过缓冲弹簧发生弹性形变,使转轴适度弯曲,从而保护刀盘免受损坏。The included angle between the rotating shaft and the main cutter plate is 60° to 90°. When the cutting resistance of the auxiliary cutter head is large, the buffer spring elastically deforms the rotating shaft to make the rotating shaft moderately bend, thereby protecting the cutter head from damage.
所述的主刀板采用厚度为3毫米至5毫米的条形硅钢钢板,有利于提高剪切力度,增大抗冲击能力,提高粉碎效率。The main knife plate adopts a strip-shaped silicon steel plate with a thickness of 3 mm to 5 mm, which is conducive to increasing the shear force, increasing the impact resistance, and improving the crushing efficiency.
所述的螺旋旋料装置或者螺旋排料装置采用旋向相反的螺旋刀片,提高了农作物秸秆进料效率,同时利用排料口快速排料,防止堵塞,提高了粉碎效率。The spiral rotary device or the spiral discharge device adopts spiral blades with opposite rotations, which improves the feeding efficiency of crop straws, and at the same time uses the discharge port to quickly discharge materials to prevent blockage and improve the crushing efficiency.
所述的储液腔内部填充阻尼油,具有较好的阻尼减震效果,有利于消弱机械振动,降低噪音。The inside of the liquid storage chamber is filled with damping oil, which has a good damping and shock absorption effect, and is beneficial to weakening mechanical vibration and reducing noise.
所述的集尘箱内部包括碳纤维空气过滤芯片,有利于净化空气,避免灰尘污染空气,节能环保,保障良好的工作环境。The interior of the dust collection box includes carbon fiber air filter chips, which is beneficial to purify the air, avoid dust pollution of the air, save energy and protect the environment, and ensure a good working environment.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明粉碎刀的设置,有利于提高剪切力度,增大抗冲击能力,提高粉碎效率。1. The setting of the crushing knife of the present invention is beneficial to improve the shearing force, increase the impact resistance, and improve the crushing efficiency.
2.本发明的螺旋旋料装置和螺旋排料装置的设置,,提高了农作物秸秆进料效率,同时利用排料口快速排料,防止堵塞,提高了粉碎效率。2. The arrangement of the screw screw device and the screw discharge device of the present invention improves the feeding efficiency of crop straws, and at the same time uses the discharge port to quickly discharge materials to prevent blockage and improve the crushing efficiency.
3.本发明的减震底座和排尘管的设置,有利于降低噪音和灰尘污染,保护环境。3. The arrangement of the shock-absorbing base and the dust discharge pipe of the present invention is beneficial to reduce noise and dust pollution and protect the environment.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是本发明的粉碎刀结构示意图。Fig. 2 is a schematic structural view of the pulverizing knife of the present invention.
图中:In the picture:
1-粉碎缸,2-主轴,3-投料口,4-变速箱,5-电机,6-粉碎刀,61-主刀板,62-主刀刃,63-转轴,64-辅刀盘,65-缓冲弹簧,7-螺旋旋料装置,8-抽风机,9-带轮,10-传送带,11-减震底座,111-储液腔,112-肋板,12-排料口,13-螺旋排料装置,14-排尘管,15-集尘箱。 1-crushing cylinder, 2-spindle, 3-feeding port, 4-gearbox, 5-motor, 6-crushing knife, 61-main blade, 62-main blade, 63-rotating shaft, 64-auxiliary cutterhead, 65- Buffer spring, 7-spiral screw device, 8-exhauster fan, 9-pulley, 10-conveyor belt, 11-shock-absorbing base, 111-liquid storage chamber, 112-rib, 12-discharge port, 13-spiral Discharging device, 14-dust pipe, 15-dust box.
具体实施方式detailed description
以下结合附图对本发明做进一步描述:The present invention will be further described below in conjunction with accompanying drawing:
实施例:Example:
如附图1至附图2所示As shown in Figure 1 to Figure 2
本发明提供一种高效率农作物秸秆粉碎机,包括粉碎缸1,主轴2,投料口3,变速箱4,电机5,粉碎刀6,螺旋旋料装置7,抽风机8,带轮9,传送带10,减震底座11,排料口12,螺旋排料装置13,排尘管14和集尘箱15,所述的粉碎缸1中部安装主轴2,该主轴2上部安装粉碎刀6;所述的投料口3位于粉碎缸1的顶部,且投料口3正下方安装螺旋旋料装置7;所述的排料口12位于粉碎缸1的下端侧部,且投料口3安装螺旋排料装置13;所述的螺旋旋料装置7或者螺旋排料装置13连接有带轮9,且带轮9通过传送带10与变速箱4相连;所述的变速箱4与电机5相连,且变速箱4通过连轴器与主轴2相连;所述的抽风机8通过排尘管14连接在投料口3的侧部,且排尘管14末端设置有集尘箱;所述的减震底座11位于粉碎缸1或者电机5的下部;所述的减震底座11包括储液腔111和肋板112,所述的减震底座11为一个全密封的腔体,且减震底座11内部由肋板112分隔为若干个储液腔111。The present invention provides a high-efficiency crop straw grinder, which includes a crushing cylinder 1, a main shaft 2, a feeding port 3, a gearbox 4, a motor 5, a crushing knife 6, a spiral screw device 7, an exhaust fan 8, a pulley 9, and a conveyor belt 10. Shock-absorbing base 11, discharge port 12, screw discharge device 13, dust discharge pipe 14 and dust collection box 15, the main shaft 2 is installed in the middle of the crushing cylinder 1, and the crushing knife 6 is installed on the upper part of the main shaft 2; The feeding port 3 is located on the top of the crushing cylinder 1, and the spiral screw device 7 is installed directly below the feeding port 3; the discharge port 12 is located at the lower end side of the crushing cylinder 1, and the feeding port 3 is equipped with a spiral discharging device 13 ; The spiral spiral device 7 or the spiral discharge device 13 is connected with a pulley 9, and the pulley 9 is connected with the gearbox 4 through the conveyor belt 10; the described gearbox 4 is connected with the motor 5, and the gearbox 4 is passed through The shaft coupling is connected with the main shaft 2; the exhaust fan 8 is connected to the side of the feeding port 3 through the dust discharge pipe 14, and a dust collection box is arranged at the end of the dust discharge pipe 14; the shock-absorbing base 11 is located in the crushing cylinder 1 or the lower part of the motor 5; the shock-absorbing base 11 includes a liquid storage chamber 111 and a rib 112, the shock-absorbing base 11 is a fully sealed cavity, and the inside of the shock-absorbing base 11 is separated by the rib 112 There are several liquid storage chambers 111.
所述的粉碎刀6包括主刀板61,主刀刃62,转轴63,辅刀盘64和缓冲弹簧65,所述的主刀板61垂直安装在主轴2的外侧,且主刀板61侧部设置有主刀刃62,该主刀板61的另一侧安装有转轴63;所述的转轴63与主刀板61之间通过缓冲弹簧65连接,该转轴63上部安装辅刀盘63。The crushing knife 6 includes a main knife plate 61, a main knife edge 62, a rotating shaft 63, an auxiliary knife plate 64 and a buffer spring 65. The main knife plate 61 is vertically installed on the outside of the main shaft 2, and the side of the main knife plate 61 is provided with a main A rotating shaft 63 is installed on the other side of the main cutting board 61 for the cutting edge 62 ; the rotating shaft 63 is connected to the main cutting board 61 through a buffer spring 65 , and the auxiliary cutting disc 63 is installed on the upper part of the rotating shaft 63 .
所述的转轴63与主刀板61的夹角为60度至90度,辅刀盘64切削阻力较大时,通过缓冲弹簧65发生弹性形变,使转轴63适度弯曲,从而保护刀盘63免受损坏。The included angle between the rotating shaft 63 and the main cutter plate 61 is 60 degrees to 90 degrees. When the cutting resistance of the auxiliary cutter head 64 is large, the buffer spring 65 elastically deforms the rotating shaft 63 to make the rotating shaft 63 moderately bend, thereby protecting the cutter head 63 from damage.
所述的主刀板61采用厚度为3毫米至5毫米的条形硅钢钢板,有利于提高剪切力度,增大抗冲击能力,提高粉碎效率。The main knife plate 61 adopts a strip-shaped silicon steel plate with a thickness of 3 mm to 5 mm, which is conducive to increasing the shear force, increasing the impact resistance, and improving the crushing efficiency.
所述的螺旋旋料装置7或者螺旋排料装置13采用旋向相反的螺旋刀片,提高了农作物秸秆进料效率,同时利用排料口12快速排料,防止堵塞,提高了粉碎效率。The spiral rotary device 7 or the spiral discharge device 13 adopts spiral blades with opposite rotations, which improves the feeding efficiency of crop straws, and uses the discharge port 12 to quickly discharge materials to prevent clogging and improve the crushing efficiency.
所述的储液腔111内部填充阻尼油,具有较好的阻尼减震效果,有利于消弱机械振动,降低噪音。The inside of the liquid storage chamber 111 is filled with damping oil, which has a better damping and shock absorption effect, and is beneficial to weakening mechanical vibration and reducing noise.
所述的集尘箱15内部包括碳纤维空气过滤芯片,有利于净化空气,避免灰尘污染空气,节能环保,保障良好的工作环境。The inside of the dust collection box 15 includes carbon fiber air filter chips, which is beneficial to purify the air, prevent dust from polluting the air, save energy and protect the environment, and ensure a good working environment.
工作原理working principle
本发明中,在电机5的驱动下,变速箱4为主轴2提供旋转动力,带动粉碎刀6进行切割粉碎运动,将农作物秸秆由投料口3经过螺旋旋料装置7推入进粉碎缸1内,经过粉碎刀6粉碎后由螺旋排料装置13将粉碎后的秸秆粉料从排料口12排放,其中粉碎缸1内的灰尘会从投料口3逸出,这时排出管14将逸出的灰尘在抽风机8的作用下收集至集尘箱15内,避免污染环境。In the present invention, driven by the motor 5, the gearbox 4 provides rotational power for the main shaft 2, drives the crushing knife 6 to perform cutting and crushing movement, and pushes the crop stalks into the crushing cylinder 1 from the feeding port 3 through the spiral screw device 7 After being crushed by the crushing knife 6, the crushed straw powder will be discharged from the discharge port 12 by the screw discharge device 13, wherein the dust in the crushing cylinder 1 will escape from the feed port 3, and the discharge pipe 14 will escape at this time. The dust is collected in the dust box 15 under the effect of exhaust fan 8, to avoid polluting the environment.
利用本发明所述的技术方案,或本领域的技术人员在本发明技术方案的启发下,设计出类似的技术方案,而达到上述技术效果的,均是落入本发明的保护范围。Utilize the technical solution described in the present invention, or those skilled in the art design a similar technical solution under the inspiration of the technical solution of the present invention, and achieve the above-mentioned technical effect, all fall into the protection scope of the present invention.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710402680.3A CN107006236A (en) | 2017-06-01 | 2017-06-01 | A kind of high efficiency crop straw crusher |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710402680.3A CN107006236A (en) | 2017-06-01 | 2017-06-01 | A kind of high efficiency crop straw crusher |
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| CN107006236A true CN107006236A (en) | 2017-08-04 |
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| CN107873272A (en) * | 2017-12-12 | 2018-04-06 | 天津牧耘科技有限公司 | A kind of stalk crasher |
| CN107926307A (en) * | 2017-12-30 | 2018-04-20 | 湖南农伯乐农业机械科技有限公司 | The careless crushing system of one kind hand hay cutter |
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Application publication date: 20170804 |